Federal Signal Corporation BP200-EF Installation And Operating Instructions Manual

2561658B
REV. B 601
Printed in U.S.A.

INSTALLATION AND OPERATING INSTRUCTIONS

SAFETY MESSAGE TO INSTALLERS OF SIREN SPEAKERS

WARNING

The lives of people depend on your proper installation and
servicing of Federal products. It is important to read and
follow all instructions shipped with the products. In addition,
listed below are some other important safety instructions and
precautions you should follow:

Before Installation

Qualifications

• To properly install an electronic siren: you must have a
good understanding of automotive electrical procedures
and systems, along with proficiency in the installation
and service of safety warning equipment. Always refer to
the vehicle's service manuals when performing
equipment installations on a vehicle.

Sound Hazards

• Your hearing and the hearing of others, in or close to
your emergency vehicle, could be damaged by loud
sounds. This can occur from short exposures to very loud
sounds, or from longer exposures to moderately loud
sounds. For hearing conservation guidance, refer to
federal, state, or local recommendations. OSHA
Standard 1910.95 offers guidance on “Permissible Noise
Exposure.”

• All effective sirens and horns produce loud sounds (120
dB) that may cause permanent hearing loss. Always
minimize your exposure to siren sound and wear hearing
protection. Do not sound the siren indoors or in enclosed
areas where you and others will be exposed to the sound.

• Federal Signal siren amplifiers and speakers are
designed to work together as a system. Combining a
siren and speaker from different manufacturers may
reduce the warning effectiveness of the siren system and
may damage the components. You should verify or test
your combination to make sure the system works
together properly and meets federal, state and local
standards or guidelines.

During Installation

• DO NOT get metal shavings inside the product. Metal
shavings in the product can cause the system to fail. If
drilling must be done near the unit, place an ESD
approved cover over the unit to prevent metal shavings
from entering the unit. Inspect the unit after mounting
to be sure there are no shavings present in or near the
unit.

• DO NOT connect this system to the vehicle battery until
ALL other electrical connections are made, mounting of
all components is complete, and you have verified that
no shorts exist. If wiring is shorted to vehicle frame, high
current conductors can cause hazardous sparks resulting
in electrical fires or flying molten metal.

• Be sure the siren amplifier and speaker(s) in your
installation have compatible wattage ratings.

• In order for the electronic siren to function properly, the
ground connection must be made to the NEGATIVE
battery terminal.

FOR

MODEL BP200-EF

COMPACT SPEAKER

• Sound output will be severely reduced if any objects are
in front of the speaker. If maximum sound output is
required for your application, you should ensure that the
front of the speaker is clear of any obstructions.

• Install the speaker(s) as far forward on the vehicle as
possible, in a location which provides maximum
signaling effectiveness and minimizes the sound
reaching the vehicle’s occupants. Refer to the National
Institute of Justice guide 500-00 for further information.

• Mounting the speakers behind the grille will reduce the
sound output and warning effectiveness of the siren
system. Before mounting speakers behind the grille,
make sure the vehicle operators are trained and
understand that this type of installation is less effective
for warning others.

• Sound propagation and warning effectiveness will be
severely reduced if the speaker is not facing forward.
Carefully follow the installation instructions and always
install the speaker with the projector facing forward.

• DO NOT install the speaker(s ) or route the speaker
wires where they may interfere with the operation of air
bag sensors.

• Installation of two speakers requires wiring speakers in
phase.

• Never attempt to install aftermarket equipment, which
connects to the vehicle wiring, without reviewing a
vehicle wiring diagram - available from the vehicle
manufacturer. Insure that your installation will not
affect vehicle operation and safety functions or circuits.
Always check vehicle for proper operation after
installation.

• DO NOT install equipment or route wiring or cord in the
deployment path of an air bag.

• Locate the control head so the vehicle, controls, and
microphone can be operated safely.

• When drilling into a vehicle structure, be sure that both
sides of the surface are clear of anything that could be
damaged.

After Installation

• After installation, test the siren system and light system
to ensure that it is operating properly.

• Test all vehicle functions, including horn operation,
vehicle safety functions and vehicle light systems, to
ensure proper operation. Ensure that installation has
not affected vehicle operation or changed any vehicle
safety function or circuit.

• After testing is complete, provide a copy of these
instructions to the instructional staff and all operating
personnel.

• File these instructions in a safe place and refer to them
when maintaining and/or reinstalling the product.

Failure to follow all safety precautions and instructions may

result in property damage, serious injury, or death to you or others.

A. GENERAL.

290A4104C

SPEAKER

ASSEMBLY

THE DRAIN

HOLE ON

BOTTOM OF
CASTING TO
FACE DOWN

GRILLE

MOUNTING
SURFACE

SCREW, MACHINE

1/4-20 x 1" BUTTON HEAD

290A4130

SPEAKER CABLE

AND CONNECTOR

1

2

3

4

The Model BP200-EF is a compact speaker designed for

flush mount applications in panels or bumpers.

B. UNPACKING.

After unpacking the unit, inspect it for damage that may
have occurred in transit. If the unit has been damaged, do not
attempt to install or operate it. File a claim immediately with
the carrier, stating the extent of damage. Carefully check all
envelopes, shipping labels and tags before removing or
destroying them.

C. KIT CONTENTS LIST.

Qty. Description Part Number
1 EF Grille 8567102

1 Speaker Assy. 8280089
4 Screw, Button Head, SS 7000476A-16
1 Speaker Wire Assy., 20-ft. 1751082

D. INSTALLATION.

1. Select an appropriate mounting location which
provides both adequate support and sufficient clearance for the
speaker assembly. In addition, the mounting location should
provide maximum signalling effectiveness while minimizing
the sound reaching the vehicle’s occupants.

CAUTION

Before cutting or drilling holes in ANY part of a
vehicle, be sure that both sides of the mounting
surface are clear of parts that could be damaged; such
as brake lines, fuel lines, electrical wiring or other
vital parts.

2. Use figure 1 as a guide and cut the pattern in the
bumper.

WARNING

To avoid reduction of sound output and damage to
speaker, ensure that speaker is mounted with wires
protruding from bottom of unit.

3. See figure 2. Place the speaker in position on the rear
side of the mounting surface. Place the grille in position and
secure the assembly in position using the supplied four 1/4-20
x 1" button head screws.

4. See figure 3. Connect the cable from the amplifier to
the matching connector on the speaker.

WARNING

All effective sirens and horns produce loud sounds
(120 dB) that may cause permanent hearing loss.
Always minimize your exposure to siren sound and
wear hearing protection. Do not sound the siren
indoors or in enclosed areas where you and others will
be exposed to the sound.

5. Test the speaker for proper operation.

C

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3

.39"

2.28"

C

L

5

.25"

9/32" D
A

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8 P

.56"

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6.78"

Figure 1.

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5.75"

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S

4.57"

290A4103C

Figure 2.

Connector Wire Speaker
Position No. Color Connection

1 Black Front Driver Neg. (-)
2 White Front Driver Pos. (+)
3 Green Rear Driver Neg. (-)
4 Red Rear Driver Pos. (+)

Figure 3.

-2-