Federal Signal Corporation e-Q2B Installation Maintenance And Service Manual

Page 1
e-Q2B Electronic Siren System
255394D REV. D 0315 Printed in U.S.A.
Installation, Maintenance,
and Service Manual
Distributed By:
Page 2
Page 3
Contents
Chapter 1 Safety Messages for Installers and Operators ............................................................7
Safety Messages to Installers of Federal Signal Sound/Light Systems .................................................... 7
Safety Messages to Operators of Federal Signal Sound/Light Systems
Chapter 2 An Overview of the e-Q2B Siren System ...................................................................11
e-Q2B Siren System ...............................................................................................................................11
Siren Speakers
Convergence Network Control Head
LED Indicators
System Specications
Siren Specications: 200 Watts
Siren Specications: 100 Watts
e-Q2B Kit Contents
........................................................................................................................................11
...................................................................................................... 12
........................................................................................................................................12
.............................................................................................................................12
..............................................................................................................13
..............................................................................................................13
................................................................................................................................14
Chapter 3 Wiring the e-Q2B Siren System ..................................................................................16
Selecting the Mounting Locations .......................................................................................................... 16
Wiring the Siren Amplier
Connecting to the Serial Ports
.....................................................................................................................18
........................................................................................................... 18
................................................... 9
Connecting the Foot Switches for Cycle, Brake, and Air Horn
Connecting the Switch Input for the Model e-Q2B-200-RCFD
Connecting Speakers to the e-Q2B
Connecting the e-Q2B to the Rumbler 2 Low Frequency Amplier
Enabling the Horn-Ring Transfer of Siren Tones
Enabling Radio Rebroadcast Over the Siren Speakers
Connecting the PARK Detection Circuit
Connecting the Control Head
Connecting the Federal Signal Microphone (P/N 258B8577-03)
Connecting the e-Q2B System to the Battery
Preparing to Connect the Power Leads
Connecting the Power Leads to the Vehicle Battery
...................................................................................................21
..............................................................................26
.....................................................................28
..........................................................................................29
............................................................................................................ 30
......................................................................................... 32
.............................................................................................32
......................................................................... 32
........................................................ 19
.......................................................20
................................................26
..................................................... 31
Chapter 4 Setting the Gain for Radio Rebroadcast and PA .......................................................34
Setting the Gain for Radio Rebroadcast .................................................................................................34
Setting the Gain for Public Address (PA)
...............................................................................................35
Chapter 5 Mounting the Siren Amplier and Control Head .......................................................36
Mounting the Siren Amplier .................................................................................................................36
Mounting the Standard Control Head
Mounting the Flush-Mount Control Head
..................................................................................................... 37
..............................................................................................39
Chapter 6 Final Preparations of the e-Q2B Siren System ..........................................................41
e-Q2B Siren System
3
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Contents
Testing the Installation ............................................................................................................................ 41
Distributing the Safety Message Card
Applying the Siren Safety Labels in the Vehicle
....................................................................................................42
....................................................................................42
Chapter 7 Operating the Standard e-Q2B Siren System ............................................................43
Siren Tones ............................................................................................................................................. 43
Siren Priorities
Manual Mode
Cycle Foot Switch/Push Button
........................................................................................................................................43
.......................................................................................................................................... 44
.......................................................................................................44
Brake Foot Switch/Button
Radio Rebroadcast
Air Horn
Horn Ring
Public Address (PA)
.................................................................................................................................................. 45
...............................................................................................................................................46
................................................................................................................................ 46
............................................................................................................................45
................................................................................................................. 44
Chapter 8 Operating the e-Q2B-CAL Siren System ....................................................................47
Siren Tones ............................................................................................................................................. 47
Siren Priorities
Manual Mode
Cycle Foot Switch/Push Button
Brake Foot Switch/Button
Radio Rebroadcast
Air Horn
Horn Ring
Public Address (PA)
........................................................................................................................................47
.......................................................................................................................................... 48
.......................................................................................................48
................................................................................................................. 48
............................................................................................................................49
.................................................................................................................................................. 49
...............................................................................................................................................50
................................................................................................................................ 50
Chapter 9 Safety Messages to Personnel Servicing Electronic Sirens ....................................51
Chapter 10 Servicing the e-Q2B Siren System ...........................................................................52
Servicing the Control Head ....................................................................................................................52
Replacing the Selector Knob
Replacing the PA Volume Knob
Removing the Standard Control Head
Reinstalling the Standard Control Head
Removing and Reinstalling the Flush-Mount Control Head
Servicing the Siren Amplier
Removing the Siren Amplier
Reinstalling the Siren Amplier
Replacing the 30 A Fuse in the Siren Amplier
GettingTechnical Support and Service
Ordering Replacement Parts
Returning a Product to Federal Signal
4
............................................................................................................. 52
........................................................................................................ 53
.............................................................................................54
............................................................................................ 55
.............................................................55
.................................................................................................................55
..........................................................................................................55
........................................................................................................ 56
................................................................................ 56
...................................................................................................56
................................................................................................................... 57
.................................................................................................... 57
e-Q2B Siren System
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Contents
Tables
Table 2.1 Kit contents: Models e-Q2B-100 and e-Q2B-200 (standard control head) ................................. 14
Table 2.2 Kit contents: Models e-Q2B-100 and e-Q2B-200 (ush-mount control head)
Table 2.3 Kit contents: Model e-Q2B-200-RCFD
Table 10.1 Replacement parts
....................................................................................................................57
.....................................................................................15
Figures
........................... 14
Figure 3.1 Dimensions of the control head ................................................................................................17
Figure 3.2 Dimensions of the siren amplier
Figure 3.3 Serial port locations
Figure 3.4 Foot switch connections
..................................................................................................................19
...........................................................................................................19
Figure 3.5 Foot switch connections for the e-Q2B-200-RCFD
Figure 3.6 e-Q2B 200-watt speaker connections (BP200-Q or BP200-EF)
Figure 3.7 e-Q2B 200-watt speaker connections with two 100-watt speakers
Figure 3.8 BP100 100-watt speaker connections
............................................................................................. 17
................................................................. 20
..............................................22
.......................................... 23
....................................................................................... 24
Figure 3.9 Rumbler 2 connections to the e-Q2B........................................................................................25
Figure 3.10 Connections for horn-ring transfer
.........................................................................................27
Figure 3.11 Connections for radio rebroadcast
Figure 3.12 Connections for the park detection circuit
Figure 3.13 Convergence Network connection between e-Q2B and control head
Figure 3.14 Microphone connections
......................................................................................................... 31
Figure 3.15 Connections for power, ground, and ignition
Figure 4.1 Control head selections for radio rebroadcast
Figure 4.2 Gain control for radio rebroadcast
..........................................................................................28
.............................................................................. 29
.................................... 30
.........................................................................33
..........................................................................34
............................................................................................ 35
Figure 4.3 Gain control for public address.................................................................................................35
Figure 5.1 Mounting information for the siren amplier
Figure 5.2 Bracket attached to back of control head
Figure 5.3 Brackets attached to control head and mounting surface
Figure 5.4 Flush-mount control head
Figure 6.1 e-Q2B system diagnostic LEDs
......................................................................................................... 39
................................................................................................ 41
Figure 6.2 Safety message card (left) and siren safety labels (right)
Figure 7.1 Control head push buttons, rotary switch, and PA volume control
........................................................................... 37
.................................................................................. 38
.........................................................38
......................................................... 42
...........................................43
Figure 7.2 Settings for CYCLE function
...................................................................................................44
e-Q2B Siren System
5
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Contents
Figure 7.3 Settings for BRAKE function ...................................................................................................44
Figure 7.4 Settings for RADIO rebroadcast function
Figure 7.5 Settings for AIR HORN
............................................................................................................ 45
................................................................................45
Figure 7.6 Horn-button control of siren tone sequence..............................................................................46
Figure 7.7 Push-to-Talk button for PA
Figure 8.1 Control head push buttons, rotary switch, and PA volume control
Figure 8.2 Settings for CYCLE function
Figure 8.3 Settings for BRAKE function
Figure 8.4 Settings for RADIO rebroadcast function
Figure 8.5 Settings for AIR HORN
......................................................................................................46
...........................................47
...................................................................................................48
................................................................................................... 48
................................................................................49
............................................................................................................ 49
Figure 8.6 Horn-button control of siren tone sequence..............................................................................50
Figure 8.7 Push-to-Talk button for PA
Figure 10.1 Location of set screw in selector knob
Figure 10.2 PA volume knob replacement
Figure 10.3 Control head removed from mounting surface
Figure 10.4 Fuse replacement in the siren amplier
......................................................................................................50
...................................................................................52
.................................................................................................53
....................................................................... 54
................................................................................. 56
Figure 10.5 Mounting Template for Flush-Mount Control Head...............................................................59
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e-Q2B Siren System
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CHAPTER 1
Safety Messages for Installers and Operators
For your safety, read and understand this manual thoroughly before installing, operating, and servicing
the e-Q2B Siren Amplier. The safety messages presented in this chapter and throughout the manual are
reminders to exercise extreme care at all times. In addition, read and understand the safety instructions to
installers (doc. no. 256A692), and keep it close at hand for reference.
To download copies of this manual, go to www.fedsig.com or call the Federal Signal Service Department at 1-800-433-9132, 7 a.m. to 5 p.m., Monday through Friday (CT).
Safety Messages to Installers of Federal Signal Sound/Light Systems
People’s lives depend on your proper installation and servicing of Federal Signal products. It is important to read and follow all instructions shipped with this product. In addition, listed below are some other
important safety instructions and precautions you should follow:
Before Installation
Qualications
• To properly install an electronic siren, you must have a good understanding of automotive electrical procedures and systems, along with prociency in the installation and service of safety warning equipment. Always refer to the vehicle’s service manuals when performing equipment installations on
a vehicle.
Sound Hazards
• Your hearing and the hearing of others, in or close to your emergency vehicle, could be damaged
by loud sounds. This can occur from short exposures to very loud sounds, or from longer exposures
to moderately loud sounds. For hearing conservation guidance, refer to federal, state, or local
recommendations. OSHA Standard 1910.95 offers guidance on “Permissible Noise Exposure.”
• All effective sirens and horns produce loud sounds (120 dB) that may cause permanent hearing loss. Always minimize your exposure to siren sound and wear hearing protection. Do not sound the siren
indoors or in enclosed areas where you and others will be exposed to the sound.
• Federal Signal siren ampliers and speakers are designed to work together as a system. Combining
a siren and speaker from different manufacturers may reduce the warning effectiveness of the siren system and may damage the components. You should verify or test your combination to make sure the system works together properly and meets federal, state and local standards or guidelines.
e-Q2B Siren System
7
Page 8
Chapter 1: Safety Messages for Installers and Operators
During Installation
• Do NOT get metal shavings inside the product. Metal shavings in the product can cause the system
to fail. If drilling must be done near the unit, place an ESD approved cover over the unit to prevent metal shavings from entering the unit. Inspect the unit after mounting to be sure there are no shavings present in or near the unit.
• Do NOT connect this system to the vehicle battery until ALL other electrical connections are made, mounting of all components is complete, and you have veried that no shorts exist. If wiring is shorted to vehicle frame, high current conductors can cause hazardous sparks resulting in electrical res or ying molten metal.
• Be sure the siren amplier and speaker(s) in your installation have compatible wattage ratings.
• In order for the electronic siren to function properly, the ground connection must be made to the
NEGATIVE battery terminal.
