Federal Signal Corporation VISIBEAM II Installation, Operation And Maintenance Instructions

2561083A REV. A 801 Printed in U.S.A.
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
FOR
VISIBEAM® II REMOTE CONTROLLED SPOTLIGHT
People’s lives depend on your safe installation of our products. It is important to read, understand and follow all instructions shipped with the products. In addition, listed below are some other important safety instructions and precautions you should follow:
To properly install this kit: you must have a good understanding of automotive electrical procedures and systems, along with proficiency in the installation and use of safety warning equipment.
DO NOT install equipment or route wiring or cord in the deployment path of an air bag.
When drilling into a vehicle structure, be sure that both sides of the surface are clear of any­thing that could be damaged.
In order for the light to function properly, a separate ground connection must be made. If practical, it should be connected to the negative battery terminal. At a minimum, it may be attached to a solid metal body or chassis part that will provide an effective ground path as long as the light system is to be used.
Locate light control so the VEHICLE and CON­TROL can be operated safely under all driving conditions.
Do not attempt to activate or deactivate light control while driving in a hazardous situation.
You should frequently inspect the light to en­sure that it is operating properly and that it is securely attached to the vehicle.
File these instructions in a safe place and refer to them when maintaining and/or reinstalling the product.
Failure to follow all safety precautions and instruc­tions may result in property damage, serious injury, or death to you or others.
I. UNPACKING.
After unpacking the unit, inspect it for damage that may have occurred in transit. If the unit has been dam­aged, file a claim immediately with the carrier, stating the extent of damage. Carefully check all envelopes, shipping labels, and tags before removing or destroying them. Ensure that the parts listed in the appropriate KIT CONTENTS LIST are contained in the package.
II. KIT CONTENTS LIST.
ALL SURFACE MOUNT MODELS
Qty. Description
4 Screw, #6 3 Screw, #10, Hex 3 Flat Washer, #10 1 Gasket, Mounting 1 Plate, Mounting 1 Velcro Loop 1 Velcro Hook
ALL PIPE MOUNT MODELS
Qty. Description
4 Screw, #6 1 Plate, Mounting 1 Velcro Loop 1 Velcro Hook
ALL MAGNETIC MOUNT MODELS
Qty. Description
1 Cover, Magnet 1 Label, Caution 4 Screw, #6 1 Plate, Mounting 1 Velcro Loop 1 Velcro Hook
III. CONTROL INSTALLATION.
WARNING
When installing equipment inside air bag equipped vehicles, the installer MUST ensure that the equip­ment is installed ONLY in areas recommended by the vehicle manufacturer.
Failure to observe this warning will reduce the effectiveness of the air bag, damage the air bag, or potentially damage or dislodge the equipment, causing serious injury or death to you or others.
A. Hook-and-Loop Mounting.
NOTE
The hook-and-loop mounting method is intended for storing the control unit when it is not in use. The hook-and-loop material may not provide sufficient rigidity for proper control unit operation.
1. Locate a suitable mounting location for the
control unit.
NOTE
The hook-and-loop pads’ mounting surfaces must be
clean and dry for proper adhesion. If necessary, use
isopropyl alcohol and water to clean the mounting
surfaces.
4. Secure the mounting plate to the mounting
surface using the #6 thread-forming phillips screws.
5. To attach the control unit to the mounting plate, align the mounting studs with the stud retainers and press the control unit until it snaps in position.
2. Remove the paper backing from the hook pad
and affix it to the back of the control unit.
3. Remove the paper backing from the loop pad
and affix it to the mounting surface.
4. Place the control unit in position by mating
the hook and loop surfaces.
B. Snap Mounting (see figure 1).
1. Locate a suitable mounting location for the
control unit.
NOTE
Before marking the drill position marks, ensure that the mounting plate’s orientation will allow the control to snap on the mounting plate in the desired position.
2. Using the control mounting plate as a tem­plate, scribe four drill position marks on the mounting surface.
CAUTION
To avoid damage when drilling, ensure that both sides of mounting surface are clear of any parts or wires.
Also, when drilling any holes, ensure that holes are drilled only through sheet metal and not through upholstery.
3. Drill four 7/64" holes at the previously scribed drill position marks.
IV. LIGHT INSTALLATION.
A. Surface Mount Models.
To install the light, proceed as follows:
1. Push and hold the dome release button (located in the plastic base). Turn the dome counterclock­wise and lift the dome off the base (see figure 2).
2. Position the vehicle on a level surface. Select a relatively flat mounting position which provides sufficient rigidity to support the light and prevent vibrations caused by the light when the vehicle is in motion.
CAUTION
Turning reflector by hand may damage motor or worm gear. To rotate the reflector, connect to an appropriate power source.
3. Position the light with the dome release button toward the rear at the selected mounting location.
4. Use the base of the light as a template and scribe three mounting hole drill position marks on the mounting surface. Also, scribe one wire routing hole drill position mark at the center.
CAUTION
To avoid damage when drilling, ensure that both sides of mounting surface are clear of any parts or wires.
Also, when drilling any holes, ensure that holes are drilled only through sheet metal and not through upholstery.
CONTROL MOUNTING PLATE
SLIDE KNOB TO MOVE REFLECTOR POSITION
GRAY CABLE FROM LIGHT
MOUNTING
STUDS (2)
SCREWS, #6 x 5/8", TYPE A THD. FRM.,
CONTROL
Figure 1.
PHILLIPS PAN HEAD (4)
PRESS BUTTON TO TURN
LAMP ON OR OFF
P
U
R I G H T
L E F T
N
W
O
D
290A2669-03B
5. Drill one 5/8" (0.625) hole (wire routing hole) at the previously scribed center drill position mark. Drill three 9/64" (0.140) holes (mounting holes) at the previously scribed outer drill position marks.
MOUNTING
-2-
HOLE
WIRING HOLE
PUSH TO RELEASE DOME
MECHANISM COVER
MOUNTING HOLE
TWIST DOME
Figure 2.
REMOVEINSTALL
RELEASE T ABS
(PUSH DOWN HERE)
CONTROL CABLE
CIRCUIT BOARD
MECHANISM
CONNECTOR
SLIDE TO REMOVE
FRONT
MOUNTING
HOLE
PRINTED
290A2669-04B
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