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Federal Signal Corporation ultravoice UV Installation, Operation And Service Manual

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Page 1
UltraVoice® (UV)
Electronic Siren Controller
Installation, Operation, and
Service Manual
255354 Rev. Q5 1216 Printed in U.S.A.
© Copyright 2016 Federal Signal Corporation
Page 2
Limited Warranty
This product is subject to and covered by a limited warranty, a copy of which can be found at www.fedsig.com/SSG-Warranty. A copy of this limited warranty can also be obtained by written request to Federal Signal Corporation, 2645 Federal Signal Drive, University Park, IL 60484, email to info@fedsig.com or call +1 708-534-3400.
This limited warranty is in lieu of all other warranties, express or implied, contractual or statutory, including, but not limited to the warranty of merchantability, warranty of tness for a particular purpose and any warranty against failure of its essential purpose.
2645 Federal Signal Drive University Park, Illinois 60484-3617
www.fedsig.com
Customer Support 800-548-7229 • +1 708 534-3400 Technical Support 800-524-3021 • +1 708 534-3400
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Contents
Safety Messages..................................................................................................................................... 9
General Description ..............................................................................................................................11
Introduction .......................................................................................................................................11
Overview ............................................................................................................................................11
Features ........................................................................................................................................... 12
UV Controller Overview .................................................................................................................... 13
Controllers ................................................................................................................................. 13
For Directional Speaker Arrays ................................................................................................. 14
For Modulator Speaker Arrays .................................................................................................. 14
Programming Methods ..................................................................................................................... 14
Commander (SFCDWARE) ....................................................................................................... 15
FSPWARE ................................................................................................................................. 15
Status Monitoring ...................................................................................................................... 15
Technical Description .......................................................................................................................... 16
Operations............................................................................................................................................. 19
Manual Activation ............................................................................................................................. 20
Local Public Address ........................................................................................................................ 20
Relay Output (JP11) ......................................................................................................................... 21
600 ohm Input (JP12) ....................................................................................................................... 21
Remote Activation (JP14) ................................................................................................................. 21
24 Vdc Supply (JP13) ....................................................................................................................... 22
Charger Sense (JP20) ...................................................................................................................... 22
Sensor Inputs (JP15) ........................................................................................................................ 23
+5 Vdc Supply (JP16) ....................................................................................................................... 23
Rotation Sensor (JP17) .................................................................................................................... 24
Battery Charger ................................................................................................................................ 25
Installation ............................................................................................................................................. 26
Recommendations on UV Controller Location ................................................................................. 26
Site Address Switch (S1) ........................................................................................................... 27
Basic UV+ Controller Programming ................................................................................................. 27
Installation, Operation, and Service Manual
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Unit Type ................................................................................................................................... 27
Activation Formats .................................................................................................................... 28
User Programs ................................................................................................................................. 28
Activation Functions .................................................................................................................. 28
UV Controller Installation .................................................................................................................. 30
Pole Mounting ........................................................................................................................... 30
Flat Surface Mounting ............................................................................................................... 31
Electrical Connections ...................................................................................................................... 34
Power Connections ................................................................................................................... 34
Signal Connections ................................................................................................................... 35
Speaker Wiring for DSA Series Sirens ...................................................................................... 37
Battery Hookup ......................................................................................................................... 37
Yagi Antenna Installation .................................................................................................................. 38
Omni Antenna Installation ................................................................................................................. 40
Specications ....................................................................................................................................... 44
Pre-operation Checkout and Testing .................................................................................................. 45
Amplier and Speaker Pre-Operation Checkout (Non-Active Mode) ............................................... 45
Testing Battery Charge .............................................................................................................. 46
Initial Checkout ................................................................................................................................. 46
Final Testing...................................................................................................................................... 46
Maintenance .......................................................................................................................................... 47
UV Controller Preventive Maintenance ............................................................................................ 47
General Maintenance ....................................................................................................................... 47
Driver Replacement and Inspection .......................................................................................... 47
Checking the Signal .................................................................................................................. 48
Checking the Battery ................................................................................................................. 48
Checking the Charger ............................................................................................................... 49
Adjusting Two-Way Radio Receiver ................................................................................................. 49
Adjusting the receive audio ....................................................................................................... 49
Adjusting the transmit deviation ................................................................................................ 50
Vertex Radio Programming Cables ........................................................................................... 50
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600-ohm Adjustment Procedure for Activation Audio ....................................................................... 50
600-ohm Adjustment Procedure for External Audio Source Input ............................................. 51
Options .................................................................................................................................................. 52
Model UVARM .................................................................................................................................. 52
Specications for UVARM ......................................................................................................... 53
Model UVTR ..................................................................................................................................... 55
UVTR Mounting Location .......................................................................................................... 55
UVTR Wiring ............................................................................................................................. 55
Model HTR4 (Battery Warmers) ....................................................................................................... 58
Solar Power (PVS220W-24) ............................................................................................................. 58
Radio Control .................................................................................................................................... 59
Two-Way Sensor Package ............................................................................................................... 59
Local Quiet Test ................................................................................................................................ 60
Operation .................................................................................................................................. 60
Finding Faults ............................................................................................................................ 60
Digital Voice Recording .................................................................................................................... 60
Converting the les ................................................................................................................... 61
Installation of Other Manufacturers’ Radio Receivers ...................................................................... 61
UV25ST Option ................................................................................................................................ 62
Model UVTD-IP................................................................................................................................. 62
Ethernet Board Specications ................................................................................................... 63
Network Information .................................................................................................................. 64
Getting Service ..................................................................................................................................... 65
Appendix A UV RTU Field Service Data Sheet ................................................................................... 66
Appendix B Wiring Diagrams .............................................................................................................. 67
Appendix C Drawings .......................................................................................................................... 71
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Tables
Table 1 UV Models and Controller Options ........................................................................................ 13
Table 2 DSA Power Rating Table ......................................................................................................... 14
Table 3 UV400 Amplier Selection Table ........................................................................................14
Table 4 UV+ Controller Card Setting I/O ............................................................................................. 16
Table 5 Front Panel of UV+ Controller Card ....................................................................................... 18
Table 6 Front Panel Controls for UV+ Controller Card...................................................................... 18
Table 7 Front Panel Indicators for Model UV400 Amplier ............................................................... 18
Table 8 Manual Activation Switches on UV+ Controller Card .......................................................... 20
Table 9 Remote Activation Connections (JP14) ................................................................................ 22
Table 10 Sensor Connections ............................................................................................................. 23
Table 11 External Sensors ................................................................................................................... 24
Table 12 Rotation Sensor Connections .............................................................................................. 24
Table 13 LEDs description ................................................................................................................... 25
Table 14 UV Weight .............................................................................................................................. 27
Table 15 Unit Type Selection Table ..................................................................................................... 27
Table 16 Activation Functions ............................................................................................................. 28
Table 17 Modulator Speaker Wiring (MOD1004B-MOD8032B) ......................................................... 35
Table 18 Wiring example for four DSA6 speaker arrays ................................................................... 37
Table 19 600 ohm Balanced Line Port ................................................................................................ 44
Table 20 Remote Activation, Sensor, and Direction Inputs .............................................................. 44
Table 21 Audio Power Amplier Modules Model (UV400) ................................................................. 44
Table 22 Environmental ....................................................................................................................... 45
Table 23 Physical .................................................................................................................................. 45
Table 24 Troubleshooting .................................................................................................................... 52
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Table 25 Audio and Relay Output Card Option ................................................................................. 53
Table 26 Connectors ............................................................................................................................ 54
Table 27 Indicators .............................................................................................................................. 54
Table 28 Transformer Wiring ............................................................................................................... 57
Table 29 Electrical ................................................................................................................................ 63
Table 30 600 ohm Audio Output Port .................................................................................................. 63
Table 31 Bandwidth Requirements ..................................................................................................... 64
Figures
Figure 1 UV Controller ..........................................................................................................................11
Figure 2 UV+ Controller Card .............................................................................................................. 17
Figure 3 UV Controller and UV400 Amplier Front Panel Indicators .............................................. 19
Figure 4 UV+ Controller Card Switches ............................................................................................. 20
Figure 5 UV Controller Backplane Motherboard I/O .......................................................................... 21
Figure 6 UV Backplane Motherboard (JP12, JP14, and JP15).......................................................... 22
Figure 7 UV Backplane Motherboard (JP15, JP16, JP17, and JP13) ............................................... 24
Figure 8 LEDs on charger .................................................................................................................... 25
Figure 9 Typical Siren .......................................................................................................................... 32
Figure 10 Flat Surface Mounting ......................................................................................................... 33
Figure 11 UV Backplane Motherboard (AMP1 to AMP 4) .................................................................. 36
Figure 12 UV Backplane Motherboard (AMP 5) ................................................................................. 36
Figure 13 UV Backplane Motherboard (AMP 6, AMP7, and AMP8) .................................................. 36
Figure 14 Yagi Antenna Installation Example .................................................................................... 41
Figure 15 Omni Antenna Installation Example .................................................................................. 42
Figure 16 Antenna Grounding ............................................................................................................. 43
Figure 17 UVARM Front Panel Indicators ........................................................................................... 53
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Figure 18 Schematic Diagram UVTR .................................................................................................. 55
Figure 19 HTR4 Wiring Diagram .......................................................................................................... 58
Figure 20 Serial to Ethernet Board ..................................................................................................... 63
Figure 21 DSA Retrot Wiring for UV Controllers ............................................................................. 67
Figure 22 Original DSA Wiring for UV Controllers not using retrot kit ......................................... 68
Figure 23 Modulator Speaker Array Retrot Wiring .......................................................................... 69
Figure 24 Modulator Speaker Array Retrot Wiring .......................................................................... 70
Figure 25 UV Controller Two-way Radio Wiring Diagram ................................................................. 71
Figure 26 UVTD-IP Broadband Wiring Diagram ................................................................................. 72
Figure 27 Two-way Solar UV Wiring Diagram .................................................................................... 73
Figure 28 UV Controller Two-way Radio Receiver Final Assembly ................................................. 74
Figure 29 UV Controller Two-way Radio Receiver Final Assembly (continued)............................. 75
Figure 30 Broadband UVTD-IP Final Assembly ................................................................................. 76
Figure 31 Broadband UVTD-IP Final Assembly (continued) ............................................................ 77
Figure 32 UVTR Transformer ............................................................................................................... 78
Figure 33 Transformer Rectier Wiring to Control Cabinet .............................................................. 79
8
Vishay is a registered trademark of Vishay Intertechnology, Inc.
Newark element14 is a registered trademark of Premier Farnell Corporation.
UltraVoice (UV)
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Safety Messages
It is important to follow all instructions shipped with this product. This device is to be installed by trained personnel who are thoroughly familiar with the country electric codes and will follow these guidelines as well as local codes.
Listed below are important safety instructions and precautions you should follow:
Important Notice
Federal Signal reserves the right to make changes to devices and specications detailed in
the manual at any time in order to improve reliability, function or design. The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for any inaccuracies.
Publications
Federal Signal recommends the following publications from the Federal Emergency Management Agency for assistance with planning an outdoor warning system:
Safety Messages
• The “Outdoor Warning Guide” (CPG 1-17)
• “Civil Preparedness, Principles of Warning” (CPG 1-14)
• FEMA-REP-1, Appendix 3 (Nuclear Plant Guideline)
• FEMA-REP-10 (Nuclear Plant Guideline).
Planning
• If suitable warning equipment is not selected, the installation site for the siren is not selected properly or the siren is not installed properly, it may not produce the intended optimum audible warning. Follow Federal Emergency Management Agency (FEMA) recommendations.
• If sirens are not activated in a timely manner when an emergency condition exists, they cannot provide the intended audible warning. It is imperative that knowledgeable people, who are provided with the necessary information, are available at all times to authorize the activation of the sirens.
• When sirens are used out of doors, people indoors may not be able to hear the warning signals. Separate warning devices or procedures may be needed to effectively warn people indoors.
• The sound output of sirens is capable of causing permanent hearing damage. To prevent excessive exposure, carefully plan siren placement, post warnings, and restrict access to areas near sirens.
• Activating the sirens may not result in people taking the desired actions if those to be warned are not properly trained about the meaning of siren sounds. Siren users should follow FEMA recommendations and instruct those to be warned of correct actions to be taken.
• After installation, service, or maintenance, test the siren system to conrm that it is operating properly. Test the system regularly to conrm that it will be operational in
an emergency.
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Safety Messages
• If future service and operating personnel do not have these instructions to refer to,
Installation and Service
• Electrocution or severe personal injury can occur when performing various
• The sound output of sirens is capable of causing permanent hearing damage. To
the siren system may not provide the intended audible warning and service personnel may be exposed to death, permanent hearing loss, or other bodily injury. File these instructions in a safe place and refer to them periodically. Give a copy of these instructions to new recruits and trainees. Also give a copy to anyone who is going to service or repair the siren.
installation and service functions such as making electrical connections, drilling holes, or lifting equipment. Therefore only experienced electricians should install this product in accordance with national, state and any other electrical codes having jurisdiction. Perform all work under the direction of the installation or service crew safety foreman.
prevent excessive exposure, carefully plan siren placement, post warnings and restrict access to areas near the sirens. Sirens may be operated from remote control points. Whenever possible, disconnect all siren power including batteries before working near the siren.
• After installation or service, test the siren system to conrm that it is operating properly. Test the system regularly to conrm that it will be operational in an
emergency.
• If future service personnel do not have these warnings and all other instructions shipped with the equipment to refer to, the siren system may not provide the intended audible warning and service personnel may be exposed to death, permanent hearing loss, or other bodily injury. File these instructions in a safe place and refer to them periodically. Give a copy of these instructions to new recruits and trainees. Also, give a copy to anyone who is going to service or repair the sirens.
Operation
Failure to understand the capabilities and limitations of your siren system could result in permanent hearing loss, other serious injuries or death to persons too close to the sirens when you activate them or to those you need to warn. Carefully read and thoroughly understand all safety notices in this manual and all operations-related-items in all instruction manuals shipped with equipment. Thoroughly discuss all contingency plans with those responsible for warning people in your community, company, or jurisdiction.
Read and understand the information contained in this manual before attempting to install or service the siren.
Pay careful attention to notices located on the equipment.
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UltraVoice (UV)
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General Description
Introduction
This manual describes the features, operation, installation, specications, maintenance,
and options of the UltraVoice (UV) controller. The UV controller includes a single high­powered computer-based control card that controls and monitors all siren functions while minimizing wiring and increasing reliability.
The UV controller can operate with the use of various communications such as satellites and cellular. Contact your local Federal Signal sales representative for more information.
Figure 1 UV Controller
General Description
Overview
The UV controller contains the following components:
• Control Cabinet—contains a card cage to mount a UV+ controller card and up to
eight UV 400 ampliers or optional equipment
• Battery Cabinet—houses two or four batteries and 24 Vdc charger
NOTE: Aluminum cabinet housing is standard or optional 304 or 316 stainless steel is available.
Order the following separately:
• UV400 amplier
• Antenna system
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General Description
• Batteries
• DVSD—Digital voice mini SD card to store voice and tone alerts
Features
The UV controller has the following features.
• Seven standard warning signals: wail, alternate wail, pulsed wail, steady, alternate
steady, pulsed steady, and Westminster chime (auxiliary).
• Removable SD card for custom message generation. Store up to 250 voice or tone
messages that total up to 1000 minutes of total recording time.
• Use local pushbuttons (eight) for testing siren activation.
• Ability to interface with up to eight externally wired pushbuttons for siren activation.
• Relays for local activation of strobes, LEDs, and legacy rotation siren designs.
• Siren verication through specialized Quiet Test.
