Federal Industries SSRPF Installation Manual

E3555-1 8/1/2013
Installation & Operation Instructions
Refrigerated SSRPF & SSRVS Models
Toll Free: (800) 356-4206 WI Phone: (608) 424-3331 Fax: (608) 424-3234
Contents
(1) Introduction ..................................................................................................................................... 4
1.1 Serial Number ............................................................................................................................... 4
(2) Warning Labels & Safety Instructions .............................................................................................. 5
(3) Pre-Installation Procedures ............................................................................................................. 6
3.1 Inspection for Shipping Damage .................................................................................................. 6
(4) General Electrical & Grounding ....................................................................................................... 7
4.1 Cord Connected ............................................................................................................................ 7
4.2 Permanent Connected (Option) ................................................................................................... 7
(5) Installation Instructions ................................................................................................................... 8
5.1 Locating the Display Case ............................................................................................................. 8
5.2 Removing Case From Shipping Skid and General Installation ..................................................... 8
5.3 Cleaning ........................................................................................................................................ 8
5.4 Refrigeration System .................................................................................................................... 8
5.4.1 Self Contained Models .............................................................................................................. 8
5.4.2 Remote Models ........................................................................................................................ 8
5.5 Evaporator Condensate Drain Tube ............................................................................................. 9
5.6 Condensate Pump ........................................................................................................................ 9
(6) Shelving Installation & Removal .................................................................................................... 10
6.1 Metal Shelves ............................................................................................................................. 10
6.2 Glass Shelf Installation (OPTIONAL) ........................................................................................... 12
(7) SSRPF CASE REAR DOORS (OPTION) .............................................................................................. 14
(8) NIGHT CURTAIN OPERATION ......................................................................................................... 15
(9) SECURITY NIGHT COVER (OPTION) ................................................................................................ 17
(10) Operating Instructions ................................................................................................................... 19
10.1 User Controls Overview ............................................................................................................. 19
10.2 Using the electronic control ....................................................................................................... 20
10.2.1 Button and Display Overview ................................................................................................. 20
10.2.2 Powering on control ............................................................................................................... 20
10.2.3 Adjusting the set point ........................................................................................................... 21
10.2.4 Entering manual defrost mode............................................................................................... 21
10.2.5 Error codes .............................................................................................................................. 21
10.3 Initial Startup .............................................................................................................................. 21
10.4 Placing Product in Case .............................................................................................................. 23
(11) Periodic Maintenance .................................................................................................................... 24
Page 2 of 40
11.1 Cleaning Condenser Coil............................................................................................................. 24
(12) Cleaning Instructions ..................................................................................................................... 25
12.1 Daily Cleaning ............................................................................................................................. 25
12.2 Weekly Cleaning ......................................................................................................................... 26
12.3 Weekly Exterior Cleaning ........................................................................................................... 28
(13) Sale & Disposal ............................................................................................................................... 29
13.1 Owner Responsibility ................................................................................................................. 29
(14) Service Information ........................................................................................................................ 30
14.1 Pre-Service checklist ................................................................................................................... 30
14.1.1 Case does not operate ............................................................................................................ 30
14.1.2 Lights do not operate ............................................................................................................. 30
14.1.3 Case temperature too warm (product is exceeding 41°F) ..................................................... 30
14.2 Special Service Instructions ........................................................................................................ 31
14.3 Refrigeration & Electrical Data ................................................................................................... 31
14.4 Electronic Control Operation ..................................................................................................... 32
14.4.1 Operation ................................................................................................................................ 32
14.4.2 Defrost Cycle ........................................................................................................................... 32
14.5 Control Parameters .................................................................................................................... 32
14.6 Error Codes ................................................................................................................................. 33
14.7 Refrigeration Operation ............................................................................................................. 33
14.7.1 Self Contained Models ............................................................................................................ 33
14.7.2 Remote Models ...................................................................................................................... 34
(15) Wiring Diagrams ............................................................................................................................. 35
15.1 Self Contained ............................................................................................................................ 35
15.2 Remote ....................................................................................................................................... 37
(16) Replacement Parts ......................................................................................................................... 38
Tables
Table 1 - Shelf Loading Limits ................................................................................................................... 23
Table 2 - Electrical Ratings ........................................................................................................................ 31
Table 3 - Control Parameters .................................................................................................................... 32
Table 4 - Error Codes and Resolutions ...................................................................................................... 33
Table 5 - Temperature Probe Common Resistance Chart ........................................................................ 33
Page 3 of 40
(1) INTRODUCTION
NOTICE
Read this manual before installing your case. Keep this manual and refer to it before doing any service on the equipment. Failure to do so could result in personal injury or damage to the case.
