Federal Signal Corporation MS100-01 Installation And Operating Instructions Manual

2561386B REV. B 801 Printed in U.S.A.
INSTALLATION AND OPERATING INSTRUCTIONS
SAFETY MESSAGE TO INSTALLERS OF SIREN SPEAKERS
The lives of people depend on your proper installation and servicing of Federal products. It is important to read and follow all instructions shipped with the products. In addition, listed below are some other important safety instructions and precautions you should follow:
Before Installation
Qualifications
To properly install an electronic siren: you must have a good understanding of automotive electrical procedures and systems, along with proficiency in the installation and service of safety warning equipment. Always refer to the vehicle's service manuals when performing equipment installations on a vehicle.
Sound Hazards
Your hearing and the hearing of others, in or close to your emergency vehicle, could be damaged by loud sounds. This can occur from short exposures to very loud sounds, or from longer exposures to moderately loud sounds. For hearing conservation guidance, refer to federal, state, or local recommendations. OSHA Standard 1910.95 offers guidance on “Permissible Noise Exposure.”
All effective sirens and horns produce loud sounds (120 dB) that may cause permanent hearing loss. Always minimize your exposure to siren sound and wear hearing protection. Do not sound the siren indoors or in enclosed areas where you and others will be exposed to the sound.
Federal Signal siren amplifiers and speakers are designed to work together as a system. Combining a siren and speaker from different manufacturers may reduce the warning effectiveness of the siren system and may damage the components. You should verify or test your combination to make sure the system works together properly and meets federal, state and local standards or guidelines.
During Installation
DO NOT get metal shavings inside the product. Metal shavings in the product can cause the system to fail. If drilling must be done near the unit, place an ESD approved cover over the unit to prevent metal shavings from entering the unit. Inspect the unit after mounting to be sure there are no shavings present in or near the unit.
DO NOT connect this system to the vehicle battery until ALL other electrical connections are made, mounting of all components is complete, and you have verified that no shorts exist. If wiring is shorted to vehicle frame, high current conductors can cause hazardous sparks resulting in electrical fires or flying molten metal.
Be sure the siren amplifier and speaker(s) in your installation have compatible wattage ratings.
In order for the electronic siren to function properly, the ground connection must be made to the NEGATIVE battery terminal.
FOR
MODEL MS100-01
COMPACT SPEAKER
Sound output will be severely reduced if any objects are in front of the speaker. If maximum sound output is required for your application, you should ensure that the front of the speaker is clear of any obstructions.
Install the speaker(s) as far forward on the vehicle as possible, in a location which provides maximum signaling effectiveness and minimizes the sound reaching the vehicle’s occupants. Refer to the National Institute of Justice guide 500-00 for further information.
Mounting the speakers behind the grille will reduce the sound output and warning effectiveness of the siren system. Before mounting speakers behind the grille, make sure the vehicle operators are trained and understand that this type of installation is less effective for warning others.
Sound propagation and warning effectiveness will be severely reduced if the speaker is not facing forward. Carefully follow the installation instructions and always install the speaker with the projector facing forward.
DO NOT install the speaker(s ) or route the speaker wires where they may interfere with the operation of air bag sensors.
Installation of two speakers requires wiring speakers in phase.
Never attempt to install aftermarket equipment, which connects to the vehicle wiring, without reviewing a vehicle wiring diagram - available from the vehicle manufacturer. Insure that your installation will not affect vehicle operation and safety functions or circuits. Always check vehicle for proper operation after installation.
DO NOT install equipment or route wiring or cord in the deployment path of an air bag.
Locate the control head so the vehicle, controls, and microphone can be operated safely.
When drilling into a vehicle structure, be sure that both sides of the surface are clear of anything that could be damaged.
After Installation
After installation, test the siren system and light system to ensure that it is operating properly.
Test all vehicle functions, including horn operation, vehicle safety functions and vehicle light systems, to ensure proper operation. Ensure that installation has not affected vehicle operation or changed any vehicle safety function or circuit.