• Ability to select or group ampliers to create exible zones.
• Volume control per message to optimize siren notication.
• Modular hot swappable design to easily service cards without shutting off the power.
• Ability to stack multiply voice and tone alerts to create custom messages.
• Ability to stack multiply voice, tone, and relay functions to create complex siren
notications.
• Status system monitoring for system health and readiness.
• Flexible communications—radio (analog, P25, trunking, digital, broadband),
satellites, cellular, landline, and IP.
• Flexible powering via 120 Vac or 230 Vac (nominal), or solar for battery charging,
and 240 Vac (UVTR) for direct power with battery backup.
• Cellular and satellite communication options are available upon request. Contact your
local Federal Signal sales representative for more information.
• Ability to mix various communication formats for high-system availability and
redundancy.
• Built-in level meter to set and monitor levels.
• Secure communication with 128-bit or 256-bit encryption.
• Secure activation and status monitoring through the SS2000+ and Federal Signal
Commander Software (Commander).
• Remote programmability using Commander.
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UltraVoice (UV)
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UV Controller Overview
The UV controller consists of two cabinets, which are bolted to a mounting channel for ease of installation. The Control Cabinet (NEMA 4) houses a card cage for easy installation and maintenance of plug-in cards. The card cage has a capacity of tens cards consisting as follows:
• One controller position (UV+)
• One accessory position for optional audio and relay module card (UVARM)
• Eight amplier positions (UV400)
Each UV400 amplier provides 400 watts to drive any combination of speaker drivers up to 400 watts. Depending on the number of amplier cards installed, eight power levels
are available from 400 watts to 3200 watts.
Activation codes, command sequences, and operating parameters are uploaded from a Windows®-based computer through the RS232 port located on the front panel or over the communication channel with Commander. All information is stored in non-volatile memory that is immune to power and battery failure.
General Description
Controllers
The ampliers and optional equipment are all modularly constructed for easy removal. In most instances, eld service is limited to replacing a slide out module; which a non-
technical person can perform with only a screwdriver.
The lower cabinet, which is a vented NEMA 4 style cabinet, houses user-provided rechargeable batteries. The cabinet houses two or four batteries depending on the number
of ampliers used. The lower and upper cabinets are interconnected by a conduit, which
is sealed to prevent any harmful vapors from entering the control area. The ac charger or solar (regulator) maintains the charging of the batteries. The batteries provide power to the Control Cabinet. The batteries continue providing power to the Control Cabinet in the event of an ac power failure; typically, the standby minimum is seven days.
The UV400 ampliers are ordered separately and quantity is based on the type of speaker array. Refer to the following tables to determine the quantity of ampliers to order
various siren combinations.
Table 1 UV Models and Controller Options
UV Model Name Description
UVTD Digital Two-way Radio ready
UVTDH VHF Radio
UVTDU UHF Radio
UVTD-IP Digital Two-way Broadband
Contact your sales representative for stainless steel enclosures and other communication options.
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General Description
For Directional Speaker Arrays
Each UV400 amplier is a 400 watt amplier. Therefore, consult the following table to determine how many ampliers are required to drive Directional Speaker Arrays (DSA) siren combinations. Use DSA speakers in 400 watt increments with UV400 ampliers.
Table 2 DSA Power Rating Table
Model Total Power
DSA2 200 W
DSA4 400 W
DSA6 600 W
DSA Series Sirens
For the DSA Series Sirens, determine the total number of speakers to use with each UV controller. Each DSA model number is based on the quantity of speakers it contains.
Since each speaker is a 100 watt speaker, determine the quantity of ampliers by using
Table 2 and Table 3.
For example:
If four DSA2 arrays are used with one UV controller:
4 x 200 watt = 800 watt or two UV400 ampliers
When using DSA3 and DSA5, contact Technical Support for information regarding
amplier quantities.
For Modulator Speaker Arrays
The Modulator II speaker array consists of modules that use four 100 watt drivers. It also provides clear voice communication and offers warning signals that are produced by the UV controller.
Table 3 UV400 Amplier Selection Table
Quantity Model Number Total Power
One (1) UV400 MOD1004B 400 W
Two (2) UV400 MOD2008B 800 W
Three (3) UV400 MOD3012B 1200 W
Four (4) UV400 MOD4016B 1600 W
Five (5) UV400 MOD5020B 2000 W
Six (6) UV400 MOD6024B 2400 W
Eight (8) UV400 MOD8032B 3200 W
Programming Methods
There are two methods of entering and reviewing the user programming information in a UV controller: Commander and FSPWARE.
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UltraVoice (UV)
Page 15
Commander (SFCDWARE)
SFCDWARE is a Windows®-based programming software used to control, monitor, and
congure the digital version of the siren controller. The software communicates with the
siren controller over a wireless communication link. Refer to the Help menu provided with the software for operational details.
FSPWARE
FSPWARE is a Windows®-based programming software for two-tone and DTMF controlled systems. This software requires a direct connection between the UV controller and the computer’s RS232 port through the use of a PCB universal cable adaptor (included with FSPWARE) or a Universal Programmer (purchased through Federal Signal). Use FSPWARE for non-Commander systems. Contact Technical Support for further information.
Status Monitoring
The UV controller provides monitoring of various system components and signals. Status of each of the following are communicated to Commander. Status items monitored:
• Siren Type—Number of amplifiers
General Description
• Function State—Standby/Active
• Unit ID—Specific UV controller number
• Amplier status*—Voltage and Current
• Audio A*—Pass/Fail
• Audio B*—Pass/Fail
• Master Current*— Pass/Fail
• Battery*—battery voltage, Pass/Fail
• Charger—Pass/Fail
• AC Power—Pass/Fail
• Control Box Intrusion—Close/Open
• Battery Box Intrusion—Close/Open
• False Alarm/Local Activation*—Status of siren
• Rotation*—Pass/Fail for legacy rotating sirens
*Latched Items—remain set until controller receives a Reset command or another
function is run.
Status information is transmitted over the communications channel. Status reporting occurs when Commander requests status or a report is received or any of the monitored circuits changes state.
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Technical Description
Technical Description
The following table provides settings and interface inputs and outputs for the UV+ controller card. See Figure 2.
Table 4 UV+ Controller Card Setting I/O
J1 Pins 9 and 10, P1#1 Baud Rate Selection Jumper ON=9600 Baud, OFF=1200
Baud
J2 Front Panel
Microphone jack 10 kΩ input impedance, 50 mV
JP1 microSD holder on PCB
JP2 Special option jumper that requires special rmware
JP3 Connector pins for one-way radio receiver
JP4 Options Connector for SINAD
JP6 600 ohm Input Conguration Jumper Pins:
Use shorting plug between pins 2 and 3 600 ohm audio in to receiver decoders Use shorting plug between pins 1 and 2 Audio from 600 ohm to go to
ampliers when 600 ohm PTT is
closed
JP7 600 ohm Output Conguration Jumper Pins:
Use shorting plug between pins 1 and 2 Output siren audio Use shorting plug between pins 2 and 3 Output radio transmit audio
JP8 CTCSS Connector Pins
JP9 Transceiver #1 VOX selection
Use shorting plug for VOX Carrier Detect
JP10 Dual receiver priority jumper
Jumper EXT side to give external receiver rst priority Jumper INT/EXT2 side to give on-board receiver or external receiver second
priority
Jumper neither side, rst carrier detect has priority
JP11 Jumpered when SINAD option is used
JP12 Short to force Carrier Detect of External transceiver 1
JP13 Front Panel
External Transceiver (radio) Connector Ports #1 and #2
JP14 Equalizer setting for public address or digital voice. Setting is normal or treble.
P1 Front Panel
RS232 Ports #1 and #2
• Use P1 #1 to control and monitor data at 1200 or 9600 baud. Baud rate is
selected by J1, 9-10. ON=9600 Baud, OFF=1200 Baud
• Use P1 #2 with the 9600 baud scrolling message display option.
R123 600 ohm audio transformer Public Address level adjustment.
R125 600 ohm audio transformer TX level adjustment.
nominal input level.
P-P
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UltraVoice (UV)
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Figure 2 UV+ Controller Card
JP11
JP14 JP1
Technical Description
S1 JP3 J1
JP2 JP4
JP5
MIC GAIN
J2
JP7 JP6 R123
R125
JP10
JP13
P1 TP16
F1
Installation, Operation, and Service Manual
JP12
JP8JP9
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Technical Description
The following table provides the descriptions of the front panel indicators. See Figure 3.
Table 5 Front Panel of UV+ Controller Card
Labels Activate with a hold time > 0.50 seconds
ANT Antenna connector when used with a one-way radio receiver
RXD Receive serial data and receipt of radio channel modulation
TXD Transmit serial data and DTMF and digital
AUDIO A Audio present on channel A
AUDIO B Audio present on channel B
ARM Unit Armed indicator
PA Public Address mode indicator
CPU Microprocessor heartbeat
CARRIER Radio frequency (RF) carrier indicator ON with carrier present
RX LEVEL 3 stage LED bar graph
The following table provides the descriptions of the front panel controls. See Figure 3.
Table 6 Front Panel Controls for UV+ Controller Card
MIC GAIN Local PA level range sufcient to drive ampliers into clipping
DV GAIN Volume adjustment for digital voice option. Internal Digital
TX GAINs Transmitted audio adjustable from 50 mV to 1 V
RX GAINs Received Audio level 300 mV to 3.00 V
with 50 mV nominal input level. Microphone volume adjustment knob.
Voice level sufcient to drive TP5 or TP6 into clipping.
P-P
P-P
The following table provides the description of the UV400 amplier front panel
indicators. See Figure 3.
Table 7 Front Panel Indicators for Model UV400 Amplier
POWER Power LED is only on during activation
OUTPUT Audio LED is on when amplier is transmitting
LOAD Speaker Load is on during activation with speaker load
OVER TEMP Over Temperature LED is on when amplier reaches an over-
temperature condition. Call Technical Support if light remains on.
LIMITED Power Limiting is on or ashing during activation when
overdriving amplier.
SHORT Shorted Load is on when load appears shorted.
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UltraVoice (UV)
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Figure 3 UV Controller and UV400 Amplier Front Panel Indicators
ANTENNA CONNECTOR RS232 RECEIVE LED RS232 TRANSMIT LED
AUDIO GENERATOR LEDS
ARM LED PUBLIC ADDRESS LED COMPUTER CLOCK CARRIER DETECT LED
MICROPHONE VOLUME ADJUSTMENT
MICROPHONE JACK
TRANSMIT AUDIO ADJUSTMENTS
RECEIVE AUDIO ADJUSTMENTS
SIREN FUNCTION BUTTONS
POWER
OUTPUT
LOAD
OVER TEMP
LIMITED
SHORT
Operations
POWER LED
AUDIO LED
SPKR. LOAD
OVER TEMPERATURE LED
POWER LIMITING
SHORTED LOAD
Operations
The modular UV controller contains a card cage with ten plug-in cards consisting of the following:
• One controller card slot
• One optional accessory slot
• Eight amplier slots
You can vary the number of amplier cards from one for a 400-watt system up to a
maximum of eight for a 3200-watt system. All siren control, audio generation, and remote communication functions are handled by a single microcomputer controlled controller card. The backplane motherboard contains connectors and terminal blocks for interconnection of the other system components. Power for the UV Controller and siren is supplied by two or four deep cycle marine batteries. AC and solar battery charger options are available.
2 WAY RADIO CONNECTOR
RS232 SERIAL CONNECTOR
291169C
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Operations
Manual Activation
Use the manual activation switches to activate siren functions. Switches are located on the front panel of the UV+ controller card. In addition, activating switches simultaneously
can operate specic testing and calibration features. See Table 8.
Figure 4 UV+ Controller Card Switches
Table 8 Manual Activation Switches on UV+ Controller Card
Function Switch Function
CODE 1 Activates function 1
CODE 2 Activates function 2
CODE 3 Activates function 3
CODE 4 Activates function 4
CODE 5 Activates function 5
CODE 6 Activates function 6
CODE 7 Activates function 7
STOP Reset
CODE 1 and CODE 6 Loads default speaker calibration values and transmits DTMF
CODE 2 and CODE 3 Calibrate speaker load and Xmit DTMF Quiet Test
CODE 5 and CODE 7 Transmits 1200 Hz tone for radio deviation adjustment
NOTE: At any time during a sounding function, push the RESET button to cause the unit to halt all output immediately.
Local Public Address
With the optional microphone (part number MNC-MC), the operator has the ability to locally give a Public Address (PA) message. You can enter the PA mode by plugging the MNC-MC into the microphone receptacle labeled MIC on the UV+ controller card front panel. The PA LED is lit anytime the press-to-talk button on the microphone is depressed. Rotating sirens start rotating to the next zone when PTT is released.
characters (production testing)
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UltraVoice (UV)
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NOTE:
JP1
JP2
JP3
JP4
JP5
JP6
JP7
JP8
JP9
JP10
• The microphone volume adjustment knob, labeled MIC GAIN, is located on UV+
controller card front panel.
• Local PA overrides ALL siren functions activated either remotely or locally.
Relay Output (JP11)
The relay output is terminal block JP11, which is located at the bottom of the backplane motherboard. Relay JP11 closes whenever a siren function is running. In PA mode, the relay is open while the MIC PTT button is pushed and closes when the MIC PTT button is released to enable rotating sirens to change position. Siren rotates to next zone. Relay
is not closed during remote Quiet Test. See Figure 5.
Figure 5 UV Controller Backplane Motherboard I/O
R1
CONTROLLER 1
C3
C2
D1
CONTROLLER 2
AMP 1
AMP 2
AMP 3
AMP 4
AMP 5
AMP 6
Operations
AMP 7
AMP 8
K1
C4
RELAY
SECONDARY CABINET
D2
JP29
TEST
CHARGER
SPEAKER
JP19
PRIMARY CABINET
JP18
REMOTE ACTIVATION INPUTS
JP14 JP15 JP16 JP17 JP13
COM
SENSOR INPUTS
COM
F8F6F7
F5F2F1F3F4
COM
COM#1COM
SPR
COM
INTR
COMACSOL
PTT
600
COM
#2
RELAY
JP11
JP20
SLOWBLO
F1
20A
JP12
600 OHM
JP11 JP12 JP14 JP15 JP16 JP13JP17
600 ohm Input (JP12)
The 600 ohm input is at JP12 on the backplane motherboard. See Figure 5. Use JP12 for audio input for activation from a radio receiver or from an external voice storage unit. To use the 600 ohm input for activation receive audio, on the UV+ controller card, place a jumper across JP6 pins 2 and 3. See Figure 2.
To use the 600 ohm input for audio from an external voice storage unit, the UV+ controller card requires a jumper across JP6 pins 1 and 2. See Figure 2. When used in this mode, use UV+ controller R123 (See Figure 2) to control the volume level. To activate audio mode, place a jumper across JP15 pins 10 and 11 (PTT: Push To Talk, on the
backplane motherboard). See Figures 5 and 6. For best results, use a well-ltered audio
source. For the audio cable, use shielded audio grade cable and keep the length as short as possible. Keep away from sources of electrical noise.
F2
10A
C1
24VDC
VISO
DIR
SPR
SOU
COM
NOR
EAS
-
+
T1
WES
- +
JP21
AMP 3AMP 1
AMP 2
AMP 4
JP22
JP24
JP23
SIG-
SIG-
SIG+
SIG+
SIG-
SIG+
SIG+
SIG-
BATTERY
(+)
AMP 5
JP25
SIG-
BATTERY
(-)
SIG+
AMP 6
JP26
SIG-
SIG+
AMP 7
(-)
JP27
SIG-
SIG+
2005147__
AMP 8
JP28
SIG-
SIG+
Remote Activation (JP14)
Terminal block JP14 at the bottom of the backplane motherboard is the Remote Activation Inputs. See Figure 6. Optionally, you can operate the UV controller by wired relays or pushbuttons. Use terminal block JP14 for external interface equipment.