• Sound output will be severely reduced if any objects are in front of the speaker. If maximum sound
output is required for your application, you should ensure that the front of the speaker is clear of any
obstructions.
• Install the speaker(s) as far forward on the vehicle as possible, in a location which provides maximum signaling effectiveness and minimizes the sound reaching the vehicle’s occupants. Refer to the National Institute of Justice guide 500-00 for further information.
• Mounting the speakers behind the grille will reduce the sound output and warning effectiveness of the siren system. Before mounting speakers behind the grille, make sure the vehicle operators are trained and understand that this type of installation is less effective for warning others.
• Sound propagation and warning effectiveness will be severely reduced if the speaker is not facing forward. Carefully follow the installation instructions and always install the speaker with the projector facing forward.
• Do NOT install the speaker(s) or route the speaker wires where they may interfere with the operation
of air bag sensors.
• Installation of two speakers requires wiring speakers in phase.
• Never attempt to install aftermarket equipment, which connects to the vehicle wiring, without
reviewing a vehicle wiring diagram available from the vehicle manufacturer. Insure that your
installation will not affect vehicle operation and safety functions or circuits. Always check vehicle for
proper operation after installation.
• Do NOT install equipment or route wiring or cord in the deployment path of an air bag.
• If a vehicle seat is temporarily removed, verify with the vehicle manufacturer if the seat needs to be recalibrated for proper air bag deployment.
• Locate the control head so the vehicle, controls, and microphone can be operated safely.
• When drilling into a vehicle structure, be sure that both sides of the surface are clear of anything that
could be damaged.
8
e-Q2B Siren System
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Chapter 1: Safety Messages for Installers and Operators
After Installation
• After installation, test the emergency warning system to ensure that it is operating properly.
• Test all vehicle functions, including horn operation, vehicle safety functions and vehicle light systems,
to ensure proper operation. Ensure that installation has not affected vehicle operation or changed any vehicle safety function or circuit.
• After testing is complete, provide a copy of these instructions to the instructional staff and all
operating personnel.
• File these instructions in a safe place and refer to them when maintaining or reinstalling the product.
Failure to follow all safety precautions and instructions may result in property damage, serious injury, or death.
RETAIN AND REFER TO THESE MESSAGES
Safety Messages to Operators of Federal Signal Sound/Light Systems
People’s lives depend on your safe operation of Federal Signal products. It is important to read and follow all instructions shipped with the products. In addition, listed below are some other important safety
instructions and precautions you should follow:
Do not attempt to activate or de-activate the controls of the emergency warning system while driving
in a hazardous situation.
Although your warning system is operating properly, it may not be completely effective. People
may not see, hear, or heed your warning signal. You must recognize this fact and continue driving
cautiously.
Also, situations may occur which obstruct your warning signal when natural and man-made objects
are between your vehicle and others, such as raising your hood or trunk lid. If these situations occur, be especially careful.
All effective sirens and horns produce loud sounds that may cause, in certain situations, permanent
hearing loss. You and your passengers should consider taking appropriate safety precautions, such as wearing hearing protection.
The effectiveness of an interior mounted warning light depends on the clarity, the tinting, and the
angle of the glass it is being placed behind. Tinting, dirt, defects, and steeply angled glass reduce the light output of the warning light. This may reduce the effectiveness of the light as a warning signal. If
your vehicle has dirty, tinted, or steeply angled glass, use extra caution when driving your vehicle or blocking the right of way with your vehicle.
In order to be an effective warning device, this product produces bright light that can be hazardous to
your eyesight when viewed at a close range. Do not stare directly into this lighting product at a close range or permanent damage to your eyesight may occur.
e-Q2B Siren System
9
Page 10
Chapter 1: Safety Messages for Installers and Operators
It is important that you fully understand how to safely operate this warning system before use.
You should only operate your vehicle and its light/sound system in accordance with your
department’s Standard Operating Procedures.
If a selected function does not perform properly or if any of the lamps remain illuminated when the
control is off, disconnect the power connector from the control unit and contact the nearest service center.
At the start of your shift, you should ensure that the entire warning light system and the siren system
is securely attached and operating properly.
Suction cup mounting is for temporary applications only. The unit should be removed from the
window and stored securely when not in use. Temperature changes and sunlight can cause suction cups to lose holding power. Periodically check the unit to be sure the suction cups have a rm grip on the mounting surface. An improperly secured light could fall off of the vehicle causing injury and
damage.
The holding power of magnetic mounting systems is dependent upon surface nish, surface atness,
and thickness of the steel mounting surface. Therefore, to promote proper magnetic mounting:
Mounting surface and magnets must be kept clean, dry, and free of foreign particles that
prevent good surface contact.
Ensure that mounting surface is at.
A magnet mounting system should not be used on vehicles with vinyl tops.
To prevent sliding of light assembly on mounting surface, quick acceleration and hard stops
should be avoided.
Failure to follow these precautions may result in property damage, serious injury, or death.
10
e-Q2B Siren System
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CHAPTER 2
An Overview of the e-Q2B Siren System
The e-Q2B is a full-featured electronic siren. A state-of the art microprocessor and DSP technology to create a system with a small compact control head and a siren amplier that can be installed in the trunk, under the seat, or under the dash of any vehicle with a 12-volt, negative-ground electrical system. The siren circuits are protected by a replaceable 30 A fuse that protrudes from the siren housing.
e-Q2B Siren System
The e-Q2B is a modular system that includes either one 200-watt speaker or two 100-watt speakers, an amplier/DSP (digital signal processor), and a Convergence Network control head. These components
work together to generate the characteristic sound of the Federal Signal Q siren. Using DSP circuitry, the
e-Q2B amplier is able to reproduce the true Q sound, rather than relying on a simple digital recording. The DSP enables the product to function either manually or automatically for hands-free operation.
The Model e-Q2B-200 siren amplier requires two 100-watt neodymium drivers that enable the unit to reproduce the harmonics that are essential for the precise reproduction of the Q sound. T sound ef
and manual siren with brake tones, as well as an air horn sound.
fectively, the e-Q2B produces a full 200 watts of output. The e-Q2B produces wail, yelp, priority,
o deliver the Q
The Model e-Q2B-100 is a 100-watt siren amplier. It incorporates all the features of the standard 200­watt siren, but is designed to drive a single 100-watt speaker, such as a Federal Signal Model BP100 or a Model ES100
Siren Speakers
Federal Signal offers speakers for the Model e-Q2B-200 and the Model e-Q2B-100 that meet SAE J1849 and CCR Title 13, Article 22, Class “A” for sound output: the BP200 Series, the BP100 Series, and the ES100.
The Model BP200-Q 200-watt siren speaker mounts ush within the bumper of your vehicle. It has the classic, chrome-plated Q grille. This speaker system enables you to clear trafc with the penetrating
sound of the Q and also allows you to maintain the traditional look of the Q siren when using the optional
Q grille. Also available is the BP200-EF compact 200-watt speaker with an “Electric F” grille, which also mounts ush within the bumper of your vehicle.
The Model BP100 100-watt siren speaker has a compact size that allows it to be mounted on top of or behind the bumper, or installed beyond the grille of popular emergency vehicles. Available in two nishes, the BP100 has a black matte nish and the BP100P is highly polished. The Dynamax ES100 is also an option for increased performance and reliability. The larger diaphragm of the ES100 enables the speaker to capture lower frequency ranges for a more robust sound.
e-Q2B Siren System
11
Page 12
Chapter 2: An Overview of the e-Q2B Siren System
Convergence Network Control Head
The Convergence Network control head digitally transmits and prioritizes end-user commands. The control head/amplier interface uses solid-state digital decoding, which minimizes interconnection complexity. The control head allows the user to operate several siren functions. The traditional Q Wail can be activated in automatic or manual modes. Additional features include a Q Yelp, Q Brake, digitally recorded Air Horn, PA/radio rebroadcast, and push-to-talk via an integral microphone. PA volume can be
adjusted by the user with a volume control potentiometer.
LED Indicators
Green LEDs on the side of the siren amplier indicate when power is supplied to the amplier, when output is available and when a load is connected. Red LEDs indicate a speaker short or thermal overload. All buttons on the control head glow amber when the system is on. Pressed buttons glow brighter to
indicate that the function they control is active.
System Specications
Input Voltage 11 Vdc to 16 Vdc
Polarity Negative ground only
Operating Temperature Range –40 °C to +65 °C
Standby Current Less than 0.5 A
Dimensions:
Siren Amplier
Height with cover 3.98 in (10.11 cm)
Width 7.66 in (19.44 cm)
Length 10.41 in (26.44 cm)
Net Weight 6.40 lb (2.91 kg)
Control Head
Height 3.25 in (8.25 cm)
Width 1.18 in (3.00 cm)
Length 6.80 in (17.27 cm)
Net Weight 0.80 lb (0.36 kg)
Shipping Weight 13.00 lb (6.10 kg)
12
e-Q2B Siren System
Page 13
Chapter 2: An Overview of the e-Q2B Siren System
Siren Specications: 200 Watts
Operating Current 20 A (nominal) (13.6 V battery, 5.5-ohm load at high power)
Frequency Range 725 to 1600 Hz
Nominal Cycle Rate Wail: 12 cycles per minute
Yelp: 180 cycles per minute Priority: 370 cycles per minute
Nominal Voltage Output 33 Vrms (siren tones)
Audio Response 300 Hz to 3 000 Hz ± 3 dB
Audio Power 200 W in PA Mode (typical with 1.4 V peak-to-peak input)
Harmonic Distortion Less than 10 percent from 5 to 200 W
Input Impedance (PA) 4 000 ohms (nominal)
Siren Tone Compliances SAE J1849 JUL89
Siren Specications: 100 Watts
Operating Current 10 A (nominal) (13.6 V battery, 11-ohm load at high power)
Frequency Range 725 to 1600 Hz
Nominal Cycle Rate Wail: 12 cycles per minute
Yelp: 180 cycles per minute Priority: 370 cycles per minute
Nominal Voltage Output 33 Vrms (siren tones)
Audio Response 300 Hz to 3 000 Hz ± 3 dB
Audio Power 200 W max. in PA Mode (typical with 1.4 V peak-to-peak input)
Harmonic Distortion Less than 10 percent from 5 to 200 W
Input Impedance (PA) 4 000 ohms (nominal)
Siren Tone Compliances SAE J1849 JUL89
e-Q2B Siren System
13
Page 14
Chapter 2: An Overview of the e-Q2B Siren System
e-Q2B Kit Contents
After unpacking the kit, examine it for damage that may have occurred in transit. If the product has been damaged, le a claim immediately with the carrier stating the extent of damage. Carefully check all
envelopes, shipping labels, and tags before removing or destroying them. Ensure all parts in the packing list are included in the shipment. If any parts are missing, call Federal Signal Customer Support at
1-800-264-3578, 7 a.m. to 5 p.m., Monday through Friday, CT.
