Feig Electronic TST WUI Start-up

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TST WUI

STARTUP

Important !

You must read the function description before operating,

connecting or starting up door controller.

preliminary public (B) 2005-09-07 WUI_Inbetriebnahme2_GB.doc

TST Startup WUI

Notes

FEIG ELECTRONIC GmbH Lange Straße 4 D-35781 Weilburg-Waldhausen Tel.: +49 6471 3109-0

http://www.feig.de

This edition replaces all earlier versions. The specifications contained in this document may be changed without prior notice.

Transmission and reproduction of this document, use and revealing of its contents are not permitted without express consent. Violations will result in liability for damages. All rights reserved in case of patent granting or utility model listing.

This Manual is directed especially at persons involved with starting up / commissioning the TST WUI controller of FEIG ELECTRONIC GmbH. Starting up the controller must be carried out only by officially trained electrical experts who are familiar with the safety standards of electrical drive and automation technology. The entity which has placed the TST WUI controller in service is solely responsible for the completeness of the startup manual. This Manual shows only a small range of the controller functions. Further functions and descriptions for individual door functions as well as more exact specifications for the controller and hazard notes can be found in the main description.

The collecting of information in this document has been done to the best of our knowledge and with due diligence. FEIG ELECTRONIC GmbH does not warrant the correctness and completeness of the information in this document. In particular, FEIG ELECTRONIC GmbH cannot be held liable for following damages due to faulty or incomplete information. Since mistakes can never be completely avoided in spite of our best efforts, we always welcome feedback. The installation recommendations contained in this document presume favorable surrounding conditions. FEIG ELECTRONIC GmbH assumes no liability for perfect function in environments alien to the system. FEIG ELECTRONIC GmbH provides no warranty that the information in this document is free of foreign copyrights. FEIG ELECTRONIC GmbH does not grant any licenses for its own or foreign patents or other copyrights in connection with this document. Warranty claims against FEIG ELECTRONIC GmbH are the right of the direct contractual partner only and are not transferable. Warranty is assumed only for the products supplied by FEIG ELECTRONIC GmbH. There is no warranty for the overall system.

The description of products, their use, possibilities and performance data are not to be taken as assured properties and are subject to technical changes.

General notes concerning this document

The following symbols are used in this function description to alert the user to various hazards and useful tips.

WARNING

persons if the procedure is not performed as described.

alerts to a possible hazard to

IMPORTANT important to the function of the door controller or door.

alerts to information which is

)

ATTENTION

the controller.

FEIG ELECTRONIC GmbH Page 2 of 20 WUI_Inbetriebnahme2_GB.doc

alerts to possible damage to

refers to useful information which is useful but not absolutely necessary for using the TST WUI controller

TST Startup WUI

Table of Contents

1 Safety information 4 2 Technical data 5 3 Installation of the control system 7 4 Electrical connection 8

4.1 Power supply connection............................................................................................................8

4.2 3-Phase Motor connection..........................................................................................................9

4.3 1-Phase Motor connection..........................................................................................................9

4.4 Safety edge connection.............................................................................................................10

4.5 Limit switch connection............................................................................................................10

5 Putting into operation 11 6 Other connection possibilities 12

6.1 Photo eye....................................................................................................................................12

6.2 External control device..............................................................................................................12

7 Inputs overview 12 8 Outputs overview 13

8.1 Outputs of TST WUI ...................................................................................................................13

8.2 Outputs of TST RWUI.................................................................................................................13

9 General operating instructions for parameterisation 14 10 Functions 15 11 Messages overview 16

11.1 Error messages..........................................................................................................................16

11.2 Information messages...............................................................................................................19

FEIG ELECTRONIC GmbH Page 3 of 20 WUI_Inbetriebnahme2_GB.doc

TST Startup WUI

1 Safety information

ATTENTION: IMPORTANT SAFETY INSTRUCTIONS IT IS IMPORTANT FOR THE SAFETY OF PERSONS TO OBSERVE THESE INSTRUCTIONS. THESE INSTRUCTIONS MUST BE KEPT:

- All work concerning installation, set-up and maintenance must be carried out exclusively by qualified staff. You must specifically pay attention to the following regulations : VDE0100, EN 50110 (VDE0105), EN 60204 (VDE0113), EN 50178 (VDE0160), EN 60335 (VDE0700), fire prevention regulations, accident prevention regulations and the regulations relevant to industrial gates (ZH1/494, EN12453, EN12978)

- The control system should only be opened when the power supply is completely switched off.