Installation, Operation, and Service Manual
21
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Operations
You can activate functions 1 through 7 by providing momentary, dry contact closure between COM and the desired JP14 terminal. Shorting F1 to COM activates whatever is programmed for code #1, shorting F2 to COM activates whatever is programmed for code #2, and so on. A half second momentary contact duration is required.
To terminate an activated signal before it runs for the full duration, do the following: provide a momentary contact closure between JP14 COM and F8 (RESET).
NOTE: No matter how F8 is programmed, F8 is a master reset or a stop switch.
Table 9 Remote Activation Connections (JP14)
JP14 Terminal Function
1—COM Common
2—F1 F1—Activates functions 1
3—F2 F2—Activates functions 2
4—F3 F3—Activates functions 3
5—F4 F4—Activates functions 4
6—F5 F5—Activates functions 5
7—F6 F6—Activates functions 6
8—F7 F7—Activates functions 7
9—F8 F8—Activates functions 8
10—COM Common (Reset)
Figure 6 UV Backplane Motherboard (JP12, JP14, and JP15)
24 Vdc Supply (JP13)
Use this output to power external equipment at 24 Vdc maximum 10 A. See Figure 7.
Charger Sense (JP20)
The charger sense (JP20) input is located on the backplane motherboard. It connects from the charger. Greater than 3 Vdc is a pass on JP20 pin 2. See Figure 6.
JP12
JP14
Charger JP20
JP15
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UltraVoice (UV)
Page 23
Sensor Inputs (JP15)
Terminal block JP15 is located at the bottom of the backplane motherboard. Use sensor inputs to detect and notify conditions occurring at an RTU location. See Figure 6.
Table 10 Sensor Connections
JP15 Terminal Function
1—COM Common
2—SPR #1 Spare #1
3—COM Common
4—INTR Intrusion
5—COM Common
6—SOL Solar
7—COM Common
8—AC AC Power
9—COM Common
10—600 PTT 600 PTT
11—COM Common
12—SPR #2 Spare #2
Operations
Spare 1 and 2 (JP15: pins 1 and 2)
Use for user-dened application.
Intrusion (JP15: pins 3 and 4)
Alerts the controller when one of the unit’s doors has been opened. Low is intrusion pass.
Solar (JP15: pins 5 and 6)
Use to sense operation of solar power system.
Jumper JP15: pins 5 and 6 when using solar. This jumper enables solar mode, which causes the system not to report a failure during low-light conditions or at nighttime. This is done by locking in a power pass until a master reset. For solar panel testing during the day, initiate a master reset, wait 15 seconds, and then poll.
AC Power/Solar (JP15: pins 7 and 8)
Jumper JP15 pins 7 and 8 when using solar only. If using ac, 7 and 8 are connected to ac power sensor.
600 ohm PTT (JP15: pins 9 and 10)
Shorting pins 9 and 10 puts the UV+ controller card in local PA mode.
User-Dened Application (JP15: pins 11 and 12)
Use spare JP15: pins 11 and 12 for user-dened application.
+5 Vdc Supply (JP16)
The UV+ backplane motherboard can supply +5 Vdc for external use up to 150 mA. See Figure 7.
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Operations
Table 11 External Sensors
JP16 Terminal Function
1—(-) Isolated Supply (ground)
2—(+) Isolated Supply (+5 V)
Rotation Sensor (JP17)
Terminal block JP17 at the bottom of the backplane motherboard is for Rotation Sensor Inputs. See Figure 7. Activate these by a short to common. Only use these inputs with a rotating electronic siren. When a zone function is run, the speaker array rotates until the corresponding direction sensor input detects that the array is facing the proper direction. A rotation time-out timer stops the siren from rotating after 20 seconds, if the sensor is not connected.
Table 12 Rotation Sensor Connections
JP17 Terminal Function
1—COM Common
2—NOR North
3—SOU South
4—EAS East
5—WES West
Figure 7 UV Backplane Motherboard (JP15, JP16, JP17, and JP13)
JP15 JP16 JP17 JP13
24
UltraVoice (UV)
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Battery Charger
In the Battery Cabinet is a 24 Vdc charger that monitors battery conditions, temperature
and varies charge rate. See the Battery section under Specications for required quantity
of batteries. The two or four batteries are wired to provide the 24 Vdc required for controller operation.
The following table describes the wire connections on the charger.
Wire Connection
Black AC plug Connects to AC power strip in cabinet.
Black temperature sense Connects to Battery 2 (negative).
White sensor wire Connects to JP20 on the motherboard in the control cabinet
Black wire/Red wire Black wire connects to Battery 1 (negative). Red wire connects
Battery Charger Status
Charger Status is indicated by the LED’s on the front of the charger.
Figure 8 LEDs on charger
Operations
to 200 A fuse.
Table 13 LEDs description
LED Description
CURRENT Green LED indicates charge current is being delivered to the battery. LED
intensity increases with charge current.
TRICKLE Yellow LED indicates battery voltage is below 20 V and the charger is trickle
charging at a low current level.
BULK Yellow LED indicates battery voltage has dropped below 90% of the oat
voltage setting and charger is charging at a high current level.
READY Green LED indicates battery has reached the oat voltage. The charger is
oat charging at the oat voltage setting.
FAULT Red LED indicates a charger fault. Charger may be delivering abnormally low
current or has a blown fuse or is not producing the correct output voltage.
NOTE: Battery Voltage is temperature compensated when the temperature is above 86°F (30°C).
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25
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Installation
Installation
Electrocution or severe personal injury can occur when making electrical connections, drilling holes, or lifting equipment. Therefore, experienced electricians in accordance with national and local electrical codes, acting under the direction of the installation crew safety foreman, should perform installation.
Explosive gases and corrosive materials may be present. To prevent explosion or severe personal injury, installation technicians must be experienced with the safe installation of lead-acid type batteries.
The output level of high-powered speakers is capable of causing permanent hearing damage. To prevent excessive exposure, carefully plan placement of siren and post warnings. To prevent excessive exposure to installers and service personnel, adequate measures must be taken to ensure that the sirens are not activated while they are within 150 feet of the speaker array or provide proper ear protection. If the speaker array is roof mounted, post warnings at all roof access points.
Recommendations on UV Controller Location
First consider the mounting location of the UV controller. You can mount the UV controller indoors or outdoors. In order to avoid losses in speaker power, install the speaker array and UV controller without lengthening the 40-foot interconnecting cable supplied. If it is necessary to make a longer cable run, increase the wire size of the entire cable to 12 AWG or larger.
Install the UV controller out of the reach of vandals. The Control Cabinet and Battery Cabinet are both supplied with hasps for padlocking security.
The UV controller requires a 120 Vac or 240 Vac 50 to 60 Hz power source (model dependent).
You can use several methods to activate the UV controller. Use the manual activation switches to activate the UV controller locally. Use landline controls through normally open contact switches. Make connections directly to the backplane motherboard terminal block. Activate the control through the optional radio receiver or an external 600 ohm audio source.
The Control and Battery Cabinets are shipped mounted on an aluminum channel with four mounting holes for 1/2-inch bolts. One 1-1/4 inch hole is a convenient lifting point. The total weight of the UV controller, not including user-provided batteries, is in the following table. Insure that the mounting surface and fasteners can safely sustain the
weight of the assembly. Add each UV400 amplier to obtain the total weight.
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UltraVoice (UV)
Page 27
Table 14 UV Weight
Model Number Weight
UV 170 lb (Net weight, without user-provided batteries)
UV400 4.12 lb each
Site Address Switch (S1)
The site address sets the siren site number and identies the site in two-way report back
systems. See Figure 2. The site address is a three-digit number with a range of 001 to 1024. The site address is set using dip switch S1. S1 (off position) indicates active position. Add binary active switch positions to get ID address.
Switch number 1 2 3 4 5 6 7 8 9 10
Binary number 1 2 4 8 16 32 64 128 256 512
Example: Switch numbers 1, 2, and 3 are binary numbers 1, 2, and 4.
Add 1 + 2 + 4 = 7; 7 is the unit address
NOTE:
Installation
• Set site address to one to program UV+ controller card with rmware (HEX code).
• To program a non-digital unit using FSPWARE Software, set site address to one.
When programming is completed, change the dip switch setting to the actual site address.
• The site address is stored at power up of the controller. If the site address is changed,
cycle all power to the card (battery and ac).
Basic UV+ Controller Programming
The following information is the minimum required conguration of the UV+ Controller.
FSPWARE or Commander is required.
Unit Type
The Unit Type is set to the type of siren this unit is controlling, and is usually determined by the number of cells in the speaker array. When setting up the unit type, the user selects from a menu with the following choices.
Table 15 Unit Type Selection Table
Unit type Quantity Siren Type Total Power
UV - 1 One (1) UV400 MOD1004B 400 W
UV - 2 Two (2) UV400 MOD2008B 800 W
UV - 3 Three (3) UV400 MOD3012B 1200 W
UV - 4 Four (4) UV400 MOD4016B 1600 W
UV - 5 Five (5) UV400 MOD5020B 2000 W
UV - 6 Six (6) UV400 MOD6024B 2400 W
UV - 8 Eight (8) UV400 MOD8032B 3200 W
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27
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Installation
Activation Formats
For Two-Tone activated units, the Two-Tone Timing parameters congures the time
duration of the activation tone codes. The three parameters, A-Time, B-Time and S-Time; sets the time duration for the A-tone, B-tone and Single-Tone respectively.
NOTE: The Two-Tone timing parameters are minimum values only. The actual tone
times may be longer than the specied times.
• Single tone, two-tone, DTMF, MSK, EAS and POCSAG decoders for remote siren
control
• DTMF or MSK encoders for remote status monitoring
User Programs
The UV controller has the capacity to store up to fty user programs. Each user program
contains twenty stacked function items.
Assigning more than one function to each activation code or user program allows you to run a sequence of functions without sending additional activation commands.
Activation Functions
Table 16 Activation Functions
Function Denition
Arm Arms the siren.
Disarm Disarms the siren.
Wail Sound Wail siren tone.
Pulsed Wail Sound Pulsed Wail siren tone.
Alternate Wail Sound Alternate Wail siren tone.
Steady Sound Steady siren tone.
Pulsed Steady Sound Pulsed Steady siren tone.
Alternate Steady Sound Alternate Steady siren tone.
Auxiliary (Chime) Sound Auxiliary siren tone. The Auxiliary tone is normally set for
Digital Voice (1-250 DV messages)
Dynamic Voice Plays a sequence of digital voice messages specied at the time of
Public Address Broadcast live radio PA. PA remains active until carrier has dropped
Play Recorded PA Play message previously recorded during the “RECORD PA” function.
Quiet Test Performs a self-test of the siren’s ampliers and speakers by sounding
Westminster Chimes.
Enter the desired digital voice number to run and click OK. If voice number is not between 1 and 250, an error message box appears.
activation. This function is only applicable for sirens equipped with a special vocabulary chip.
for ten seconds or 4 1/2 minutes, whichever occurs rst.
For EAS activation, the message repeats continuously for the duration
of time encoded in the TTTT eld. For non-EAS activation, the “PLAY
RECORDED PA” function plays once without repeats.
a 20 kHz tone.
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UltraVoice (UV)
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Installation
Function Denition
Cancel Terminates active function.
Report Send unit status to base.
Master Reset Terminates active function and clears latched status.
Plus Phase All functions between “PLUS PHASE” and “MINUS PHASE” repeat
for the duration of time encoded in the EAS activation frame (EAS activations only).
Minus Phase All functions between “PLUS PHASE” and “MINUS PHASE” repeat
for the duration of time encoded in the EAS activation frame (EAS activations only).
Phase Off Turn off minus and plus phase and return siren to omni directional
mode.
Low Power/ High Power
Power The Power function controls the volume level. You can adjust the
Delay Causes the siren to pause (wait) for 2 to 500 seconds before
Amp/Audio Zone Allows you to control which ampliers are to operate.
Record PA Records live PA message for later playback using the “PLAY
Zone A (rotating
sirens only)
Zone B (rotating
sirens only)
Causes the siren to operate at a greatly reduced volume level. Upon activation of a user program, the siren defaults to High (normal) volume level. This command must follow an ARM command. Reduced volume mode remains in effect for all subsequent functions in a user program that follow the Low Power function or until a High Power function occurs or an ARM command is sent. The Low Power function
is one watt per amplier.
volume from 0 to -20 dB in 1 dB steps. Reduced volume mode remains in effect for all subsequent functions in a user program that follow the Power function, or until another Power function occurs, or an ARM command is sent. NOTE: Each 3 db reduction results in half the power output.
starting the next function of the user program currently running. When selecting the delay function, the user is prompted to enter the desired delay time in seconds. A default delay of 4 seconds is present between functions, without adding a delay.
The Amp/Audio Zone function allows you exibility in building alerting
or other zone dependent systems. You can divide each UV controller
into eight different zones. When selecting the Zone Control function,
you are prompted to enable or disable each of eight possible zones,
corresponding to each amplier in the siren. Upon activation of a user program, the siren defaults to all zones enabled. The ZONE command must follow an ARM command. Zoning remains in effect for all
subsequent functions in a user program that follows the zone function
or until another ZONE or ARM function occurs.
RECORDED PA” function. Recording is terminated by reception of the EAS-SAME End of Message command or two minutes, whichever
occurs rst.
Position siren head in the A direction.
Position siren head in the B direction.
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Installation
Function Denition
Zone C (rotating
sirens only)
Zone D (rotating
sirens only)
Relay Functions All relay functions require the optional UVARM (UltraVoice Audio
Repeat Start Repeat all functions between Repeat Start and Repeat End n times.
Repeat End Repeat all functions between Repeat Start and Repeat End n times.
UV Controller Installation
Most siren installations are one of two types: Pole Mount or Flat Surface Mount. These
two congurations make it possible to install a siren in almost any situation. If the installations in this manual are not suitable, modication of one of the congurations may
be practical.
Many factors affect the propagation of sound over various types of terrain and changing weather conditions. Consult FEMA CPG 1-17 and CPG 1-14 and your local Federal Signal representative to properly place your outdoor warning equipment.
Position siren head in the C direction.
Position siren head in the D direction.
Relay Module.
Pole Mounting
A typical pole mounted siren installation is shown in the Figure 8. The siren is mounted on Class 2 utility pole (ANSI type wooden pole or equivalent) with a minimum horizontal ground stress rating of 3,700 pounds (1682 kg). (Insure that soil loads will conform to this size utility pole.)
NOTE:
• Certain soil conditions may require guying for the pole. Check with proper
• The speaker array installation is covered in a separate set of instructions supplied
To install the UV controller to a wooden utility pole, do the following:
1. Uncrate the siren control. Remove the plastic bag attached to the conduit that is
2. Unlock the Control Cabinet and the Battery Cabinet. Inspect the Control Cabinet and
building authorities.
with the array.
connected between the Control Cabinet and the Battery Cabinet.
Battery Cabinet for any damage. Report any damage immediately to the shipping
company and le a claim. Inform Federal Signal of the damage.
3. Install the wooden utility pole in accordance with accepted standards and practices.
4. Install the speaker array on the pole following the instructions supplied with the array.
5. Mark the four mounting holes on the pole for the UV controller. Attach the cabinets to
the pole at a height that is accessible to service personnel, but discourages vandalism
or as specied per contract.
30
UltraVoice (UV)
Page 31
6. Drill a 3/8 inch pilot hole at each of the locations. Drill each hole at least 3-1/2 inches
(90 mm) deep.