Table 2.1 Kit contents: Models e-Q2B-100 and e-Q2B-200 (standard control head)
Qty. Description Part Number
Control Head (Standard)
1
OR Control Head (Standard)
e-Q2B Siren Amplier, 200 W
1
OR
e-Q2B Siren Amplier, 100 W
1 Connector, RS485, 25 ft 1751357-02
1 Connector, 4-Position, Speaker 140417-04
1 Connector, 3-Position, Power 140535
1 Connector, 12-Position 140584-12
2 Bracket, Mounting, Control Head 85361065
2 Screw, Mach. Pan Head, #6-32 7000A404-05
2 Screw, Cap, Hex Head, 1/4"-20 x 3/4" 7002A000-12
2 Screw, Pan Head, #10, Thread-Forming 7011A047-08
2 Lock Washer, Split, #6 7074A001
2 Lock Washer, Ext, Tooth, 1/4" 7075A007
1 Microphone with Modular Plug 256B577-03
1 Card, Safety Instructions 256B691
1 Label, Warning, Siren/Speaker 1612339
8616026
8616058-CAL
8616033
8616033-02
Table 2.2 Kit contents: Models e-Q2B-100 and e-Q2B-200 (ush-mount control head)
Qty. Description Part Number
Control Head (Flush-Mount)
1
OR Control Head (Flush-Mount)
e-Q2B Siren Amplier, 200 W
1
OR
e-Q2B Siren Amplier, 100 W
1 Connector, RS485, 25 ft 1751357-02
1 Connector, 4-Position, Speaker 140417-04
1 Connector, 3-Position, Power 140535
1 Connector, 12-Position 140584-12
4 Screw, Phillips, Thread-Forming, Pan-Head, #6 7011A120
1 Microphone with Modular Plug 256B577-03
1 Card, Safety Instructions 256B691
1 Label, Warning, Siren/Speaker 1612339
14
8616042
8616042-01
8616033
8616033-02
e-Q2B Siren System
Page 15
Chapter 2: An Overview of the e-Q2B Siren System
Table 2.3 Kit contents: Model e-Q2B-200-RCFD
Qty. Description Part Number
1 Connector, 4-Position, Speaker 140417-04
1 Connector, 3-Position, Power 140535
1 Connector, 12-Position 140584-12
1 Card, Safety Instructions 256B691
1 Label, Warning, Siren/Speaker 1612339
e-Q2B Siren System
15
Page 16
CHAPTER 3
Wiring the e-Q2B Siren System
Before permanently mounting the e-Q2B Siren System, plan all wire routings and select the mounting
locations for the siren amplier and control head. Also read and understand all instructions included with related equipment before installing it.
Selecting the Mounting Locations
When fastened to the back of the control head, the mounting bracket covers the wiring connectors and a supplemental control for the gain or volume of the radio rebroadcast feature. To facilitate the installation of the e-Q2B, select mounting locations for the control head and the siren amplier before permanently mounting them in the vehicle. instructions for mounting the control head and the siren amplier in Chapter 5 on page 36.
AIRBAG DEPLOYMENT—Do not install equipment or route wiring in the deployment path of an air bag. Failure to observe this warning will reduce the effectiveness of the air bag or potentially dislodge the equipment, causing serious injury or death.
After completing the wiring described in this chapter, refer to the
SEAT REMOVAL PRECAUTION—If a vehicle seat is temporarily removed, verify with the vehicle manufacturer if the seat needs to be recalibrated for proper air bag deployment.
UNIT REQUIRES AIR FLOW—The siren amplier is cooled by an internal fan. Do not install it in areas where the air ow is restricted. Do not mount the unit near a
heater duct or under the hood.
UNIT IS NOT WATERPROOF—The housing of the e-Q2B siren amplier is NOT
waterproof. The module must be mounted in a location that is sheltered from falling rain, snow, standing water, etc.
For the control head, select a mounting location that allows the vehicle, controls, and microphone to be
operated safely under all driving conditions. To identify safe mounting areas for equipment inside the vehicle, consult the vehicle manufacturer’s guidelines. To avoid driver distraction and unreliable switch
activation, the mounting location must not allow any movement of the control head. Do not select a
padded surface for the mounting location of the control head. For the siren amplier, suggested mounting
locations are under the front seat, in a vehicle compartment, or in the trunk under the rear deck near the rear-seat speakers.
16
e-Q2B Siren System
Page 17
Chapter 3: Wiring the e-Q2B Siren System
TOP VIEW
9.28 in
(23.57 cm)
10.41 in
(26.44 cm)
6.91 in
(17.55 cm)
30 AMP
FUSE
RED
(+BAT)
WHT/RED
(IGN)
BLK
(-BAT)
REMOTE MIC
7.66 in
(19.44 cm)
RADIO
PARK2A/H4AUX
6
8
BRAKE
1 33
RING
GRND
10
CYCLE
12
HORN
5
RMBLR
ENBL
RMBLR
RADIO
7
RADIO9RADIO
11
FEDERAL SIGNAL
CONVERGENCE NETWORK
SPEAKER OUTPUT
-POWER
-OUTPUT
-LOAD
LIMIT-
SHORT-
THERMAL-
– BLK
– GRN
+ WHT
+ RED
FRONT VIEW
8.19 in
(23.57 cm)
SIDE VIEW
3.91 in
(17.55 cm)
3.91 in
(17.55 cm)
COOLING FAN
AIR VENTS ARE
LOCATED ON
THIS SIDE
290A6801
Wiring connectors are located on the siren amplier. Ground, ignition, and power connections are located on the three-position, pluggable, terminal block. To maintain the reliability of the siren amplier, do not block the air vents or the fan (Figure 3.2).
Figure 3.1 Dimensions of the control head
FRONT VIEW (8616026 SHOWN) RIGHT SIDE VIEW
6.80 in
(17.27 cm)
1.18 in
(3.00 cm)
3.25 in
(8.25 cm)
AIR
HORN
CYCLE
OFF
MANUAL
WAIL
YELP
VOLUME
PRTY
BRAKE
RADIO
Figure 3.2 Dimensions of the siren amplier
290A6802
e-Q2B Siren System
17
Page 18
Chapter 3: Wiring the e-Q2B Siren System
Wiring the Siren Amplier
The siren amplier has the following types of Convergence Network connections via cables and locking connectors included with the e-Q2B kit:
Three “plug and play” serial ports that communicate on the Federal Signal Convergence network with
the control head, compatible lightbars, and the Federal Signal Model 660100 Relay Module/Two-
Channel Flasher.
Speakers
Radio rebroadcast
Park disable circuit
Horn ring circuit
Foot switch inputs for CYCLE, BRAKE, and AIR HORN
HIGH CURRENT ARCING—Do not connect this system to the vehicle battery until
ALL other electrical connections are made and you have veried that no shorts
exist. High current conductors can cause hazardous sparks or burning wire
resulting in electrical res.
DRILLING PRECAUTIONS—When drilling holes, check the area into which you are drilling to be sure that you do not damage vehicle components while drilling. All drilled holes should be de-burred and all sharp edges should be smoothed. All wiring routings going through drilled holes should be protected by a grommet or convolute/split loom tubing.
To prepare the vehicle for the electrical installation of the e-Q2B Siren System:
After planning where to route the wires and cables for the e-Q2B Siren System components—such
1.
as Federal Signal warning lights, directional lights, and speakers—drill the holes for the wiring.
Smooth, de-burr, and insert a grommet in each hole. Use a silicone sealant where needed.
2.
Route wires from the system components through the vehicle to their connection points.
The next sections describe how to connect and wire each system component to the siren amplier:
Connecting to the Serial Ports
There are three network ports on the upper right corner of the front of the siren amplier. The ports connect Federal Signal network devices through RS-485 communication cables. To connect the control head, use the 25-foot FS Conver
Figure 3.3 on page 19 shows the network connections on the siren amplier. Refer to the mounting
instructions included with the products after you connect all system devices.
gence Network cable (P/N 1751357-02).
To connect the serial devices:
1.
Carefully route the cables from the network devices through the vehicle to the connectors on
the siren amplier.
18
e-Q2B Siren System
Page 19
Chapter 3: Wiring the e-Q2B Siren System
290A6804
2. To provide strain relief, secure the cables with installer-supplied clamps and hold-downs.
3. Insert the modular connector at the end of each cable into one of the three serial ports.
Figure 3.3 Serial port locations
FEDERAL SIGNAL
CONVERGENCE NETWORK
SPEAKER OUTPUT
-POWER
-OUTPUT
-LOAD
RESERVE ONE SERIAL PORT FOR THE CONNECTION TO THE CONTROL HEAD. (SEE PAGE 28.)
− BLK
− GRN
+ WHT
+ RED
30 AMP
FUSE
RED
(+BAT)
REMOTE MIC
WHT/RED
(IGN)
BLK
(-BAT)
RADIO
PARK2A/H4AUX
1 33
RING
HORN
RMBLR
BRAKE
CYCLE
GRND
8
10
12
6
5
7
11
RMBLR
RADIO9RADIO
ENBL
RADIO
LIMIT-
SHORT-
THERMAL-
290A6803
Connecting the Foot Switches for Cycle, Brake, and Air Horn
For input connections for the Model EQ2B-200-RCFD, see Figure 3.4.
The CYCLE, BRAKE, and AIR HORN functions are activated either by control head buttons or by remotely located foot switches. The foot switches connect to the front of the siren amplier.
Figure 3.4 Foot switch connections
AIR HORN FOOT SWITCH
BRAKE FOOT SWITCH
CYCLE FOOT SWITCH
GROUND
1. INSERT SCREWDRIVER TO OPEN TENSION CLAMP.
2. SLIP WIRE INTO CONNECTOR.
3. REMOVE SCREWDRIVER TO LOCK CLAMP ON WIRE.
INSULATION STRIPPED
0.275 in (0.7 mm)
12-POSITION TENSION CLAMP CONNECTOR P/N 140584-12
REMOTE MIC
RADIO
PARK2A/H4AUX
1 33
RING
HORN
GRND
5
RMBLR
ENBL
6
BRAKE
7
RMBLR
RADIO
8
CYCLE
10
12
11
RADIO9RADIO
e-Q2B Siren System
BAT −GND
19
Page 20
Chapter 3: Wiring the e-Q2B Siren System
The siren can be controlled by the position of the ve-position rotary switch located on the control head. The ve rotary switch positions are
the radio rebroadcast function is available while the
RADIO button is activated.
If the
MANUAL position is selected, the siren can be manually activated by pressing the CYCLE
or
BRAKE push buttons or foot switches (if installed). By activating the CYCLE button, the siren
tone increases in frequency. By releasing the frequency. The activation of the
CYCLE switch simulates the application of voltage to the original
electromechanical Q siren. Releasing the
OFF, MANUAL, WAIL, YELP, and PRIORITY. In addition,
MANUAL mode of operation is selected and the
CYCLE button, the siren tone gradually decreases in
CYCLE button simulates the coasting down of the original
electromechanical Q siren.
The activation of the
BRAKE button simulates the accelerated braking, or slowing down, of the
siren output. This braking action is similar to the original electromechanical Q siren when the brake
solenoid is activated.
The
AIR HORN function is selectable anytime the rotary switch is not in the off position. The
AIR HORN tone sounds with all other siren tones: MANUAL, CYCLE, BRAKE, WAIL, YELP, and PRIORITY. The microphone via its push-to-talk switch or the PA/radio rebroadcast function
overrides the
AIR HORN function.
Connecting the Switch Input for the Model e-Q2B-200-RCFD
The Model e-Q2B-200-RCFD siren is designed to operate without a control head. The siren
produces a continuous e-Q wail tone while the
connected to the front of the siren amplier through the 2 x 6 plug-in terminal block. The
input is the only active input on this model. No other features are available.
The power connections are the same as those for the standard e-Q siren. Connecting the
input to ground through a switch generates a siren tone. Immediately disconnecting the switch turns off the siren.