- If the potential-free contacts of the relay outputs or other contact points are operated with external power. i.e. with a dangerous voltage which can still be live after switching off the control system or when the mains plug is disconnected, an appropriate warning sticker must be clearly visible on the control system casing. ("ATTENTION! all mains electricity circuits must be switched off before accessing the connecting terminals.")

- The control system must never be operated when it is open.

- The control system should only be operated with dismantled CEE connector if the mains supply can be completely disconnected from the control system by means of a corresponding switch. The mains plug or the switch used as a substitute must be easily accessible.

- If the connecting cable of this appliance is damaged, it must be replaced by the manufacturer or his after-sales service or by a similarly qualified person in order to avoid dangers.

- Even after switching off the power supply, there are still dangerous voltages for up to ½ a minute on the DC-bus capacitors. The discharge time until the voltage values are less than 60 V DC is a maximum of 1 minute. Touching internal control system components during this discharge time is dangerous.

- If the switching power supply is defective, the discharge time for the DC-bus capacitors to reach less than 60 V DC can increase significantly. Here, discharge times of up to 2 minutes can occur.

- If the 24 V control system is short-circuited or extremely overloaded, the switching power supply does not start although the DC-bus capacitors are charged. The display and LEDs remain dark. It is not possible to start the power supply unit until after the short-circuit or extreme overload has been resolved.

- After switching off the power, the power supply unit is still supplied for several seconds by the DCbus capacitors and still maintains the power supply function for a certain time depending on the power supply unit loading.

- The control system must not be operated without a connected protection earth. The absence of protection earth results in dangerous high voltages, caused by discharge capacities, on the control system housing. The protection earth connection must be carried out in accordance with EN50178 Section 5.2.11.1 for increased leakage currents >3,5mA.

- The system must not be switched on or operated when wet. This can result in destruction of the control system.

- If the control systems are used outside the specified temperature range, it must be ensured, using a regulated and monitored heating system, that the specified operating temperature range is maintained when the power supply is switched on and during operation of the control system.

- It is prohibited to operate the control system if the keypad or screen is damaged.. Damaged keypads and screens must be replaced. Touching the keypad with sharp objects must be avoided in order to avoid damaging the keypad. The keypad is basically only intended to be touched with the fingers.

- Before switching on the control system for the first time, it must be ensured that the plug connectors and evaluation cards (plug-in modules) are in the correct position. Misplaced or skewed plugging-in the cards can result in damage to the control system as can installing unauthorised third-party cards.

- When the gate is operated in dead-man operating mode, it must be ensured that the gate area can be viewed by the operator as safety equipment such as safety rail and light barrier are not effective in this mode.

- It is forbidden to operate the contactors manually. If the protective foil is destroyed, the guarantee is void.

FEIG ELECTRONIC GmbH Page 4 of 20 WUI_Inbetriebnahme2_GB.doc

TST Startup WUI

- The parameter setting and operation of the safety equipment must be checked. The adjustment of the parameters, bridges and other operating elements must only be carried out by qualified staff.

WARNING

Disregarding the safety information can be detrimental to health or damage the

control system.

We do not claim to have fully covered the safety information. Please contact your supplier for further information about the product.

The manufacturer has carefully tested the appliance hardware and software and the product documentation, however cannot make any guarantee of complete correctness.

Appliance identification (type plate with information about the name and address of the manufacturer, serial number, type description, power supply and temperature range) must be done by the user.

