Felix Storch F-940 Instruction Manual

Table of Contents
Table of Contents ......................................................................... 1
Introduction ................................................................................. 1
Specifications ............................................................................... 3
F-940 Specifications ..................................................................... 3
Unpacking the F-940 Store It! ...................................................... 5
Operating Instructions ................................................................. 6
Loading the Battery ................................................................. 6
Basic Operation ........................................................................ 7
Measurement Modes .............................................................. 7
Continuous Mode .................................................................... 9
Trigger Mode ........................................................................... 9
Taking a Measurement .......................................................... 10
Passcode Protection .............................................................. 11
Setup Menu ............................................................................... 12
Setup > Mode ......................................................................... 12
Setup > Set Zero ..................................................................... 13
Setup > Calibration ................................................................ 15
Setup > O2 Calibration in Air ................................................. 15
Setup > Date and Time........................................................... 15
Setup > RH Conversion .......................................................... 16
Setup > GPS ............................................................................ 17
Setup > Language ................................................................... 17
Setup > Factory Setup ............................................................ 17
File Menu ................................................................................... 18
File > Select ............................................................................18
File > Create ...........................................................................19
File > Delete ............................................................................19
File > Review...........................................................................19
Transferring Files ....................................................................20
Wireless SD Memory Card Operation ....................................22
F-940 Store It! Menu Map ..........................................................25
G.A.S. Gas Analysis Software ......................................................26
Firmware Update .......................................................................35
Maintenance of your F-940 Store It! Gas Analyzer ....................37
Replacing the Oxygen (O₂) Sensor..........................................37
Replacing the Potassium Permanganate Filter (KMnO4) .......39
Calibration ..............................................................................40
Applications ................................................................................45
Sampling with a Jar ................................................................45
PolarCept ................................................................................46
F-940 Production Test Check Sheet ...........................................48
Guide for Purchasing Standardized Gases for Calibration .........49
Warranty Information ................................................................52
Warranty Registration Card .......................................................54
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Introduction
Congratulations on the purchase of your new F-940 Store It! Gas Analyzer.
The F-940 Store It! Gas Analyzer provides rapid and precise measurements of ethylene, CO2 and O2. The Store It! was designed for Quality Assurance staff to increase shelf-life and
prevent spoilage of valuable produce by monitoring ripening gases throughout the storage process.
The Store It! features an intuitive user interface, making it simple to operate right out of the box. Its lightweight, handheld design enables users to rely on the Store It! at all stages of storage along the supply chain. A built-in data logger stores thousands of data points and conveniently transfers data through USB or Bluetooth onto a PC or tablet for later analysis. With its rapid response time and lightweight handheld profile, the F-940 provides a fast, portable verification process for atmosphere quality control. Easy to use straight out of the box with little or no training, the F-940 is ideal for verifying CO2 and O2 levels in Modified Atmosphere Packaging (MAP) applications, laboratories, distribution centers, retail centers, storage facilities, and shipping containers.
We hope you enjoy using your F-940 Store It! Gas Analyzer.
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Features
The F-940 features include:
Measures C2H4, CO2 and O2
Displays results in under 30 seconds
Past records stored on the device
Handheld and lightweight
Internal data logging and storage
(WiFi capable SD card)
Bluetooth data transfer
Battery lasts for 8+ hours
Display easily viewed in dimly lit environments
PolarCept!TM water filter for removing non-ethylene hydrocarbons
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Specifications
F-940 Specifications
Air Sampling Rate
70 mL/min
Measuring Rate
Automated, 1 second intervals to SD in Continuous Mode
Data Storage
Removable 16 GB SD and Bluetooth
Display
Sunlight visible transflective LCD
Operating environment
0°C - 50°C (15-90% relative humidity, non-condensing)
Power Source
Removable rechargeable lithium-ion battery
Dimensions
18cm x 13.5cm x 5.5cm
Weight
0.95kg
Enclosure
Powder coated aluminum
Warm Up Time
<3 minutes
Sensors
Ethylene (C2H4) SENSOR
Electrochemical
Nominal Range
0-10 ppm
Full Scale Resolution
0.03 ppm
Accuracy Trigger Mode
±5% relative ±0.15 ppm absolute
Accuracy Continuous Mode
±5% relative ±0.030 ppm absolute
Lower Detection Limit
0.03 ppm
Sampling Time
30 seconds
Zero Interval
Weekly
Calibration Interval
3 months
Lifetime
2 years
Carbon Dioxide (CO₂) SENSOR
Infrared sensor, pyroelectric detector
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Nominal Range
0-100%
Full Scale Resolution
0.01%
Accuracy – Trigger Mode
±.5% absolute and ±3% of measured value
Accuracy – Continuous Mode
±.01% absolute and ±3% of measured value
Lower Detection Limit
0.01%
Sampling Time
10 seconds
Zero Interval
Weekly
Calibration Interval
12 Months
Lifetime
5 years
Oxygen (O₂) Sensor
Electrochemical
Nominal Range
0-100%
Full Scale Resolution
0.1%
Accuracy – Trigger Mode
±0.3% absolute and ±2% of measured value
Accuracy – Continuous Mode
±0.1% absolute and ±2% of measured value
Lower Detection Limit
0.1%
Sampling Time
10 seconds
Zero Interval
Weekly
Calibration Interval
6 Months
Lifetime
2 Years
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Unpacking the F-940 Store It!
