BEFORE YOU BEGIN: Read and understand all warnings and instructions before operating the Machine described in
this manual. WARNINGS AND CAUTIONS IN THIS MANUAL MUST BE UNDERSTOOD AND FOLLOWED!
FAILURE TO OBEY WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH. IT IS YOUR RESPONSIBILITY
to make sure persons who use this machine have read this manual.
CONTENTS Page
Symbol Definitions (English & Spanish)............................................................................................. 3 - 4
• Please read the instructions for use prior to operating the machine for the first time.
• Antes de la puesta en marcha, lea detenidamente las instrucciones y familiaricese con la máquina.
• Mandatory
• Obligatorio
• Indication
• Indicación
• Prohibition
• Prohibición
• Warning Triangle
• Triángwulo De Advertencia
• Wear Eye Protection
• Usar Gafas De Protección
• Wear Head Protection
• Usar Casco De Protección
• Wear Breathing Protection
• Usar Máscara De Protecci ón
• The Use Of Ear Protection Is Mandatory
• Es Obligatorio El Uso De Protección Auditiva
• Wear Safety Shoes
• Usar Zapatos De Seguridad
• Wear Appropriate Clothing
• Usar Ropa Adecuada
• Motor Off
• Parar El Motor
• Use In Well Ventilated Area
• Usar En Una Área Bien Ventilada
• Do Not Use In Flammable Areas
• No Usar In Áreas Inflamables
• Machinery Hazard, Keep Hands And Feet Clear.
• Máquina Peligrosa - Mantenga Manos Y Pies Alejados De La Máquina
3
• Danger, Poison Exhaust Gas
• Peligro, Gases De Escape Tóxicos
• No Non-working Personnel In Area
• Prohibido Para Personas Ajenas A La Obra
• No Smoking
• No Fumar
• Do Not Operate Without All Guards In Place
• No Operar Sin Todas Las Protecciones In Su Sitio
• Always Keep the Blade Guards In Place
• Mantenga Siempre Las Protecciones De La Hoja En Su Sitio
• Keep Work Area Clean/Well Lit, Remove All Safety Hazards
• Mantenga Limpio El Sitio De Trabajo/Bien Iluminado, Elimine Todos Los Riesgos De Seguridad
• Dangerously High Noise Level
• Nivel De Ruido Elevadamente Peligroso
• Pay Extreme Attention To The Care And Protection Of The Machine Before Starting Up
• Ponga Extrema Atención Al Cuidado Y Preparación De La Máquina Antes De Ponerla En Marcha
• Remove Tools From Area and Machine
• Elimine Las Herramientas Del Área Y De La Máquina
• Oil Required
• Necesita Aceite
• Dipstick, Maintain Proper Oil Level
• Varilla De Control, Mantenga El Nivel De Aceite Correcto
• Lubrication Point
• Punto De Lubrication
• Unleaded Fuel Only
• Solamente Combustible Sin Plomo
• Repairs Are To Be Done By An Authorized Dealer Only
• Las Reparaciones Deben Ser Efectuadas Únicamente Por Un Distribuidor Autorizado
• Diamond Blade
• Sierra Diamantada
• Blade Diameter
• Diámetro De La Hoja
4
WARNING
HEARING HAZARD
DURING NORMAL USE OF THIS MACHINE, OPERATOR MAY BE EXPOSED TO A NOISE
LEVEL EQUAL OR SUPERIOR TO
85 dB (A)
ATENCION
RIESGO DE DAÑO AUDITIVO
EN CONDICIONES NORMALES DE UTILIZACIÓN, EL OPERADOR DE ESTA MÁQUINA PUEDE
ESTAR EXPUESTO A UN NIVEL DE RUIDO IGUAL O SUPERIOR A
85 dB (A)
5
DECAL DESCRIPTIONS AND LOCATIONS
DESCRIPCIÓN DE CALCAMONIAS Y UBICACIONES
P/N: 187053
Decal: Surface Trac Grinder
Location: Handle Sides (2)
Top of Adjustable Handle (1)
Quantity: 3 (All Models)
P/N: 177857
Decal, Operating Instructions
Location: Top Of Adjustable Handle
Quantity: 1 (All Models)