2 Technical data

Housing dimensions (W x H x D): ca.: 182 x 320 x 93mm (without emergency stop button) Mounting: upright Power supply range for 3-phase current with N

Power supply range for 3-phase current without N

Power supply range for 3-phase current without N in connection with the option TST WU-0.0-A – Supply adjustment 400V Required fuse 3x 10A Type K Power consumption Power supply unit without motor

Power supply unit with AC3 motor at External power supply (230 V):

Control voltage / external power supply 2:

External power supply 12V: Control inputs:

IN1 ... IN8:

IN9 ... IN10: < 5 V: inactive Æ logical 0

Safety chain / emergency stop All inputs must be connected potential-free

3 x 200 ... 415V ±10% / 50 .. 60Hz corresponds to mains power supply voltage of 115 ... 240V ±10% / 50 .. 60Hz 3 x 115 ... 240V ±10% / 50 .. 60Hz corresponds o mains power supply voltage of 115 ... 240V ±10% / 50 .. 60Hz

IMPORTANT

N must be connected with L2.

3 x 360 ... 400V ±10% / 50 .. 60Hz

max. 30W

400V 230V 115VPower consumption

Max. 2.2 kW Max. 1.5 kW Max. 0.75 kW

230 V

±10%, 50...60 Hz

(fused on the printed circuit board: 2 AT) 24 V

±5%

max. 500 mA including all plug-in modules and 12 V connections fused via self-resetting semiconductor fuse

11.3 VDC ±5%, regulated, max. 150 mA 24 VDC / typ.15 mA

min. signal duration for input control commands: > 100 ms

all inputs must be connected potential-free or: < 2 V: inactive Æ logical 0 > 17 V: active Æ logical 1

>16 V: active Æ logical 1

< 15 V: inactive Æ logical 0 >17 V: active Æ logical 1 Contact load capacity: ≥ 35 V

/ ≥ 200 mA

If the safety chain is interrupted, no movement of the drive is possible, not even in deadman

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TST Startup WUI

Safety edge input

for electric safety edges with 1.2kΩ or 8.2kΩ terminal resistance and for dynamic optical systems

Relay outputs if inductive loads are switched (e.g. further relays or brakes), they

must be equipped with corresponding noise suppresion measures (free-wheeling diodes, varistors, RC elements)

Relays K1, K2:

⇒ 24VDC / 500 mA ⇒ 230 VAC / min. 0.1 A / max.

80 W potential-free switching, change-

Contacts which have been used once for power switching can no longer switch extra-low voltage

over contact

Relays K3, ... K14:

⇒ 24VDC / 1A ⇒ 120 VAC / 0,5A

potential-free switching, N.O. contact

Contacts which have been used once for power switching can no longer switch extra-low voltage

Drive output: 3x 400VAC, max. 2.2 kW for AC-3

Reversing contactor is prepared for operating three-phase drives Max. length of the motor cable: 30m

electromechanical brake 230 VAC-control via switched motor phase and N Operating temperature range: -10...+50°C Storage temperature range -20...+70°C Air humidity up to95% not condensating Mains cable installation Y, the mains cable must only be replaced by the manufacturer or

his after-sales service or by another qualified person Equipment mobility stationary Protection class Protection class I Equipment type Motor appliance, external motor is not part of the delivery from

FEIG ELECTRONIC GMBH Vibration low vibration installation, e.g. on a brick wall Protection class IP54 (IP65 by replacing CEE connection and sealing cable

entries)

All unused cable entries must be closed. Weight ca. 2.8 kg Directives Standards:

EMV-Directive: 89/336/EWG modified by: 91/263/EWG

92/031/EWG

EN 50081-1 / 03.93: interference emissions, residential

area

EN 50081-2 / 03.94: interference emissions, industrial area

93/068/EWG

EN 61000-6-2 / 2001: interference resistance, industrial area

Low voltage directive:

73/023/EWG

modified by: 93/068/EWG

EN 60335-1 / 2003: Safety of electrical appliances for

domestic use and similar purposes / Part 1

Prototype tested according to: EN12453 / 2001: Usage safety of power-operated gates

– requirements

EN12445 / 2001: Usage safety of power-operated gates

– test methods Applied national technical specifications concerning the

EN12978 / 2003: Gates – safety equipment –

requirements and test methods directives mentioned above

FEIG ELECTRONIC GmbH Page 6 of 20 WUI_Inbetriebnahme2_GB.doc

TST Startup WUI

3 Installation of the control system

ATTENTION: IMPORTANT INFORMATION FOR SAFE INSTALLATION. OBSERVE ALL INSTRUCTIONS; WRONG INSTALLATION CAN RESULT IN SERIOUS INJURIES.

