Federal Industries IMSS60R Installation Manual
E3265
2/11/11 REV C
INSTALLATION & OPERATIONS MANUAL
FEDERAL INDUSTRIES
IMSS MODELS
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES P.O. Box 290 Belleville, WI 53508
Toll Free 1(800) 356-4206 WI Phone (608) 424-3331 Fax: (608) 424-3234
IMSS E3265 Rev C
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CONTENTS
INTRODUCTION.......................................................................................................................................3
WARNING LABELS & SAFETY INSTRUCTIONS.............................................................................4
PRE-INSTALLATION PROCEDURES..................................................................................................5
INSPECTION FOR SHIPPING DAMAGE............................................................................... 5
INSTALLATION INSTRUCTIONS.........................................................................................................5
LOCATING THE DISPLAY CASE .......................................................................................... 5
ELECTICAL CONNECTION.................................................................................................5-6
PERMANENT CONNECTED.............................................................................................5-6
CORD CONNECTED.............................................................................................................6
REMOVING CASE FROM SHIPPING SKID..........................................................................7
REMOVING PACKAGING MATERIAL................................................................................. 7
LEVELING THE CASE.............................................................................................................7
SEALING THE UNIT TO THE FLOOR................................................................................... 8
BASE PANELS REMOVAL......................................................................................................8
SIDE PANELS.........................................................................................................................8
END PANELS.........................................................................................................................8
BASE COMPONENT LAYOUT...............................................................................................9
CONDENSATE EVAPORATOR............................................................................................10
CONDENSATE PUMP OPTIONAL....................................................................................10
SHELVES............................................................................................................................11-12
OPERATING INSTRUCTIONS.............................................................................................................13
USER CONTROLS..................................................................................................................13
POWER SWITCH.................................................................................................................13
LIGHT SWITCH...................................................................................................................13
ELECTRONIC CONTROL...................................................................................................13
INITIAL START UP................................................................................................................14
PLACING PRODUCT IN CASE.............................................................................................14
MAINTANCE ..........................................................................................................................15
CLEANING CONDENSER COIL.........................................................................................15
CLEANING INSTRUCTIONS................................................................................................................16
ACRYLIC AIR DEFLECTOR................................................................................................... 16
DAILY CLEANING..............................................................................................................16-17
WEEKLY CLEANING.........................................................................................................17-18
SERVICE INFORMATION.................................................................................................................... 18
PRE-SERVICE CHECKLIST.................................................................................................. 19
SPECIAL SERVICE SITUATIONS........................................................................................20
SALE & DISPOSAL................................................................................................................................. 21
REFRIGERATION & ELECTRICAL DATA......................................................................................21
CONTROL OPERATION.......................................................................................................................22
ELECTRONIC CONTROL .....................................................................................................22
OPERATION......................................................................................................................... 22
DEFROST CYCLE................................................................................................................ 22
CONTROL FACTORY SETTING .................................................................................23-24
CONTROL DISPLAY..............................................................................................................25
MINIMUM RUN TIMER.........................................................................................................25
MAXIMUM RUN TIMER......................................................................................................... 25
REFRIGERATION OPERATION.........................................................................................................25
SELF CONTAINED OPERATION ........................................................................................ 25
REMOTE OPERATION......................................................................................................25-26
REPLACEMENT PARTS -..................................................................................................................... 27
WIRING DRAWING ............................................................................................................28-29
IMSS E3265 Rev C
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INTRODUCTION
Thank you for purchasing a Federal Industries display case. This manual contains
important instructions for installing and servicing the IMSS Models. A repair parts list
and wiring diagrams are also included in the manual. Read all of these documents
carefully before installing or servicing your case.
NOTICE
Read this manual before installing your case. Keep this manual and refer to it before
doing any service on the equipment. Failure to do so could result in personal injury or
damage to the case.
NOTICE
Installation and service of the electrical components in the case must be performed by a
licensed electrician.
The portions of this manual covering components contain technical instructions are
intended only for persons qualified to perform electrical work.
DANGER
Improper or faulty hookup of electrical components in the case can result in severe
injury or death.