7. Use a crane or mechanical hoist to lift the UV controller to the desired height along
the pole. Attach the UV controller to the pole, using four user-supplied 1/2 inch x
5 inch lag bolts. Slide a user-supplied 1/2 inch at washer onto each bolt before
threading the bolt into the pole.
8. Attach the UV controller to the pole, using four user-supplied 1/2 inch x 5 inch lag
bolts. Slide a user-supplied 1/2 inch at washer onto each bolt before threading the
bolt into the pole.
9. Mount a user-supplied fused disconnect switch on the pole beneath or beside the UV
controller.
See Electrical Connections.
Flat Surface Mounting
Post notices at all roof access points indicating a roof mounted siren is installed and a potential of hearing damage exists.
Installation
It may be practical to mount the siren on a at-roofed building, depending on the location of the speaker array. When installing the siren on a at roof,
always be sure that the loudspeakers clear parapets or other obstructions by at least ten feet.
Total weight of the UV controller is listed in the Specications section. Make sure that
the mounting surface and mounting method selected can safely sustain the weight of the assembly and user-provided batteries. In addition, the mounting method used must be able to withstand external mechanical stresses that may be applied to the assembly (such as, applicable wind loads for the area). Consult building authorities in your area for recommendations regarding local ground conditions and wind loads.
To install the UV controller to a at surface, do the following:
1. Install the speaker array on the roof, following the instructions supplied with the
array.
2. Attach the template to the wall and mark the four mounting holes on the pole for
the primary UV controller.
3. Drill a 3/8 inch pilot hole at each of the locations. Drill each hole at least 3-1/2
inches (90 mm.) deep.
4. Use a lift to lift the UV controller to the desired height along the pole. Attach the
UV controller to the wall, using four user-supplied 1/2 inch x 5 inches lag bolts.
Slide a user-supplied 1/2 inch at washer onto each bolt before threading the bolt
into the pole.
Installation, Operation, and Service Manual
31
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Installation
5. Attach the UV controller to the wall, using four user-supplied 1/2 inch x 5 inch lag
bolts. Slide a user-supplied 1/2 inch at washer onto each bolt before threading
the bolt into the pole.
6. Install a user-supplied, fused, disconnect switch. Use the proper type required by the authority having jurisdiction in your area.
7. If the speaker array is installed on the roof of the building, it may be desirable to install the UV controller inside the building, if practical.
Figure 9 Typical Siren
TYPICAL SIREN
REFER
TO
SPEC
REFER
TO
SPEC
REFER
TO
SPEC
4'7.5"
MOD6024B
SPEAKER CABLE IN CONDUIT
RADIO ANTENNA (YAGI)
5
1 " PIPE (1)
8
ANTENNA CABLE
TELEPHONE POLE
CONTROL CABINET
OPTIONAL AC TRANSFORMER AND DC RECTIFIER
120VAC SINGLE-PHASE METER BASE WITH MAIN DISCONNECT
(Must meet local utility requirements)
REFER
TO SPEC
32
BATTERY CABINET
GROUND WIRE 4 AWG
GROUND RODS (2 EACH) 8' MIN.
291164D
UltraVoice (UV)
Page 33
Figure 10 Flat Surface Mounting
Installation
CRANE LIFT
SEE DETAIL "A"
8 TO 10 FT.
CONDUIT (IF REQUIRED)
ANCHOR LAG SCREWS
SIREN CONTROL
TO CONTROL DEVICE
BATTERIES
INTO PLATFORM AND ROOF MEMBERS
* A PROFESSIONAL/ STRUCTURAL ENGINEER SHOULD REVIEW MOUNTING LOCATIONS AND METHODS PRIOR TO INSTALLATION.
SERVICE DISCONNECT
TO POWER SOURCE
SEAL IF WIRING PASSES THROUGH WALL OR ROOF
18.00
9.00
2.39
3.49 6.23
3.49
WOOD OR STEEL PLATFORM *
ROOF
2.39
4X 1.62
Ø23.25
20X Ø0.56
4X 4.94
291170D
Installation, Operation, and Service Manual
4X 45Ā
90Ā
3.49
9.00
6.23
18.00
3.49
DETAIL "A"
33
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Installation
Electrical Connections
Install the siren electrical system in compliance with local electrical codes and NEC recommendations. Federal Signal also recommends that all user­installed conduit connections enter from the bottom of the cabinet. Disconnect all power and read all warnings at the beginning of this manual and on the batteries before making connections.
The UV controller must be solidly connected to an earth ground. If the siren is installed in a building, ground the system to a metallic object known to be grounded. For pole mount installations, drive a metal rod or bar at least 8 feet into the ground, as close as practical to the base of the pole. Use a separate, continuous 6 AWG or larger wire from the siren frame to ground and from the cabinet of each siren control system to ground.
NOTE: Seal and protect conduit connections to prevent water entry and corrosion in the Control Cabinet.
Power Connections
To connect the wires in the Control Cabinet, do the following:
1. Route 1/2 inch conduit (steel preferred) between the user-supplied, fused
disconnect switch and the conduit-tting hole in the bottom right-hand of the
Control Cabinet enclosure. Use weatherproof switches, electrical boxes and connectors to prevent water entry and corrosion.
2. Route two user-supplied power wires and a ground wire through the conduit that was just installed between the Control Cabinet and the fuse disconnect box. Use wires no smaller than 14 AWG.
3. Connect the ground wire to the green and yellow DIN mounted terminal block or the cabinet ground stud. Verify the appropriate siren model was purchased. 240 Vac models contain a step-down transformer pre-wired to the DIN rail located on the right side of the Control Cabinet.
4. Connect the two ac power wires to the DIN mounted terminal blocks labeled L1 and L2.
5. Connect the power wires and the lightning protector to the ac disconnect box per instructions provided with the lightning protector and governing electrical codes.
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UltraVoice (UV)
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Signal Connections
Refer to the following table for speaker wire connections. Module locations are 0 at the bottom, 1 next up etc. See Figures 11 through 13 for AMP location on the backplane motherboard.
If the UV controller is going to replace an existing controller, prior to the UV controller, re-wire the siren as shown in Appendix B before making the speaker connections. Improper Installation can damage the drivers.
Table 17 Modulator Speaker Wiring (MOD1004B-MOD8032B)
Terminal Number Wire Color Module
JP21-1 White/Brown 1 1004,2008,3012,4016,5020,6024
JP21-2 Brown 1 1004,2008,3012,4016,5020,6024
JP22-1 White/Red 2 2008,3012,4016,5020,6024
JP22-2 Red 2 2008,3012,4016,5020,6024
JP23-1 White/Orange 3 3012,4016,5020,6024
JP23-2 Orange
JP24-1 White/Yellow 4 4016,5020,6024
JP24-2 Yellow 4 4016,5020,6024
JP25-1 White/Green 5 5020,6024
JP25-2 Green 5 5020,6024
JP26-1 White/Blue 6 6024
JP26-2 Blue 6 6024
JP27-1 White/Violet 7 8032
JP27-2 Violet 7 8032
JP28-1 White/Grey 8 8032
JP28-2 Grey 8 8032
Location
3
Installation
Siren Model
3012,4016,5020,6024
NOTE: See Appendix B for drawing examples.
To mount the speaker wiring, do the following:
1. Mount a user supplied junction box between the two Control Cabinets.
2. Run 1 inch exible conduit from the junction box to the Control Cabinet’s 1 inch
conduit hole on the bottom of the top cabinet.
3. Wire the speaker cable into the Control Cabinet as shown in following tables.
Installation, Operation, and Service Manual
35
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Installation
The following Figures 10 through 12 illustrate the AMP location on the backplane motherboard.
Figure 11 UV Backplane Motherboard (AMP1 to AMP 4)
Figure 12 UV Backplane Motherboard (AMP 5)
Figure 13 UV Backplane Motherboard (AMP 6, AMP7, and AMP8)
36
UltraVoice (UV)
Page 37
Speaker Wiring for DSA Series Sirens
DSA speaker arrays range in size from 200 watt to 600 watt. The UV controller may drive
multiple combinations of DSA speakers up to 3200 watt of power. Each UV amplier is
designed to drive an 11 ohm impedance, which corresponds to two series pairs of DSA speakers wired in parallel (400 watt).
Because you may use any combination of DSA arrays with a UV controller, all possible wiring diagrams are not shown in this manual. See Appendix B for drawing examples.
The controller’s 400 watt amplier outputs are labeled JP21 through JP28. Position two
on these outputs connects to the solid colored wires from the DSA array. Position one connects to the corresponding striped wire from the DSA array.
Table 18 Wiring example for four DSA6 speaker arrays
Terminal No. Wire Color Drivers Array
JP21-1 White/Brown A,B,C,D DSA6 #1
JP21-2 Brown A,B,C,D DSA6 #1
JP22-1 White/Brown A,B,C,D DSA6 #2
JP22-2 Brown A,B,C,D DSA6 #2
JP23-1 White/Brown A,B,C,D DSA6 #3
JP23-2 Brown A,B,C,D DSA6 #3
JP24-1 White/Brown A,B,C,D DSA6 #4
JP24-2 Brown A,B,C,D DSA6 #4
JP25-1 White/Red E,F DSA6 #1&2
JP25-2 Red E,F DSA6 #1&2
JP26-1 White/Red E,F DSA6 #3&4
JP26-2 Red E,F DSA6 #3&4
Installation
Battery Hookup
When installing or removing batteries, take care to avoid shorting battery terminals to the metal Battery Cabinet. Failure to do so could result in serious personal injury or death. Batteries mis-wired can cause serious personal injury or death. Read and understand the following information before making actual connections.
The end user must obtain batteries to install in the lower cabinet(s) as listed in the
Specications section of this manual. To wire batteries, do the following:
1. Remove the accessory kit from the Battery Cabinet.
2. Connect the wires as shown in the appropriate system wiring diagram for the model of UV purchased. See Appendix C.
3. Apply Battery Terminal Protector spray to battery terminals after wiring to prevent corrosion.
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Installation
Yagi Antenna Installation
To prevent electrocution or severe personal injury, install antenna away from prower lines and install with proper grounding.
Yagi Antenna Pre-Assembly
See Figure 14.
To per-assemble the antenna, do the following:
1. Unpack the antenna and locate the following parts:
• Boom (1-14 inches for 5 element model, 7/8 inch diameter for 3 element model)
• 3/8 diameter elements (y---3 = 3 elements, y----5 = 5 elements)
• Gamma match parts bag
• Mounting bracket parts bag
2. Find the proper element dimension chart for your antenna, within the antenna instructions, and trim each element according to your operating frequency. Use care to trim equal lengths from each end of each element ensuring that the mounting hole is at the center.
NOTE A: Proper trimming and adjustment is critical to the Voltage Standing
Wave Ratio (VSWR). (High reected power levels decreases forward power. The
life of the radio and transmit capabilities is dependent upon the VSWR being low as possible).
NOTE B: If you are using two frequencies, trim the antenna to the transmit
frequency of the unit where the antenna is mounted.
3. Insert the elements into their respective locations through the boom, starting with
R1 (the reective element) in the hole closest to the mounting holes. Then insert
Dr, D1 etc. in that order.
NOTE A: Shortest element is furthest away from the mount and increases in size
as it gets closer to the mount.
NOTE B: Be very careful to line up the holes and not cross thread when securing
the elements in the next step. The bolts must tighten all the way down upon the lock washers.
4. Secure the elements with the stainless steel 10-32 hex bolts and #10 lockwashers provided.
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Installation
5. Locate the connector/brass tube assembly in the gamma match parts bag and
insert the assembly rst through the connector bracket, and then thread the
connector into the bracket. Tighten the connector fully. Use a drop of Locktite or other thread lock in the threads to eliminate the possibility of the connector loosening.
6. Slide the gamma link onto the driven element and assemble the gamma match as
shown in gure 1 or 2 (under the antenna instructions provided by the antenna
manufacturer). Set dimensions “A” and “B” to those shown in table 1. Setting the match to the dimensions shown for your antenna is a good starting point that allows you to quickly line tune later. Complete the assembly by attaching the end
cap onto the end of the gamma tube. The antenna is now ready for nal tuning.
Final VSWR Tuning
To nal tune the antenna, do the following:
1. Before nal installation of the antenna, temporarily set it up in a clear area at least
six feet above the ground.
NOTE A: Do not touch the antenna while the radio is transmitting.
NOTE B: Ensure antenna is not touching any conductive material and is pointed
away from all objects and people. Pointing antenna at objects in close proximity
may act as a reector and create inaccurate readings.
2. Apply RF power to the antenna at the transmit frequency to be used at that antenna, and check for the low VSWR while performing each of the following steps.
A. Loosen the set screw with the Allen key provided and make a slight
adjustment to the aluminum gamma tube for the lowest VSWR (Reected
power).
B. Adjust the gamma link along the driven element for the lowest VSWR.
C. Repeat the above steps until the lowest VSWR is achieved. Reected power
must be less than 10% of the forward power.
D. Return to the dimensions shown in the antenna instructions, if there is any
trouble achieving a good match. If the element dimensions are incorrect for the frequency being used, low VSWR may be unattainable. If the VSWR
specication is still unattainable, replace the cable (A simple ohm meter
check of the cable does not guarantee that the antenna cable is good, due to the DMM not having the ability to check the cable at high frequencies). If that does not take care of the problem, replace the antenna.
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Installation
Mount Yagi Antenna
See the Figure 14.
To install the Yagi antenna, do the following:
1. Install antenna, (using installation bracket or equivalent) as high as possible in which the antenna cable and obstacles allow, and install on side of pole closest to the receiving station. Aim antenna at receiving station.
Install a service loop when routing antenna cable.
NOTE: Objects around the antenna affect the antenna, keep antenna pointed
away from objects.
2. Ensure antenna cable connections are tight. Seal all connection points with heat shrink or tape and seal with Scotch Coat, or equivalent.
3. Apply RF power to the antenna at the transmit frequency to be used at that
antenna, and check the VSWR (Reected power). Reected power must be less
than 10% of the forward power.
4. If the VSWR specication is unattainable, replace the cable (a simple ohmmeter
check of the cable does not guarantee that the antenna cable is good, due to the DMM not having the ability to check the cable at high frequencies). If that does not take care of the problem, replace the antenna.
Omni Antenna Installation
The Omni antenna is a berglass, no tune model.
See Figure 15.
To install the Omni antenna, do the following:
1. Install antenna, (using installation bracket or equivalent) as high as possible in which the antenna cable and obstacles allow, and install on side of pole closest to the receiving station.
Install a service loop when routing antenna cable.
NOTE: Objects around the antenna affect the antenna, keep antenna away from
objects.
2. Ensure antenna cable connections are tight. Seal all connection points with heat shrink or tape and seal with Scotch Coat, or equivalent.
3. Apply RF power to the antenna at the transmit frequency to be used at that
antenna, and check the VSWR (Reected power). Reected power must be less
than 10% of the forward power.
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Installation
If the VSWR specication is unattainable, replace the cable (A simple ohmmeter
check of the cable does not guarantee that the antenna cable is good, due to the DMM not having the ability to check the cable at high frequencies). If that does not take care of the problem, replace the antenna.
Figure 14 Yagi Antenna Installation Example
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Installation
Figure 15 Omni Antenna Installation Example
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Figure 16 Antenna Grounding
Installation
Installation, Operation, and Service Manual
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Specications
Specications
Batteries (user supplied)
Battery Voltage at 72°F 27.2 Vdc nominal
Refer to Federal Signal Website (http://www.alertnotication.net/) for current recommended batteries. Use of batteries other than those specied may degrade the
operation of this product and void the warranty. Batteries are user supplied.
