Federal Signal Corporation G-SND-MV-D, Global SeriesG-SND-MV-D, G-SND-MV-T, G-SND-024-E Installation And Maintenance Instructions Manual

25500187 Rev. B5 0918 Printed in U.S.A.
Installation and
Maintenance Instructions
Global Series
Model G-SND Sounder
Ex d Surface Mount Ex de Surface Mount
Limited Warranty
This product is subject to and covered by a limited warranty, a copy of which can be found at www.fedsig.com/SSG-Warranty. A copy of this limited warranty can also be obtained by written request to Federal Signal Corporation, 2645 Federal Signal Drive, University Park, IL 60484, email to info@fedsig.com or call +1 708-534-3400.
This limited warranty is in lieu of all other warranties, express or implied, contractual or statutory, including, but not limited to the warranty of merchantability, warranty of tness for a particular purpose and any warranty against failure of its essential purpose.
2645 Federal Signal Drive University Park, Illinois 60484-3167
www.fedsig.com
Customer Support 800-344-4634 • +1 708 534-3400
Technical Support 800-524-3021 • +1 708 534-3400
Model G-SND Global Series Sounder
3
Contents
Safety Messages to Installers and Users ...................................5
Certication ...................................................................................6
Unpacking the Sounder ...............................................................7
Creating Combination Fixtures in the Field ...............................8
Mounting the G-SND Sounder .....................................................9
Mounting the Surface-Mount Ex d Sounder ...................................... 9
Mounting the Ex d e Surface-Mount Sounder ................................. 10
Safety Messages for Wiring .......................................................13
Preparing to Wire the Ex d Flameproof Models .......................14
Wiring the Ex d Models ................................................................... 15
Preparing to Wire the Ex de Increased Safety Models ............21
Wiring the Ex de Models ................................................................. 22
Selecting the Tone for Ex de Models ........................................25
Safety Messages to Maintenance Personnel ...........................26
Maintaining the Sounder ............................................................27
Cleaning the Enclosure .................................................................... 27
Lubricating the Threaded Joints ....................................................... 27
Ordering Replacement Parts and Accessories .......................27
Getting Technical Support and Service ....................................31
4
Model G-SND Global Series Sounder
Contents
© 2017 Federal Signal Corporation. All rights reserved.
Tables
Table 1 Tone chart ................................................................................ 20
Table 2 Replacement part ..................................................................... 28
Table 3 Accessories .............................................................................. 28
Table 4 Choosing cable-entry devices for Equipment in Potentially
Explosive Atmospheres ......................................................................... 29
Figures
Figure 1 Sounder and sounder combination xture ................................ 8
Figure 2 Side view of Ex d sounder ........................................................ 9
Figure 3 Front view of Ex d sounder ..................................................... 10
Figure 4 Front view of Ex d e surface mount ........................................ 11
Figure 5 Side view of Ex d e surface mount ......................................... 12
Figure 6 Ex d in/out PCB connections .................................................. 15
Figure 7 Locations of tone and volume switches .................................. 16
Figure 8 Connections for DC or AC Ex d e sounder ............................ 22
Figure 9 Dispersion characteristics for audible signal devices ............. 30
5
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Safety Messages to Installers and Users
It is important to follow all instructions shipped with this product. This sounder is to be installed by a trained electrician who is thoroughly familiar with and will follow all applicable national and local codes in the country of use.
This sounder should be considered a part of the warning system and not the entire warning system.
The selection of the mounting location for the sounder, its controls and the routing of the wiring are to be accomplished under the direction of the facilities engineer and the safety engineer. In addition, listed below are some other important safety instructions and precautions you should follow:
Read and understand all instructions before installing or operating this equipment.
To avoid electrical shock hazards, do not connect wires when power is applied. Failure to observe this warning may lead to serious injury or death.
Never alter the unit in any manner. Safety in hazardous locations may be endangered if additional openings or other alterations are made in units
specically designed for use in these locations.
Do not connect this sounder to the system when power is on.
All effective warning sounders produce loud sounds, which may cause, in certain situations, permanent hearing loss. Take appropriate precautions such as hearing protection. The device should be installed far enough away from potential listeners to limit their exposure while still maintaining its effectiveness.
After installation, ensure that all threaded joints are properly tightened.
After installation, test the sounder system to ensure that it is operating properly
Keep the unit tightly closed when in operation.
After testing is complete, provide a copy of this instruction sheet to all personnel.
Brass inserts have the potential to store charge when they are not plugged. Consideration should be taken to prevent these from becoming a sparking hazard.
6
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Establish a procedure to routinely check the sounder system for proper activation and operation.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D; Class II, Division 2, Groups F and G; Class III or non-hazardous locations only.
WARNING: EXPLOSION HAZARD — Do not disconnect the equipment unless power has been switched off or unless the area is known to be non-hazardous.
WARNING: EXPLOSION HAZARD — Do not remove or replace the fuse when energized.
Failure to follow all safety precautions and instructions may result in property damage, serious injury, or death.
