Feig Electronic TST WUI Start-up

TST WUI

STARTUP

Important !

You must read the function description before operating,

connecting or starting up door controller.

preliminary
public (B)
2005-09-07
WUI_Inbetriebnahme2_GB.doc

TST Startup WUI

Notes

© Copyright 2004 by

FEIG ELECTRONIC GmbH
Lange Straße 4
D-35781 Weilburg-Waldhausen
Tel.: [phone]

http://www.feig.de

This edition replaces all earlier versions.
The specifications contained in this document may be changed without prior notice.

Transmission and reproduction of this document, use and revealing of its contents are not permitted without
express consent. Violations will result in liability for damages. All rights reserved in case of patent granting or
utility model listing.

This Manual is directed especially at persons involved with starting up / commissioning the TST WUI
controller of FEIG ELECTRONIC GmbH. Starting up the controller must be carried out only by officially
trained electrical experts who are familiar with the safety standards of electrical drive and automation
technology.
The entity which has placed the TST WUI controller in service is solely responsible for the completeness of
the startup manual.
This Manual shows only a small range of the controller functions. Further functions and descriptions for
individual door functions as well as more exact specifications for the controller and hazard notes can be
found in the main description.

The collecting of information in this document has been done to the best of our knowledge and with due
diligence. FEIG ELECTRONIC GmbH does not warrant the correctness and completeness of the information
in this document. In particular, FEIG ELECTRONIC GmbH cannot be held liable for following damages due
to faulty or incomplete information.
Since mistakes can never be completely avoided in spite of our best efforts, we always welcome feedback.
The installation recommendations contained in this document presume favorable surrounding conditions.
FEIG ELECTRONIC GmbH assumes no liability for perfect function in environments alien to the system.
FEIG ELECTRONIC GmbH provides no warranty that the information in this document is free of foreign
copyrights. FEIG ELECTRONIC GmbH does not grant any licenses for its own or foreign patents or other
copyrights in connection with this document. Warranty claims against FEIG ELECTRONIC GmbH are the
right of the direct contractual partner only and are not transferable. Warranty is assumed only for the
products supplied by FEIG ELECTRONIC GmbH. There is no warranty for the overall system.

The description of products, their use, possibilities and performance data are not to be taken as assured
properties and are subject to technical changes.

General notes concerning this document

The following symbols are used in this function description to alert the user to various hazards and useful
tips.

WARNING

persons if the procedure is not performed as
described.

alerts to a possible hazard to

IMPORTANT
important to the function of the door controller
or door.

alerts to information which is

)

ATTENTION

the controller.

FEIG ELECTRONIC GmbH Page 2 of 20 WUI_Inbetriebnahme2_GB.doc

alerts to possible damage to

refers to useful information which is useful but
not absolutely necessary for using the TST WUI
controller

TST Startup WUI

Table of Contents

1 Safety information 4
2 Technical data 5
3 Installation of the control system 7
4 Electrical connection 8

4.1 Power supply connection............................................................................................................8

4.2 3-Phase Motor connection..........................................................................................................9

4.3 1-Phase Motor connection..........................................................................................................9

4.4 Safety edge connection.............................................................................................................10

4.5 Limit switch connection............................................................................................................10

5 Putting into operation 11
6 Other connection possibilities 12

6.1 Photo eye....................................................................................................................................12

6.2 External control device..............................................................................................................12

7 Inputs overview 12
8 Outputs overview 13

8.1 Outputs of TST WUI ...................................................................................................................13

8.2 Outputs of TST RWUI.................................................................................................................13

9 General operating instructions for parameterisation 14
10 Functions 15
11 Messages overview 16

11.1 Error messages..........................................................................................................................16

11.2 Information messages...............................................................................................................19

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TST Startup WUI

1 Safety information

ATTENTION: IMPORTANT SAFETY INSTRUCTIONS
IT IS IMPORTANT FOR THE SAFETY OF PERSONS TO OBSERVE THESE INSTRUCTIONS. THESE
INSTRUCTIONS MUST BE KEPT:

- All work concerning installation, set-up and maintenance must be carried out exclusively by qualified
staff. You must specifically pay attention to the following regulations : VDE0100, EN 50110
(VDE0105), EN 60204 (VDE0113), EN 50178 (VDE0160), EN 60335 (VDE0700), fire prevention
regulations, accident prevention regulations and the regulations relevant to industrial gates
(ZH1/494, EN12453, EN12978)

- The control system should only be opened when the power supply is completely switched off.