Relay Output (JP11)
Contact Rating 30 Vdc, 15A
Table 19 600 ohm Balanced Line Port
Audio Input Level 0.10 to 2 V
Audio Output Level 0.25 to 2.0 V
Table 20 Remote Activation, Sensor, and Direction Inputs
Number of Remote Activation Inputs
Number of Remote Sensor Inputs 4
Number of Direction Sense Inputs 4
Input Type Optically Isolated activated by Dry Contact
P-P
P-P
8
closure < 2 kΩ
to make 1 V
at TP10
P-P
Table 21 Audio Power Amplier Modules Model (UV400)
Input voltage 24 Vdc nominal
28 Vdc maximum
Input current siren mode At 24 Vdc with 1 kHz squarewave into 11 ohm:
< 20 A
Input current voice mode At 24 Vdc with 1 kHz tone set to 67 V
into 11
RMS
ohm: < 24 A
Standby current with ampliers turned
< 10 mA
off
Efciency > 90%—siren mode
> 80%—voice mode
Output voltage into 11 ohm at 1 kHz and 24 Vdc nominal operating voltage
67 V 67 V
nominal at 400 W—siren mode
RMS
nominal at 400 W—voice mode
RMS
Input impedance 100 k ohm
A to D sensor accuracy < +/- 10%
Audio distortion < 10% - voice mode—below clipping
Frequency response +/- 3 dB, 300 to 3000 Hz
Power low power mode < 5 W per amplier
Ripple on power supply with all
0.5 V
maximum
P-P
ampliers running at rated power in
siren mode
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Pre-operation Checkout and Testing
Table 22 Environmental
Operating temperature
Humidity 0% to 98% non-condensing
-30°C to +65°C
NOTE: The siren can operate throughout this temperature range provided the battery temperature is maintained at -18°C or higher.
Table 23 Physical
UV400 Ampliers
Control Cabinet 19.0 in, 23.5 in, 11.2 in
Battery Cabinet 28.0 in, 18.0 in, 15.2 in
Net Weight 170 lb (77.13 kg)
10.5 in, 2.0 in, 8.5 in (height x width x depth),
26.67 cm x 5.080 cm x 21.59 cm Weight 4.12 lb (1.9 kg)
(height x width x depth)
48.26 cm x 59.69 cm x 28.42 cm
(height x width x depth)
71.12 cm x 45.72 cm x 38.61 cm
Pre-operation Checkout and Testing
See Appendix A UV RTU Field Service Data Sheet. Use this data sheet to test sirens.
Amplier and Speaker Pre-Operation Checkout (Non-Active Mode)
With an ohmmeter measure the speaker terminal strips at the bottom of the backplane
motherboard for each amplier and measure the resistance at the output of that amplier.
The resistance is approximately 4.5 ohm. A different reading indicates a possible wiring error or faulty driver in the speaker array. Since the 400 watt speaker circuits are comprised of two sets of series wired speaker drivers connected in parallel, if one of the drivers in a circuit were to open, you measure approximately 9 ohm. If you are using 200 watt DSA speaker combinations, you measure a 10.8 ohm reading across the 200 watt load.
The output sound level of a siren is capable of causing permanent hearing damage at short distances; sound levels may exceed 150 dB. Therefore, always wear adequate hearing protection when performing tests or maintenance on the siren.
Supply power to the siren to charge the batteries for a period of 24 hours prior to operation of the siren in order to ensure full charge of the batteries. (Alternatively, charge the batteries externally before installation following the battery manufacturer’s recommendations.) Typical battery voltage is 27.2 Vdc when fully charged at room
temperature. (See the Specication section for details.)
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Pre-operation Checkout and Testing
Testing Battery Charge
After charging the batteries, test siren operation by doing the following:
1. Disconnect all amplier terminal strip connectors from the bottom of the
backplane motherboard.
2. Press one of the manual activation switches to start one of the pre-programmed
functions. The signal A LED and signal B LED light on the control, indicating that
the tone is being generated from the control module and the amplier power and
output LEDs is lit.
3. Momentarily insert the terminal strip connectors sequentially for each amplier.
You hear the siren tone from the speaker array for the duration of the time that
the connector is installed (amplier output points on the connector read 67 Vac
nominally, this level reads higher when you remove the speakers).
4. Cancel the signal tone or wait for it to time out (typically 3 minutes). You can
insert all of the terminal strip connectors and activate any or all signals for full volume siren testing.
RMS
Initial Checkout
The siren is now ready to operate as a stand-alone device with control from the front panel. To remotely control this siren through landline, terminal blocks are located at the bottom of the backplane motherboard labeled REMOTE ACTIVATION INPUTS (JP14). A momentary, dry contact closure between COM and any other JP14 terminal activates the associated function.
The SIG OUTPUT LED indicates that the amplier output signal level is sufcient for siren signal operation. The audio LED is on when the amplier is transmitting.
Final Testing
Refer to the factory data sheet and unit programming data sheet that were shipped with the controller.
• If the controller is using two-way communication, calibrate the Quiet Test
function by pressing switches 2 and 3 on the front panel at the same time.
• Test all siren signals at this time by momentarily depressing the appropriate switch
on the control module front panel, or if possible by radio activation. If included, test the optional radio interface at this time. See the Options section concerning radio information. Test and verify proper operation of all functions over the radio system. If two-way radio communication, then check the Central UV controller base station reports for failures.
• After the installation is complete and the siren is operating properly, padlock the
Control Cabinet and Battery Cabinet to discourage vandalism.
• A factory test data sheet and unit programming data sheet were shipped with the
controller. Keep these data sheets for future reference.
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NOTE: See Appendix A UV RTU Field Service Data Sheet. Use this data sheet to test the siren.
Maintenance
Service or maintenance should be performed by qualied personnel familiar
with the siren, associated controls, and power sources being used and in conjunction with the authorities having jurisdiction.
Before servicing or maintaining, ensure that remote activation cannot occur and disconnect power to the siren and its controls.
The sound output of sirens is capable of causing permanent hearing damage at short distances. Therefore, always wear hearing protection when performing tests or maintenance on the siren and avoid excessive exposure.
To prevent the siren from sounding, always turn off the power to the siren at the ac disconnect switch and remove any dc power being supplied by the Battery Box before inspecting or maintaining the siren.
Maintenance
UV Controller Preventive Maintenance
Test the siren for proper operation at least once a month. A daily test at noon, curfew, or other selected time is preferred. This not only enhances the usefulness of the siren and
veries that it remains ready for use in an emergency, but instills public condence in the
reliability of the warning system.
In order to minimize the possibility siren failure, annual inspection and maintenance is recommended. Additionally, see the Pre-operation Checkout and Testing section.
General Maintenance
Driver Replacement and Inspection
Each amplier drives four 100-watt speakers. To measure the resistance of a given
speaker set, do the following:
1. With an ohmmeter, measure the outputs on the terminal strip (JP21-JP28) (at the bottom of the backplane motherboard).
2. Observe the dc resistance of the speakers. Normal dc resistance of a speaker set of 4 drivers is approximately 4.5 ohm. A dc resistance measurement of less than
3.5 ohm indicates that one or both of the speakers is probably shorted. A reading of approximately 9 ohm or more indicates that at least one of the speakers in the
set is open; a reading of innity indicates that both speaker sets are open.
3. If a resistance is abnormal, perform resistance checks on each speaker individually at the speaker array. Refer to the signal connections section for speaker locations. Each individual driver is 4.5 ohm.
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Maintenance
4. To replace a defective driver, remove the 4 hex head 1/4-inch mounting bolts that
are holding the inspection plate. Make sure the at washers and split washers
are not misplaced. Note the color and location of the wires going to the driver. Remove the driver by turning it counterclockwise. Make sure that the male threads are lightly greased, and then install the new driver. Reconnect the wires as previously noted. Reinstall the inspection plate. Repeat resistance check above.
5. Test the siren to verify the driver was properly installed.
Checking the Signal
To check the signal operation, do the following:
1. When checking for proper control module output, unplug the terminal strip connectors to the speakers (at the bottom of the backplane motherboard) to eliminate output from the speaker array.
2. Activate each of the signals and observe the signal indicators on the control
module and the ampliers.
3. If desired, you can connect an oscilloscope or digital multi-meter (DMM) to the
amplier module output terminal strip to observe the amplier output. This output
is at least 67 V terminal strip connector at a time during this test.
during a signal. To limit sound output, plug in one amplier
RMS
4. Plug all of the amplier terminal strip connectors to enable amplier outputs.
Checking the Battery
To check the battery, do the following:
1. The voltage of a fully charged set of batteries is approximately 27.2 Vdc, and charger current is less than 2 A. The charger is set for 27.2 +/- 0.1 Vdc at room temperature.
2. Load test the batteries per the manufacturer’s specications.
3. Some batteries are equipped with a built-in hydrometer. When the hydrometer eye is green, the battery is charged. If the eye is dark, the battery needs charging. If
the eye is light in color, the battery is low on uid and needs to be inspected for
leaks. Maintain or replace the battery as recommended by its manufacturer; obey local or state laws governing the disposal of lead-acid batteries.
4. Check the battery terminals for corrosion. Clean and grease connectors and terminals, if necessary.
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Checking the Charger
To check the charger, do the following:
1. Turn off the AC power to the control cabinet.
2. Measure the overall battery voltage between Battery 1 (negative) and Battery 2 (positive). The battery voltage should be 25 to 27 Vdc (nominal).
3. Turn on the AC power to the control cabinet.
4. Measure the overall charger voltage between Battery 1 (negative) and Battery 2 (positive). Ensure the voltage is rising up to 27 Vdc (nominal).
NOTE: If your GUEST charger is not working, you may need to replace it. Call Federal
Signal for the Battery Charger Retrot Kit Q860000236 for UV Cabinet.
Adjusting Two-Way Radio Receiver
This procedure is completed at the factory. Only complete this procedure if radio re-
alignment is required or the radio is installed in the eld.
Maintenance
Qualications
Radio shop and/or a properly trained radio technician.
Equipment Required
1. Service Monitor
2. Oscilloscope
Setup
Connect the Unit Under Test (UUT) to the service monitor.
Adjusting the receive audio
To adjust the receive audio, do the following:
1. Using a service monitor, modulate the correct RF signal into the receiver with a 1 kHz tone
a. If bandwidth is 12.5 kHz (typical), then modulate at 1.5 kHz deviation. If
using private line, add 0.375 kHz private line deviation to the signal.
b. If bandwidth is 25 kHz, then modulate at 3 kHz deviation. If using private line,
add 0.75 kHz private line deviation to the signal.
2. Adjust the level at TP16 (UV+ controller card) for 1 V adjustment R105 (UV+ controller card front panel. See Figure 2).
Installation, Operation, and Service Manual
using the REC gain
p-p
49
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Maintenance
Adjusting the transmit deviation
To adjust the transmit deviation, do the following:
1. Simultaneously press buttons 5 and 7 on the UV+ controller card. This causes the controller to transmit for approximately 8 seconds.
2. Measure the deviation level using a radio service monitor set to the correct RF.
3. Adjust the TX level (UV+ controller card front panel) for the following deviation
level on the radio service monitor.
a. If bandwidth is 12.5 kHz (typical), then adjust for 1.5 kHz deviation. If using
private line, add 0.375 kHz private line deviation to the signal.
b. If bandwidth is 25 kHz, then adjust for 3 kHz deviation. If using private line, add
0.75 kHz private line deviation to the signal.
4. If this step fails to solve issue, then check base station deviation levels as per base station documentation and manual. Also if used, check the repeater.
Vertex Radio Programming Cables
When equipped with a Vertex Radio (Model VX-4500) in your two-way RTUs, purchase
the following cables for programming:
• RIB FIF-12A USB interface cable
• CT-104A interface cable
Use the RIB FIF-12A USB cable to connect to your computer. Use the CT-104A cable to connect from the RIB FIF-12A USB cable to the radio.
600-ohm Adjustment Procedure for Activation Audio
To use the 600-ohm input for activation receive audio, at JP6, place a jumper across pins 2 and 3. JP6 is located internally on the main controller card.
1. RX adjustment
Transmit a tone from the base station.
• Ensure base station TX level was previously adjusted properly.
• Ensure tone is not clipped by viewing waveform with an oscilloscope.
• Nominal base station TX level is 1 V
Adjust the level at TP16 (UV+ controller card) for 1 V
• REC gain adjustment R105 (UV+ controller card front panel).
p-p
p-p
• Ensure tone is not clipped by viewing waveform with an oscilloscope.
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Maintenance
2. TX adjustment (If one way communication, then skip this step)
• Simultaneously press buttons 5 and 7 on the UV+ controller card. This causes the controller to transmit for approximately 8 seconds.
• Determine proper siren TX level required: Nominal UV TX level is 1 V
TX levels for all of the siren controllers must be the same. Once you adjust one siren TX level, adjust all other sirens to the same level. Measure at the
base station.
• Adjust the TX level (UV+ controller card front panel) for the correct level determined above.
• Ensure tone is not clipped or distorted by viewing waveform with oscilloscope.
600-ohm Adjustment Procedure for External Audio Source Input
To use the 600 ohm input for external audio, at JP6, place a jumper across pins 1 and 2. JP6 is located internally on the main controller card.
Audio source adjustment for external audio source.
• Transmit a tone from the external audio source.
• Ensure tone is not clipped or distorted by viewing waveform with an oscilloscope.
• Nominal external audio source level is 1 V
p-p
.
. The
p-p
• If required adjust the external audio source.
Audio source adjustment for UV controller.
• Transmit a tone from the external audio source.
• Contact closure at JP15 pins 10 and 11 (PTT: Push To Talk) is required to activate audio mode.
• Adjust the level using the external audio gain adjustment R123. (R123 is located on the UV+ controller card. See Figure 2.)
• Preferred method of setting this level is to use a dB meter or by ear.
• Activate siren through external audio source.
• Set for same level as the standard siren sounds.
• Ensure that the sound is not distorted.
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Options
Table 24 Troubleshooting
Problem Action
No Radio Decode • Unit was not armed before sending a DTMF function code
or unit is not programmed to recognize that particular code sequence or signal is not being received properly.
• Verify programming is correct. Check the received audio signal quality at the RX test pin on the front of the control card.
No Two-tone decode Decoder not programmed. Check radio connections if external (see
the wiring diagram).
Check for proper C/D polarity setting. Insure that radio is working
properly by using a service monitor to inject a strong, clean signal. Check transmitter deviation.
Low output from speaker array
Function stops before normal timeout
Local PA feeds back Lower PA volume using knob above MIC connector.
Local PA has little or no output
Batteries not holding charge
EOWS*612 does not rotate
Radio PA takes too long to timeout
Landline activation inputs do not function
Check battery voltage. Check speaker impedance (see the Maintenance section).
Also, check signal indicators on ampliers during a function. If indicators are off, remove amplier for service.
Batteries may require further charging. Check battery voltage under load. Check charger output.
Hold MIC close to mouth. Increase PA volume using knob above MIC connector.
Check that charger fuses are intact and check charger output. Load test batteries.
Check that the rotation relay on the backplane motherboard is operating (indicated by LED D2). Also check fuses F1 and F2 on the backplane motherboard.
Check radio for proper operation of squelch. CD LED should light while carrier is present
Verify minimum 0.5 second contact closure is applied to JP14 on the backplane motherboard.
Options
This section describes the options you can use with the UV controller.
Model UVARM
The UV supports an optional Audio and Relay Output Module (UVARM) that provides three audio outputs and four relay outputs to enable the UV to connect to existing PA systems or other auxiliary devices. The outputs consist of a balanced 33 ohm, a balanced 600 ohm, a selectable 600 ohm balanced or single-ended line level output and four SPDT relay outputs. The level of each audio output is independently adjustable. Each audio and relay output is individually addressable allowing each output to be activated at different times.