Figure 3.5 Foot switch connections for the e-Q2B-200-RCFD
1. INSERT SCREWDRIVER TO OPEN TENSION CLAMP.
2. SLIP WIRE INTO CONNECTOR.
3. REMOVE SCREWDRIVER TO LOCK CLAMP ON WIRE.
CYCLE input is activated. The foot switch input is
CYCLE
CYCLE
CYCLE FOOT SWITCH
GROUND
INSULATION STRIPPED
0.275 in (0.7 mm)
12-POSITION TENSION CLAMP CONNECTOR P/N 140584-12
REMOTE MIC
RADIO
20
PARK2A/H4AUX
1 33
RING
HORN
5
RMBLR
ENBL
6
BRAKE
8
7
RMBLR
RADIO
CYCLE
GRND
10
12
11
RADIO9RADIO
e-Q2B Siren System
BAT −GND
290A7830
Page 21
Chapter 3: Wiring the e-Q2B Siren System
Connecting Speakers to the e-Q2B
SOUND HAZARD—All effective sirens and horns produce loud sounds produce loud sounds (120 dB) that may cause permanent hearing loss. Always minimize your exposure to siren and horn sounds and wear hearing protection. Do not sound the siren or horn indoors or in enclosed areas where you and others will be exposed to the sound.
SPEAKER CONNECTIONS—For proper operation and performance, always connect the speakers in parallel and in phase.
The Model e-Q2B-200 operates one 200-watt speaker or two 100-watt speakers with an impedance of 11 ohms. The Model e-Q2B-100 operates one 100-watt speaker with an impedance of 11 ohms.
The e-Q2B-200 siren amplier is designed to operate optimally with a Federal Signal BP200-Q or BP200-EF 200-watt speaker system, which is not included as part of the electronic siren. This speaker system incorporates two 11-ohm, 100-watt neodymium drivers to produce a full 200 watts of output. If you are using a speaker system comprising two 11-ohm, 100 W speakers, connect the
speakers as shown in Figure 3.6 on page 22.
Federal Signal speakers are weatherproof and may be installed in any unobstructed convenient
location: on the fender, behind the grill, etc. Any special mounting instructions applicable to the type
of speaker you have chosen will be found in the speaker carton.
A 20-foot speaker cable is included with Federal Signal BP200 Series speakers. The cable has a waterproof connector on one end that connects to the speaker. The other end of the cable is supplied
un-terminated.
Connecting the BP200 Speaker to the e-Q2B-200
To connect the 200-watt speaker system to the Model e-Q2B-200 siren amplier:
1. Mount the e-Q2B Siren System components according to the instructions included with each product.
Connect the waterproof connector to the speaker and route the speaker cable through the
2.
vehicle compartment to the amplier.
Carefully strip back the outer jacket on the speaker cable to expose the four colored
3.
conductors.
Use 18 AWG or thicker wire to extend and connect the speaker leads.
4.
5. Terminate the conductors in the supplied four-position connector that mates with the
SPEAKER OUTPUT terminal block of the amplier as shown in Figure 3.6.
To prevent fretting or disconnection, tighten the two screws on the four-position speaker
6.
connector.
e-Q2B Siren System
21
Page 22
Chapter 3: Wiring the e-Q2B Siren System
Figure 3.6 e-Q2B 200-watt speaker connections (BP200-Q or BP200-EF)
1
2
3
4
FS SUPPLIED 20 FT
SPEAKER CABLE
AND CONNECTOR
CONNECTOR
POSITION
1
WIRE
COLOR
BLACK
SPEAKER CONNECTION
FRONT DRIVER NEG. (–)
LIMIT-
SHORT-
THERMAL-
-POWER
-OUTPUT
-LOAD
1. LOOSEN SCREW.
2. INSERT STRIPPED WIRE IN CONNECTOR.
3. TIGHTEN SCREW.
SPEAKER OUTPUT
− GRN
+ WHT
− BLK
+ RED
2
3
4
WHITE
GREEN
RED
200-WATT SPEAKER SYSTEM
FRONT DRIVER POS. (+)
REAR DRIVER NEG. (–)
REAR DRIVER POS. (+)
BP200-Q OR BP200-EF
FOUR-POSITION
SPEAKER CONNECTOR
P/N 140417-04
INSULATION STRIPPED
0.25 in (0.635 mm)
FS SUPPLIED 20 FT SPEAKER CABLE AND WEATHERPROOF CONNECTOR AT SPEAKER
TO EXTEND LEADS, USE WIRE THAT IS 18 AWG OR THICKER
Connecting Two BP100 or ES100 Speakers to the e-Q2B-200
To connect the two 11-ohm, 100-watt speakers to the Model e-Q2B-200 siren amplier:
1. Mount the e-Q2B Siren System components according to the instructions included with each product.
GRN
BLK
290A6805
WHT
RED
Grommet holes through which the speakers wires will pass. Route the speaker wires
2.
through the vehicle compartment to the amplier.
Carefully strip 1/4 inch of insulation from the speaker wires.
3.
4. Use 18 AWG or thicker wire to extend and connect the speaker leads.
5. Terminate the conductors in the supplied connector that mates with the SPEAKER
OUTPUT
The positive (+) wire from Speaker B is terminated in the +WHT position. The negative
terminal block of the amplier as shown in Figure 3.7:
(–) wire from Speaker B is terminated in the
22
–BLK position.
e-Q2B Siren System
Page 23
Chapter 3: Wiring the e-Q2B Siren System
The positive (+) wire from Speaker A is terminated in the +RED position. The negative
(–) wire from Speaker A is terminated in the
To prevent fretting or disconnection, tighten the two screws on the four-position speaker
6.
–GRN position.
connector.
Figure 3.7 e-Q2B 200-watt speaker connections with two 100-watt speakers
MODEL eQ2B-200
1. LOOSEN SCREW.
2. INSERT STRIPPED WIRE IN CONNECTOR.
3. TIGHTEN SCREW.
LIMIT-
SHORT-
THERMAL-
-POWER
-OUTPUT
-LOAD
SPEAKER OUTPUT
− GRN
+ WHT
− BLK
+ RED
TWO BP100 SPEAKERS, 11 OHM, 100 WATT EACH
TWO ES100 SPEAKERS,
11 OHM, 100 WATT EACH
SPEAKER B
SPEAKER B
B
SPEAKER A
B A
SPEAKER A
A
B
FOUR-POSITION
SPEAKER CONNECTOR
INSULATION STRIPPED
0.25 in (0.635 mm)
A
P/N 140417-04
SPEAKER A (+)
SPEAKER B (+)
SPEAKER B (−)
SPEAKER A (−)
290A6806
e-Q2B Siren System
23
Page 24
Chapter 3: Wiring the e-Q2B Siren System
Connecting One BP100 Speaker to the e-Q2B-100
To connect one 11-ohm, 100-watt speakers to the Model e-Q2B-100 siren amplier:
1. Mount the e-Q2B Siren System components according to the instructions included with each product.
Route the speaker wires through the vehicle compartment to the amplier.
2.
3. Carefully strip 1/4 inch of insulation from the speaker wires.
4. Use 18 AWG (minimum) wire to extend and connect the speaker leads.
5. Terminate the conductors in the supplied connector that mates with the SPEAKER
OUTPUT
NOTE: Connect the 11-ohm, 100-watt speaker as either Speaker A or Speaker B.
To prevent fretting or disconnection, tighten the two screws on the four-position speaker
6.
connector.
terminal block of the amplier as shown in Figure 3.8.
Figure 3.8 BP100 100-watt speaker connections
LIMIT-
SHORT-
THERMAL-
ONE BP100 SPEAKER,
11 OHM, 100 WATT
ONE ES100 SPEAKER,
11 OHM, 100 WATT
-POWER
-OUTPUT
-LOAD
MODEL eQ2B-100
SPEAKER OUTPUT
− GRN
+ WHT
− BLK
CONNECT
TO A OR B
CONNECT TO A OR B
+ RED
A
B
OR
FOUR-POSITION
SPEAKER CONNECTOR
P/N 140417-04
1. LOOSEN SCREW.
2. INSERT STRIPPED WIRE IN CONNECTOR.
3. TIGHTEN SCREW.
OR
SPEAKER B (−)
SPEAKER A (−)
SPEAKER B (+)
SPEAKER A (+)
24
INSULATION STRIPPED
0.25 in (0.635 mm)
290A6837
e-Q2B Siren System
Page 25
12
BAT −GND
CONNECTING THE BLACK ZIP CORD IN PARALLEL
WITH THE MAIN SIREN SPEAKER COULD DAMAGE
THE MAIN VEHICLE SIREN AMPLIFIER.
RUMBLER ENABLE (PIN 5) TIES TO RIBBED BLACK ZIP CORD
CYCLE
10
GRND
8
BRAKE
6
AUX
4
A/H
2
PARK
11
RADIO
9
RADIO
7
RMBLR
5
RMBLR
HORN
1 33
RING
RADIO
Figure 3.9 Rumbler 2 connections to the e-Q2B
+ RED
+ WHT
− GRN
− BLK
SPEAKER OUTPUT
12-POSITION
TENSION CLAMP
CONNECTOR
P/N 140584-12
INSULATION STRIPPED
0.275 in (0.7 mm)
RADIO
ENBL
Chapter 3: Wiring the e-Q2B Siren System
RED
WHT
GRN
BLK
RED
WHITE
BLACK
RED
GREEN
WHITE
BLACK
ONE BP-200
OR
GREEN
STRIPPED
INSULATION
0.25 in (0.635 mm)
TWO BP100 ORTWO ES100
REMOTE MIC
1. INSERT SCREWDRIVER
TO OPEN TENSION CLAMP.
2. SLIP WIRE INTO CONNECTOR.
3. REMOVE SCREWDRIVER TO
LOCK CLAMP ON WIRE.
RUMBLER
SPEAKERS
HORN RING OR
MOMENTARY SWITCH
WHITE
WHITE ZIP CORD
+ BAT
F1 15 AMP
RED
RUMBLER 2 AUDIO (PIN 7)
BLACK ZIP CORD
BROWN
RED
RIBBED BLACK
WHITE
GREEN
CUT WIRE
ZIP CORD
BLACK
RED
GREEN
RUMBLER
AMPLIFIER
e-Q2B Siren System
290A6807
25
Page 26
Chapter 3: Wiring the e-Q2B Siren System
Connecting the e-Q2B to the Rumbler 2 Low Frequency Amplier
The e-Q2B has a Rumbler audio output that enables it to interface to a Federal Signal Rumbler 2 siren amplier. The Rumbler 2 intersection-clearing system uses the output of the e-Q2B siren amplier to synthesize a low frequency signal. It then amplies the signal to drive a Federal Signal low-frequency siren speaker. Low frequency tones have the distinct advantage of penetrating solid
materials, enabling vehicle operators and nearby pedestrians to feel the sound waves.
Figure 3.9 on page 25 shows the connections between the Rumbler 2 and the e-Q2B siren amplier.
For more details, see
See also:
Connecting the BP200 Speaker to the e-Q2B-200 on page 21.
Connecting Two BP100 or ES100 Speakers to the e-Q2B-200 on page 22.
Connecting One BP100 Speaker to the e-Q2B-100 on page 24.
For more information, refer to Federal Signal document “Model Rumbler 2 Low Frequency Siren Amplier,” document number 2562420, Rev. B or later.
Enabling the Horn-Ring Transfer of Siren Tones
The e-Q2B horn-ring transfer function uses the vehicle horn switch to toggle between siren tones. For more information on how this function operates, see “Horn Ring” on page 46 for the standard e-Q2B Siren System. For the e-Q2B-CAL Siren system, see “Horn Ring” on page 50.