WARNING

During install of control system, system must be disconnected from the mains.

Figure 1: Cover installation

Keypad connection

TTENTION

• Before installation, the control system must be checked to make sure it does not show any signs of transport or other damage. Damage inside the control system can result in significant consequential damages to the control system and risk of injury to the user.

• Touching the electronic parts, especially the components of the processor circuit, is forbidden. Electronic components can be damaged or destroyed by electrostatic discharge.

• Before opening the casing cover, it must be ensured there are no drill filings lying on the cover which can fall inside the casing.

• It must be ensured the system is disconnected from the mains during installation.

• Unused cable entries must be sealed using suitable measures in order to guarantee the protection class IP54 of the casing.

• The cable entries must not be subjected to any mechanical loads, especially tensile loads.

Min. 100mm

-10°C

3x400VAC,

N, PE

Min. 100mm

Figure 2: Installation of the control system

50°C

160

Figure 3: Drilling plan

300

Ca. 1300

FEIG ELECTRONIC GmbH Page 7 of 20 WUI_Inbetriebnahme2_GB.doc

TST Startup WUI

4 Electrical connection

• All control voltage inputs are galvanically

WARNING

• Connection, testing and maintenance work on the open control system must only be carried out in a voltage-free state. You must pay particular attention to the points mentioned in the safety information.

• There are still up to 2 minutes of dangerous voltage after switching off the control system.

• Touching the electronic components is dangerous due to residual voltages.

• The control system must never be operated while the housing cover is open.

isolated from the power supply by means of a reinforced insulation. We recommend at least one additional isolation with a nominal voltage > 230 V (according to EN 60335-1) for all components which are to be connected to the control system.

• Very high electrostatic charges take place especially for fast-operating rollup plastic gates. Damage to the control system can result from this voltage discharge. Therefore, suitable countermeasures must be taken to prevent electrostatic charging.

• Maximum cross sections for connection of the printed circuit board terminals.:

ATTENTION

• Before switching on the system for the first time after completing the wiring, it must be checked whether all motor connections on the control system and on the motor are tightened and the motor is switched to star or delta correctly.

4.1 Power supply connection

L1L2L3

13 L2L1 L3 13

+A1

-A2T3

14 T2

PE PE

NT1T1T2 T3

X13

L3.1

extern

L1.3 X10

L1L2L3

T2T1

T3 14

Single wire (rigid)

Screw terminals 2.5 1.5 Plug-in terminals 1.5 1.0 Motor terminals 2.5 2.5 Mains connection 2.5 1.5

+A1

X28

-A2

K500

1110

12 20

X15X14

K501

21 22

Fine strand (with/without wire end ferrule)

X22

3231 33 3635

X20

CEE plug 5 pole, 16A, red

IMPORTANT The mains plug must be visible and accessible from the control system.

Fuse 10 A / Type K

L3 L2

L1 N

Figure 4: Mains cable connection

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TST Startup WUI

4.2 3-Phase Motor connection

+A1L1 L2 L3 13 +A1L1 L2 L3 13

-L3

-L2

-L1

X28

K 200 - Close K 200 - Open

K500

+AT1 T2 T3 14

+A1T1 T2 T3 14

K501

L3.1 X10

L1-3

400 VAC

PE PE

NT1T2 T3

Figure 5: 3-Phase Motor connection

4.3 1-Phase Motor connection

+A1L1 L2 L3 13 +A1L1 L2 L3 13

-L3

-L2

-L1

K 200 - Close K 200 - Open

T2T1

-A2T3

14 T2

X13

T3T2T1

1110 12 20

K1 NO

K1 Com

21 22

X15X14

K1 NC

K2 NO

K2 NC

K2 Com

3231 33 3635

X20

Magnet voltage

X28

T3 14

-A2

K500

rotating flashing light 1

K501

L3.1 X10

230VAC

PE PE

NT1T1T2 T3

X13

1110

K1 NO

12 20

K1 NC

K1 Com

X15X14

K2 NO

21 22

K2 Com

K2 NC

Magnet voltage

M 1~

Rotating flashing light 1

3231 33 3635

X20

Fig. 6: 1-Phase motor connection

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TST Startup WUI

4.4 Safety edge connection

„electric“ safety

edge

X22

42 4443 45

51 52 53

X23

Dynamic optical

J400

1,2K

S300

1,2K

8,2K

J400

J 400: 1 - 2

ONOFF

The Jumper

J 400 is

placed in the

8,2K

upper right

corner of the

PCB

Inside (brown)

brown

white

8k2

Outside

(white)