NOTICE
Installation and service of the electrical components in the case must be performed by a licensed electrician.
The portions of this manual covering components contain technical instructions intended only for persons qualified to perform electrical work.
DANGER
Improper or faulty hookup of electrical components in the case can result in severe injury or death.
All electrical wiring hookups must be done in accordance with all applicable local, regional, or national standards.
Thank you for purchasing a Federal Industries display case. This manual contains important instructions for installing and servicing the SSRPF and SSRVS refrigerated self-service merchandisers. A repair parts list and wiring diagram are also included in the manual. Read all of these documents carefully before installing or servicing your case.
1.1 SERIAL NUMBER
Record the model and serial numbers of the case for easy reference. Always refer to both model and serial numbers in your correspondence with Federal regarding the case.
Case Model__________________________ Serial Number______________________
Condensing Unit Model________________ Serial Number______________________
This manual cannot cover every installation, use, or service situation. If you need additional information, call or write us:
WARRANTY/TECHNICAL SERVICE DEPARTMENT
Federal Industries
215 Federal AVE
Belleville, WI 53508
Toll Free (800) 356-4206 / WI Phone (608) 424-3331
Page 4 of 40
(2) WARNING LABELS & SAFETY INSTRUCTIONS
This is the safety-alert symbol. When you see this symbol on your case or in the manual, be alert to the potential for personal injury or damage to your equipment.
NOTICE TO EMPLOYERS:
You must make sure that everyone who installs, uses, or services your case is thoroughly familiar with all safety information and procedures.
DANGER:
Severe injury or death will occur if you ignore the message.
WARNING:
Severe injury or death can occur if you ignore the message.
CAUTION:
Minor injury or damage to your case can occur if you ignore the message.
NOTICE:
This is important installation, operation, or service information. If you ignore the message, you may damage your case.
This label is located on the back of the display case
This label is located below the display pan.
Be sure you understand all safety messages and always follow recommended precautions and safe operating procedures.
Important safety information is presented in this section and throughout the manual. The following signal words are used in the warning and safety messages:
The warning and safety labels shown throughout this manual are placed on your Federal Industries case at the factory. Follow all warning label instructions. If any warning or safety labels become lost or damaged, call our customer service department at (800) 356-4206 for replacements.
Page 5 of 40
(3) PRE-INSTALLATION PROCEDURES
3.1 INSPECTION FOR SHIPPING DAMAGE
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing.
If damage is discovered when the case is uncrated, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damage item. Crating material must be retained to show the inspector from the truck line.
Page 6 of 40
(4) GENERAL ELECTRICAL & GROUNDING
DANGER:
Improper or faulty hookup of electrical components in the display case can result in severe injury or death.
FIELD CONNECTION BOX
FLOOR CONDUIT CONNECTION 0.875 DIAMETER
CONDUIT OR POWER CORD CONNECTION 0.875 DIAMETER
REAR BASE PANEL
SIX REAR PANEL SCREWS
4.1 CORD CONNECTED
All standard models are supplied with a power cord that is properly sized to the amperage requirements of the case. See the electrical data plate located on the rear left interior of the case for the proper circuit size for each case. The cord is factory installed protruding from the bottom rear corner of the case. A separate circuit for each display case is required to prevent other appliances on the same circuit from overloading the circuit and causing malfunction.
4.2 PERMANENT CONNECTED (OPTION)
Only a licensed electrician must perform all case electrical connections. All electrical wiring hookups must be done in accordance with all applicable local, regional, or national electrical standards. A separate circuit for each display case is required to prevent other appliances on the same circuit from overloading the circuit and causing malfunction. The electrical service must be grounded upon installation. See the electrical data plate located at the rear of the case for proper circuit size and wire ampacity. The electrical connection box is accessible from the rear of the case with rear grill removed.
Page 7 of 40
(5) INSTALLATION INSTRUCTIONS
CAUTION:
Do not push or pull against the top end glass, or door frames and do not pull on end panels when removing the case from the skid or moving the case. Case damage or glass breakage will result.