- If the potential-free contacts of the relay outputs or other contact points are operated with external
power. i.e. with a dangerous voltage which can still be live after switching off the control system or
when the mains plug is disconnected, an appropriate warning sticker must be clearly visible on the
control system casing. ("ATTENTION! all mains electricity circuits must be switched off before
accessing the connecting terminals.")

- The control system must never be operated when it is open.

- The control system should only be operated with dismantled CEE connector if the mains supply can
be completely disconnected from the control system by means of a corresponding switch. The mains
plug or the switch used as a substitute must be easily accessible.

- If the connecting cable of this appliance is damaged, it must be replaced by the manufacturer or his
after-sales service or by a similarly qualified person in order to avoid dangers.

- Even after switching off the power supply, there are still dangerous voltages for up to ½ a minute on
the DC-bus capacitors. The discharge time until the voltage values are less than 60 V DC is a
maximum of 1 minute. Touching internal control system components during this discharge time is
dangerous.

- If the switching power supply is defective, the discharge time for the DC-bus capacitors to reach less
than 60 V DC can increase significantly. Here, discharge times of up to 2 minutes can occur.

- If the 24 V control system is short-circuited or extremely overloaded, the switching power supply
does not start although the DC-bus capacitors are charged. The display and LEDs remain dark. It is
not possible to start the power supply unit until after the short-circuit or extreme overload has been
resolved.

- After switching off the power, the power supply unit is still supplied for several seconds by the DC­bus capacitors and still maintains the power supply function for a certain time depending on the
power supply unit loading.

- The control system must not be operated without a connected protection earth. The absence of
protection earth results in dangerous high voltages, caused by discharge capacities, on the control
system housing. The protection earth connection must be carried out in accordance with EN50178
Section 5.2.11.1 for increased leakage currents >3,5mA.

- The system must not be switched on or operated when wet. This can result in destruction of the
control system.

- If the control systems are used outside the specified temperature range, it must be ensured, using a
regulated and monitored heating system, that the specified operating temperature range is
maintained when the power supply is switched on and during operation of the control system.

- It is prohibited to operate the control system if the keypad or screen is damaged.. Damaged keypads
and screens must be replaced. Touching the keypad with sharp objects must be avoided in order to
avoid damaging the keypad. The keypad is basically only intended to be touched with the fingers.

- Before switching on the control system for the first time, it must be ensured that the plug connectors
and evaluation cards (plug-in modules) are in the correct position. Misplaced or skewed plugging-in
the cards can result in damage to the control system as can installing unauthorised third-party cards.

- When the gate is operated in dead-man operating mode, it must be ensured that the gate area can
be viewed by the operator as safety equipment such as safety rail and light barrier are not effective
in this mode.

- It is forbidden to operate the contactors manually. If the protective foil is destroyed, the guarantee is
void.

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TST Startup WUI

- The parameter setting and operation of the safety equipment must be checked. The adjustment of
the parameters, bridges and other operating elements must only be carried out by qualified staff.

WARNING

Disregarding the safety information can be detrimental to health or damage the

control system.

We do not claim to have fully covered the safety information. Please contact your supplier for further
information about the product.

The manufacturer has carefully tested the appliance hardware and software and the product documentation,
however cannot make any guarantee of complete correctness.

Appliance identification (type plate with information about the name and address of the manufacturer, serial
number, type description, power supply and temperature range) must be done by the user.

