Federal Industries SQ3HD Installation Manual

E-1621 11-08
SQ3HD, SQ4HD, SQ6HD & SQ8HD
INSTALLATION & OPERATION
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
Federal Industries P.O. Box 290 Belleville, WI 53508 Toll Free 1(800) 356-4206 WI Phone (608) 424-3331 Fax: (608) 424-3234
Contents
INTRODUCTION.............................................................................................................1
WARNING LABELS & SAFETY INSTRUCTIONS .........................................................2
PRE-INSTALLATION PROCEDURES............................................................................3
INSTALLATION INSTRUCTIONS ..................................................................................3
REMOVING CASE FROM SHIPPING SKID....................................................................4
REMOVING PACKAGING MATERIAL.............................................................................4
LEVELING THE CASE....................................................................................................4
GRILL REMOVAL............................................................................................................4
DRAIN.............................................................................................................................4
HUMIDITY SYSTEM.....................................................................................................4-5
LIGHTS............................................................................................................................5
ELECTRICAL INFORMATION & GROUNDING.............................................................5
OPERATING INSTRUCTIONS .......................................................................................6
DOORS...........................................................................................................................6
LIGHT REPLACEMENT ..................................................................................................6
PLACING PRODUCT INTO CASE ..................................................................................
COMPUTER CONTROLS.......................................................................................... 8
CLEANING INSTRUCTIONS........................................................................................11
WEEKLY CLEANING.....................................................................................................11
INTERIOR CLEANING..................................................................................................12
EXTERIOR CLEANING.................................................................................................12
SERVICE INFORMATION.............................................................................................13
PRE-SERVICE CHECKLIST..........................................................................................
SALE & DISPOSAL......................................................................................................14
ELECTRICAL DATA.....................................................................................................15
REPLACEMENT PARTS .........................................................................................16-17
WIRING DIAGRAM – SQ3HD, SQ4HD, SQ6HD, & SQ8HD ........................................18
WIRING DIAGRAM - RECEPTACLE............................................................................19
INSPECTION FOR SHIPPING DAMAGE........................................................................3
LOCATING THE DISPLAY CASE....................................................................................3
INITIAL START-UP..........................................................................................................6
6
HINGED FRONT GLASS.................................................................................................7
-10
DAILY CLEANING.........................................................................................................11
13
SPECIAL SERVICE SITUATIONS.................................................................................14
OWNER RESPONSIBILITY...........................................................................................14
Market Deli Refrigerated Cases
INTRODUCTION
Thank you for purchasing a Federal Industries display case. This manual contains important instructions for installing and servicing the Market Deli Refrigerated Cases. A repair parts list and wiring diagram are also included in the manual. Read all of these documents carefully before installing or servicing your case.
NOTICE
Read this manual before installing your case. Keep this manual and refer to it before doing any service on the equipment. Failure to do so could result in personal injury or damage to the case.
NOTICE
Installation and service of the electrical components in the case must be performed by a licensed electrician.
The portions of this manual covering electrical components contain technical instructions intended only for persons qualified to perform electrical work.
Improper or faulty hookup of electrical components in the case can result in severe injury or death.
All electrical wiring hookups must be done in accordance with all applicable local, regional, or national standards.
Record the model and serial numbers of the case for easy reference. Always refer to both model and serial numbers in your correspondence regarding the case.
Case Model__________________________ Serial Number______________________ Condensing Unit Model________________ Serial Number______________________
This manual cannot cover every installation, use, or service situation. If you need additional information, call or write us:
Federal Industries P.O. Box 290 Belleville, WI 53508
Market Deli Heated Cases Page 1
DANGER
SERIAL NUMBER
Warranty/Technical Service Department
Toll Free (800) 356-4206 / WI Phone (608) 424-3331
WARNING LABELS & SAFETY INSTRUCTIONS
This is the safety-alert symbol. When you see this symbol on your case or in the manual, be alert to the potential for personal injury or damage to your equipment.
Be sure you understand all safety messages and always follow recommended precautions and safe operating practices.
NOTICE TO EMPLOYERS
You must make sure that everyone who installs, uses, or services your case is thoroughly familiar with all safety information and procedures.