With respect to the potential electrostatic charging hazard as mentioned
in the certicate “Specic Conditions of Use”, under normal conditions of use, these devices are for xed installations and not generally
in contact with people. The risk of ignition is low. In addition, maintenance, cleaning, and extreme environmental factors (ex. high velocity dust laden atmospheres or high pressure steam) should be taken into account by the end user, using local Explosive Atmosphere (Ex) Electrical installations design, selection, inspection, and maintenance Codes and Standards. Cleaning of the devices should only be done with a damp cloth.
Certication
Certicate Nos.: ATEX Cert No.: Baseefa15ATEX0155X IECEx Cert No.: IECEx BAS 15.0104X
ATEX coding: II 2 G D
Protection: Ex db IIB T5 Gb or Ex db e IIB T5 Gb
Ex tb IIIC T100°C Db IP66 (Tamb= -55°C to + 49°C) Ex db IIC T4 Gb or Ex db e IIC T4 Gb Ex tb IIIC T135°C Db IP66 (Tamb= -55°C to + 70°C)
Standards: EN60079-0: 2012 +A11:2013, EN60079-1: 2014, EN60079-7: 2007, EN60079-31: 2014, IEC60079-0: 6th Ed., IEC 60079-1:7th Ed., IEC 60079-7: 4th Ed., IEC 60079-31:2
nd
Ed.
7
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Specic Conditions of Use:
1. The Modular Audible Device enclosure incorporates a sinter and the volume is greater than 100 cm3, therefore use of the Modular Audible Device in carbon disulphide gas atmospheres is not permitted.
2. The Modular Audible Device has external non-metallic surfaces which may provide electrostatic charging hazard. See the manufacturer's instructions for further information.
3. The Modular Audible Device has metallic components in the non­metallic walls of the enclosure which can store electrical charge and therefore may provide a potential electrostatic discharge. The metallic brass inserts have a capacitance of 24 pF. See the manufacturer's instructions for further information.
cULus Zone Certications:
The following models are C1, Zone 1 and 21 certied: G-SND-MV-D and G-SND-MV-T. Models not mentioned are not suitable for Class,
Zone locations.
These models use protections:
Class I, Zone 1, A Ex db IIC T4
AEx tb IIIC T4/135°C IP66 (Tamb= -55°C to +70°C)
Ex db IIC T4
Ex tb IIIC T4/135°C IP66 (Tamb= -55°C to +70°C)
UL Fire Alarm Certications: See page 30.
Unpacking the Sounder
After unpacking the sounder, examine it for damage that may have occurred in transit. If it has been damaged, do not attempt to install or operate it. File a claim immediately with the carrier, stating the extent of the damage. Carefully check all envelopes, shipping labels, and tags before removing or discarding them. Disposal of all shipping materials must be carried out in accordance with national and local codes and standards. If any parts are missing, please call Federal Signal Customer Support at +1 708-534-4756 or +1 877-289-3246.
8
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Creating Combination Fixtures in the Field
The Federal Signal Global Series Ex de products can be connected
together in the eld using interchangeable E-box end caps and a
proprietary coupling system (Figure 1).
Figure 1 Sounder and sounder combination xture
The proprietary coupling system allows for simple and cost effective, wiring from product to product, often eliminating the need for expensive Ex wiring practices and Ex rated glands. The E-box is available only when factory installed on an Ex d unit or when used as a E-box spacer adjoining an existing E-box. Please refer to the accessories listed on page 28 for available options. When creating
certain xture combinations, it is necessary to replace E-box end caps before mounting the product. If you are creating combination xtures, refer to instruction manual 25500259 for specic instructions and
details.
9
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
A note about combination xtures: If the product is Ex db marked
only, it is for use in gas atmospheres. If the product is Ex db e marked, it uses the increased-safety terminal enclosures and is only for gas atmospheres. If the product is Ex tb marked, it is for installation in dust atmospheres.
Mounting the G-SND Sounder
ATTACH THE SOUNDER SECURELY: To prevent injury, this apparatus must be securely attached to the mounting surface in accordance with the installation instructions. Use installer­supplied fasteners suitable for the mounting surface.
The mounting method and the installer-supplied mounting hardware depend on which of the two G-SND models you are installing:
Mounting the Surface-Mount Ex d Sounder
Mount the sounder to a at surface using the four 8.5 mm mounting holes. Use installer-supplied fasteners suitable for the surface to
which the device will be mounted.
Figure 2 Side view of Ex d sounder
132.6 mm (5.22 in)
34.9 mm
(1.38 in)
2X M20 GLAND ENTRIES
190.6 mm
(7.50 in)
10
Installation and Maintenance Instructions
Model G-SND Global Series Sounder
Figure 3 Front view of Ex d sounder
105.9 mm (4.17 in
Ø133.8 mm (5.27 in)
4X COUNTER-BORED HOLES TO FIT M8 SOCKET-HEAD CAP SCREWS
105.9 mm (4.17 in
)
Mounting the Ex d e Surface-Mount Sounder
Mount the sounder to a at surface using the six 8.5 mm mounting holes. Use installer-supplied fasteners suitable for the surface to
which the device will be mounted.
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