P/N: 187052
Decal, Felker (Since 1924)
Location: Front Of Gearbox Cover (1),
Rear Of Adjustable Handle (1)
Quantity: 2 (All Models)
P/N: 176223
Decal, Warning
Location: On Frame Behind Front Shield (1),
Under Gearbox Cover On Top Of Gearbox (1)
Quantity: 2 (All Models)
P/N:169065
Decal, Muffler Hot
Location: On Engine
Quantity: 1(Gasoline Model)
6
Figures / Figuras
D
RH
FIG. 3
LL
C
QQ 2
QQ 4
F
W
QQ 1
QQ 3
FIG. 1
W
K
FF
A
B
H
FIG. 2
PP
FIG. 4
V1
QQ 1
J
V1
K
V1
V1
LH
V1
FIG. 6
RH
FIG. 5
J
LH
115 V
230 V
TT
V
ZZ
B
H
A
FIG. 7
FIG. 8
MM
7
Figures / Figuras
FIG. 9
NN
N
M
L
FIG. 10
N
O
NN
M
L
C
D
FIG. 11
F3
E2
E1
F4
F2
F1
G
FIG. 12
WW
EE
Z
DD
CC
BB
F
FIG. 13
WW
VV
AA
8
Figures / Figuras
FIG. 14
P
FIG. 17
GG 1
U
FIG. 15
GG 3
P
FIG. 18
FIG. 16
GG 2
U
P
U
FIG. 19
JJ
HH
FIG. 20
HH
FIG. 24
V1
SS 1
SS 2
FIG. 21
P
V1
SS 1
SS 2
FIG. 22
HH
FIG. 23
JJ
Q
FIG. 25
T1T3 T2
P
A
R
S2
Q
S1
9
Figures / Figuras
FIG. 28
GG5C
GG 4
GG5B
FIG. 26
U
GG5A
FIG. 27
GG 5
U
FIG. 29
RR 1
RR 3
FIG. 30
FIG. 32
FIG. 31
RR 2
XX
G
QQ
FIG. 33
UU
YY
GG
U
X
10
Parts Identification:
A. Front Shield [FIG. 1].
B. Front Shield Bolts [FIG. 1, FIG. 3].
C. Adjustable Handle [FIG. 1].
D. Handle Bolts [FIG. 1].
E. Axle In Transport Position [FIG. 11].
F. Axle In Operation Position [FIG. 11].
G. Axle Stop Bolt [FIG. 11, FIG. 30].
H. Electrical ON / OFF Switch (Electric Model Only)
[FIG. 6].
I. -----J. Voltage Change Switch (Electrical Model Only)
[FIG. 5].
K. Reset Button (Electrical Model Only) [FIG. 4].
L. Throttle Lever (Gasoline Model Only) [FIG. 10].
M. Engine STOP Position (Gasoline Model Only)
[FIG. 10].
N. Engine START Position (Gasoline Model Only)
[FIG. 10].
O. Engine Choke (Gasoline Model Only) [FIG. 10].
P. Accessory Disks [FIG. 20, FIG. 14, FIG. 15, FIG.
25].
R. Diamond Disk Adapter [FIG. 25].
S. Diamond Disk Attaching Hardware [FIG. 25].
S1. Flat Head Screws.
S2. Locknuts.
T. Diamond Disk Adapter Attaching Hardware [FIG.
25].
T1. Capscrew, 3/8-16UNC x 1-1/2” Long.
T2. Lockwasher 3/8”, Split Type.
T3. Washer, .3/8 SAE.
U. Wooden Wedges [FIG. 14, FIG. 15, FIG. 16].
V. Wrench, ½” (13 mm) x ¾” (19 mm) [FIG. 8]
V1. Wrench Can Be Used On Items Marked “V1”
[FIG 2, FIG. 3, FIG 20].
W. Lifting Eye (Electrical Model Only) [FIG. W].
X. Tool Storage Area: Holds 6 Extra 2 x 2 x 4” Tools
[GG], & 9 Extra Wooden Wedges [U]. [FIG. 33].
Y. Lifting Bail – Standard Equipment for Gas Model.
Z. Weight Tray (FIG. 12)
AA. Weight Tray Hardware – With Optional Weight Kit
CC. Hold Down Bolts (Weight Box) [FIG. 12].
DD. Weight Bar [FIG. 12].
EE. Weight Bar Attaching Hardware [FIG. 12].
FF. Lifting Handles [FIG. 1].
GG. Tool (2 x 2 x 4” Type):
SS2. Lockwasher, .500”, Split Type.
TT. Voltage Change Lock Bolt [FIG. 5].
UU. Belt Tensioning Drawbolt [FIG. 32].
VV. Serial Number Plate [FIG. 13].
WW. Oil Drain Hose [FIG. 12, FIG. 13].
XX. Dust Port Cap [FIG. 31].
YY. Belt Tensioning Jam Nut [FIG. 32].
ZZ. Motor Platform Capscrews [FIG. 3].
AAA. Hose Port Cover [FIG. 31].
11
SAFETY WARNINGS FOR OPERATION OF THIS MACHINE
DOread this entire operator’s manual before operating this machine. Understand all warnings, instructions, and controls.
DOkeep all guards in place and in good condition.
DOwear safety-approved hearing, eye, head and respiratory protection.
DOread and understand all warnings and instructions on the machine.