2 Technical data

Housing dimensions (W x H x D): ca.: 182 x 320 x 93mm (without emergency stop button)
Mounting: upright
Power supply range for 3-phase
current with N

Power supply range for 3-phase
current without N

Power supply range for 3-phase
current without N in connection with
the option
TST WU-0.0-A –
Supply adjustment 400V
Required fuse 3x 10A Type K
Power consumption
Power supply unit without motor

Power supply unit with AC3 motor at
External power supply (230 V):

Control voltage / external power
supply 2:

External power supply 12V:
Control inputs:

IN1 ... IN8:

IN9 ... IN10: < 5 V: inactive Æ logical 0

Safety chain / emergency stop All inputs must be connected potential-free

3 x 200 ... 415V ±10% / 50 .. 60Hz
corresponds to mains power supply voltage of
115 ... 240V ±10% / 50 .. 60Hz
3 x 115 ... 240V ±10% / 50 .. 60Hz
corresponds o mains power supply voltage of
115 ... 240V ±10% / 50 .. 60Hz

IMPORTANT

N must be connected with L2.

3 x 360 ... 400V ±10% / 50 .. 60Hz

max. 30W

400V 230V 115VPower consumption

Max. 2.2 kW Max. 1.5 kW Max. 0.75 kW

230 V

±10%, 50...60 Hz

AC

(fused on the printed circuit board: 2 AT)
24 V

±5%

DC

max. 500 mA including all plug-in modules and 12 V connections
fused via self-resetting semiconductor fuse

11.3 VDC ±5%, regulated, max. 150 mA
24 VDC / typ.15 mA

min. signal duration for input control commands: > 100 ms

all inputs must be connected potential-free or:
< 2 V: inactive Æ logical 0
> 17 V: active Æ logical 1

>16 V: active Æ logical 1

< 15 V: inactive Æ logical 0
>17 V: active Æ logical 1
Contact load capacity: ≥ 35 V

/ ≥ 200 mA

DC

If the safety chain is interrupted, no movement of the drive is
possible, not even in deadman

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TST Startup WUI

Safety edge input

for electric safety edges with 1.2kΩ or 8.2kΩ terminal resistance
and for dynamic optical systems

Relay outputs if inductive loads are switched (e.g. further relays or brakes), they

must be equipped with corresponding noise suppresion
measures (free-wheeling diodes, varistors, RC elements)

Relays K1, K2:

⇒ 24VDC / 500 mA
⇒ 230 VAC / min. 0.1 A / max.

80 W
potential-free switching, change-

Contacts which have been
used once for power switching
can no longer switch extra-low
voltage

over contact

Relays K3, ... K14:

⇒ 24VDC / 1A
⇒ 120 VAC / 0,5A

potential-free switching, N.O.
contact

Contacts which have been
used once for power switching
can no longer switch extra-low
voltage

Drive output: 3x 400VAC, max. 2.2 kW for AC-3

Reversing contactor is prepared for operating three-phase drives
Max. length of the motor cable: 30m

electromechanical brake 230 VAC-control via switched motor phase and N
Operating temperature range: -10...+50°C
Storage temperature range -20...+70°C
Air humidity up to95% not condensating
Mains cable installation Y, the mains cable must only be replaced by the manufacturer or

his after-sales service or by another qualified person
Equipment mobility stationary
Protection class Protection class I
Equipment type Motor appliance, external motor is not part of the delivery from

FEIG ELECTRONIC GMBH
Vibration low vibration installation, e.g. on a brick wall
Protection class IP54 (IP65 by replacing CEE connection and sealing cable

entries)

All unused cable entries must be closed.
Weight ca. 2.8 kg
Directives Standards:

EMV-Directive: 89/336/EWG
modified by: 91/263/EWG

92/031/EWG

EN 50081-1 / 03.93: interference emissions, residential

area

EN 50081-2 / 03.94: interference emissions, industrial area

93/068/EWG

EN 61000-6-2 / 2001: interference resistance, industrial area

Low voltage directive:

73/023/EWG

modified by: 93/068/EWG

EN 60335-1 / 2003: Safety of electrical appliances for

domestic use and similar purposes /
Part 1

Prototype tested according to: EN12453 / 2001: Usage safety of power-operated gates

– requirements

EN12445 / 2001: Usage safety of power-operated gates

– test methods
Applied national technical
specifications concerning the

EN12978 / 2003: Gates – safety equipment –

requirements and test methods
directives mentioned above

FEIG ELECTRONIC GmbH Page 6 of 20 WUI_Inbetriebnahme2_GB.doc