Federal Signal 141ST-120, 141ST-240 Installation Guide

Models 141ST-120 and 141ST-240
Electraash® Strobe Warning Lights
for Indoor/Outdoor Use
Maintenance Instructions
256810G Rev. G1 1014 Printed in U.S.A.
français...............page 15
español...............página 29
Warranty – Seller warrants all goods for ve years on parts and 2-1/2 years on labor, under the following conditions and exceptions: Seller warrants that all goods of Seller's manufacture will conform to any descriptions thereof for specications which are expressly made a part of this sales contract and at the time of sale by Seller such goods shall be commercially free from defects in material or workmanship. Seller reserves the right at the Seller’s discretion to “Repair and Return” or “Replace” any item deemed defective during the warranty period. This warranty does not cover travel expenses, the cost of specialized equipment for gaining access to the product, or labor charges for removal and reinstallation of the product. This warranty shall be ineffective and shall not apply to goods that have been subjected to misuse, neglect, accident, damage, improper maintenance, or to goods altered or repaired by anyone other than Seller or its authorized representative, or if ve years have elapsed from the date of shipment of the goods by Seller with the following exceptions: lamps and strobe tubes are not covered under this warranty. Outdoor warning sirens and controllers manufactured by Federal Warning Systems are warranteed for two years on parts and one year on labor. No agent, employee, representative or distributor of Seller has any authority to bind the Seller to any representation, afrmation, or warranty concerning the goods and any such representation, afrmation or warranty shall not be deemed to have become a part of the basics of the sales contract and shall be unenforceable. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OR MERCHANTABILITY, FITNESS FOR PURPOSE AND OF ANY OTHER TYPE, WHETHER EXPRESS OR IMPLIED. These warranties shall not apply unless Seller shall be given reasonable opportunity to investigate all claims for allegedly defective goods. Upon Seller's instruction a sample only of allegedly defective goods shall be returned to Seller for its inspection and approval. The basis of all claims for alleged defects in the goods not discoverable upon reasonable inspection thereof pursuant to paragraph 8 hereof must be fully explained in writing and received by Seller within thirty days after Buyer learns of the defect or such claim shall be deemed waived.
Industrial Systems
2645 Federal Signal Drive • University Park, IL 60484-3167 Tel: 708-534-4756 • 877-289-3246 • Fax: 708-534-4852 Email: elp@federalsignal.com www.federalsignal-indust.com
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Contents
Safety Messages to Installers and Users ........................................ 5
Unpacking the Light ......................................................................... 6
Mounting the Light ............................................................................ 6
Wiring the Light ................................................................................. 7
Safety Message to Maintenance Personnel .................................... 8
Replacing the Strobe Tube ............................................................... 9
Replacing the Circuit Board ........................................................... 10
Cleaning the Enclosure................................................................... 11
Ordering Replacement Parts and Accessories ............................ 12
Getting Repair Service or Technical Assistance .......................... 12
Returning the Product for Credit ................................................... 12
Figures
Figure 1 Options for mounting the light..............................................6
Figure 2 Dome removed from base ................................................. 10
Tables
Table 1 Replacement Parts .............................................................. 12
Table 2 Optional accessories ........................................................... 12
Electraash® Models 141ST-120 and 141ST-240
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© 2014 Federal Signal Corporation. All rights reserved.
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Installation and Maintenance Instructions
Safety Messages to Installers and Users
It is important to follow all instructions shipped with this product. This device is to be installed by a trained electrician who is thoroughly familiar with the National Electrical Code and/or Canadian Electrical Code and will follow the NEC and/or CEC Guidelines as well as all local codes.
This device should be considered a part of the warning system and not the entire warning system.
The selection of the mounting location for the device, its controls and the routing of the wiring are to be accomplished under the direction of the facilities engineer and the safety engineer. In addition, listed below are some other important safety instructions and precautions you should follow:
Read and understand all instructions before installing or operating this equipment.
Do not connect this light to the system when power is on.
• Never alter the light in any manner. Safety may be affected if additional openings or alterations are made to the internal components or housing.
After installation, test the light system to ensure that it is operating properly.
• After testing is complete, provide a copy of these instructions to all personnel.
Establish a procedure to routinely check the light system for proper activation and operation.
Not to be used as a visual public mode alarm notication appliance.
Failure to follow all safety precautions and instructions may result in property damage, serious injury, or death.
