Fein DSk 636, DSk 736 Operating Instructions Manual

(
DSk
636
To be handed to the workshop
Operating instructions for the double insulated and radio suppressed Two
636
and for DSk
736
(42
Volts)
1.
Technical
Data:
Current:
- (AC
single
phase)
Capacity
in
I
Speed
R.P.M.
T
apered
N
et
weigh
t
Ty
pe
stee
l I
ligh
t
alloy
in.
1
mm
,
in.
I
mm
I
full
load
I
I
~-
~-----~
I
--·
I
DSk
636
1
/4
I
5
h6
I
3
/s
I
15
/32
10/12 1050/430
6/8
I I
DSk
736
I
. I
I
2.
Construction
This
two-speed
percussion
drill
is
an
electric
tool
of
Class
II
with
protective
insulation
without
earth
wire
and
in
accordance
with
VDE
regulations
0740.
The
protecti
ve
insulation
is
addi-
tional
to
the
normal
insulation
and
is
attained
by
the
shockproof
motor
housing
made
of
Polyamide
and
by
insulating
the
arma-
ture
shaft
against
the
gearing.
The
drill
is
tested
with
the
pre-
scribed
test
voltage
of 4000
V.
The
machine
is
radio
suppressed
according
to
radio
interference
degree
N.
It
is
supplied
with
a
two-core cable
without
earth
wire
and must
not
be
ear
thed
.
Type
DSk
736
for
low
tension (voltag
e 42
Volts)
is
of
the
same
design
but
without
double
insulation
and
not
radio
suppressed.
To
prevent
damage
to
the
insulation
no
additional
marking
pl
ates
and
signs
must
be
riveted
or
screwed
on the
housing.
We
recommend
the
use
of
transfers
only.
Input
I
Output
Spin
dle
with
chuc
k
no
load
Watts
Wa
tts
lbs I kg
I
I I
I
1700/730
I
280 150 B 12 3.3 1.5
·I
I
I
I
I
3.
Connection
and
Operation
Main voltage
must
correspond
to
the
operq.ting
volt
age
marked
on
the rati
ng
plate.
The tool
can
be
plugged into
plain
or
safet
y
sockets
.
Switch
must
be
in
the
uoff"
position
when
connecting!
Remove
the
grease
of
the
cones
before
dismantling
the
morse
taper. Attention!
Before
changing
speed,
machine
has
to
be
switched
off.
4.
Maintenance
Before
carrying
out
any
maintenance work
always
remember
to
pull
out
the
plug.
To
guarantee
the
security
provided
by
the
double
insulation
clean
the
machine
regularly every
300
dut
y
hours. This
is
done
with a brush
or
by
blowi
ng
out
the
carbon
hold
ers and
the
insulated parts with dry pn
eumatic
air.
After
checking
the
carbon
brushes
make
sure
to refit t
hem
in their
original
position
and
check
that
they mo
ve
easily in the
ir
hold
er.
BE 202/e X I
I.
69
Print
ed
in
Germa
ny
I
From
August
1970,
gear
and
ball
bearings
are
provided
with
the
special
grease
Sst
1.
Correct
quantity
for
gear
25 g.
-
U'l
_
en
-
24-~
........
Component Parts
--
Part
Order
.b
Description
No.
Reference
a
Part
Order
;.:,
Description
No.
.
Reference
a
1-25
MK
1-15-4 1 motor housing, assembled
34-58 LA 8-110-2
1
drill head,
assembled
1-15
MK
1-15-3 1
motor
housing,
assembled
34
LA
6-162 1
intermediate
bearing
1
MK
1-15
1
motor
housing
35-58 LA 8-110-1 1
outer
bearing,
assembled
2
EZ 1-58 1
switch
35 LA 8-110 1
outer
bearing
3
EZ 22-34 1
radio
interference
capacitor
4
SR 3-M3,5x6
1
fillister
head
screw
5
EZ 12-43-1 2
carbon
holder,
assembled
8
EZ 11-59 2
carbon
brush
36
RJ
18-41 1
threaded
ring
37
LK 16-5 1
groove
ball
bearing
38
WB
1-63
1 I
drill
shaft
38a
RJ
12-68
1
sealing
ring
39
RJ
16-13 1
seeger
circlips
9
EZ 13-8
2
sliding
cover
40
ZR15-29x0,75
1
gear
wheel,
40
teeth
10
SR
2-M3,5x12
4
cylindrical
screw
41
ZR15-28x0,75
1
gear
wheel,
31
teeth
11
BF 19-42-1
1
locking
pin
42
LK
1-1
1
groove
ball
bearing
12
st ate type
1
pole
housing
with
winding
a
nd voltage
~
I
13 I PT 6-M 3,5
securing
plate
14
SR 2-M3,5x50
cylindrical
screw
15
JS
28-4
1
insulating
ring
43
LK
1-1
1
groove
ball
bearing
44
ZR16-18x0,75 I 1
countershaft
pinion,
10/14
teeth
45
ZR15-27x0,75
1
countershaft
gear
wheel,
26
teeth
46
LG 2-37
1
bearing
bush
46a
PT
7-27
1
cover
plate
16
EZ 7-101
1
cable
47
LG 2-37
1
bearing
bush
17
JS
13-7
1
cable
protecting
sleeve
I
18
PT 31-21
1
cable
clamping
bridge
19
SR 3-M3,5x10
2
fillister
head
screw
20-23
GH
1-18-1
1
cover
with
spare
carbon
brushes
48
PT
8-161
1
driving
plate
49
ZR16-17x0,75
1
countershaft
pinion,
15
teeth
50
ZR15-11x0,75
1
countershaft
gear
wheel,
30
teeth
51
LK6a-11
1
needle
bearing
24
SR 2-M3,5x15 2 cylindrical
screw
25
SR 6k-M3,5x8
1
fillister
head
countersunk
screw
52
A9-56
1
drigger
53
BF 38-2x12
1
fixing
bolt
54
BF17-182
1
switch
bolt
26
sta
te
ty pe
1
armature
with
winding,
and
voltag
e
commutator
and
fan
30
ZR
4-42
1
pinion, 6 teeth
31
SR 2-M3,5x6 3
cylindrical
screw
55
RJ
15-80
2
retaining
ring
56
LK
8-3,5
c[J
1
ball
57
BF 21-3x3x25
1
fitting
key
58
RJ
15-81
1
retaining
ring
32
PT
5d-M
3,5
3
securing
plate
59
RJ
12-55
1
sealing
ring
33
LK 16-35 2
groove
ball
bearing
60
SR2-M3,5x50
2
cylindrical
screw
61
SR2-M3,5x65
2
cylindrical
screw
42
Volts
1-25
MK
1-15-8
1
motor
housing,
assembled
1-15
MK
1-15-7
1
motor
housing,
assembled
16
EZ 6-126
1
cable
--
They
should
be
replaced
at
the
latest
when
they
have
worn
down
to 7 mm
(1/4").