NOTE: The 12-position tension-clamp connector accepts 18 AWG to 22 AWG wire. The
recommended length of insulation to strip from the wires for insertion into the connector is
0.275 in (0.7 mm).
To enable the horn-ring control of siren tones:
1.
Locate the vehicle horn relay.
2. Route wire from the RING and HORN connectors on the front of the siren amplier to the
relay (Figure 3.10 on page 27). If possible, follow the factory wire harness to the relay.
3.
Locate and cut the wire that connects the vehicle horn to the horn relay.
4. Terminate the lead from the horn relay in the RING connector on the siren amplier.
Terminate the lead from the vehicle horn in the HORN connector on the siren amplier.
5.
Insulate the spliced leads with twist-on wire connectors. Fold and seal unused leads.
6.
7. To prevent fretting or disconnection, tighten the two screws on the 12-position connector.
26
e-Q2B Siren System
Page 27
Chapter 3: Wiring the e-Q2B Siren System
Figure 3.10 Connections for horn-ring transfer
REMOTE MIC
1. INSERT SCREWDRIVER TO OPEN TENSION CLAMP.
2. SLIP WIRE INTO CONNECTOR.
3. REMOVE SCREWDRIVER TO LOCK CLAMP ON WIRE.
RADIO
PARK2A/H4AUX
1 33
RING
HORN
HORN OUTPUT (PIN 3)
GRND
5
RMBLR
ENBL
BRAKE
6
8
7
RMBLR
RADIO
CYCLE
10
12
11
RADIO9RADIO
12-POSITION TENSION CLAMP CONNECTOR P/N 140584-12
INSULATION STRIPPED
0.275 in (0.7 mm) VEHICLE HORNS
CUT WIRE
TO HORN RELAY
RING INPUT (PIN 1)
290A6808
e-Q2B Siren System
27
Page 28
Chapter 3: Wiring the e-Q2B Siren System
Enabling Radio Rebroadcast Over the Siren Speakers
To enable incoming two-way radio messages to be amplied by the siren amplier and rebroadcast over the siren speakers:
NOTE: The 12-position tension clamp connector accepts 18 AWG to 22 AWG wire. The
recommended length of insulation to strip from the wires for insertion into the connector is
0.275 in (0.7 mm).
1
. Connect 18 AWG to 22 AWG leads from Positions 9 and 10 (RADIO) across the speaker of the
two-way radio (Figure 3.11).
2. Extend wiring with 18 AWG to 22 AWG leads.
3. Insulate spliced leads with twist-on wire connectors. Fold and seal unused leads.
4. To prevent fretting or disconnection, tighten the two screws on the 12-position connector.
For instructions on adjusting the gain, see “Setting the Gain for Radio Rebroadcast” on page 32.
Figure 3.11 Connections for radio rebroadcast
REMOTE MIC
PARK2A/H4AUX
RADIO
RING
1. INSERT SCREWDRIVER TO OPEN TENSION CLAMP.
2. SLIP WIRE INTO CONNECTOR.
3. REMOVE SCREWDRIVER TO LOCK CLAMP ON WIRE.
TWO-WAY
RADIO
1 33
HORN
5
RMBLR
ENBL
6
BRAKE
8
7
RMBLR
RADIO
GRND
CYCLE
10
12
11
RADIO9RADIO
12-POSITION TENSION CLAMP CONNECTOR P/N 140584-12
INSULATION STRIPPED
0.275 in (0.7 mm)
RADIO
SPEAKER
28
290A6809
e-Q2B Siren System
Page 29
Chapter 3: Wiring the e-Q2B Siren System
REMOTE MIC
RADIO
PARK2A/H4AUX
6
8
BRAKE
1 33
RING
GRND
10
CYCLE
12
HORN
5
RMBLR
ENBL
RMBLR
RADIO
7
RADIO9RADIO
11
12-POSITION TENSION CLAMP CONNECTOR P/N 140584-12
1. INSERT SCREWDRIVER TO OPEN TENSION CLAMP.
2. SLIP WIRE INTO CONNECTOR.
3. REMOVE SCREWDRIVER TO LOCK CLAMP ON WIRE.
TO VEHICLE PARK
DETECTION CIRCUIT
INSULATION STRIPPED
0.275 in (0.7 mm)
290A6810
Connecting the PARK Detection Circuit
The PARK detection circuit sends a signal to the siren amplier to mute all siren functions when the vehicle transmission is shifted into park or neutral. The circuit can detect a +12 V signal or a –BAT
signal.
NOTE: The 12-position tension clamp connector accepts 18 AWG to 22 AWG wire. The
recommended length of insulation to strip from the wires for insertion into the connector is
0.275 in (0.7 mm).
To wire the
PARK detection circuit:
1. Connect an 18 AWG to 22 AWG lead from Position 2 (PARK) on the 12-position connector
to the electrical circuit that provides +12 V or –BAT when the vehicle transmission is in park (Figure 3.12).
2.
Insulate spliced leads with twist-on wire connectors. Fold and seal unused leads. Use wire ties
and hold-downs for strain relief.
3.
To prevent fretting or disconnection, tighten the two screws on the 12-position speaker
connector.
NOTE: The PARK detection circuit must be OPEN when the vehicle is NOT in PARK. If
power or ground is detected on the circuit that is CLOSED when the vehicle is not in PARK,
the vehicle operator will not be able to activate any siren tones.
Figure 3.12 Connections for the park detection circuit
e-Q2B Siren System
29
Page 30
Chapter 3: Wiring the e-Q2B Siren System
Connecting the Control Head
To connect the control head to the siren amplier:
1. Plug the 25 ft Convergence Network serial cable into one of the three serial ports in the upper
right corner on the front of the siren amplier (Figure 3.12).
2. Plug the other end of the cable into the connector on the back of the control head.
3. To provide strain relief, secure the cables with installer-supplied clamps and hold-downs.
Figure 3.13 Convergence Network connection between e-Q2B and control head
FEDERALSIGNAL
MICROPHONE
(P/N 258B577-03)
30 AMP
FUSE
RED
(+BAT)
REMOTE MIC
WHT/RED
(IGN)
BLK
(-BAT)
RADIO
PARK2A/H4AUX
1 33
RING
HORN
RMBLR
ENBL
GRND
BRAKE
CYCLE
10
12
8
6
FEDERAL SIGNAL
CONVERGENCE NETWORK
CONTROL HEAD MUST BE CONNECTED TO ONE OF THESE THREE
5
7
11
RMBLR
RADIO9RADIO
RADIO
SPEAKER OUTPUT
− BLK
− GRN
+ WHT
+ RED
SHORT-
THERMAL-
-POWER
LIMIT-
-OUTPUT
-LOAD
SERIAL PORTS
25 FT CONVERGENCE NETORK SERIAL CABLE, (P/N 1751357-02)
30
290A6811
e-Q2B Siren System
Page 31
Chapter 3: Wiring the e-Q2B Siren System
PA VOLUME CONTROL
Connecting the Federal Signal Microphone (P/N 258B8577-03)
The Federal Signal microphone provides high quality voice reproduction in for public address over the siren speakers. The microphone push-to-talk switch overrides all siren functions, except radio rebroadcast, for instant PA use. The microphone connection is not required for the siren to operate
properly.
There are two options for connecting the microphone through the FS Convergence Network: to the control head or to siren amplier. The options provide greater exibility in selecting mounting locations for the microphone. For instructions on adjusting the PA when the microphone is connected to the control head, see “Setting the Gain for Public Address
A)” on page 33.
(P
To connect the microphone to the control head:
1.
Remove the rubber cover from the telephone jack on the front of the control head
(Figure 3.14).
2. Insert the plug of the microphone cable into the microphone jack until it locks.
To connect the microphone to the front of siren amplier, insert the plug of the microphone cable into the microphone jack labeled
REMOTE MIC until it locks.
volume, which is available only
AIR
HORN
BRAKE
CYCLE
RADIO
OFF
REMOVE THE RUBBER COVER
ON THE MICROPHONE
JACK RECEPTICLE
OPTION FOR CONNECTING
FEDERAL SIGNAL MICROPHONE
MANUAL
Figure 3.14 Microphone connections
WAIL
YELP
PRTY
VOLUME
INSERT THE MICROPHONE
REMOTE MIC
AIR
HORN
BRAKE
PLUG INTO THE JACK
UNTIL IT LOCKS.
OFF
CYCLE
RADIO
PARK2A/H4AUX
MANUAL
WAIL
YELP
VOLUME
PRTY
6
BRAKE
8
GRND
10
CYCLE
12
AVAILABLE FOR CONTROL HEAD JACK ONLY
NOTE: PA VOLUME CONTROL
UNAVAILABLE FOR
REMOTE CONNECTION
RADIO
1 33
RING
e-Q2B Siren System
HORN
5
RMBLR
ENBL
7
RMBLR
RADIO
11
RADIO9RADIO
290A6812
31
Page 32
Chapter 3: Wiring the e-Q2B Siren System
Connecting the e-Q2B System to the Battery
The e-Q2B is supplied with a three-conductor, 20-foot power cable. The cable uses a three-position male connector The installer-supplied red (positive) and black (negative ground) power leads from the siren amplier to the vehicle battery should be as short and direct as possible. Required are an installer-supplied in-line fuse and wiring of an amperage capacity sufcient to handle the total vehicle electrical loads.
BATTERY EXPLOSION—To avoid a battery explosion, always disconnect the
negative battery cable rst and reconnect it last. Avoid causing a spark when
connecting near or to the battery. The gases produced by a battery can cause a battery explosion that could result in vehicle damage and serious injury.
HIGH CURRENT ARCING—Do not connect this system to the vehicle battery until
ALL other electrical connections are made and you have veried that no shorts
exist. High current conductors can cause hazardous sparks or burning wire
resulting in electrical res.
Preparing to Connect the Power Leads
Before connecting the amplier/relay module to the battery, ensure that your nal installation goes smoothly by taking these preparatory steps:
1.
Visually check all connections and wiring to ensure that all connections are correct and secure.
2. Ensure that there are no loose strands or other bare wires that may cause a short circuit.
Also, all wires must be protected from any sharp edges that could eventually cut through the
insulation.
3.
Verify that are other electrical connections are completed and that no shorts exit.
4. Use an ohmmeter to verify that a short circuit does not exist between the positive (+) and negative (–) battery cable leads. Also, there must be no short circuits between the positive
wires and the vehicle chassis.
5.
Insulate spliced leads with twist-on wire connectors. Fold and seal unused leads. Use wire ties
and hold-downs for strain relief.
Connecting the Power Leads to the Vehicle Battery
The installer-supplied red (positive) and black (negative ground) power leads from the siren amplier to the vehicle battery should be as short and direct as possible.
1.
Connect the 10 AWG red positive lead (+) to a positive power source capable of supplying
40 amperes. Install a user-supplied 30-ampere fuse (minimum) at the source. The e-Q2B is internally fused at 30 amperes (Figure 3.15 on page 33).
2.
Connect the 10 AWG negative (–) black lead directly to the negative battery terminal.
Connect the 12 AWG white lead with the red stripe to a switched circuit that is hot, or active,
3.
in the ON and START position of the vehicle ignition system. Install a user-supplied 2-ampere
fuse at the source.
32
e-Q2B Siren System
Page 33
Chapter 3: Wiring the e-Q2B Siren System
− BAT GROUND
290A6813
4. To prevent fretting or disconnection, tighten the screws on the connector.
Figure 3.15 Connections for power, ground, and ignition
1. LOOSEN SCREW.
2. INSERT STRIPPED WIRE IN CONNECTOR.
3. TIGHTEN SCREW.
30 AMP
FUSE
TO RELEASE THE CONNECTOR
FOR REMOVAL, PUSH UP
ON THE ENDS OF THE ORANGE
TABS, THEN PULL THEM FORWARD.