The F-940 arrives with a hard-sided carrying case, two sets of batteries and a charger, a removable SD card, and several accessory parts. A sampling port with needle is included for taking non-destructive samples from packaging. The sampling port is pictured below, connected to the intake. There is also an extra Potassium Permanganate Filter (see Maintenance of your F-940 Store It!: Replacing the Potassium Permanganate Filter) and a Closed-Loop Probe used for sampling from Jars (see Applications: Sampling with a Jar).
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Operating Instructions
WARNING: Do not store the F-950 without batteries! Charged
batteries must be present in the instrument to maintain the accuracy of the sensors, even when the unit is powered off.
If the batteries of the F-940 discharge during storage, replace with charged batteries and allow the instrument to stabilize 48 hours before use. There is a small internal battery to maintain the bias voltage for the ethylene electrochemical sensor. This small internal battery will last for 1 day without the main batteries before sensor sensitivity is affected by losing its bias voltage. The calibration parameter data is intact with or without batteries.
Loading the Battery
WARNING: Spring-loaded battery cartridge
The F-940 uses 18650 Li-ion 3.7V 3100mAh rechargeable batteries. For longer lifespan, charge the batteries at
0.25A. For a faster charge, charge at 1A. The batteries must be removed from the F-940 to be charged. If the batteries of the F-940 discharge during storage, replace with charged batteries. The Li-ion batteries have little self­discharge and a lifetime of ~ 3 years.
To remove the batteries, twist the battery compartment cap, located on the bottom of the case. The cap can be twisted with fingers or a screw-driver to tighten or loosen it. Take care when removing batteries, as the cap is
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spring loaded. Both batteries should be inserted into the unit positive (+) side first (towards intake or top).
Additional button-top 19670 (or protected 18650) batteries can be purchased from your preferred battery vendor if replacements are needed.
Basic Operation
To turn the instrument on, press the green power button. The current version of firmware the unit is running is displayed in the lower Left hand corner.
For information on the latest firmware version, please visit the F-940 support webpage: www.felixinstruments.com/support/F-
940
The battery meter is listed on the lower right hand side of the display.
The main menu displays the following options: Measure, Setup, and File. If the power button is pressed, the display will prompt for confirmation before shutting down the F-940.
To scroll between menu items in the list, use the Up and Down arrows. To select an option from the menu list, use the Right arrow. To exit, use the Left arrow.
Measurement Modes
Two measurement modes are incorporated into the F-940 Store It!
Felix Instruments
Measure Setup File
F-940 Vx.x.x.x
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Continuous mode Trigger Mode
Continuous mode measures the air entering through the input of the instrument continuously without stopping. Continuous mode can be used with or without the sample port attached to the front of the instrument. Data is saved to a file every one second on the F-940.
Trigger mode measures the air entering through the input of the instrument, the pump will run and the sample will enter until a stable reading has been achieved. The final values will be displayed on screen and saved to the SD card. The pump will then turn off until the user initiates a new measurement. Trigger mode can be used with or without the sample port attached to the front of the instrument. See the specifications page for standard sample volume.
To change between modes, Navigate to Setup > Mode from the main menu.
Measure
From the main menu, press the right arrow when the word Measure is highlighted to enter the measurement display screen. All measurement parameters are saved to the SD card every 1 second in continuous mode. When the SD card is not present, the data will not be saved. The unit also comes equipped with Bluetooth technology, designed for wireless transfer of data (see Transferring Files).
If sampling very high concentrations followed by very low concentrations, allow the instrument to purge internal gas for the most accurate measurements.
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Continuous Mode
When in continuous mode, a graph of the concentration of each gas can be viewed over time. The default graph shown is the O2 concentration in ppm. To view the C2H4 or CO2 graph, simply use the up and down arrows to scroll through the graphs. The current gas being graphed is shown on the top of the screen with the concentration in large font as shown below.
The x-axis of the graph represents time elapsed. The y-axis of the graph displays the range of the concentration in % for CO2 and O2, and the dynamic range is labeled at the top. The y-axis scale is set by the highest value shown in the active display.
The graph begins on the Left side and moves toward the right as more data accumulates. The total measurement time is displayed below the graph. The flowrate (mL/m) is displayed at the bottom.
Trigger Mode
A measurement in trigger mode will initiate a small volume sample taken over several seconds until the reading is stable. To begin, press the square start button as prompted to measure. This will turn on the pump before drawing in sample gas. Trigger
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mode will take longer to stabilize if the concentration is in a different range from the last sample.