Please,
only
use
original
Fein
carbon
brushes.
After
fitting new
brushes
run
tool
unloaded
for
about
15
min~tes
to
allow
brushes
to
bed
in.
One
pair
of
spare
carbon
brushes
(21)
will
be
found
in
the
cover
of
the
handle,
please,
do
not
forget
to
reorder
them
in
time.
In
order
to
prevent
accidents
check
cable
at
regular
intervals.
To
replace
the
cable
take
off
the
screws
(24, 25),
then
take
off
the
handle
cover
(20),
loosen
the
two
screws
(19)
of
the
terminal
clamp
(18)
and
clamp
off
the
cable
from
th8
switch
(2).
5. Lubrication
We
recommend
to
renew
the
gear. grease
after
300
duty
hours.
Please,
only
use
the
Fein
special
grease
FG
12.
For
ball
bearing
s
which
should
be
lubricated
after
approx.
900
duty
hours
we
re -
commend
our
ball
bearing
grease
FK
3.
The
ball
bearings
are
to
be
rinsed
in
clean
solvent
and
packed
with
new
grease.
The
space
between
inner
and
outer
ring
is
to
be
one
third filled
with
grease
in order to
prevent
that
the
bearings
do
not
over-
heat.
Type
of
grease
FG
12
for
gearing
FK 3 for
armature
ball bea
rings
Quantity
oz
1 g
15
I
Order
Reference
MZ
60-3/
FG
12
MZ
60-1/FK
3
Contents
oz 1 g
-
~--;~-~0
-
11
/3
. 10
No
claims
can
be
entertained for
damage
due
to
negligent
main-
tenance
and
inadequate lubrication.
6.
Overhaul
After
900
duty
hours
the
machine should
be
completely
dis-
mantled
as
described
under
paragraph 7 and
all
parts
should
be
thoroughly cleaned.
Rinse
ball
bearings
and
gears
in
clean
solvent
and
pack
with
fresh
grease
as
per
paragraph
5.
Please
be
sure
that
all
electric
parts are
only
cleaned
dry.
7.
Dismantling
1.
Unscrew
fillister
head
screw
(25) and
the
two
cylindr
ical
screws (24),
then
take
off
handle
cover
(20).
2. Re
move supply
cab
le
from
switch,
draw
out
switch
and
dis-
connect
motor
cable.
After
unscrewing
the
screws
(10)
draw out
carbon
holder
(5),
unscrew
screw
(4)
and
pull
out
radio
inte
rference
capacitor
(3).
3.
Unscrew
cylindrical
screws
(60)
and
(61)
and
remo
ve out
er
bearing
(35)
with
intermediate
bearing
(34).
4.
Take
apart outer
bearing
(35)
and,
only
if
necessary,
the
speed-changing
mechanism
in
the
following
manner:
Press
fixing
bolt
(53)
in
direction
of
point
of
morse
taper
through
the
bores
of
the
parts
(52)
and
(54)
(pin
punch
0.08
inch.),
pull
trigg
er
(52)
out
of
switch bolt
(54)
and dismantle
drill
shaft
.
5.
Pull
out
armature
(26),
unscrew
the
three
screws
(31)
and
remove
armature
drive
(30).
6.
Draw
insulation ring (15)
out
of
motor
housing
(1),
unscrew
cylindrical
screws
(14)
and
remove pole
housing
(12).
Re-assemble
in reverse
sequence
.
Pl
ease, bear
in mind
that
existing
washe
rs
are
to
be
placed
in
right
places.
The
ir
loss
would
lead
to
damage.
8.
Repair
and
spare
parts
We
recommend
our
Fein
Service
Stations
to
carry
out
all
over-
haul
and
repair
work
quickly
and
expertly.
Please
quote
Order Reference
when
ordering
spare
parts
or
send
in
sample
part, quoting
the
type
of
the
machine.
We
draw
your
attention to
the
need
to
carry
out a high
voltage
test
in
accordance with
your
local
regulations
(or
VDE
regu,
la
tion
0740)
before
taking a tool
into
service
after
any
repa
ir
carried
out
by your
own
staff
.
(
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