All electrical wiring hookups must be done in accordance with all applicable local,
regional, or national standards.
SERIAL NUMBER
Record the model and serial numbers of the case for easy reference. Always refer to both model and
serial numbers in your correspondence regarding the case.
Case Model__________________________ Serial Number______________________
Condensing Unit Model________________ Serial Number______________________
This manual cannot cover every installation, use, or service situation. If you need additional information,
call or write us:
TECHNICAL SERVICE DEPARTMENT
Federal Industries
P.O. Box 290
Belleville, WI 53508
Toll Free (800) 356-4206 / WI Phone (608) 424-3331
IMSS E3265 Rev C
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WARNING LABELS & SAFETY
INSTRUCTIONS
This is the safety-alert symbol. When you see this symbol on your case or
in the manual, be alert to the potential for personal injury or damage to
your equipment.
Be sure you understand all safety messages and always follow recommended precautions and safe
operating procedures.
You must make sure that everyone who installs, uses, or services your case is thoroughly familiar
with all safety information and procedures.
NOTICE TO EMPLOYERS
Important safety information is presented in this section and throughout the
manual. The following signal words are used in the warning and safety messages:
DANGER: Severe injury or death will occur if you ignore the message.
WARNING: Severe injury or death can occur if you ignore the message.
CAUTION: Minor injury or damage to your case can occur if you ignore the message.
NOTICE: This is important installation, operation, or service information. If you ignore the
message, you may damage your case.
The warning and safety labels shown throughout this manual are placed on your Federal
Industries case at the factory. Follow all warning label instructions. If any warning or
safety labels become lost or damaged, call our customer service department at 1(800)
356-4206 for replacements.
CAUTION
RISK OF ELECTRIC
SHOCK DISCONNECT
POWER BEFORE
SERVICING UNIT.
91-12340
This label is located behind the removable base This label is located below panels
and under the display deck pans. display deck pans.
IMSS E3265 Rev C
C AU T IO N
H A ZA RD O U S M O VIN G P A R T S
D O N O T O P E RA TE U N IT W IT H
D IS PL A Y P A NS R EM O V ED .
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PRE-INSTALLATION PROCEDURES
Inspection For Shipping Damage
You are responsible for filing all freight claims with the delivering truck line.
Inspect all cartons and crates for damage as soon as they arrive. If damage is
noted to shipping crates, cartons, or if a shortage is found, note this on the bill of
lading (all copies) prior to signing.
If damage is discovered when the case is uncrated, immediately call the
delivering truck line and follow-up the call with a written report indicating
concealed damage to your shipment. Ask for an immediate inspection of your
concealed damaged item. Crating material must be retained to show the
inspector from
the truck line.
INSTALLATION INSTRUCTIONS
Locating The Display Case
The case should be located where it is not subjected to the direct rays of the sun,
heating ducts, grills, radiator, or ceiling fans, nor should it be located near open
doors or main door entrances. Also, avoid locations where there is excessive air
movement or air disturbances and avoid high humidity locations such as near
cases with water misting or fogging devices. Failure to locate this case as stated
will reduce the performance of your Island display and will affect temperature of
interior of case and product.
The case requires a minimum of 48” of clearance is needed on all sides of unit
Electrical Connection
DANGER: Improper or faulty hookup of electrical components in the
display case can result in severe injury or death.
Permanent Connected (Standard)
-Only a licensed electrician must perform all case electrical connections.
-All electrical wiring hookups must be done in accordance with all applicable local, regional, or
national electrical standards.
-A separate circuit for each display case is required to prevent other appliances on the same
circuit from overloading the circuit and causing malfunction.
-The electrical service must be grounded upon installation.
-See the electrical data plate located on the base end, for proper circuit size and wire ampacity.
-Standard Base Electrical Connection: The electrical connection box is in the base for floor
electrical connection. The box is accessible by removing the end base panel. See “Panel Removal
Section” of this manual for panel removal instructions. Remove electrical box cover to access
electrical connection
IMSS E3265 Rev C
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BLOCK
PERMANENT
PERMANENT
CONNECTION
ELECTRICAL
BOX COVER
CONNECTION
TERMINAL
Optional Top Electrical Entrance: The electrical connection box is accessible on the top of the
case for ceiling drop electrical connection. Remove electrical box cover to access electrical
connection.