5.1 LOCATING THE DISPLAY CASE
The case should be located where it is not subjected to the direct rays of the sun, heating ducts, grills, radiator, or ceiling fans, nor should it be located near open doors or main door entrances. Also, avoid locations where there are excessive air movement or air disturbances.
The case requires a minimum of 4 inches of clearance at the rear of the unit for air discharge. Do not locate case with back tight against the wall.
No clearance is needed on sides of the unit.
5.2 REMOVING CASE FROM SHIPPING SKID AND GENERAL INSTALLATION
1. Remove crate top and sides and note missing or damaged items as explained in the pre-installation
procedures outlined above.
2. Move the case as near as possible to the final location and before removing it from the shipping skid.
3. Remove the (4) brackets that secure the case to the shipping skid.
4. Prepare cabinet according to instructions in this section that pertain to your model.
5. Lift the case off of skid and into required position. Only lift the case from under the rear lip and front
bottom trim channel above the base. Note: Do not push or pull on front bottom trim channel.
6. The case must be level for proper drainage of defrost condensate to the condensate evaporator. Using
the wrench provided level and square the case as needed by adjusting the leg leveler in each corner of base. The 6ft cases also have a set of leg levelers in the center. These must be adjusted so the base is flat.
7. The leveled case must be sealed to the floor using a NSF listed sealant.
5.3 CLEANING
For initial setup, clean the case as outlined in the “Weekly Cleaning” section of this manual.
5.4 REFRIGERATION SYSTEM
5.4.1 Self Contained Models
The self-contained models are shipped from the factory with a completely operational 404A refrigeration system and require no modifications or adjustments upon installation. Case must be installed as per the installation section of this manual to provide proper condenser air cooling.
5.4.2 Remote Models
The remote models are designed to use 404A refrigerant and shipped from the factory with the evaporator coil, expansion valve, sight glass, service valves and refrigerant solenoid valve. Installation
Page 8 of 40
must be performed by a licensed Refrigeration Technician. See section 14.7 Refrigeration Operation on
WARNING TO INSTALLER:
Evaporator Condensate Drain Tube may become dislodged during shipping. Installer must check Evaporator Condensate Drain Tube upon installation to be sure drain tube is properly seated and installed correctly.
WARNING TO INSTALLER:
Installer must determine if case was provided with condensate pump. Failure to hook up pump hose to drain will cause water on floor and cause a slip hazard.
page 33 for installation requirements.
5.5 EVAPORATOR CONDENSATE DRAIN TUBE
Evaporator Drain Tube must be attached to tube protruding from bottom of Evaporator Tub and must either be inside the Condensate Pan area or inside of hole of Condensate Pump.
5.6 CONDENSATE PUMP
A condensate pump is Standard on some models and Optional on all models. Installer must check unit to see if a condensate pump has been provided with case.
Instead of using heat energy to remove condensate run off from the evaporator coil a condensate pump moves the water to a nearby drain.
The Condensate Pump is provided with 50ft of clear 1/2in OD x 3/8in ID tubing that must be run out of
the base area to a drain.
There are several drain tube exit locations provided in the base as noted in the drawing above. Plugs or
caps will need to be removed in the desired exit location.
The hose can be run the entire 50ft in any direction as required, but no higher than 20ft from the
pump base. A check valve is provided in the pump to prevent water from flowing back into the reservoir. For best efficiency extend the hose level below the level of the pump base to create a siphoning effect. Never run the hose to or through an area below freezing (32°F, 0°C) or freezing water will block the tube.
Page 9 of 40
(6) SHELVING INSTALLATION & REMOVAL
SHELF STANDARD
REAR SHELF SUPPORT
SHELF BRACKET
SHELF LIGHT CORD RETAINER CLIP
SHELF STANDARD RETAINING SCREW
REAR SHELF SUPPORT
LIGHT ASSEMBLY
LIGHT ASSEMBLY
SHELF LIGHT CORD RETAINER CLIP
0v NOTCH
6v NOTCH
4
1
2
3
4
INSTALLATION
REMOVAL
2
3
1
TOP HOOK
BOTTOM TAB
SHELF BRACKET
SHELF STANDARD
1. Place shelf bracket top hook into desired shelf standard slot.
2. Lift shelf bracket top hook to allow shelf bracket bottom tab to clear shelf standard slot.
3. Swing shelf bracketbottom tab into shelf standard slot.
4. Place the desired shelf bracket notch of 0, 6, or 12 degrees onto bottom of shelf standard slot.
1. Lift shelf bracket up to allow shelf bracket notch to clear the bottom of shelf standard slot.
2. Swing shelf bracket bottom tab out of shelf standard slot.
3. Drop shelf bracket down to allow shelf bracket top hook to clear top of shelf standard slot.
4. remove shelf bracket top from shelf standard slot.