DOread and understand the symbol definitions contained in this manual.
DOkeep all parts of your body away from the grinding disks and all other moving parts.
DOknow how to stop the machine quickly in case of emergency.
DOshut off the engine and allow it to cool before refueling.
DOinspect the accessory disk, and tool adapters for damage before installing the tools.
DOuse only tools manufactured for use on surface grinders.
DOverify grinder drive configuration by checking engine / motor RPM, and spindle shaft RPM, pulley diameters.
DOread all safety materials and instructions that accompany any tool used with this machine.
DOinspect each tool carefully before using it. If there are any signs of damage or unusual wear, DO NOT USE THE
TOOL!
DOmount the tool solidly and firmly.
DOmake sure the tool and accessory disk are clean and free of dirt and debris before mounting the tool on the saw.
DOuse the correct tool for the type of work being done. Check with tool manufacturer if you do not know if tool is correct.
DOoperate this machine only in well ventilated areas.
DOinstruct bystanders on where to stand while the machine is in operation.
DOestablish a training program for all operators of this machine.
DOclear the work area of unnecessary people. Never allow anyone to stand in near the machine while the engine is
running.
DOalways tie down the machine when transporting.
DOuse caution and follow instructions when setting up or transporting the machine.
DOhave all service performed by competent service personnel
DOverify that the tool size is compatible with the machine before mounting the tool.
DOmake sure the fuel caps of the machine and the fuel can are properly tightened before starting the engine. Move fuel
can at least 10 feet from machine after fueling.
DOclean the machine after each day’s use.
DOremove adjusting tool and wrenches from machine before turning it on.
DOkeep the handles dry, clean and free of oil and dirt.
DOcarefully maintain and clean for better and safer performance. Follow instructions for changing accessories. Inspect
tool cords periodically and, if damaged, have repaired by authorized service facility.
DOuse caution when handling fuel.
DOalways give a copy of this manual to the equipment user. If you need extra copies, call TOLL FREE 1-800-288-5040.
DODetermine the nature and volatility of any material that will come in contact with the grinding action of the tools used by
this machine.
DOoperate the machine only in areas where the material in contact with the grinding tools is known.
DOuse only non-flammable and proper substances to improve the material removal from the work area.
12
DO NOToperate this machine unless you have read and understood this operator’s manual.
DO NOToperate this machine without all guards in place.
DO NOTleave this machine unattended while the engine or motor is running.
DO NOTwork on this machine while the engine or motor is running.
DO NOToperate this machine when you are tired or fatigued.
DO NOToperate the machine if you are uncertain of how to run the machine.
DO NOTuse damaged equipment or tool.
DO NOTtouch or try to stop a moving tool with your hand.
DO NOTtransport a machine with the tools mounted on the machine.
DO NOTuse a tool that has been dropped or damaged
DO NOTtouch the tools immediately after use. These tools require several minutes to cool after operation.
DO NOTuse damaged or worn accessory disk.
DO NOTallow other persons to be near the machine when starting, refueling, or when the machine is in operation.
DO NOToperate this machine in an enclosed area unless it is properly vented.
DO NOToperate this machine in the vicinity of anything that is flammable. Sparks could cause a fire or an explosion.
DO NOToperate this machine while under the influence of drugs or alcohol.
DO NOToperate this machine with any of the guards removed.
DO NOToperate this machine unless you are specifically trained to do so.
DO NOTstart operation of the machine until you have a clear work area and secure footing.
DO NOTuse flammable substances, unsecured loads or people as extra weight. Injury to the operator or other persons
could result!
DO NOTuse flammable, or improper substances to improve the material removal from the work area.
DO NOToperate the machine if unknown substances are on or near the work area.
DO NOToperate the machine before you determine the nature and volatility of any material that will come in contact with
the grinding tools used by this machine.
This machine was designed for certain applications only. DO NOT modify this machine or use for any application
other than for which is it was designed. If you have any questions relative to its application, DO NOT use the
machine until you have written Diamant Boart, Inc. and we have advised you.
*****************
Diamant Boart Inc.
17400 West 119th Street
Olathe, Kansas 66061, USA
13
FEATUREMODEL
Model Number:
Item Number:
Power Source:
Maximum Horsepower:
Motor / Engine Rated RPM:
Brand:
Model / Specification:
Voltage:
Phase:
Full Load Current @ 115V:
Full Load Current @ 230V:
1. Dimensions are for the machine with the axle in “operation” position unless otherwise specified.
2. Dimension “H” is for the machine with the axle in “Transport” position.
15
(DT15_dims.tif)
Tool
Grinding Stones
(See FIG. 14)
See Current
Product Catalog for
Part Numbers of
these Items.
Diamond
Segment Blocks
(See FIG. 15)
See Current
Product Catalog for
Part Numbers of
these Items.