PERMANENT
PERMANENT
CONNECTION
ELECTRICAL
BOX COVER
CONNECTION
TERMINAL BLOCK
Cord Connected (OPTION)
-A factory installed optional power cord is properly sized to the amperage requirements of the
case. See the electrical data plate located on the rear exterior of the case for the proper circuit
size for each case.
- The cord is factory installed protruding from the corner of the case.
-A separate circuit for each display case is required to prevent other appliances on the same
circuit from overloading the circuit and causing malfunction.
IMSS E3265 Rev C
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skid or moving the case.
Removing Case From Shipping Skid
CAUTION: Do not push against the clear acrylic deflector around the sides and nose.
Doing so can cause the acrylic to break.
Do not lift or push on the top canopy located on top of the case.
Doing so can permanently damage the tower frame.
Care must be taken not to damage or tip the case when removing it from the
Remove the screws and brackets that secure the case to the skid. Remove the
brackets from the case.
Note that the case may have optional wheels installed and once the brackets
holding the case to the skid are removed the case will roll.
Removing Packaging Material
Remove bubble wrap and packing material for all shelves and panel, brackets,
etc. If it is necessary to remove tape residue from plastic materials, use cleaning
compounds recommended in the cleaning section of this manual.
Leveling The Case
The case must be level for proper drainage of defrost water to the condensate
pump.
Check the level of the case where the display overhangs the base.
Adjust levelers as needed to level the case side to side.
A wrench is included to aid in adjusting leg levelers.
NOTE: Use a wood or plastic shim under each leg leveler to avoid scratching the
tile floor.
IMSS E3265 Rev C
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SEALING THE UNIT TO FLOOR
After the unit is positioned and the leg levelers are turned out, the unit needs to be
sealed to the floor for NSF approved installation.
Base Panel Removal
DANGER: Electric shock hazard. Do not operate unit with panels removed.
Panels must be in place when operating the case.
SIDE PANEL
SIDE PANEL
RETAINER SCREWS
SIDE PANEL HOOK
END PANEL
(ONE AT EACH END)
SIDE PANEL SLOT
END PANEL SCREWS (4)
SIDE PANEL
Side Panels
1. Loosen the 2 retainer screws from top of panel.
(The screws will stay on the panel even after they are detached from base)
2. Tilt the top of the panel away from the base and pull up on panel to allow the
side panel hooks to pull out of the side panel slots.
3. Set the panel in safe place to prevent damage.
4. Reinstall panels in the reverse order.
End Panels
1. Remove the (4) retainer screws from all four corners of end panel.
2. Remove end panel from case and set it in safe place to prevent damage.
3. Reinstall panels in the reverse order.
IMSS E3265 Rev C
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Base Component Layout Self Contained
60.41
DATA PLATE
LOCATION
LIGHT
POWER
SUPPLY
9.33
9.33
7/8 FLOOR ELECTRICAL
CONNECTION LOCATION
POWER
CONNECTION
BOX
ELECTRICAL
BOX
CONTROL
PANEL LOCATION
Base Component Layout Remote
BASE CONDENSATE REMOVAL FAN
(W/CONDENSATE EVAPORATOR ONLY)
DATA PLATE
LOCATION
LIGHT
POWER
SUPPLY
PULL OUT
CONDENSING UNIT
SIGHT GLASS
40.4
CONDENSATE
EVAPORATOR
OR OPTIONAL
CONDENSATE PUMP
REFRIGERATION SHUT OFF
SOLENOID VALVE
40.41
IMSS E3265 Rev C
POWER
CONNECTION
BOX
ELECTRICAL
BOX
CONTROL
PANEL LOCATION
CONDENSER
3/8 DISCHARGE
CONNECTION
REMOTE REFRIGERATION
LINE ACCESS COVER
CONDENSATE
EVAPORATOR
OR OPTIONAL
CONDENSATE PUMP
CONDENSER SUCTION
5/8 CONNECTION
60.41
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