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Figure 17 UVARM Front Panel Indicators
Options
Specications for UVARM
Table 25 Audio and Relay Output Card Option
Input voltage 13.5 V to 30 V
Input current
Balanced 33 ohm output Adjustable from 0.2 V
Balanced 600 ohm output Adjustable from 0.2 to 3 V
Single-ended or balanced
Line-level/600 ohm output
Relay outputs 4 SPDT
Contact rating 20 A at 30 VDC with NO and NC contacts
200 mA maximum
protected
Adjustable from 0.2 V
to 1.9 V
RMS
to 3 V
RMS
RMS
or -12 dB to +11 dB, surge
RMS
RMS
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Options
Table 26 Connectors
Wire Size All front panel connectors 22 to 14 AWG
P1 Back plane
48 pin EPT male card edge connector
JP1 33 ohm audio output
1 and 2 balanced output
JP3 600 ohm audio output
1 and 2 balanced output
JP7 600 ohm/line level audio output
1 and 2 balanced output or 1 - signal 2 - ground
JP6 2 pin shorting jumper
Shorted makes JP7 unbalanced output Open makes JP7 balanced output
JP2 3 pin shorting jumper
Short pins 1 and 2 to select channel A audio for JP1 output Short pins 2 and 3 to select channel B audio for JP1 output
JP4 3 pin shorting jumper
Short pins 1 and 2 to select channel A audio for JP3 output Short pins 2 and 3 to select channel B audio for JP3 output
JP5 3 pin shorting jumper
Short pins 1 & 2 to select channel A audio for JP7 output Short pins 2 & 3 to select channel B audio for JP7 output
JP8 Relay Outputs
1 - Relay #1, N.O. 2 - Relay #1, COM
3 - Relay #1, N.C. 4 - Relay #2, N.O.
5 - Relay #2, COM
6 - Relay #2, N.C. 7 - Relay #3, N.O.
8 - Relay #3, COM
9 - Relay #3, N.C. 10 - Relay #4, N.O.
11 - Relay #4, COM
12 - Relay #4, N.C.
Table 27 Indicators
LED D18 Power
LED D1 33 ohm output active
LED D3 600 ohm output active
LED D5 Line level output active
LED D11 Relay #1 energized
LED D10 Relay #2 energized
LED D9 Relay #3 energized
LED D8 Relay #4 energized
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Model UVTR
The UVTR is a transformer/rectier for primary system power with battery back up
and allows the siren to operate from a 210 Vac to 264 Vac power source when ac power is available. During normal operation, the UVTR maintains a charge to the standby batteries. During an ac power failure, an automatic switch to battery operation occurs to maintain the siren’s normal operation. Specify the ac line voltage when ordering.
The UVTR has a 115 Vac tap to provide power to the siren Control Cabinet.
UVTR Mounting Location
Keep wire lengths to a minimum. Mount the transformer assembly as close as possible to the UV controller.
UVTR Wiring
Electrocution or severe personal injury can occur when making electrical connections, drilling holes, or lifting equipment. Therefore, only experienced electricians should install this product in accordance with local and National Electrical Codes.
Options
NOTE: Federal Signal recommends using wire no smaller than 3 AWG between the transformer and the UV controller. To perform the wiring, proceed as follows (see “Figure 9 Typical Siren” on page 32, “Figure 31 Broadband UVTD-IP Final Assembly (continued)” on page 77, and “Figure 33 Transformer Rectier Wiring to Control Cabinet” on page 79).
Figure 18 Schematic Diagram UVTR
NOTE: To replace the diode pack, call Technical Support to order the Vishay part number VS-VSKC236/04PBF from Nuwark element14.
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Options
Preparation
When wiring the Model UVTR to the Control Cabinet, the installer must follow
wiring instructions as in Figure 26 Transformer Rectier Wiring to Control or
damage may occur to Control System and/or batteries.
To wire the UVTR, do the following:
1. Refer to “Figure 9 Typical Siren” on page 32 and “Figure 31 UVTR Transformer” on page 78.
2. Remove the UVTR transformer from its shipping crate and stand the transformer on its top to expose the inspection covers located on the bottom side.
3. Remove the four 3/8 inch hex head bolts that secure the inspection covers and remove the inspection covers from the transformer.
4. From the inside of the transformer, pull the four lines:
210-264 Vac Input
• 1 Common
• 4 (60 Hz) or 5 (50 Hz)
120 Vac Output
• 1 Common
• 2-120 Vac (60 Hz) or 3-120 Vac (50 Hz)
5. Punch or drill the plate, use one ½ inch conduit for ac in and one 1 inch conduit for 120 V and 24 V out to the controller.
6. Install a 1 inch 45 degree Liquid-Tight connector into the 1 inch opening on the transformer. Face the connector to the rear of the transformer and tighten the 1 inch lock ring. Put a 1 inch plastic bushing over the exposed thread end on the 1 inch connector.
7. Cut a section of 1 inch Seal-Tight, 7 inches in length. This provides raceway for the 24 Vdc secondary and for Control Cabinet 120 Vac input.
8. Cut a section of ½ inch Seal-Tight 18 inches in length. This provides A/C input voltage from the ac disconnect to the transformer. 120 Vac output taps in the UVTR are used to provide ac voltage to the Control Cabinet. Run the Seal-Tight between the UVTR and the Control Cabinet.
56
UltraVoice (UV)
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Options
Table 28 Transformer Wiring
Transformer Primary (2 each) 10 AWG, CU, stranded, black 40 inches in length.
Rectier Output (1 each) 2 AWG, CU, Black, 30 inches in length–24 Vdc Negative.
(1 each) 2 AWG, CU, Red, 40 inches in length–24 V dc Positive.
Control Cabinet (1 each) 14 AWG, CU, stranded, black 60 inches in length–120 Vac
Line
(1 each) 14 AWG, CU, stranded, white 60 inches in length–Neutral
To connect the transformer wiring, do the following:
1. The (2 each) 40 inches black 10 AWG lines provide 210 Vac to 264 Vac for transformer primary input.
2. The 60 inches black, and the 60 inches white provide the ac input to the Control Cabinet. These wires will pass through the transformer as a raceway then be routed into the Control Cabinet unless the 1 and 2 or 3 taps are used in the UVTR (see “Figure 9 Typical Siren” on page 32 and “Figure 33 Transformer Rectier Wiring to Control Cabinet” on page 79).
The 60 inch black and the 60 inch white provide the 120 Vac input to the Control
Cabinet. It connects the terminal block in the UVTR labeled 1 and 2 (60 Hz) or 1 and 3 (50 Hz) to UV TB1: DIN mounted terminal blocks labeled L1 and N.
3. The 30 inch black 2-AWG line provides the 24 Vdc negative to the Control Cabinet. It connects the terminal block in the UVTR labeled “-“ and the 5/16 inch (-) ground stud on the backplane of the siren controller.
4. The 40 inch red 2 AWG line provides 24 Vdc positive voltage to the Control Cabinet. It connects to the terminal block in the UVTR labeled “+” and to the 200 A fuse terminal 2.
AC Line Wire Terminations
210 Vac to 264 Vac operation Service
Transformer Primary: 2 each #10 black wires L1 1
115 Vac Tap Service
Transformer Secondary 1
NOTE: Cap all unused taps with wire nuts.
Transformer
disconnect
L2 4 (60 Hz)/5 (50 Hz)
Transformer
disconnect
2 (60 Hz)/3 (50 Hz)
Installation, Operation, and Service Manual
57
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Options
Model HTR4 (Battery Warmers)
Battery Warmers require 120 Vac.
In locations where temperatures may drop below freezing for extended periods, the
optional battery warmers are recommended to maintain battery efciency. A thermostat
provides on/off control of the warmers that senses the inside temperature of the Battery Cabinet. The battery warmer option is equipped with four battery warmers that are wrapped around each of the four batteries in the Battery Cabinet. The warmers are plugged into the cube taps, which plug into the thermostat cube, which is plugged into a 120 Vac outlet that is provided for in the Battery Cabinet. No other connection or mounting is required for this option.
Figure 19 HTR4 Wiring Diagram
POWER SUPPLY
8287A638A-01 AC THERMO CUBE
Electrocution or severe personal injury can occur when making electrical connections, drilling holes, or lifting equipment. Therefore, only experienced electricians should install this product in accordance with national and local electrical codes.
Solar Power (PVS220W-24)
The solar option allows the siren to operate in areas where power is not available. The PVS2110-24 model for the UV controller include a solar regulator and solar panel kit. When installed, the batteries are charged by the battery charger through the photovoltaic charging system, instead of a battery charger, to provide operational power to the siren.
288641A BATTERY WARMERS
HTR4 WIRING DIA.
4 BATTERY SYSTEM SHOWN
BATTERY CABINET
291A102D
58
UltraVoice (UV)
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Radio Control
You can activate the siren by a radio signal when the optional radio receiver is incorporated into the UV controller. Activation by radio control has the advantage that control lines are not required between the siren control site and the siren location. A suitable receiver in the 0 can control voice and tone signals. Federal Signal offers a full line of radios which cover the VHF bands and UHF bands.
Federal Signal receivers are connected to a sealed female PL259 (SO239) cabinet mounted bulkhead connector. The antenna cable connection is made to the female PL259 (SO239) connector outside the cabinet. Protect this connection from moisture. Mount the antenna facing the activating radio antenna per instructions provided with the antenna. See the Maintenance section for radio adjustment procedure.
Two-Way Sensor Package
The two-way sensor package uses a variety of sensors in the UV controller, which when equipped with a two-way radio allows the remote units to communicate their status back to the base station. This reduces station down time by quickly alerting operating personnel to potential problems at remote units.
Options
The package itself consist of sensors to provide information on the following conditions:
1. AC Power
2. Battery Voltage (built in)
3. Charger Operation (built in)
4. Activation Current (built in)
5. Signal A (built in)
6. Signal B (built in)
7. Quiet Test (ampliers and drivers built in)
8. Intrusion
9. Local activation/False Alarm
10. Amplier Condition
11. Rotation (Rotating sirens only)
All sensors are optically coupled to provide protection in electrical interface conditions. Consult Federal Signal for further information.
Installation, Operation, and Service Manual
59
Page 60
Options
Local Quiet Test
The Local Quiet test allows performing Quiet Tests on the siren control and siren speaker array. Quiet Test uses a 20 kHz tone to quietly test the tone generators, ampliers, and speaker drivers. To perform this test, program the Quiet Test under one of the activation codes. If it is one of the rst 7 codes, then you can activate it manually through the switches on the front panel or with the remote activation inputs. Normally once the Quiet
Test is programmed under one of the activation codes, the code is activated over the radio channel, the panel switches or with a local laptop computer running SFCDWARE.
Operation
Obtain the results of a Quiet Test remotely using the SS2000+ printout or the
SFCDWARE control and status monitoring software. You can also obtain the status locally at the siren site with a portable computer running SFCDWARE. The actual
amplier voltage and current are monitored with Quiet Test providing a true indication of each amplier and load performance.
Perform calibration of the Quiet Test by pressing switches 2 and 3 on the front panel at
the same time. Prior to performing a calibration the speakers must be known good, as per maintenance section.
Finding Faults
The siren automatically resets when running a Quiet Test. Reset prior to a Quiet Test
is not required. After a test, poll the siren from the SS2000+. The SS2000+ printout indicates the present siren status.
When using SFCDWARE, the controller automatically updates the Quiet Test status each time a new Quiet Test is run. Obtain the status from the status detail screen and from the
Reports menu.
Digital Voice Recording
The Digital Voice option adds a unit that is capable of playing up to 1000 minutes of pre­recorded messages in any sequence from 250 messages stored in an SD Micro FLASH memory card that plugs into the controller.
The digital voice messages sound best if recorded at the native sample and bit rate rather than converting. The sample and bit rates are as follows: 8 kHz sample rate, 8 bit, mono, with the level set so that the peaks are at or slightly into the limits.
Save these messages with a DV#.wav naming format. Otherwise, the messages are not recognized. This naming format results in messages DV1.wav through DV250.wav.
Converting les can cause noise.
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UltraVoice (UV)
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Converting the les
To convert the les, do the following:
1. Adjust the amplitude to insure that the peaks are at or slightly into the limits. If converting from 16 bit to 8 bit, insure that dithering is disabled.
2. Activate the Digital Voice system by using the radio receiver or the siren controller panel switches. To program activation codes with Digital Voice Messages under them; follow the instructions in the programming software. It is possible to assign codes to the functions DIG VOICE 1 through DIG VOICE
250. As in all sounding functions, the unit must rst receive the ARM command
followed by one of the DIG VOICE commands to activate the stored message. The Digital Voice Volume is adjustable through a potentiometer located on the controller front panel, called DV Gain.
Installation of Other Manufacturers’ Radio Receivers
Improper installation of radio control equipment may cause the siren to malfunction or operate intermittently. Installation must only be performed by experienced radio technicians who have thoroughly read this manual.
Options
1. TUNING—Tune the radio receiver to the manufacturer’s specications.
2. POWER—Determine the radio power requirements. The UV+ control card panel provides +12 Vdc on the RADIO connector on the front panel, as shown below;
RADIO Connector, 8 pin MOD jack;
1. Receive Audio, 300 mV-3 V
2. Transmit Audio, 50 mV-3 V
p-p
p-p
3. Carrier Detect - active low
4. PTT- active low
5. +12 Vdc
6. GND
7. +12 Vdc
8. GND
Installation, Operation, and Service Manual
61
Page 62
Options
Do not use this voltage source for radios, which draw more than 1.5 A of current in transmit. Use both grounds and both +12 Vdc connections for current handling. If a higher current output is required, purchase a 24 Vdc to 12 Vdc voltage converter. The UVT series models includes this converter. Do not use one of the 12 Vdc batteries to run the radio equipment.
1. AUDIO—Connect the UltraVoice+ control panel Receive Audio input to the de­emphasized audio output of the radio. Use shielded audio grade cable and keep wire runs as short as possible. The Receive Audio level can vary from 300 mV to 3 V
unclipped.
p-p
2. The Transmit Audio output is adjustable from 50 mV to 3 V
3. C.D.—The carrier detect signal from the radio must pull to ground when active. The radio carrier detect signal is useful for controlling live PA. When the C.D. signal is removed from the controller for over 5 seconds, the controller automatically cancels the PA function eliminating the need to broadcast the cancel tones over the siren.
4. PTT—The PTT output pulls to ground when active to key the radio.
UV25ST Option
The UV25ST allows the end-user the capability to reduce audio output from the 70 V standard to the 25 V in an indoor warning application.
The UV25ST has a similar form and t as the UV400 amplier. In an indoor application, the UV+ can accommodate up to four UV400 ampliers and four UV25ST. For every UV400 amplier used, purchase a corresponding UV25ST.
The UV25ST plugs into the unused amplier slots following the UV400 ampliers.
Model UVTD-IP
The UVTD-IP combines the characteristics of a UVTD with Serial to Ethernet conversion capabilities. This allows serial devices to communicate over an Ethernet network and provides audio decoding of digitized audio sent over the network.
.
p-p
standard. This option is benecial when using the UV controller
RMS
RMS
The converter is congured with its own xed IP address and port number. When packets
of data are received over the Ethernet port that are addressed to the board’s IP and port number, they are converted to serial data and sent out over the serial port. Likewise, any data coming into the serial port is converted to TCP/IP data packets and sent out over the Ethenet port to the server’s IP address. The unit also contains a digital to analog
converter. This allows specially congured incoming data packets to be converted to audio, which is then ltered and sent out over a 600 ohm audio port.