Electraash® Models 141ST-120 and 141ST-240
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Installation and Maintenance Instructions
1/2
SURFACE MOUNT PIPE MOUNT
Unpacking the Light
After unpacking the light, examine it for damage that may have oc­curred in transit. If the light has been damaged, do not attempt to install or operate it. File a claim immediately with the carrier, stating the extent of the damage. Carefully check all envelopes, shipping labels, and tags before removing or discarding them. Disposal of all shipping materials must be carried out in accordance with national and local codes and standards. If any parts are missing, please call Federal Signal Customer Support at +1 708-534-4756 or +1 877-289-3246.
Mounting the Light
The 141ST model may be mounted on a at surface or a half-inch pipe as shown in Figure 1. Optional wall brackets are available for mounting the light on walls or at the corners (see “Ordering Replacement parts and accessories” on page 12).
Figure 1 Options for mounting the light
1/2 in NIPPLE
in CLOSE NIPPLE
1/2 in LOCKNUT
MOUNTING SURFACE
1/2 in
CONDULET
Underwriters Laboratories has investigated the Model 225 to ensure that it complies with the TYPE 4X (watertight and corrosion resistant) and IP66 (dust-tight and protection against heavy seas) enclosure
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Electraash® Models 141ST-120 and 141ST-240
Installation and Maintenance Instructions
requirements. If the light is used outdoors, it MUST be mounted with the DOME UP. Mounting hardware and installation details are left to the installer.
Wiring the Light
SHOCK HAZARD: To avoid electrical shock hazards, do not connect or disconnect wires while power is applied.
ELECTROSTATIC DISCHARGE: The circuitry of this warning light can be damaged by electrostatic discharge (ESD). Always follow
anti-static procedures while installing this warning light.
Use only 14 AWG to 18 AWG wire for the power connections. Strip no more than 0.25 inch of wire insulation from the ends of the power leads.
To connect power:
1. Remove the two outer dome screws in the base, and remove the
dome.
DO NOT TOUCH THE TUBE WITH BARE HANDS: Oil deposits on the glass portion of the strobe tube can cause the glass to fracture during use. If you are unsure if the glass has been handled without gloves, clean the glass using a soft cloth and isopropyl alcohol before installing the tube.
2. The strobe tube is located at inside the bottom of the base to
protect it during shipment. Remove the tape and insert the tube into the connectors on the board surface. Make sure all three pins enter the board connectors and apply pressure slowly to the outer leads to properly seat the strobe tube.
3. Connect the AC power leads to the 120 Vac or 240 Vac terminals
of the two-position connector by inserting the stripped wire ends into the connector as far as they can travel.
Electraash® Models 141ST-120 and 141ST-240
7
Installation and Maintenance Instructions
4. Make sure the insulation of the supply lead is ush with the
connector. If stranded wire is used, be sure that there are no loose strands outside the connector plug that could touch the adjacent lead and cause a short circuit.
5. Tighten the terminal screws to secure the wires in the connector.
6. Place the outer dome back into position and reinstall the two
outer dome screws
7. Apply power to verify the light operates properly.
Safety Message to Maintenance Personnel
Listed below are some important safety instructions and precautions you should follow:
• Read and understand all instructions before operating this system.
• Any maintenance to the light system must be done with power turned off.
• Any maintenance to the light system must be performed by a trained electrician who is thoroughly familiar with all applicable national and local codes in the country of use.
• If the dome is damaged in any way, it should be replaced.
Do not connect this light to the system when power is on.
Never alter the unit in any manner. Safety may be compromised
if additional openings or other alterations are made to the internal components or housing.
• The nameplate should NOT be obscured, as it contains cautionary and/or other information of importance to maintenance personnel. Ensure the nameplate remains readable if the housing exterior is painted.
• After performing any maintenance, test the light system to ensure that it is operating properly.
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Electraash® Models 141ST-120 and 141ST-240
Installation and Maintenance Instructions
Failure to follow all safety precautions and instructions may result in property damage, serious injury, or death.
Replacing the Strobe Tube
SHOCK HAZARD: Strobe systems generate high voltages. Disconnect power from the strobe system and wait at least 5 minutes before opening the unit. Do not apply power to the unit while it is open. Failure to follow this warning could result in serious injury or death.
HANDLE STROBE TUBES CAREFULLY: Strobe tubes get hot enough to burn you. Always allow these tubes to cool before handling them. Strobe tubes are also pressurized and, if broken,
can result in ying glass. Failure to follow this warning may result
in personal injury.
ELECTROSTATIC DISCHARGE: The circuitry of this warning light can be damaged by electrostatic discharge (ESD). Always follow ant-static procedures while replacing the circuit board.
To replace the strobe tube:
1. Disconnect power from the electrical circuit.
2. Wait at least ve minutes before removing the dome.
3. See Figure 2 on page 10. Remove the two outer dome screws in
the base assembly, and remove the dome.
4. Carefully remove the burnt-out strobe tube by lifting it from both
sides at once.