RED
(+BAT)
WHT/RED
(IGN)
BLK
(−BAT)
WHT/RED
RED
BLACK
30
A
2
A
IGNITION
TO
+ BATTERY
TO
TO
e-Q2B Siren System
33
Page 34
CHAPTER 4
Setting the Gain for Radio Rebroadcast and PA
The radio rebroadcast feature allows incoming two-way radio messages to be amplied by the siren amplier and rebroadcast over the siren speakers of the e-Q2B System. The Radio Rebroadcast function
is only available when the siren is in
potentiometer with a screw head on the front of the siren amplier (Figure 4.2) on page 35.
For public address, the e-Q2B Siren System includes a microphone that connects to a serial port on the
front of the control head. When the operator presses the microphone push-to-talk button and speaks into the microphone, the operator’s voice is amplied and broadcast over the siren speakers. The control for adjusting the PA gain is a volume knob on the front of the control head (Figure 4.3 on page 35).
Setting the Gain for Radio Rebroadcast
To adjust the radio rebroadcast volume:
1. Stand outside the vehicle in an inclosed area and turn on the two-way radio.
2. Adjust the volume level of the radio to its normal operating volume.
MANUAL Mode. The gain control for radio rebroadcast is a
3. Set the dial on the control head to MANUAL (Figure 4.1)
Press the RADIO button on the control head. The button glows brighter to indicate that it is ON.
4.
Figure 4.1 Control head selections for radio rebroadcast
SETTING FOR RADIO REBROADCAST
AIR
HORN
BRAKE
SETTING FOR RADIO REBROADCAST
CYCLE
RADIO
OFF
MANUAL
WAIL
YELP
PRTY
VOLUME
290A6814
34
e-Q2B Siren System
Page 35
Chapter 4: Setting the Gain for Radio Rebroadcast and PA
CONTROL HEAD MIC
5. Stand outside of the vehicle and note the volume level of the radio rebroadcast. If the volume is
too loud or too soft, insert a at-head screwdriver into the slot on the RADIO potentiometer on the front of the Q2B (Figure 4.2). Turn it clockwise to increase the volume until audio feedback (squeal)
occurs or counterclockwise to decrease the volume.
NOTE: Audio feedback depends upon the microphone gain, open windows, speaker placement, and
the proximity of reecting surfaces such as walls, buildings, or other vehicles.
6.
To turn off radio rebroadcast, press the RADIO button. The button dims to indicate it is OFF.
Figure 4.2 Gain control for radio rebroadcast
REMOTE MIC
PARK2A/H4AUX
6
BRAKE
8
GRND
10
CYCLE
12
RADIO
GAIN CONTROL FOR
RADIO REBROADCAST
1 33
RING
HORN
5
RMBLR
ENBL
7
RMBLR
RADIO
11
RADIO9RADIO
290A6815
Setting the Gain for Public Address (PA)
NOTE: The PA gain can only be adjusted if the microphone is connected through the jack on control
head. It is not available through the
To adjust the PA gain, turn the VOLUME knob clockwise to increase the volume or counterclockwise to decrease the volume (Figure 4.3).
NOTE: Audio feedback depends upon the microphone gain, open windows, speaker placement, and the proximity of reecting surfaces such as walls, buildings, or other vehicles.
REMOTE connection on the back of the siren amplier.
Figure 4.3 Gain control for public address
AIR
HORN
BRAKE
CYCLE
RADIO
KNOB FOR ADJUSTING PA VOLUME
MANUAL
OFF
WAIL
YELP
PRTY
e-Q2B Siren System
VOLUME
VOLUME CONTROL ONLY WORKS FOR
JACK, NOT SIREN MIC JACK
290A6816
35
Page 36
CHAPTER 5
Mounting the Siren Amplier and Control Head
The next step in the installation after wiring and connecting the e-Q2B Siren System is to permanently mount the siren amplier and control head in the vehicle. Verify that the mounting locations you selected earlier are safe for installing these components. Before installing the siren amplier and control head, note
the following precautions.
AIRBAG DEPLOYMENT—Do not install equipment or route wiring in the deployment path of an air bag. Failure to observe this warning will reduce the effectiveness of the air bag or potentially dislodge the equipment, causing serious injury or death.
SEAT REMOVAL PRECAUTION—If a vehicle seat is temporarily removed, verify with the vehicle manufacturer if the seat needs to be recalibrated for proper air bag deployment.
UNIT REQUIRES UNRESTRICTED AIR FLOW—The siren amplier is cooled by an internal fan. Do not install it in areas where the air ow is restricted. Do not mount
the unit near a heater duct or under the hood.
UNIT IS NOT WATERPROOF—The housing of the siren amplier is NOT waterproof.
The module must be mounted in a location that is sheltered from falling rain, snow, standing water, etc.
DRILLING PRECAUTIONS—When drilling holes, check the area you are drilling into to be sure you do not damage vehicle components while drilling. All drilled holes should be de-burred and all sharp edges should be smoothed. All wire routings going through drilled holes should be protected by a grommet or convolute/split loom tubing.
Mounting the Siren Amplier
Installer-supplied #10-32 mounting hardware is required to mount the siren amplier.
Tools needed:
#18 tap drill for steel and iron
Phillips screwdriver
Pencil or felt-tip pen for marking drill locations
36
e-Q2B Siren System
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Chapter 5: Mounting the Siren and Control Pad
MOUNTING SLOTS
HARDWARE REQUIRED
To mount the siren amplier in the vehicle:
1. Use the base of the siren amplier as a template to mark the centers of the four mounting holes (Figure 5.1).
Figure 5.1 Mounting information for the siren amplier
THREE SETS OF
AIR VENTS ARE
LOCATED ON
THIS SIDE
TOP VIEW
6.91 in
(17.55 cm)
9.28 in
(23.57 cm)
(4 PLACES)
INSTALLER-SUPPLIED #10-32 MOUNTING
COOLING FAN
290A6817
2. Tap and drill the center of the four mounting holes.
3. Center the slots in the base of the siren amplier over the drilled holes and secure it with the installer-
supplied #10-32 mounting hardware.
Mounting the Standard Control Head
LOCATING OPERATOR CONTROLS—Locate the control head so the vehicle can be operated safely under all driving conditions. Failure to heed this caution could result in driver distraction or driver erro5 while operating the vehicle.
For directions on mounting the ush-mount control head, see page 39. The standard control head comes
with two mounting brackets and mounting hardware.
Tools needed:
Drill with #9 drill bit
Phillips screwdriver
7/16" nut driver
Pencil or felt-tip pen for marking drill position locations
e-Q2B Siren System
37
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Chapter 5: Mounting the Siren and Control Pad
OF HOLES IN THE PIVOT BRACKET TO
PILOT HOLES (2)
To mount the control head:
1. Secure a bracket to the control head with the 6-32 x 1/4 Phillips screws and #6 lock washers
(Figure 5.2).
2.
Using a 7/16" nut driver, secure the other bracket to the control head/bracket assembly with the
1/4-20 x 3/4 hex head screws and 1/4" lock washers (Figure 5.3).
Figure 5.2 Bracket attached to back of control head
USE ONE OF THE THREE SETS
BEST POSITION THE CONTROL HEAD
#6 SPLIT LOCKWASHER (2)
#6-32 x 1/4" SCREW, PHIL. PAN HD (2)
FEDERAL SIGNAL CORP
290A6818
3. Use the mounting bracket as a template and scribe two drill-position marks at the selected mounting location.
Drill two pilot mounting holes at the drill position marks.
4.
5. Secure the mounting bracket to the mounting surface with the #10 thread-forming screws (Figure 5.3).
Figure 5.3 Brackets attached to control head and mounting surface
PEM-NUTS (ATTACHED TO BRACKET)
1/4" LOCKWASHER, EXT. TOOTH (2)
1/4-20 x 3/4" HINGE SCREW, HEX HEAD (2)
FEDERAL SIGNAL CORP
#10 SCREW, THD. FORMING (2)
BRACKET (2 OF 2)
38
MOUNTING SURFACE
290A6819
e-Q2B Siren System
Page 39
Chapter 5: Mounting the Siren and Control Pad
6. To adjust the angle of the control head, loosen the hinge screws, tilt the control head forward or
backward, then securely tighten the screws.
Mounting the Flush-Mount Control Head
For directions on mounting the standard control head, see page 37. The ush-mount control head comes
with mounting hardware.
Tools needed:
Drill with #37 drill bit
Template on page 59
Phillips screwdriver
Pencil
Sabre saw
To mount the control head:
LOCATING OPERATOR CONTROLS—Locate the control head so the vehicle can be operated safely under all driving conditions. Failure to heed this caution could result in driver distraction or driver erro5 while operating the vehicle.
1. Select a mounting location for the control head (Figure 5.4). The control head must be mounted within
convenient reach of the operator, typically in the vehicle console.
Figure 5.4 Flush-mount control head
MOUNTING SURFACE
AIR
HORN
CYCLE
OFF
BRAKE
#6 PHILLPS THREAD-
FORMING SCREW (4)
RADIO
FEDERAL SIGN
MANUAL
WAIL
WAIL
PRTY
OLUME
e-Q2B Siren System
290A6796
39
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Chapter 5: Mounting the Siren and Control Pad
VERIFY TEMPLATE DIMENSIONS—Before using the mounting template, verify that the template is to size and all dimensions correct.
2. Use the template on page 59 as a guide to scribe the four mounting holes and the cutout on the mounting surface.
Drill a mounting hole 0.104" in diameter at each of the four scribed marks.
3.
4. Use a sabre saw to cutout the scribed opening for the light.
5. After completing the wiring of the e-Q2B system, insert the control head into the cutout and secure it
with the four supplied #6B screws.
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e-Q2B Siren System
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CHAPTER 6
Final Preparations of the e-Q2B Siren System
The nal step in the installation of the e-Q2B Siren System is to ensure that the system is installed
correctly, that all vehicle functions operate properly, and that safety stickers and messages are available to vehicle operators. Before proceeding, note the following precautions.
SOUND HAZARD—All effective sirens and horns produce loud sounds (120 dB) that may cause permanent hearing loss. Always minimize your exposure to sound of the siren and horn, and wear hearing protection. Do not sound the siren and horn indoors or in enclosed areas where you and others will be exposed to the sound.
LIGHT HAZARD—To be an effective warning device, an emergency warning system produces bright light that can be hazardous to your eyesight when viewed at a close range. Do not stare directly into this lighting product at a close range or permanent damage to your eyesight may occur.
Testing the Installation
Test the e-Q2B Siren System to verify that it is operating properly. Be sure to note the status of the LED indicators on the front of the siren amplier (Figure 6.1).
Figure 6.1 e-Q2B system diagnostic LEDs
System Activity LED Activity
RED LEDS
LIMIT-
SHORT-
THERMAL-
GREEN LEDS
-POWER
-OUTPUT
-LOAD
290A6820
Power on No LEDs light
Power and ignition on
Siren active OUTPUT lights
Short circuit SHORT lights
Siren speakers are receiving current
Siren amplier overheats THERMAL lights
30-ampere fuse is intact LIMIT lights
POWER lights
LOAD lights
In addition, test all vehicle functions, including horn operation, vehicle safety functions, and vehicle lighting systems for proper operation. Ensure that the installation has not affected the vehicle operation or changed any vehicle safety functions or circuits. Do not test the sound and light system of the vehicle
while driving. Operating the vehicle warning system may pose a hazard to the operator and other drivers
e-Q2B Siren System
41
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Chapter 6: Final Preparations of the e-Q2B Siren System
if the system does not function as expected. Test the vehicle only in a controlled environment. After
testing is complete, provide a copy of this manual to the instructional staff and all operating personnel.