62
UltraVoice (UV)
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Ethernet Board Specications
Table 29 Electrical
Input Voltage 10.5 to 95 Vdc
Current Draw <150 mA
Serial Port
Serial Port Protocol RS232C, N, 8, 1 baud rate congurable
Ethernet Port
Protocol IEEE 802.3, 10 Base-T connection
Table 30 600 ohm Audio Output Port
Protection MOV and Transorb surge protection
Impedance 600 ohm
Audio Output Level Adjustable from 0.30 to 3.00 V
NOTE: To use the 600 ohm input for activation receive audio, place a jumper across pins 2 and 3 at JP8. JP8 is located on the main controller card. Refer to “600-ohm Adjustment Procedure for Activation Audio,” in the Maintenance section.
(-17 dB to +2.7 dB) into 600 ohm
p-p
Options
,
See the SE2000 Manual for connections and specications.
Figure 20 Serial to Ethernet Board
T1
JP1
R1
OUTPUT LEVEL
POWER CPU
D4
D1
RXD TXD
D3
D2
JP5
CONFIG/FLASH
Federal Signal Corporation Copyright 2006
JP2
JP3
JP7
DEFAULT
GND
2005457_
L1
J1
JP4
+12V
+
JP6
291351A
Installation, Operation, and Service Manual
63
Page 64
Options
Network Information
Protocols Supported
• TCP/IP
• UDP (optional)
• XML (optional)
• XMPP (optional)
IP Ports Used
16887 (SmartMsg TCP/IP)
80 (HTTP)
3100 (optional UDP Serial Over IP)
3101 (optional UDP Voice Over IP)
IP Address
User selectable
TOS/DSCP (Type of Service)
User selectable
Table 31 Bandwidth Requirements
Voice Over IP 150 K baud per connection
Siren Activation 50 bytes per connection
Siren Poll Response 74 bytes per connection
64
UltraVoice (UV)
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Getting Service
If you are experiencing any difculties, contact Federal Signal Customer Care at: 800-548-7229 or 708-534-3400 extension 5822 or Technical Support at: 800-524-3021 or 708-534-3400 extension 7329 or through e-mail at: techsupport@fedsig.com. For instruction manuals and information on related products, visit: http://www.fedsig.com/
Getting Service
Installation, Operation, and Service Manual
65
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Appendix A UV RTU Field Service Data Sheet
Appendix A UV RTU Field Service Data Sheet
Customer: Project Number: Date:
Contact Person: Phone Second Phone
Radio Shop: Contact: Phone:
Siren Type: S/N: Voltage:
Controller Type: Antenna: Omni
Yagi
A/C Service: O.H U.G.
CPU Software Program le: SMV:
Radio Information: VHF UHF 800 Trunk 12.5 kHz 25 kHz
Radio Frequency: TX RX PL
Site: S/N: Address: Zone:
A/C voltage: Vac Battery voltage: Charger voltage:
Battery Type: Model: Manufacturer:
Press buttons 2 and 3 on the CPU control card simultaneously to calibrate the speakers and ampliers.
Remove audio output lines from Amps 1-8 on the backplane motherboard by pulling down on them to remove the speakers from the circuit.
Select and execute the STEADY signal. Take RMS readings while the unit is performing this function. When done, recording readings cancel STEADY signal.
Replace audio line to their appropriate location. Record impedance of each speaker driver.
RMS Vac Impedance Ohms Sensor State
Amp 1 Vac Amp 1 Ohms Intrusion Sensor
Amp 2 Vac Amp 2 Ohms Low Battery
Amp 3 Vac Amp 3 Ohms AC Power On
Amp 4 Vac Amp 4 Ohms AC Power Off
Pass Fail
Pass Fail
Pass Fail
Pass Fail
Amp 5 Vac Amp 5 Ohms
Amp 6 Vac Amp 6 Ohms
Amp 7 Vac Amp 7 Ohms
Amp 8 Vac Amp 8 Ohms
Desiccant in Control Cabinet: Yes No
Antenna connectors sealed: Yes No
Tested by: Date:
66
Debris in Control Cabinet: Yes No
UltraVoice (UV)
Page 67
Appendix B Wiring Diagrams
NOTE:
JP21-1
IMPROPER INSTALLATION WILL RESULT IN DAMAGE TO THE DRIVERS.
IN THE REVISED AND RETROFIT DSA CONFIGURATIONS, DRIVERS ARE IN A SERIES RESISTIVE CONFIGURATION.
EACH SET OF SERIAL CONFIGURATION DRIVERS CAN HANDLE HALF OF THE WATTAGE OUTPUT. THEREFORE EACH
SET OF SERIAL CONFIGURATION OF DRIVERS CAN BE PUT IN PARALLEL, WITH ANOTHER SET OF SERIAL
ODD NUMBER DSA REQUIRES ANOTHER ODD NUMBER DSA TO ACHIEVE THE EXTRA REQUIRED DRIVER.
ADD WHT JUMPER
WHT/RED
REVISED DSA AND DSA RETROFIT WIRING FOR ULTRAVOICE CONTROLLERS
Figure 21 DSA Retrot Wiring for UV Controllers
2
F
DSA5/6-UV-KIT
DSA5/6-UV-KIT
1
(RETROFIT KIT)
2
E
1
(RETROFIT KIT)
PROPER WIRING FOR USAGE OF
PROPER WIRING FOR USAGE OF
HALF WATTAGE OUTPUT OF AMP
FULL WATTAGE OUPUT OF AMP
WHT/BRN
JP21-1
WHT/BRN
JP21-1
BRN
JP21-2
BRN
JP21-2
DSA6DSA5DSA4DSA3DSA2
WHT
Appendix B Wiring Diagrams
WHT/BRN
WHT/BRN
WHT/RED
WHT/BRN
JP22-2
IN SERIES DRIVER MUST BE ANOTHER SINGLE
WHT/RED
WHT/BRN
JP22-2
JP22-1
JP21-2
JP21-1
**
JP22-1
JP21-2
JP21-1
D C
CD
2
1
BRN
2
1
2
B
WHT
1
AB
BRN
2
2
2
E
1
1
2
2
D
WHT
1
1
D
C
WHT
RED
WHT/RED
WHT/BRN
RED
C
1
WHT/BRN
2
B
WHT
1
BRN
RED
A
BRN
BRN
RED
BRN
WHT/BRN
JP21-1
WHT/BRN
JP21-1
B A
BRN
AB
BRN
JP21-2
JP21-2
EF
WHT/RED
JP22-1
E
WHT/RED
JP22-1
291321A
RED
JP22-2
RED
DRIVER
WHT/BRN
WHT/BRN
2
1
BRN
WHT/RED
2
A
11 2
B
WHT
WHT
2
A
1
WHT/BRN
BRN
WHT/BRN
21
A
BRN
BRN
BRN
RED
BRN
BRN
WHT/BRN
JP21-2
IN SERIES DRIVER MUST BE ANOTHER SINGLE
WHT/RED
WHT/BRN
WHT/BRN
JP21-2
JP21-1
JP21-1
JP21-2
JP21-1
JP21-2
JP21-1
2
2
C
D
1
CONFIGURATION DRIVERS, UP TO 4 DRIVERS PER AMPLIFIER.
*
DSA4-UV-KIT
(RETROFIT KIT)
WRAP ANY UNUSED DRIVER LEADS WITH ELECTRICAL TAPE.
WHT/BRN
DSA-UV-KIT
DSA-UV-KIT
(RETROFIT KIT)
(RETROFIT KIT)
DISCONNECT
LEAD TO A-2
ADD WHT JUMPER
REMOVE BRN
1
2
2
C
B
1
WHT/BRN
LEAD TO A-2
WHT
RED
1
DISCONNECT
LEAD TO B-1
D CAB
WHT/BRN
AB
WHT/BRN
JP21-1
WHT/BRN
JP21-1
BRN
JP21-2
BRN
AB
BRN
JP21-2
C
WHT/RED
JP22-1
RED
DRIVER
Installation, Operation, and Service Manual
67
Page 68
Appendix B Wiring Diagrams
ANOTHER SET OF
WHT/ORG
Figure 22 Original DSA Wiring for UV Controllers not using retrot kit
WHT/BRN
WILL DAMAGE DRIVERS
IMPROPER WIRING WHICH
JP21-1
WHT/BRN
FULL WATTAGE OUTPUT OF AMP
PROPER WIRING FOR USAGE OF
JP21-1
ORIGINAL DSA WIRING FOR ULTRAVOICE CONTROLLERS NOT USING THE RETROFIT KIT
SET OF PARALLEL CONFIGURATION DRIVERS CAN HANDLE HALF OF THE AMP OUTPUT VOLTAGE. THEREFORE EACH
IN THE ORIGINAL OBSOLETE DSA CONFIGURATIONS, DRIVERS ARE IN A PARALLEL RESISTIVE CONFIGURATION. EACH
IMPROPER INSTALLATION WILL RESULT IN DAMAGE TO THE DRIVERS.
NOTE:
BRN
JP21-2
BRN
JP21-2
SET OF PARALLEL CONFIGURATION DRIVERS CAN BE PUT IN SERIES, WITH ANOTHER SET OF PARALLEL
CONFIGURATION DRIVERS, UP TO 4 DRIVERS PER AMPLIFIER.
ODD NUMBER DSA REQUIRES ANOTHER ODD NUMBER DSA TO ACHIEVE THE EXTRA REQUIRED DRIVER.
*
DSA6DSA5DSA4DSA3DSA2
WHT/RED
WHT/BRN
2121
2
2
F
E
D
1
1
1 2
ORG
WHT/ORG
2
21
E
1
1 2
C
D
ORG
2
D
1
2
C
1
21
2
C
1
1 2
2
B
RED
WHT/RED
21
AB
B
RED
WHT/RED
C
1 2
1
RED
WHT/RED
2
21
A
B
1
RED
21
B
1 2
A
BRN
WHT/BRN
BRN
WHT/BRN
A
BRN
WHT/BRN
BRN
WHT/BRN
A
BRN
ORG
RED
ORG
RED
RED
BRN
RED
BRN
BRN
BRN
BRN
BE IN SERIES OF DRIVERS MUST ANOTHER SET
WHT/ORG
WHT/RED
WHT/BRN
BE IN SERIES OF DRIVERS MUST ANOTHER SET
WHT/ORG
WHT/RED
WHT/BRN
WHT/RED
WHT/BRN
WHT/RED
WHT/BRN
BE IN SERIES OF DRIVERS MUST ANOTHER SET
WHT/BRN
JP22-2
JP22-1
JP21-2
JP21-1
JP22-2
JP22-1
JP21-2
JP21-1
JP21-2
JP21-1
JP21-2
JP21-1
JP21-2
A
JUMPER
A
WHT/BRN
JUMPER
BRN
JP21-1 IN PARALLEL DRIVER MUST BE
ANOTHER SINGLE
WHT/BRN
JUMPER
JUMPER
BRN
IN PARALLEL DRIVER MUST BE
ANOTHER SINGLE
WHT/BRN
A
JP21-1
WHT/BRN
JP21-1
BRN
WHT/RED
DRIVER
ANOTHER
REQUIRED
WHT/ORG
JP22-1
B
BRN
WHT/RED
B
WHT/RED
A
WHT/BRN
B
ORG
C
BRN
B
JP21-1
DRIVER
ANOTHER
WHT/RED
BRN
C
RED
JP21-2
WHT/RED
BRN
B
BRN
WHT/RED
REQUIRED
D
RED
JP21-2
D
C
RED
JP21-2
WHT/RED
BRN
E
WHT/ORG
WHT/ORG
JP22-1
D
WHT/ORG
C
RED
F
ORG
JP22-1
ANOTHER SET OF
DRIVERS LIKE E&F
E
ORG
ANOTHER SET OF
DRIVERS LIKE D&E
E
ORG
JP22-1
ANOTHER SET OF
DRIVERS LIKE D&E
JP21-2
291322A
68
UltraVoice (UV)
Page 69
Figure 23 Modulator Speaker Array Retrot Wiring
MODULE
ACTIVE
CUT RED &
WHT/RED
CUT YEL &
WHT/YEL
CUT BLU &
WHT/BLU
CUT GRY &
WHT/GRY
CUT WHT &
BLK/WHT
CUT PINK &
WHT/PINK
MODULATOR SPEAKER ARRAY RETROFIT WIRING FOR PRE-2002 MC & MCP
CONTROLLERS TO ULTRAVOICE CONTROLLERS - MOD-UV-KIT (RETROFIT KIT)
NOTE: EACH ACTIVE MODULE REQUIRES TWO WHITE JUMPERS (#T300214-09-009)
D
1
2
BRN
BRN
A
2 1
WHT (JUMP)
Appendix B Wiring Diagrams
291283C
WHT/BRN
21
B
DRIVER ORIENTATION
TOP VIEW MODULE 1
WIRE
COLOR
BROWN
DRIVER-
A - 1
TERMINAL
WHT/BRN
WHT(JUMP)
WHT/BRN
/
/
/
WHT(JUMP)
WHT(JUMP)
A - 2
B - 2
C - 2
/
/
/
B - 1
C - 1
WHT(JUMP)
WHT(JUMP)
/
/
ORG
BROWN
E - 2
D - 2
/
/
E - 1
D - 1
WHT (JUMP)
WHT/ORG
WHT/ORG
WHT(JUMP)
/
/
/
ORG
WHT(JUMP)
WHT(JUMP)
F - 2
G - 2
/
/
/
F - 1
H - 1
G - 1
GRN
H - 2
I - 1
1
C
WHT/GRN
WHT/GRN
WHT(JUMP)
/
/
/
WHT(JUMP)
WHT(JUMP)
I - 2
J - 2
K - 2
/
/
/
J - 1
K - 1
2
WHT(JUMP)
WHT(JUMP)
/
/
VIO
GRN
L - 2
M - 2
/
/
L - 1
M - 1
WHT/BRN
WHT/VIO
WHT/VIO
/
/
VIO
WHT(JUMP)
WHT(JUMP)
N - 2
O - 2
/
/
P - 1
N - 1
O - 1
WHT/TAN
WHT(JUMP)
WHT(JUMP)
/
/
/
TAN
WHT(JUMP)
P - 2
R - 2
Q - 2
/
/
/
R - 1
Q - 1
WHT/TAN
WHT(JUMP)
/
/
BLK
TAN
WHT(JUMP)
T - 2
S - 2
/
/
T - 1
S - 1
U - 1
WHT/BLK
WHT/BLK
WHT(JUMP)
/
/
/
WHT(JUMP)
WHT(JUMP)
V - 2
U - 2
W - 2
/
/
/
V - 1
W - 1
WHT(JUMP)
/
BLK
X - 2
/
X - 1
Installation, Operation, and Service Manual
1
2
3
4
5
6
69
Page 70
Appendix B Wiring Diagrams
Figure 24 Modulator Speaker Array Retrot Wiring
WITHOUT USING MOD-UV-KIT)
291324B
JUMPER
TO JP21-1 (MOTHERBOARD)
WHITE/BROWN
WIRES EXTENDING
FROM MODULATOR
MODEL
TO JP21-2 (MOTHERBOARD)
RED
BROWN
WHITE/RED
MOD1004
JUMPER
TO JP22-1 (MOTHERBOARD)
ORANGE
WHITE/ORANGE
TO JP22-2 (MOTHERBOARD)
YELLOW
WHITE/YELLOW
MOD2008
JUMPER
TO JP23-1 (MOTHERBOARD)
GREEN
WHITE/BLUE
WHITE/GREEN
TO JP24-1 (MOTHERBOARD)
TO JP23-2 (MOTHERBOARD)
BLUE
WHITE/VIOLET
MOD3012
JUMPER
TO JP24-2 (MOTHERBOARD)
GRAY
VIOLET
WHITE/GRAY
MOD4016
JUMPER
TO JP25-1 (MOTHERBOARD)
BLACK/WHITE
TO JP25-2 (MOTHERBOARD)
TAN
WHITE
WHITE/TAN
MOD5020
JUMPER
TO JP26-1 (MOTHERBOARD)
WHITE/BLACK
TO JP26-2 (MOTHERBOARD)
PINK
BLACK
WHITE/PINK
MOD6024
70
UltraVoice (UV)
Page 71
71
Appendix C Drawings
Figure 25 UV Controller Two-way Radio Wiring Diagram
Page 72
72
Figure 26 UVTD-IP Broadband Wiring Diagram
Page 73
73
Figure 27 Two-way Solar UV Wiring Diagram
T300104-02-014
1 FUSE 2
1461309A
1461503A
20 AMP
200A
BATTERY CABINET
INTRUSION SWITCH
INTRUSION SWITCH
CONTROL CABINET
RED 4 GA
AND SCREWS AROUND COILED ANTENNA CABLE.