After testing is complete, provide a copy of these instructions to the instructional staff and all operating personnel.
File these instructions in a safe place and refer to them when maintaining and/or reinstalling the product.
Failure to follow all safety precautions and instructions may
result in property damage, serious injury, or death to you or others.
A. GENERAL.
NOTE
The Model MS100 is a compact speaker designed to
be mounted using the supplied bracket.
If the MS100 is installed using another mounting system, the safety and effectiveness of the installation must be carefully evaluated.
IMPORTANT
This speaker complies with SAE J1849 EVS3
and CCR Title 13 Class A requirements when
used with Federal Signal Corporation electronic
sirens.
B. UNPACKING.
After unpacking the unit, inspect it for damage that may have occurred in transit. If the unit has been damaged, do not attempt to install or operate it. File a claim immediately with the carrier, stating the extent of the damage. Carefully check all envelopes, shipping labels and tags before removing or destroying them.
C. CONTENTS LIST.
Qty Description Part Number
1 Speaker Assembly MS100 1 Bracket, Speaker Mounting 8567077 4 Screw, 1/4" x 5/8", Type B 7011165-10 2 Bolt, 5/16"-18 7002A005-12 2 Lockwasher, Split 5/16" 7074A020 4 Lockwasher, Split 1/4" 7074A015
D. INSTALLATION.
Because of the variety of vehicles and possible mounting arrangements, installation details and mounting bracket fabrication must be deter­mined by the installer.
a. Select an appropriate mounting location which provides both adequate support and sufficient clearance for the speaker assembly. In addition , the mounting location should provide maximum signaling effectiveness while minimizing the sound reaching the vehicle’s occupants.
b. Attach the supplied bracket to the speaker using the 5/16-18 x 3/4" bolts and split lockwashers as shown in figure 1. Do not tighten the bolts at this time.
WARNING
To avoid reduction of sound output and damage to the speaker, ensure that the speaker is mounted with the wires exiting from the right side of the speaker when looking at it from the front.
c. If necessary, remove the bracket from the speaker. Using the bracket as a template, scribe four drill positioning marks at the selected mounting loca­tion.
CAUTION
Before drilling holes in ANY part of a vehicle, be sure that both sides of the mounting surface are clear of parts that could be damaged; such as brake lines, fuel lines, electrical wiring or other vital parts.
NOTE
The installation procedure in paragraph D.1. may not apply to all vehicles. Some vehicle specific instructions are included below. Before proceeding, check to see if instructions for your vehicle are included. Otherwise, use the proce­dure in paragraph D.1.
1. General.
The supplied bracket is designed for mounting directly on a surface which has been determined to be suitable for speaker installation. In addition, it may be used to install the speaker on an adapter bracket fabricated by the installer.
The bracket has two sets of speaker mounting holes. Use the outer pair of holes when mounting on a horizontal surface. Use the inner pair of holes when mounting on a vertical surface. When using the inner pair of holes (vertical surface mounting), space restric­tions may require removal of the excess bracket mate­rial that protrudes in front of the speaker.
d. Drill 3/16" mounting holes at the position
marks.
NOTE
Some mounting arrangements may require installing the bracket on the mounting surface before securing the speaker to the bracket.
e. Secure the bracket, or assembled unit, unit to the mounting surface using the 1/4" x 5/8" type B screws and 1/4" lockwashers as shown in figure 1. Position the front of the speaker perpendicular to a horizontal mounting surface or parallel to a vertical mounting surface, and secure the speaker to the bracket with the 5/16-18 x 3/4" bolts.
f. Connect the two leads from the speaker to the electronic siren’s speaker cable. When two speakers are used, it is necessary to connect them in phase. This can be accomplished by connecting the two “red” speaker leads to one lead of the siren’s speaker cable, and the two “black” speaker leads to the other siren speaker cable lead. Refer to the instructions packed with the electronic siren for additional details.
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