Distributing the Safety Message Card
Give the operator of the e-Q2B System the card entitled “Safety Message to Operators of Federal Signal Light/Sound Systems” (part no. 256B691) (Figure 6.2). The operator must read and understand the safety
instructions and keep the card in the vehicle for reference.
Applying the Siren Safety Labels in the Vehicle
The e-Q2B Siren System kit includes a sheet of two labels with siren safety messages (part no. 1612339) (Figure 6.2). These labels must be installed in the vehicle in which the system is installed. Place these
labels in areas that are clearly visible to operators and passengers. Do not adhere the labels to locations that would impair the driver’s ability to operate the vehicle. Never install the labels in areas where air bags may deploy.
Figure 6.2 Safety message card (left) and siren safety labels (right)
42
e-Q2B Siren System
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CHAPTER 7
290A6823
Operating the Standard e-Q2B Siren System
This chapter describes the standard siren controls (control head 8616058) and how to operate them. (For instructions on operating the eQ2B-CAL siren system, see Chapter 8 on page 47.) The e-Q2B Siren
System is controlled through the control head, which has a rotary switch, four push buttons, and one volume control for public address. Some siren functions can be controlled by either the control head
or foot switches. The foot switches, which are purchased separately, connect to the front of the siren amplier. For information on wiring foot switches, see “Connecting the Foot Switches for Cycle, Brake, and Air Horn” on page 19.
SOUND HAZARD—All effective sirens and horns produce loud sounds (120 dB) that may cause permanent hearing loss. Always minimize your exposure to sound of the siren and horn, and wear hearing protection. Do not sound the siren and horn indoors or in enclosed areas where you and others will be exposed to the sound.
Figure 7.1 Control head push buttons, rotary switch, and PA volume control
AIR
HORN
BRAKE
CYCLE
RADIO
OFF
MANUAL
WAIL
YELP
PRTY
VOLUME
Siren Tones
The selector switch positions are OFF, MANUAL, WAIL, YELP, and PRIORITY. WAIL produces a continuous wailing up-and-down tone with the distinctive “Q” sound.
warbled tone. clearing sound, push and release the
PRIORITY produces continuous extremely rapid warbled tone. For a loud burst of trafc-
AIR HORN push button or foot switch.
YELP produces a continuous, rapid
Siren Priorities
A priority level is assigned to each siren function. The functions are PA, Radio Rebroadcast, Air Horn, Cycle, Wail, Yelp, Brake, and Manual. If two siren functions are simultaneously requested, the one
with higher priority is activated. Lower priority siren functions are overridden by higher priority siren
e-Q2B Siren System
43
Page 44
Chapter 7: Operating the Standard e-Q2B Siren System
BRAKE FUNCTION
functions. For example, when WAIL is selected and the AIR HORN push button or foot switch is activated, the
AIR HORN tone sounds over the WAIL tone. When the AIR HORN push button or switch is released, the WAIL
tone continues. Public Address, Radio Rebroadcast, and
AIR HORN override siren tones.
Manual Mode
If you select the MANUAL position, the following siren functions are available:
Cycle Foot Switch/Push Button
Press the CYCLE push button or foot switch to simulates the application of voltage to the original
electromechanical “Q” siren with a rising tone. Release the down tone of the original electromechanical “Q” siren.
Figure 7.2 Settings for CYCLE function
CYCLE switch to simulates the coasting
SETTINGS FOR CYCLE FUNCTION
AIR
HORN
BRAKE
CYCLE
RADIO
OFF
MANUAL
WAIL
YELP
PRTY
VOLUME
Brake Foot Switch/Button
Press the BRAKE push button or foot switch to simulate the accelerated braking or slowing down of
the siren output. The braking action is similar to the original electromechanical “Q” when the brake
solenoid is activated.
Figure 7.3 Settings for BRAKE function
AIR
HORN
CYCLE
OFF
MANUAL
WAIL
YELP
VOLUME
BRAKE
44
RADIO
SETTINGS FOR
e-Q2B Siren System
PRTY
290A6825
Page 45
Chapter 7: Operating the Standard e-Q2B Siren System
REBROADCAST FUNCTION
Radio Rebroadcast
To rebroadcast incoming radio transmissions through the siren speakers, turn the rotary switch to
the
MANUAL function and press the radio switch to the ON position. The volume is factory-set but
can be adjusted by a potentiometer on the front of the siren amplier. V turning the potentiometer clockwise. For more information, see “Chapter 4: Setting the Gain for Radio Rebroadcast” on page 34.
Figure 7.4 Settings for RADIO rebroadcast function
olume level increases when
OFF
MANUAL
WAIL
YELP
SETTINGS FOR RADIO
VOLUME
PRTY
290A6826
AIR
HORN
BRAKE
CYCLE
RADIO
Air Horn
To sound the air horn, turn the rotary switch to any position except OFF. Press the AIR HORN button as you would the horn button on the steering wheel. The air horn overlaps any siren tone.
Figure 7.5 Settings for AIR HORN
1. SELECT ANY POSITION EXCEPT “OFF”
AIR
HORN
CYCLE
OFF
MANUAL
WAIL
YELP
VOLUME
BRAKE
2. PRESS THE “AIR HORN” BUTTON
RADIO
e-Q2B Siren System
PRTY
290A6800
45
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Chapter 7: Operating the Standard e-Q2B Siren System
Horn Ring
The e-Q2B horn-ring transfer function uses the vehicle horn switch to toggle between siren tones. The rst tap of the vehicle horn button transfers the siren to the next tone. A second tap transfers to the next tone in the sequence.
A third tap returns the tone to the tone shown on the control head.
When the tone is in
MANUAL Mode, pressing the horn ring activates the cycle command as long as the
hold ring is held.
Figure 7.6 Horn-button control of siren tone sequence
Public Address (PA)
The push-to-talk switch on the Federal Signal microphone overrides all siren functions, except radio rebroadcast. The microphone connection is not required for the siren to operate properly. For more information, see “Chapter 4: Setting the Gain for Public Address (PA)” on page 34.
Figure 7.7 Push-to-Talk button for PA
46
PUSH TO TALK SWITCH
FEDERALSIGNAL MICROPHONE (P/N 258B577-03)
290A6828
e-Q2B Siren System
Page 47
CHAPTER 8
Operating the e-Q2B-CAL Siren System
This chapter describes the CAL model siren controls and how to operate them. For instructions on operating the standard eQ2B siren system, see Chapter 7 on page 43. The e-Q2B-CAL Siren System is
controlled through the control head, which has a rotary switch, four push buttons, and one volume control
for public address. Some siren functions can be controlled by either the control head or foot switches. The foot switches, which are purchased separately on wiring foot switches, see “Connecting the Foot Switches for Cycle, Brake, and Air Horn” on page 19.
SOUND HAZARD—All effective sirens and horns produce loud sounds (120 dB) that may cause permanent hearing loss. Always minimize your exposure to sound of the siren and horn, and wear hearing protection. Do not sound the siren and horn indoors or in enclosed areas where you and others will be exposed to the sound.
Figure 8.1 Control head push buttons, rotary switch, and PA volume control
, connect to the front of the siren amplier. For information
AIR
HORN
BRAKE
CYCLE
RADIO
OFF
MANUAL
WAIL
YELP
VOLUME
290A6829
Siren Tones
The selector switch positions are OFF, MANUAL, WAIL, and YELP. WAIL produces a continuous wailing up-and-down tone with the distinctive “Q” sound. loud burst of trafc-clearing sound, push and release the
YELP produces a continuous, rapid warbled tone. For a
AIR HORN push button or foot switch.
Siren Priorities
A priority level is assigned to each siren function. The functions are PA, Radio Rebroadcast, Air Horn, Cycle, Wail, Yelp, Brake, and Manual. If two siren functions are simultaneously requested, the one
with higher priority is activated. Lower priority siren functions are overridden by higher priority siren functions. For example, when
WAIL is selected and the AIR HORN push button or foot switch is activated,
e-Q2B Siren System
47
Page 48
Chapter 8: Operating the e-Q2B-CAL Siren System
290A6830
the AIR HORN tone sounds over the WAIL tone. When the AIR HORN push button or switch is released, the
WAIL tone continues. Public Address, Radio Rebroadcast, and AIR HORN override siren tones.
Manual Mode
If you select the MANUAL position, the following siren functions are available:
Cycle Foot Switch/Push Button
Press the CYCLE push button or foot switch to simulates the application of voltage to the original
electromechanical “Q” siren with a rising tone. Release the down tone of the original electromechanical “Q” siren.
Figure 8.2 Settings for CYCLE function
CYCLE switch to simulates the coasting
SETTINGS FOR CYCLE FUNCTION
AIR
HORN
BRAKE
CYCLE
RADIO
OFF
MANUAL
WAIL
YELP
VOLUME
Brake Foot Switch/Button
Press the BRAKE push button or foot switch to simulate the accelerated braking or slowing down of
the siren output. The braking action is similar to the original electromechanical “Q” when the brake
solenoid is activated.
Figure 8.3 Settings for BRAKE function
AIR
HORN
CYCLE
OFF
MANUAL
WAIL
YELP
VOLUME
BRAKE
48
RADIO
SETTINGS FOR BRAKE FUNCTION
e-Q2B Siren System
290A6831
Page 49
Chapter 8: Operating the e-Q2B-CAL Siren System
REBROADCAST FUNCTION
Radio Rebroadcast
To rebroadcast incoming radio transmissions through the siren speakers, turn the rotary switch
to the
MANUAL function and press the radio switch to the ON position. The volume is factory-set
but can be adjusted by a potentiometer on the front of the siren amplier. V when turning the potentiometer clockwise. For more information, see “Setting the Gain for Radio Rebroadcast” on page 34.
Figure 8.4 Settings for RADIO rebroadcast function
olume level increases
OFF
MANUAL
WAIL
YELP
SETTINGS FOR RADIO
VOLUME
290A6832
AIR
HORN
BRAKE
CYCLE
RADIO
Air Horn
To sound the air horn, turn the rotary switch to any position except OFF. Press the AIR HORN button as you would the horn button on the steering wheel. The air horn overlaps any siren tone.
Figure 8.5 Settings for AIR HORN
1. SELECT ANY POSITION EXCEPT “OFF”
AIR
HORN
CYCLE
OFF
MANUAL
WAIL
YELP
VOLUME
BRAKE
2. PRESS THE “AIR HORN” BUTTON
RADIO
e-Q2B Siren System
290A6799
49
Page 50
Chapter 8: Operating the e-Q2B-CAL Siren System
Horn Ring
The e-Q2B-CAL horn-ring transfer function uses the vehicle horn switch to toggle between siren tones. The rst tap of the vehicle horn button transfers the siren to the next tone. A second tap returns the tone to
the tone shown on the control head.
When the tone is in
MANUAL Mode, pressing the horn ring activates the cycle command as long as the
hold ring is held.
Figure 8.6 Horn-button control of siren tone sequence
Public Address (PA)
The push-to-talk switch on the Federal Signal microphone overrides all siren functions, except radio rebroadcast. The microphone connection is not required for the siren to operate properly. For more information, see “Setting the Gain for Public Address (PA)” on page 35.