Important safety information is presented in this section and throughout the manual. The following signal words are used in the warnings and safety messages:
DANGER: Severe injury or death will occur if you ignore the message. WARNING: Severe injury or death can occur if you ignore the message. CAUTION: Minor injury or damage to your case can occur if you ignore the message. NOTICE: This is important installation, operation, or service information. If you ignore the
message, you may damage your case.
The warning and safety labels shown throughout this manual are placed on your Federal
Industries case at the factory. Follow all warning label instructions. If any warning or safety labels become lost or damaged, call our customer service department at 1(800) 356-4206 for replacements.
DANGER
HIGH VOLTAGE. Turn power off before servicing. May have more than one disconnect
CAUTION HAZARDOUS MOVING PARTS DO NOT OPERATE UNIT WITH DISPLAY PANS REMOVED.
switch.
This label is located on the back of the display case. This label is located below the display pan.
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C A U T I O N
H o t s u r f a c e c a n c a u s e s e v e r e b u r n s
D o n o t t o u c h
9 1 - 1 0 9 3 6
These lamps have been treated to resist breakage and must be replaced with a similarly treated 60w maximum lamp in standards.
91-13762
This label is located on the back of the display case.
PRE-INSTALLATION PROCEDURES
Inspection For Shipping Damage
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates or cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing.
If damage is discovered when the case is uncrated, immediately call the delivering truck line and follow-up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damage item. Crating material must be retained to show the inspector from the truck line.
INSTALLATION INSTRUCTIONS
Locating The Display Case
The case should be located where it is not subjected to the direct rays of the sun, heating ducts, grills, radiator, or ceiling fans, nor should it be located near open doors or main door entrances. Also, avoid locations where there is an excessive air movement or air disturbance.
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Removing Case from Shipping Skid
CAUTION the case. Case damage or glass breakage could result.
:
Do not push against the curved glass, end glass, doors, or doorframes when removing the case from the skid or moving
Move the case as near as possible to the final location before removing it from the
shipping skid. Remove the eight (8) screws that secure the case to the skid.
Removing Packaging Material
Remove the brackets that held the case to the shipping skid.
Remove the shipping tape that secures the doors and lift-up glass. If it is necessary to remove tape residue from plastic materials, use cleaning compounds recommended in the cleaning section of this manual.
Leveling the Case
The case must be level for proper drainage of the tub. Four (4) leg levelers are provided for leveling the case. The leg levelers can be turned
in, and the case can be placed with the base frame on the floor. The leveled case must be sealed to the floor using and NSF Listed Sealant.
Grill Removal
DANGER: Electrical shock hazard. Do not operate unit with panels removed.
There is one (1) removable panel on the back of the case. The panel allows access to the field wiring connection box. Remove this panel to make field-wiring connections.
Drain
connection to a drain.
The case is supplied with a 1” male NPT drain fitting that can be used for a
Humidity System
A water line must be connected to the unit in order for the automatic-fill humidity system to function. The water line has a 1/4” SAE flare fitting for connection to a water supply. A water filter is highly recommended to reduce lime deposits in the water
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reservoir and the float switch mechanism. To reduce “hammering” of the solenoid valve, the needle valve can be adjusted to reduce incoming water pressure to solenoid. The needle valve is located at inlet of the solenoid valve.
Lights
The lights are coated incandescent bulbs and must be replaced with exact equivalent bulbs. (60 Watt Maximum)
ELECTRICAL INFORMATION & GROUNDING
This Case Must Be Grounded
DANGER: Improper or faulty hookup of electrical components in the display case can result in serve injury or death.
All case electrical connections must be performed only by a licensed electrician. All electrical wiring hookups must be done in accordance with all applicable local,
regional, or national electrical standards. A separate circuit for each display case is recommended to prevent other appliances on
the same circuit from overloading the circuit and causing malfunction. The electrical service must be grounded upon installation. This unit is designed for permanent connection to a power source. See the electrical
data plate located next to electrical junction box for proper circuit size and wire ampacity.
The electrical field connection 2” x 4” box is accessible from the rear of the case and is located in the right “leg” (as viewed from case rear). A second 2” x 4” field connection box is also located in the right leg and is required to supply electrical power to the general purpose receptacle.
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