NOTE: TAPE SACK WITH ANTENNA GASKET
DC CONVERTER
PRIMARY CABINET
SECONDARY CABINET
COM
REMOTE ACTIVATION INPUTS
SLOWBLO
RELAY
JP11
F1
JP14
600 OHM
20A
JP12
C4
CHARGER JP20
RELAY
D2
AMP 5
COM
JP15
JP18
F5F2F1F3F4
F8F6F7
COM
SENSOR INPUTS
COM#1COM
SPR
COM
INTR
COMACSOL
PTT
600
COM
TEST
SPEAKER
JP29
JP19
JP17
JP16
DIR
-
SPR
#2
+
VISO
SOU
COM
NOR
EAS
WES
-
+
24VDC
JP13
T1
C1
10A
F2
SIG-
SIG-
SIG+
SIG+
SIG-
SIG+
SIG+
SIG-
JP23
AMP 3AMP 1
JP21
AMP 2
JP22
AMP 4
JP24
SIG-
SIG+
BATTERY
(+)
JP25
SIG-
SIG+
BATTERY
(-)
AMP 6
JP26
SIG-
2005147
SIG+
JP27
AMP 7
(-)
SIG-
SIG+
AMP 8
JP28
T300422-03-059 ORN
RADIO
RS232
RX TEST
17500919
3
+
4
­+
-
2
1
+
-
+
-
T300104-09-004
WHT 4 GA.
T300104-09-001 WHT 4 GA.
T300112-05-005 GRN 12 GA
T300104-10-011 BLK 4 GA
T300112-02-056 RED 12 GA
T300420-05-011 GRN
T300422-03-060 ORN
17500861
RED
BLK
BLK
RED
Federal Signal Corporation
15 AMP
148A107 (REF)
BATTERY BOX CONNECTIONS
RADIO WIRING
T300104-02-010
RED 4AWG
175902A-10
ANTENNA
EQUIPMENT
POLYPHASER
T300104-09-004 WHT 4 GA.
(1 REQUIRED WITH 2 BATTERIES)
SW1
2
1
RED 4 GAT300104-02-016
122378A
COMMON
OPEN
OPEN
COMMON
122378A
1461504A
C300422-09-143
+
+ -
PV
++
BATTERY + -
+
LOAD + -
SOLAR REGULATOR
WHT
SOLAR OPTION
RED
++ -- +
WHT
BLK
+ - - + +
RED
BLK
- - + + - -
+-+ -
288995 (PVS220W-24)
- + - +
RED
BLK
RED
288996 (PVS220W-24)
-+ BLK
-+
RED
BLK
+
-
+ -
BLK
55W, 12V 55W, 12V 55W, 12V 55W, 12V
110W, 12V 110W, 12V
SOLAR WIRING CONFIGURATIONS
A2
A3
WHT
A4
A5
VX-4500
A6
A6
A6
259186 (A6)
Page 74
74
Figure 28 UV Controller Two-way Radio Receiver Final Assembly
INSIDE OF DOOR
INSIDE OF DOOR
A A
B
B
C
C
J
J
D
D
INSTALLED
4
24
RADIO MODELS ONLY
RADIO MODELS ONLY
B0
2
4 2
2
20 2
4 22 24
2
2
40
42
44 2
2
4
2
2
20
2
SECTION A-A
42
40
42
24
44
SECTION B-B
20
22
SECTION J-J
SECTION D-D
SECTION E-E
4
40
E
E
2
42
SECTION C-C
ON 240V MODELS
B0
B0
MATERIAL DESCRIBED AND INFORMATION CONVEYED IS PROPRIETARY TO FEDERAL SIGNAL CORPORATION, IS OR MAY BE THE SUBJECT OF PATENT APPLICATIONS, AND MAY OR MAYNOT BE COPIED, DIVULGED TO OTHERS, OR USED FOR MANUFACTURING WITHOUT CONSENT.
DRAWN BY:
CHKD. BY: DATE:
SCALE AT D SIZE:
DRAWING NUMBER:
FINISH:
MATERIAL:
NAME:
CHANGE
REV
DATE
BY
DIVISION
SIGNAL
2645 FEDERAL SIGNAL DRIVE - UNIVERSITY PARK,IL 60466
Federal Signal Corporation
MJF
NONE
8600111
RF
Tolerances Unless Otherwise Specified
Angles -------
0.5
X.XX ----------
0.015
X.XXX ----------
0.005
DATE:
MAF
VT
240V MODELS ONLY
SHEET 1 OF 2
VT
MAF
MAF
B0
MAF
Page 75
75
Figure 29 UV Controller Two-way Radio Receiver Final Assembly (continued)
SINAD
PA
FS-SINAD OPTION
TRANSFORMER - 240V MODELS
TO CAGE INSTALLATION
CAGE ASSEMBLY
UV25ST OPTION
MATERIAL DESCRIBED AND INFORMATION CONVEYED IS PROPRIETARY TO FEDERAL SIGNAL CORPORATION, IS OR MAY BE THE SUBJECT OF PATENT APPLICATIONS, AND MAY OR MAYNOT BE COPIED, DIVULGED TO OTHERS, OR USED FOR MANUFACTURING WITHOUT CONSENT.
DRAWN BY:
CHKD. BY: DATE:
SCALE AT D SIZE:
DRAWING NUMBER:
FINISH:
MATERIAL:
NAME:
CHANGE
REV
DATE
BY
DIVISION
SIGNAL
2645 FEDERAL SIGNAL DRIVE - UNIVERSITY PARK,IL 60466
Federal Signal Corporation
MJF
NONE
8600111
RF
Tolerances Unless Otherwise Specified
Angles -------
0.5
X.XX ----------
0.015
X.XXX ----------
0.005
DATE:
B0
MAF
SHEET 2 OF 2
Page 76
76
Figure 30 Broadband UVTD-IP Final Assembly
A11
A11
A A
B
B
C
C
D
D
39
40
1
5 32
12
24
49
38
34
25
31
41
1
10
11
23
16
44
26
7
8
37
9
LABELS ON
INSIDE OF
CABINET
DOOR
52 16
25
35
20
32
51
4
36 24
32
53
SECTION B-B
1822
23 27
34
35
33
6
19
17
SECTION A-A
SECTION C-C
2
50
3
28
30
SECTION D-D
4
51
25
3533
A1
A2
A3
A4
A5
A6
A6
A6
A7
A8
A8
A9
A9
A10
A10
* SEE WIRING DIAGRAM ** ITEM NOT SHOWN
MATERIAL DESCRIBED AND INFORMATION CONVEYED IS PROPRIETARY TO FEDERAL SIGNAL CORPORATION, IS OR MAY BE THE SUBJECT OF PATENT APPLICATIONS, AND MAYNOT BE COPIED, DIVULGED TO OTHERS, OR USED FOR MANUFACTURING WITHOUT CONSENT.
DRAWN BY:
CHKD. BY: DATE:
SCALE AT D SIZE:
DRAWING NUMBER:
FINISH:
MATERIAL:
NAME:
CHANGE
REV
DATE
BY
DIVISION
SIGNAL
2645 FEDERAL SIGNAL DRIVE - UNIVERSITY PARK,IL 60466
Federal Signal Corporation
8/6/08
SC
NONE
8605119A
N/A
N/A
FINAL ASSY,BROADBAND,
UVTD-IP
RF
Tolerances Unless Otherwise Specified
Angles -------
0.5
X.XX ----------
0.015
X.XXX ----------
0.005
DATE:
REMOVE BURRS, SHARP CORNERS AND EDGES
MAF
6/4/07
SHEET 1 OF 2
2/20/15
A11
MAF
A5
MAF
1/22/08
SEE ECO #08-4012
SEE ECO #08-4006
MJF
5/28/08
A6
A7
4/18/11
SEE ECR #11-7709
SEE ECR# 11-8608
12/28/11
VT
A8
SEE ECR #12-9371
8/20/12
VT
A9
A10
MAF
9/19/13
SEE ECR #1136
10/13/16
A12
SEE ECO #6443
KM
BWH
SEE ECO #3132
Page 77
77
Figure 31 Broadband UVTD-IP Final Assembly (continued)
54
UV400 AMPLIFIER
24
44
46
45
15
44
42
47
48
26
WHEN USING UV25ST OPTION,
AMPS ARE GROUPED TOGETHER WITH
UV25ST'S GROUPED TO THE RIGHT OF THEM.
CONNECT THE AMPLIFIER OUTPUT TO THE
UV25ST USING THE 1461511A WIRE SET.
WIRE ASSY. 1461511A
WIRE TIE
ATTACH CLAMP
#150164A TO
MOTHERBOARD
USING EXISTING
MOTHERBOARD
SCREW
TO MOTHERBOARD
TO UV25ST
F
F
G
G
RADIO
2.4
"
APPROX.
SECTION F-F
OPTIONAL SWITCH
8605102A-31
WITH OPTIONS
(2)229218A
WITH OPTIONS & CDM750 RADIO
OPTIONAL IP PARTS
240V OPTION
SECTION G-G
OPTIONAL POWER SUPPLY 8605102A-03U & 1751416A
OPTIONAL
BRACKET
8605129A-01
(2)7058A047
(4)7000A428-06
H H
SECTION H-H
OPTIONAL
POWER SUPPLY
8605102A-03U
(REQUIRES CABLES
1751413A & 1751416A)
(4)7000419A-06
104
106
105
104
105
101 105
103
100
102
100 1 120833A TRANSFORMER,PWR,TOROID 101 1 7002080A-72 SCREW,3/8-16 X 4 1/2 102 1 7075066A LKWSHR, INT TOOTH 3/8 SCREW 103 1 7072253A WASHER,3/8,NEOPRENE 104 2 7059A063 NUT, 3/8-16 105 3 7072A035 FLT. WASHER,SS,3/8 106 1 7074A046 LKWSHR,SPLIT,SS,3/8 REF 0 8600117A TEMPLATE,CNTL CAB,XFRMR HOLE
ITEM QTY. PART NO. DESCRIPTION
UV25ST OPTION
MATERIAL DESCRIBED AND INFORMATION CONVEYED IS PROPRIETARY TO FEDERAL SIGNAL CORPORATION, IS OR MAY BE THE SUBJECT OF PATENT APPLICATIONS, AND MAYNOT BE COPIED, DIVULGED TO OTHERS, OR USED FOR MANUFACTURING WITHOUT CONSENT.
DRAWN BY:
CHKD. BY: DATE:
SCALE AT D SIZE:
DRAWING NUMBER:
FINISH:
MATERIAL:
NAME:
CHANGE
REV
DATE
BY
DIVISION
SIGNAL
2645 FEDERAL SIGNAL DRIVE - UNIVERSITY PARK,IL 60466
Federal Signal Corporation
8/6/07
SC
NONE
8605119A
N/A
N/A
FINAL ASSY,BROADBAND,
UVTD-IP
SEE SHEET 1
*
*
Tolerances Unless Otherwise Specified
Angles -------
0.5
X.XX ----------
0.015
X.XXX ----------
0.005
DATE:
A11
REMOVE BURRS, SHARP CORNERS AND EDGES
MAF
6/4/07
SHEET 2 OF 2
Page 78
78
1.25
6X
.56
29.00
33.00
2.66
5.00
27.00
SPECIFICATIONS: SEE UVTR LABEL BELOW
15.3510.50
1.75
11.50
.88
1.00
.31
GND.
2X ACCESS PLATES
A1
MATERIAL DESCRIBED AND INFORMATION CONVEYED IS PROPRIETARY TO FEDERAL SIGNAL CORPORATION, IS OR MAY BE THE SUBJECT OF PATENT APPLICATIONS, AND MAYNOT BE COPIED, DIVULGED TO OTHERS, OR USED FOR MANUFACTURING WITHOUT CONSENT.
DRAWN BY: DATE:
CHKD. BY: DATE:
SCALE AT A SIZE:
UNIT OF
MEASURE
FINISH:
MATERIAL:
NAME:
CHANGE
DATE
BY
DIVISION
SIGNAL
2645 FEDERAL SIGNAL DRIVE - UNIVERSITY PARK,IL 60466
Federal Signal Corporation
NONE
120892A
N/A
5052-H32 ALUMINUM HOUSING
TRANSFORMER, UVTR
PC
RELEASED ECR #09-4671
4/9/09
MJF
Tolerances Unless
Otherwise Specified
Angles -------
0.5
X.XX ----------
0.015
X.XXX ----------
0.005
REV
REMOVE BURRS, SHARP CORNERS AND EDGES
A
SC
4/8/09
MJF
3/4/09
120892A
DRAWING NUMBER:
DRAWING NUMBER:
A1
MAF
8/21/09
SEE ECR #09-5300
Figure 32 UVTR Transformer
Page 79
79
Figure 33 Transformer Rectier Wiring to Control Cabinet
PRIMARY CABINET
SECONDARY CABINET
COM
REMOTE ACTIVATION INPUTS
SLOWBLO
RELAY
JP11
F1
JP14
600 OHM
20A
JP12
C4
CHARGER
JP20
RELAY
D2
COM
JP15
JP18
F5F2F1F3F4
F8F6F7
COM
SENSOR INPUTS
COM#1COM
SPR
COM
INTR
COMACSOL
PTT
600
COM
TEST
SPEAKER
JP29
JP19
JP17
JP16
DIR
-
SPR
#2
+
VISO
C1
NO 4
NO 3
C1
C2
C4
5A
1461132
YEL
WHT/YEL
YEL
GND
2005632
(SEE NOTE)
ORG
ORG
T300422-03-066
T300422-03-066
T300214-10-105
RED
RED
FROM BATTERY (+)
BATTERY CABINET
FIELD
WIRING
BLK
TB1-3
(GND)
TB1
1 2 3 4 5
TB1-4
TB1-5
TB1-2
TB1-1
50Hz
60Hz
60Hz
50Hz
24Vdc
200Adc
45Uf
660V
+
-
100000Uf 35Vdc
AMP 5
SIG-
SIG+
BATTERY
(+)
JP25
SIG-
SIG+
BATTERY
(-)
AMP 6
JP26
2005147
(-)
Com
120V 60Hz
120V 50Hz
60Hz
50Hz
1
2
3
4
5
L1
N
210Vac
to
264Vac
FIELD
WIRING
NOTE: FIELD WIRING SHOWN FOR 60Hz. FOR 50Hz, CHANGE WIRING FROM TAP 2 TO TAP3
AND FROM TAP 4 TO TAP 5.
TAP
UVTR WIRING
1
2
NOTE: Place 2005632A between fuse and contactor after connections are made.
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