Tungsten
Carbide Blocks
(FIG. 16, FIG. 17,
FIG. 18)
Scarifier Wheels
(FIG. 27, FIG. 28)
See Current
Product Catalog for
Part Numbers of
these Items.
Wire Brushes
(FIG. 26)
Diamond Disks
(FIG. 25)
See Current
Product Catalog for
Part Numbers of
these Items.
Scrubbing Pads
(FIG. 19)
Tool Application Guide
Attachment To
MachineTask
Accessory Disk and
Wooden Wedges
(Section 4.1)
Accessory Disk and
Wooden Wedges
(Section 4.2)
Accessory Disk and
Wooden Wedges
(Section 4.3)
Accessory Disk and
Wooden Wedges
(Section 4.4)
Accessory Disk and
Wooden Wedges
(Section 4.5)
Adapter Plates
(Section 4.6)
Tool Holder Pad
(Section 4.7)
Available In Different Silicon Carbide “Grit” Sizes, such as:
TC-10 Coarse Grit: Maximum material removal, General grinding &
removal of trowel marks, high spots, and rough sections of concrete. Life
TC-24 Medium Grit: Lower material removal rate, Finer fini sh grinding of
concrete, and rough grinding of Terrazzo and other s t one type. Life 6 – 10
TC-80 Fine Grit: Still lower material removal rates. For polishing of
concrete and medium gri ndi ng on Terrazzo and stone type floors. Life 8 –
(The larger the number, the finer the grai n structure, and the smoother the
surface material f i ni sh, and the longer the grinding stone life)
Remove High Spots, Trowel & Rain Marks , Paints, Sealers & Mastic s,
Uneven Joints, Aggressi ve Grinding of Large Rough Areas, Removal of
epoxies, paints and many thin fi l m coatings, or Final Preparation for new
GB-10 General Purpose, GB-20 Abrasive Materi al s
Removal Rates: Up to five (5) times the material removal rate of Coarse
Removal of Thick Paint Coatings, Not Recommended f or Thi n (< 5 mil)
Films of Materials. Not Recommended for adhesive, rubber deposits and
mastics which have a t endency to extrude or smear rather than “shear”
loose from the floor s urf ace – however water or a water / sand mixture can
be added on the surface to reduce this problem.
Remove Fiberglass, Ice, Oil-Dry, Foam-Fill Packing Material & Floor
Star Wheel: Hardened Carbon Steel material. For removal of thin c oatings
and encrusted accumul at i ons of material. Cleaning concret e of asphalt
surfaces. Removing thick build-up of grease, paint, and s ome resins.
Light scarifying before applic ation of coatings or sealer. Creates a s wept,
Beam Wheel: Medium duty, for concrete and asphalt scari fying. De-
scaling steel decks. Removing thick material build-up of grease, paint, and
some resins. Twice the l i f e, near the same cost as a star wheel.
Tungsten Carbide Wheel: Heavy Duty asphalt or concrete scarifying, or
de-scaling of steel decks. 10 times the life of a star wheel.
Notes: Should be rotated end for end i n accessory disk every hour to avoid
the wire taking a set (flat wire will bend in one direction). External weight
added to machine will NOT normally increase production rates , but only
Remove High Spots, Trowel & Rain Marks , Paints, Sealers & Mastic s,
Uneven Joints, Aggressi ve Grinding of Large Rough Areas, Removal of
epoxies, paints and many thin fi l m coatings, or Final Preparation for new
Available In Different “Grit” Sizes and 10 or 20 Diamond Segments (per
TDGH-20A for Asphalt or Abrasive Surfaces (20 Segments)
Removal Rates: Up to five (5) times the material removal rate of Grinding
Remove mildew, rust, or di scoloration from concrete, clean concrete forms,
strip scale and rust f rom steel plate surfaces, remove fins or marks on
Light Grinding of Rough Areas
Available In Different “Grit” Sizes:
GB-30 Epoxy & Non-Abrasive Materials.
Life: Up to 15 times the life of Grinding Stones.
Buildups. Lightly Texture Surface.
or “broomed” type of finish.
Light Scarifying & cl eani ng.
accelerate the wire brush wear rates.
TDGH-10C for Cured Concrete (10 Segments)
TDGH-20C for Cured Concrete (20 Segments)
Life: Up to 15 times the life of Grinding Stones.
underlayment material s.
4-10 hours.
hours.
20 hours.
coating.
Grinding Stones.
coating.
disk):
Stones.
Surface Material
Concrete
Terrazzo
Other Stone Types
Concrete
Terrazzo
Other Stone Types
Concrete, Epoxy,
Coatings, & Mastics
Concrete, and Tile
Concrete, Asphalt,
Steel, and Tile
Concrete
Terrazzo
Other Stone Types
Concrete, Steel
16
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