The results will be saved to the SD card. Press the square start button to begin another measurement. Press the Left arrow to exit to the main menu.
Taking a Measurement
Assemble the probe and connect the needle probe tubing to the intake of the F-940. Twist on a hydrophobic filter to the end of the tubing. The filter will prevent any moisture or debris from entering the instrument. [NOTE: Failure to use a hydrophobic filter risks drawing liquids into the instrument, which can potentially damage the instrument sensors.] Finally, attach a sterile needle to the filter. Depending on the application, needles can be re-used.
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From the main screen, select ‘Measure’ and then the right
arrow button. This will initiate a measurement in either mode. The F-940 will run either continuously (continuous mode) or until the minimum stable sample volume has been reached (trigger mode). Press the Left arrow button to return to the measurement screen.
Passcode Protection
Certain menu systems on the F-940 are protected by a passcode setting. These menu systems include Parameters, Set Zero, Calibration, and Factory Setup. The default code for entry is
‘1111’. The passcode only needs to be entered once for each
reboot of the device. If the device is powered off, the passcode will need to be entered again for entry into the menu systems described above.
To set the passcode to a four-digit code other than the default setting, please follow the steps below.
1. Open SD card on PC
2. Click the ‘View’ tab in the taskbar
3. Click ‘Options’ in the far right of the toolbar
4. Open the ‘View’ tab
5. Scroll down and uncheck the box named ‘Hide
protected operating systems (Recommended)’
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6. Check the box named Show hidden files, folders, and
drives
7. Click ‘Yes’
8. Click ‘Apply’ and then click ‘OK’
9. Open the Config.txt file that should now appear inside
the SD card
10. Alter the ‘1111’ to four-digit numeric passcode desired
11. Save the changes
12. Insert SD card back into Gas Analyzer
Setup Menu
Use the right arrow to enter the Setup Menu from the Main Menu screen. The following options are available:
Mode Set Zero Calibration O2 Calibration in Air Date & Time RH Conversion GPS Language Factory Setup
Setup > Mode
The Mode menu contains two options:
Measure: switches between Continuous and Trigger mode.
Connection: switches between USB Storage (default), Bluetooth
(enabled in future versions), or USB Ctrl (enables communication to controller software).
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To change, use the Up/Down arrows to cycle through the mode options. Press the Left arrow to exit to the main menu.
Setup > Set Zero
The set zero process sets a new baseline, or zero, for the sensors:
C2H4 CO2 O2
Set zero should take place weekly for all sensors. To set zero, first press the right arrow to select the sensor. Wait for a beep to verify the set zero process was completed. The set zero process requires the use of 100% nitrogen gas to set zero for O2, an internal Potassium Permanganate jar to set zero for C2H4, and an external conditioning chamber full of Soda Lime to set zero for CO2. Setting zero is important in establishing a zero baseline for the sensors.
For the O2 sensor, an alternative calibration, O2 calibration in air, can be used instead of setting zero with 100% N2 gas. Please
see the ‘O2 Calibration in Air’ section for more details on this
process.
Mode
Measure Trigger
Connection USB Storage
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The following instructions can be followed to set zero for the CO2 sensor:
The F-940 is shipped with an external conditioning tube and a jar of Soda Lime. Fill the conditioning tube with the Soda Lime granules, keeping the ends packed with the cotton ball filters. Connect the external conditioning tube to the inlet and outlet of the F-940, seen below. Continue through the standard set zero process. The F-940 will prompt the user to use “0ppm/N2”. The Soda Lime external conditioning tube creates a 0 ppm CO2 environment, alternatively, the user can connect N2 gas, which provides a 0 ppm CO2 environment as well.
*The Soda Lime external conditioning tube is used for the CO2 Set Zero process only.
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Next, verify the set zero calibration for all sensors by measuring ambient air. Run the set zero calibration again if the verification is not successful.
Setup > Calibration
The calibration feature allows the user to set zero and set span without the use of a computer or G.A.S. (Gas Analysis Software). Unlike Setup > Set Zero in the next section, a zero standard gas is required as well as standard gases for the set span process.
The F-940 Store It! Will prompt the user to set up a zero gas, which can be achieved by feeding 100% Nitrogen (N2) gas to the intake. The unit will countdown to set zero. The following screen will prompt the user to setup a span gas, which is a known standard gas used for the span calibration process. For more information on standard gases used for calibrating the Store It! Refer to the calibration section in the ‘Maintenance of your F-940 Store It!’ section.
Setup > O2 Calibration in Air
Alternative to setting zero for the oxygen sensor weekly with 100% N2 gas, a user can use the O2 calibration in air menu option to calibrate the O2 sensor using ambient air.
Right arrow on this menu option to begin the calibration. The display will read, ‘Use fresh air (20.9%) Please wait…’. The F-940 will beep upon completion of the O2 calibration in air.
Setup > Date and Time
To adjust the date and time, use the Right and Left arrows to move between Month/Day/Year and Hour/Minute/Second and use the Up and Down arrows to change the values. To exit, use
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