Figure 8.7 Push-to-Talk button for PA
PUSH TO TALK SWITCH
FEDERALSIGNAL MICROPHONE (P/N 258B577-03)
290A6828
50
e-Q2B Siren System
Page 51
CHAPTER 9
Safety Messages to Personnel Servicing Electronic Sirens
The people’s lives depend on your proper servicing of Federal Signal products. It is important to read
and follow all instructions shipped with the products. |In addition, listed below are some other safety
instructions and precautions you should follow:
• Read and understand all instructions in this manual before servicing the electronic siren or control head.
• To properly service an electronic
automotive electrical procedures and systems, along with prociency in the installation and service of safety warning equipment. Always refer to the vehicle service manuals when performing service on a
vehicle.
• Electronic repairs must be performed by a qualied and competent electronics technician.
• Your hearing and the hearing of others, in or close to your emergency vehicle, could be damaged
by loud sounds. This can occur from short exposures to very loud sounds or from longer exposures
to moderately loud sounds. For hearing conservation guidance, refer to federal, state, or local
recommendations. OSHA Standard 1910.95 offers guidance on “Permissible Noise Exposure.”
• All effective sirens and horns produce loud sounds (120 dB) that may cause permanent hearing loss.
Always minimize your exposure to siren sound and wear hearing protection. Do not sound the siren
indoors or in enclosed areas where you and others will be exposed to the sound.
• Do NOT connect this system to the positive terminal of the battery until servicing is complete and you
have veried that there are no short circuits to ground.
• For the electronic siren to function properly, the ground connection must be made to the NEGATIVE
battery terminal.
• After repair, test the electronic siren and speaker system to ensure that it is operating properly.
siren or control head
, you must have a good understanding of
• Federal Signal siren ampliers and speakers are designed to work together as a system. Combining
a siren and speaker from different manufacturers may reduce the warning effectiveness of the siren system and may damage the components. You should verify or test your combination to make sure the system works t
Failure to follow all safety precautions and instructions may result in property damage, serious injury, or death.
ogether properly and meets both federal, state and local standards or guidelines.
e-Q2B Siren System
51
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CHAPTER 10
Servicing the e-Q2B Siren System
Federal Signal recommends that the e-Q2B siren amplier and control head be returned to your local distributor or to Federal Signal for service. External components, such as cabling and the 30-ampere fuse, are available as replacement parts (see Table 10.1 on page 57). With the exception of the selector knob and the PA volume knob on the control head, there are no other user-serviceable parts within the control head or the siren amplier. After servicing the e-Q2B Siren System, test it to ensure that it is operating properly. See “Chapter 6 Final Preparations of the e-Q2B Siren System” on page 41 for more
information.
Servicing the Control Head
Servicing the control head includes replacing the selector knob and PA volume knob. It also includes
removing and reinstalling the control head when necessary. For instructions on shipping the control head
to Federal Signal for service, see “Returning a Product to Federal Signal” on page 57.
Replacing the Selector Knob
The selector knob is retained by a set screw. The knob can be removed from the control head for
replacement or service without disassembling or dismounting the control head.
52
Tools needed:
1/16" Allen wrench
Figure 10.1 Location of set screw in selector knob
AIR
HORN
BRAKE
MANUAL
CYCLE
RADIO
RECESSED SET SCREW
OFF
e-Q2B Siren System
WAIL
YELP
PRTY
VOLUME
290A6836
Page 53
Chapter 10: Servicing the e-Q2B Siren System
To remove the selector knob:
1. Use the Allen wrench to remove the set screw securing the knob to the shaft of the selector
switch.
Pull the knob off the shaft.
2.
3. Place the new knob on the shaft, and use the Allen wrench to tighten the set screw.
Replacing the PA Volume Knob
The PA volume knob is a press-on knob that is not secured with any mechanical fasteners.
To remove the knob:
1. Pull the plastic knob off the shaft of the volume control potentiometer.
2. Turn the metal shaft counterclockwise until it stops.
3. Orient the new knob above the shaft so that the white line is lined up with the slot in the metal
shaft (Figure 10.2).
4. Press the knob down on the shaft until it is fully seated.
Figure 10.2 PA volume knob replacement
OFF
MANUAL
WAIL
YELP
PRTY
VOLUME
290A6838
AIR
HORN
BRAKE
CYCLE
RADIO
SLOT IN SHAFT IS LINED UP
WITH WHITE LINE IN KNOB
SHAFT
KNOB
e-Q2B Siren System
53
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Chapter 10: Servicing the e-Q2B Siren System
FEDERAL SIGNAL CORP
#6-32 x 1/4" SCREW, PHIL. PAN HD (2)
#6 SPLIT LOCKWASHER (2)
1/4-20 x 3/4" HINGE SCREW, HEX HEAD (2)
1/4" LOCKWASHER, EXT. TOOTH (2)
FEDERAL SIGNAL CORP
MOUNTING SURFACE
290A6815
Removing the Standard Control Head
The standard control head is easily removed from the mounting brackets.
Tools needed:
7/16" nut driver
Small Phillips screwdriver
Small needle-nose pliers
1/64" hex key wrench
To remove the control head for service or replacement:
1. Use a 7/16" nut driver to remove the two 1/4-20 x 3/4" hinge screws securing the two mounting brackets together. Retain the screws and the two 1/4" external-tooth lock washers (Figure 10.3).
Figure 10.3 Control head removed from mounting surface
54
e-Q2B Siren System
Page 55
Chapter 10: Servicing the e-Q2B Siren System
2. Disconnect the Convergence Network cable from the back of the control head.
3. Remove the two #6-32 x 1/4 Phillips screws securing the bracket to the rear of the control head
(Figure 10.3 on page 54). Retain the screws and the two #6 lock washers.
Reinstalling the Standard Control Head
To reinstall the control head in the vehicle:
1. Secure the rear mounting bracket to the control head base with the two Phillips #6-32 x 1/4"
screws (Figure 10.3 on page 54).
Reconnect the Convergence Network cable to the control head.
2.
3. Test the siren system to ensure that it is operating properly.
4. Secure the rear mounting bracket to the mounting surface bracket with the two 1/4" external-
tooth lock washers and 1/4-20 x 3/4" hinge screws.
Removing and Reinstalling the Flush-Mount Control Head
The standard control head is secured in place by four #6B Phillips thread forming screws. Use
a small Phillips screwdriver to remove the screws and pull the control head from the mounting
location (Figure 5.4 on page 39). Disconnect the Convergence Network cable from the back of
the control head. Before reinstalling the control head with the four #6B screws, reconnect the Convergence Network cable to the control head, and test the siren system to ensure that it is operating properly..
Servicing the Siren Amplier
Servicing the siren amplier includes replacing damaged cables or external wiring and the 30-ampere fuse. It also includes removing and reinstalling the siren amplier when necessary. For information on
ordering replacement parts from Federal Signal, see page 57.
Tools needed:
16" nut driver
Flat-head screwdriver
Small needle-nose pliers (for fuse replacement)
Removing the Siren Amplier
To remove the siren amplier for service or replacement:
1. Remove and retain the installer-supplied #10-32 hardware.
2. Disconnect the Convergence Network cable, serial cables, and speaker leads from the siren
amplier.
3. Loosen the two strain-relief screws securing the power connector and unplug the 3-position power and ignition connector.
e-Q2B Siren System
55
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Chapter 10: Servicing the e-Q2B Siren System
Reinstalling the Siren Amplier
To reinstall the siren amplier in the vehicle:
1. Test the siren system to ensure that it is operating properly.
2. Reinstall the siren amplier with the installer-supplied #10-32 hardware.
3. Reconnect the Convergence Network cable, serial cables, and speaker leads from the siren
amplier.
Reconnect the 3-position power and ignition connector.
4.
Replacing the 30 A Fuse in the Siren Amplier
To replace the fuse:
1. Investigate and correct the cause of the fuse failure.
2. Remove the 30-ampere fuse by pulling it out with a pair of needle-nose pliers (Figure 10.4).
Be careful not to bend the blades.
3.
Insert the blades of the new 30-ampere fuse into the fuse holder. Make sure that it is properly seated.
Figure 10.4 Fuse replacement in the siren amplier
LOCATION OF FUSE
GOOD FUSE: WIRE INTACT
BAD FUSE:
WIRE BURNED
THROUGH
30
30 AMP
FUSE
RED
(+BAT)
WHT/RED
(IGN)
BLK
(−BAT)
290A6835
GettingTechnical Support and Service
Federal Signal Corporation will service your equipment or provide technical assistance with any problems that cannot be handled locally. Any product returned to Federal Signal for service, inspection, or repair must be accompanied by a Return Material Authorization number. The RMA number can be obtained from your local distributor or Federal Signal. Please provide a brief explanation of the service requested
or the nature of the malfunction. Contact your local dealer/distributor for replacement parts availability or
contact the Federal Signal Service Department (7 a.m. to 5 p.m., Monday through Friday, CT) at:
56
e-Q2B Siren System
Page 57
Service Department Federal Signal Corporation 2645 Federal Signal Drive
University Park, IL 60484-3167 800-433-9132 800-343-9706 (fax)
www.fedsig.com
Ordering Replacement Parts
To order replacement parts, please contact:
Customer Support Federal Signal Corporation
Phone: 1-800-264-3578
Table 10.1 Replacement parts
Description Part Number
Amplier, e-Q2B, 200 W 8616033
Amplier, e-Q2B, 100 W 8616033-100
Control Head, e-Q2B 8616026
Cable, 25 ft Convergence Network 1751357-02
Microphone 258B577-03
Fuse, 30 A 148A142-08
Knob, Selector 141143
Knob, PA Volume 141134
Connector, Power 140535
Connector, Speaker 140417-04
Connector, Aux. Input, 12-Position 140584-12
Chapter 10: Servicing the e-Q2B Siren System
Returning a Product to Federal Signal
Before returning a product to Federal Signal, call 800-264-3578, 800-433-9132, or 800-824-0254 to obtain a Returned Merchandise Authorization number (RMA number). To expedite the process please be prepared with the following information:
• Your Federal Signal customer or account number.
• The purchase order number under which the items were purchased.
• The shipping method.
• The model or part number of the product being returned.
• The quantity of products being returned.
• Drop ship information as needed.
• Any estimate required.
e-Q2B Siren System
57
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Chapter 10: Servicing the e-Q2B Siren System
When you receive your RMA Number:
• Write the RMA number on the outside of the box of returned items.
• Reference the RMA number on your paperwork inside of the box.
• Write the RMA number down, so that you can easily check on status of the returned equipment.
Send all material with the issued RMA Number to:
Federal Signal Corporation 2645 Federal Signal Drive
University Park, IL 60484-3167 Attn: Service Department RMA: #__________
58
blank page
e-Q2B Siren System
Page 59
3.05"
2.88"
2.59"
1.30"
2.60"
290A6797
5.75"
6.10"
Figure 10.5 Mounting Template for Flush-Mount Control Head
NOTE: VERIFY THAT THE TEMPLATE IS TO SIZE AND THAT ALL DIMENSIONS ARE CORRECT.
0.97"
1.30"
1.93"
2.25"
0.107" DIA. (4)
Page 60
2645 Federal Signal Drive, University Park, IL 60484-3167 Tel.: (800) 264-3578 • Fax: (800) 682-8022
www.fedsig.com
© 2015 Federal Signal Corporation
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