CLEAR BUMPER TOWARDS END PANEL
6.1 METAL SHELVES
1. Turn the light switch to the off position.
2. Follow the instructions in the illustration below and insert (1) of the shelf brackets in the desired shelf
standard slot on one side of the case. Place the additional bracket in the same shelf standard slot on the opposite end of case. The bracket with a clear plastic cord retainer clip must be on the side with the shelf light.
3. Hang one end of the shelf light housing on the front notch of a shelf bracket and then the other end of
the shelf light housing on the notch of the shelf bracket on the opposite end. Note: On models without shelf lights, use a shelf support instead of a shelf light housing.
4. Push shelf light cords into plastic shelf cord retainer clip located on the inside of the shelf bracket.
5. Remove the cap from the appropriate female light sockets. Important: Grip each side of cap firmly and
wiggle and pull cap straight out of socket. Do not roll cap during removal. Incorrect removal of cap may cause damage to electrical connection
Page 10 of 40
RIGHT
WRONG
SHELF STANDARD
REAR SHELF SUPPORT
SHELF BRACKET
SHELF LIGHT CORD RETAINER CLIP
SHELF STANDARD RETAINING SCREW
REAR SHELF SUPPORT
SHELF LIGHT ASSEMBLY
SHELF LIGHT ASSEMBLY
TAB
SLOT
6. If the socket is not being used for a shelf light, the cap must be plugged into socket for entire light system
to operate.
7. Plug in shelf light by aligning the male pins on the appropriate shelf light cord plugs with the female light
sockets and push together. IMPORTANT: Do not roll plug during insertion.
8. Hang one end of the shelf support on to the rear notch of one shelf bracket and then on the rear notch of
the shelf bracket on the opposite side.
9. Place supplied shelving onto shelf supports as outlined in the appropriate “Shelf Installation” section of
this manual.
10. Removal of shelving is performed by following steps in reverse order.
11. The shelf standards are removable from case by removing the (2) shelf standard retaining screws holding
them to the inside wall of case.
Solid Shelf Installation
1. Install shelf brackets & shelf supports as described in Shelf Bracket & Supports Installation Section of this
manual.
Page 11 of 40
2. Place the front of metal shelf onto front shelf light. (On front shelf support for models without shelf lights).
GLASS SHELF
SHELF STANDARD
REAR SHELF SUPPORT
SHELF LIGHT ASSEMBLY
SHELF BRACKET
GLASS SHELF RETAINER CLIP BACK OF CLIP ONE INCH FROM BACK OF GLASS SHELF
CORD RETAINER CLIP
PRODUCT STOP
PLACE GLASS SHELF RETAINER CLIP OVER REAR SHELF SUPPORT
SHELF STANDARD RETAINING SCREW
OPTIONAL BOTTOM SECTION GLASS SHELF
CLIP LOCATED ONE INCH FROM BACK EDGE IN FAR CORNER OF GLASS SHELF. CLIPS FIELD INSTALLED TO GLASS.
TOP VIEW
PRODUCT STOP
The tab on end of shelf bracket must go through slot in front of shelf.
3. Place the back of shelf over the back of the rear shelf support.
6.2 GLASS SHELF INSTALLATION (OPTIONAL)
1. For first time installation attach (2) glass shelf retainer clips to each glass shelf in location shown in
illustration one inch from back of glass as shown. Clean area of glass where glass shelf holder is to be located with rubbing alcohol and let air dry before installing shelf glass holder. Remove backing from tape located on flat side of glass shelf holder. Position the glass shelf holders in the (2) far corners of glass. Repeat for each glass shelf.
2. For first time installation attach (1) product stop to each glass shelf as shown in detail above. Align the
product stop edge with the edge of the glass and push the “U” portion of the product stop on to glass lip across the entire front of glass.
3. Attach a clear bumper on both sides of the light housing top surface for the front of the glass to set on.
This step may have already been performed at the factory for you.
4. Place front of glass shelf onto clear bumpers on front shelf light. (On front shelf support for models
without shelf lights.)
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