J 400: 1 - 2

Safety

edge

Terminal

resistor

Figure 7: Safety edge connection

Different types of safety edges can be connected, such as e.g.:

• Electrical safety edge with 1.2kΩ or 8.2kΩ terminal resistor.

• Dynamic optical systems.

systeme

Receiver

J400

1,2K

Trans-

mitter

8,2K

X22

Green

White

Brown

42 4443 45

51 52 53

X23

If one of these types of safety edges is connected when the TST WU gate control system is switched on, it will be recognised automatically.

IMPORTANT

If no safety edge is connected, automatic closing of the door is not possible.

It is possible to connect other types of safety edges. Please contact the gate manufacturer for this.

4.5 Limit switch connection

Figure 8: Cam limit switch

45 54

thermopill

X22

Emergency stop circuit

X24

Figure 9: Cam limit switch connection

Limit switch CLOSE

+24V

Limit switch OPEN

IMPORTANT Check the electrical connection again before operating the control system. The appliance can be damaged by wrong connections.

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TST Startup WUI

5 Putting into operation

1. Move the barrier to ca. 10 cm before the closed position with the À DOWN key.

IMPORTANT value for fast gates. If the movement direction is wrong, the motor rotating field is incorrect: switch off the control system and change 2 motor connections.

2. Set the bottom limit switch so that it just activates.

IMPORTANT

3. Move the barrierto ca. 10 cm before the open position with the ¿ UP key.

IMPORTANT

value for fast gates.

4. Set the top limit switch so that it just activates.

IMPORTANT

5. If required for the type of barrier: set the top and bottom EMERGENCY limit switches.

Distance is very much dependent on the type of barrier and the speed, increase the

Limit switch in the end positions must not be run over!

Distance is very much dependent on the type of barrier and the speed, increase the

Limit switch in the end positions must not be run over!

)Connect N.C. contacts e.g. in the safety circuit in series with thermopile.

6. Go to parameterisation mode by pressing the

"Service Mode", open this and set parameter value "2" to "0" (automatic mode)

Å STOP and ¿ UP keys and select parameter P.980

7. Leave the parameterisation mode by pressing the

8. If necessary correct the OPEN and CLOSED limit switch positions by fine adjustment of the stop

positions in automatic mode.

WARNING

adjustment of the limit switches when EMERGENCY STOP is pressed or the control system is switched off !

9. Barrier can now be operated in automatic mode.

In order to avoid unintended operation of the barrier, only carry out the

Å STOP key for a long time (3 sec.).

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TST Startup WUI

6 Other connection possibilities

6.1 Photo eye

X25

727473

6564

Figure 10: Photo eye connection

7 Inputs overview

6.2 External control device

STOP

X24

7675

GND

+24V

X23

STOP

5251 5453

+24V

OPEN

Figure 11: External control device

X20

23 45 678910

343231 33

E-Stop ext. 21

E-Stop ext. 22

X22

42 44

E-Stop ext. 11

E-Stop ext. 12

43 45

GND

Si-Lei

5251 5453 62

X23

+12V

GND

Open Ext. 1

61 63 71

X24

GND

Close Ext.