DO NOT TOUCH THE STROBE TUBE WITH BARE HANDS: Oil deposits on the glass portion of the strobe tube can cause the glass to fracture during use. If you are unsure if the glass has been handled without gloves, clean the glass using a soft cloth and isopropyl alcohol before installing the tube.
Electraash® Models 141ST-120 and 141ST-240
9
Installation and Maintenance Instructions
DOME
5. Insert the new tube into the connectors on the board surface.
Make sure all three pins enter the board connectors and apply pressure slowly to the outer leads to properly seat the strobe tube.
6. Place the outer dome back into position and reinstall the two
screws in the outer dome.
7. Apply power and verify that the light operates properly.
Figure 2 Dome removed from base
DOME SCREW (2)
STROBE TUBE
MOUNTING SCREW IN PCB (2)
STROBE CIRCUIT BOARD
DOME BASE
Replacing the Circuit Board
SHOCK HAZARD: Strobe systems generate high voltages. Disconnect power from the strobe system and wait at least 5 minutes before opening the light. Do not apply power to the light while it is open. Failure to follow this warning could result in serious injury or death.
ELECTROSTATIC DISCHARGE: The circuitry of this warning light can be damaged by electrostatic discharge (ESD). Always follow ant-static procedures while replacing the circuit board.
1. Remove the circuit board:
a. Disconnect power from the electrical circuit.
b. Wait at least ve minutes before removing the dome.
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Electraash® Models 141ST-120 and 141ST-240
Installation and Maintenance Instructions
c. See Figure 2. Remove the two outer dome screws in the base
assembly and remove the dome.
d. Disconnect power from the board connector.
e. Remove the two mounting screws positioned at the outer
corners of the circuit board.
f. Remove the circuit board.
2. Install the new circuit board:
CIRCUIT BOARD DAMAGE: Do not overtighten the mounting screws. Damage to the printed circuit board will result.
a. Place the new circuit board on top of the posts, and reinstall
the mounting screws.
b. Connect the AC power leads to the 120 Vac or 240 Vac
terminals of the two-position connector by inserting the stripped wire ends into the connector as far as they can travel.
c. Make sure the insulation of the supply lead is ush with the
connector. If stranded wire is used, be sure that there are no loose strands outside the connector plug that could touch the adjacent lead and cause a short circuit.
d. Tighten the terminal screws to secure the wires in the
connector.
e. Place the outer dome back into position, and reinstall the
two outer dome screws.
f. Apply power and verify that the light operates properly.
Cleaning the Enclosure
The enclosure should be cleaned periodically to maintain maximum light output. Use only mild, non-abrasive cleaning agents. The dome should be regularly inspected for scratches and chips, and if damaged, it should be replaced.
Electraash® Models 141ST-120 and 141ST-240
11
Installation and Maintenance Instructions
Ordering Replacement Parts and Accessories
To order accessories and replacement parts, call Federal Signal Customer Support at 708-534-4756 or 877-289-3246.
Table 1 Replacement Parts
Description Part Number
Dome, Amber K8263079 Dome, Blue K8263079-01 Dome, Red K8263079-02 Dome, Green K8263079-03 Strobe Tube K149128 PCBA, 120 V K2001195 PCBA, 240 V K2001195-01
Table 2 Optional accessories
Description Part Number
Corner Bracket LCMB2 Wall Bracket LWMB2
Getting Repair Service or Technical Assistance
Products returned for repair require a Return Authorization form from your local distributor or from Federal Signal. For repair service or technical assistance from Federal Signal, call 708-534-4756 or 877-289-3246.
For instruction manuals and information on related products, visit: www.federalsignal-indust.com.
Returning the Product for Credit
Product returns for credit require a return authorization from your local distributor prior to returning the product to Federal Signal. Please contact your distributor for assistance.
A product is qualied to be returned for credit when the following conditions are met:
• Product is resalable and in the original cartons
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Electraash® Models 141ST-120 and 141ST-240
Installation and Maintenance Instructions
• Product has not been previously installed
• Product is the current revision
• Product has not been previously repaired
• Product is a standard product
• Product is not a service part
All returns are subject to a re-stock fee.
Defective products that are returned within the warranty period will be repaired or replaced at Federal Signal’s sole discretion. Defective products do not include those products with lamp failure.
Circumstances other than those listed above will be addressed on a case-by-case basis.
Electraash® Models 141ST-120 and 141ST-240
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Industrial Systems
2645 Federal Signal Drive • University Park, IL 60484-3167 Tel: 708-534-4756 • 877-289-3246 • Fax: 708-534-4852 Email: elp@federalsignal.com www.federalsignal-indust.com
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