Pull switch EO

6564

Limit OPEN

X25

+24V

72 7473 7675

GND

+24V

GND

+24V

818382 8584 86

X26

GND

+24V

Photo eye

Limit CLOSE

Pull switch OSCS

Arm blocked

Dead man / Auto

Arm broken / Crash

Door switch

Thermopill

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TST Startup WUI

8 Outputs overview

8.1 Outputs of TST WUI

L3.1

T2T1

X10

-A2T3

14 T2

T1T1T2 T3

T3 14

X13

T3T2T1

K500

-A2

1110

X14

K1 Com

K1 NO

Magnet voltage

K2 NO

K1 NC

Rotating

flashing light

K501

3231 33 3635

X15

K2 NC

K2 Com

X20

M 3~

Abbildung 12: Outputs TST WUI

8.2 Outputs of TST RWUI

K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14

214212211 213 216215 218217 224222221 223 226225 228227 234232231 233 236235 238237

Counter +

Barrier Open

Barrier Closed

Transmission Det. 1 (V)

Transmission Det. 2 (N)

Stop synchrone barrier

Open synchrone barrier

Green traffic light from Inside

Green traffic light from outside

Fault

Counter -

Close synchrone barrier

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TST Startup WUI

9 General operating instructions for parameterisation

Starting parameterisation mode

Switch on the gate control system

STOP

(permanent) Up

(permanent)

Switch on control system

Press Stop button and keep it

pressed

Press Up key and keep it

pressed

Parameter selection when parameterisation mode is active

select desired parameter

¿ À

DOWN

A T T E N T I O N:

Not all parameters are directly

visible or modifiable depending

on password and type of

security level set

Parameter editing for selected parameter

1. Control system in

parameterisation mode

STOP (short) Open the parameter

Down

STOP (long) save amended parameter value

STOP (short)

Up key for increasing

parameter value

Down key for reducing the

parameter value

discard amended parameter

value

for changing to the display of

the parameter name

Leaving parameterisation mode

STOP (long) parameterisation mode is

stopped immediately, gate

operation is active again

Reset the control system

the first decimal position flashes

when service mode is active

Content of the display depends on

the status of the control system

pending messages are displayed,

e.g.;:

after ca. 2 seconds waiting:

In parameterisation mode

the parameter value can be displayed

or modified (see below)

display varies according to the

selection

Display of the desired parameter

name

the current parameter value is

displayed:

if the current parameter value in force

is changed, the decimal positions

flash

the parameter counts as saved when

no positions are flashing any more

cancellation, the original parameter

value is displayed again

Display parameter name

The last saved value is obtained

automatically

.

...

E.201 P.000

...

010

5 6 4

6 4

010

....

Å+¿+À press simultaneously and keep pressed for ca. 3 seconds.

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TST Startup WUI

10 Functions

IMPORTANT Not all parameters are always avaiable and visible. This depends on parametersetting and the used software version. Changes of the software and of the parameterfunction can be done without previous announcement.

000 005 012

920

925

[Unit]

Adjustment

range

[Cycles] Display cycles counter

Display: 1234567 ⇒ 1234. À-press .567 Display: 67 ⇒ 67

[Cycles] Display the number of cycles still operable until maintenance is necessary.

Display: 1234567 ⇒ 1234. À-press .567 Display: 67 ⇒ 67

[s]

0 ... 200

[Unit]

Adjustment

range

Eb 1 Eb 2 ... Eb 7 Eb 8 Ebcl Eb -

Forced closing time: Closing starts after this time has run out. The time starts when open or close travel has stopped. Hold open time and clearance time have higher priority, means if one of these times is running the forced closing time is not running. This is also the case if the barrier is in the upper position while switching on the controller.

Display error memory / faults

⇒ Open by pressing STOP key again, ⇒ Scroll with UP / DOWN keys ⇒ Close by pressing STOP key. ⇒ Leave with Cancel "EB-".

• Eb 1 → Error messages 1 (most recent) or. Er--

• Eb 2 → Error messages 2 or Er--

...

• Eb 7 → Error messages 3 or. Er--

• Eb 8 → Error messages 4 or. Er--

• Ebcl → delete complete failure memory

• Eb - → Cancel

(Display noEr: no errors) Display the software version

Gate functions

Diagnostics

Factory

setting

-1

Factory

setting

Eb 1

)

You will find more parameters and functions in the main handbook of the controller TST WUI

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TST Startup WUI

11 Messages overview

11.1 Error messages

Improper end positions

F.000 F.005

Position too far up

Position too far down

• Too small a parameter value for upper emergency limit switch

• Upper limit switch range (limit switch band) too small

• Mechanical brake defective or improperly set

• Too small a parameter value for lower emergency limit switch

• Lower limit switch range (limit switch band) too small

• Mechanical brake defective or improperly set

Implausibilities in door movement

F.020 F.030

F.043

Run time exceeded (during opening, closing or deadman)

Lag error (position change of the door is less than expected)

Pre-limit switch fault (light barrier)

• current motor run time has exceeded set maximum run time, door may be sticking or is blocked

• If using mechanical limit switches, one may not have tripped

• Barrier or motor is blocked

• Too little power for lift torque

• To little speed

• Mechanical limit switch was not left or is defective

• The pre-limit switch for the light barrier remains activated even in

the middle end position or upper end position.

F.080

F.090

F.201

F.211 F.212

F.360 F.361

Maintenance counter exceeded

Fault: Maintenance is required

Controller not parameterized

Internal E-Stop „push-button“ tripped

or Watchdog (computer monitor) External E-Stop 1 tripped

External E-Stop 2 tripped

Faults in the safety chain

Short circuit detected on edge input Number of edge trips for closing has reached set limit

• Service counter has expired

Parameters not set

• The basic parameters (P.205) for the TST WUI controller have not yet been set.

Safety chain faults

• E-Stop chain was interrupted starting at input „internal E-Stop“ without parameterizing mode having been selected

• Internal parameter or EEPROM checks defective, pressing the STOP key provides additional information about the cause

• E-Stop chain was interrupted starting at Input 1 (terminals 1 and 2)

• E-Stop chain was interrupted starting at Input 2 (terminals 3 and 4)

• Short circuit detected on edges with normally closed contact

• Parameterized, maximum number of safety edge trips during a

door cycle was exceeded

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TST Startup WUI

Faults in the safety chain

F.362

F.363 F.364

F.365

F.366 F.369

F.374 F.385

Redundancy failure at shortcut

Interruption on edge input

Safety edge testing failed

Redundancy failure at interruption

Too high a pulse frequency for optical safety edge

Internal safety edge incorrectly parameterized Safety bar testing failed

Fault in pre-limit switch for safety edge

• One of the two channels of the shortcut evaluation is not working or is not the same with the second one Æ control board defective

• Dynamic optical systeme connected but not programmed with parameter P.460.

• Connection cable defective or not connected

• Termination resistor incorrect or missing

• Jumper J600 incorrectly set

• Safety edge was not activated as expected when

requesting a test.

• The time between request for testing and actual testing not in agreement

• One of the two channels of the interruption evaluation is not working or is not the same with the second one Æ control board defective

• Dynamic optical systeme connected but not programmed with parameter P.460.

• Defective optical safety edge

• Defective input for internal safety edge

•

• An internal safety edge is connected but deactivated

• Pre-limit switch for safety edge incorrectly set or defective

• Processing module defective

• Safety edge defective

• Pre-limit switch for turning off the safety edge or reversing after

safety edge tripping remains tripped even in the upper end position.

F.400

F.700

F.920 F.921

F.922 F.930

F.931 F.932

General hardware faults

Controller hardware reset detected

• Excessive noise on supply voltage

• Internal watchdog tripped

• RAM error

Positioning system faults

Position sensing defective For mechanical limit switches:

• At least one limit switch does not correspond to the configured active status.

• An implausible combination of at least 2 active limit switches

Internal system faults

Internal 2.5 V reference voltage incorrect Internal 15 V voltage incorrect

E-Stop chain not complete

External watchdog incorrect

ROM error

RAM error

• Hardware defect

• Not all E-STOP inputs are separately jumpered although

the entire E-Stop chain is jumpered

• Redundant checking of the E-Stop chain tripped

• Defective hardware or noise-saturated environment

• Wrong EPROM code

• Defective hardware or noise-saturated environment

FEIG ELECTRONIC GmbH Page 17 of 20 WUI_Inbetriebnahme2_GB.doc

TST Startup WUI

Internal system faults

F.935 F.960

F.961 F.962 F.963 F.964 F.970

Stack error

Wrong parameter checksum

Checksum from calibration values etc.

Converter parameters not plausible

Ramp parameters not plausible

Program version / manufacturer code

Plausibility Param.block error

• UserSTack or SystemStack overflowed

• Possible software error due to recursive invocations (e.g.

profile)

• New EPROM version with different parameters