Federal Industries HXISS60R Installation Manual
E3412
REV A 8/6/13
FEDERAL INDUSTRIES
HXISS MODELS
INSTALLATION & OPERATIONS MANUAL
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES P.O. Box 290 Belleville, WI 53508
Toll Free 1(800) 356-4206 WI Phone (608) 424-3331 Fax: (608) 424-3234
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CONTENTS
INTRODUCTION ................................................................................................................................. 3
WARNING LABELS & SAFETY INSTRUCTIONS .......................................................................... 4
PRE-INSTALLATION PROCEDURES .............................................................................................. 5
INSPECTION FOR SHIPPING DAMAGE ............................................................................ 5
INSTALLATION INSTRUCTIONS .................................................................................................... 5
LOCATING THE DISPLAY CASE ....................................................................................... 5
CONDENSATE PUMP HOSE CONNECTION ..................................................................... 5
ELECTICAL CONNECTION ............................................................................................. 5-6
PERMANENT CONNECTED ......................................................................................... 5-6
CORD CONNECTED ......................................................................................................... 6
REMOVING CASE FROM SHIPPING SKID ....................................................................... 7
REMOVING PACKAGING MATERIAL .............................................................................. 7
LEVELING THE CASE ........................................................................................................ 7
SEALING THE UNIT TO THE FLOOR ................................................................................ 8
BASE PANELS REMOVAL ................................................................................................. 8
SIDE PANELS .................................................................................................................... 8
END PANELS .................................................................................................................... 8
BASE COMPONENT LAYOUT ........................................................................................... 9
CONDENSATE PUMP ....................................................................................................... 10
SHELVES ....................................................................................................................... 11-12
OPERATING INSTRUCTIONS ........................................................................................................ 13
USER CONTROLS ............................................................................................................. 13
POWER SWITCH ............................................................................................................ 13
LIGHT SWITCH .............................................................................................................. 13
ELECTRONIC CONTROL ............................................................................................... 13
INITIAL START UP ........................................................................................................... 14
PLACING PRODUCT IN CASE ......................................................................................... 14
MAINTANCE .................................................................................................................... 15
CLEANING CONDENSER COIL ..................................................................................... 15
CLEANING INSTRUCTIONS ........................................................................................................... 16
ACRYLIC AIR DEFLECTOR ............................................................................................... 16
DAILY CLEANING ......................................................................................................... 16-17
WEEKLY CLEANING ..................................................................................................... 17-18
SERVICE INFORMATION ............................................................................................................... 18
PRE-SERVICE CHECKLIST .............................................................................................. 19
SPECIAL SERVICE SITUATIONS..................................................................................... 20
SALE & DISPOSAL ........................................................................................................................... 21
REFRIGERATION & ELECTRICAL DATA ................................................................................... 21
CONTROL OPERATION .................................................................................................................. 22
ELECTRONIC CONTROL ................................................................................................. 22
OPERATION .................................................................................................................... 22
DEFROST CYCLE ........................................................................................................... 22
CONTROL FACTORY SETTING ................................................................................... 23
CONTROL DISPLAY ......................................................................................................... 24
MAXIMUM RUN TIMER ..................................................................................................... 24
REFRIGERATION OPERATION ................................................................................................ 24-25
SELF CONTAINED OPERATION ..................................................................................... 24
REMOTE OPERATION ................................................................................................. 24-25
REPLACEMENT PARTS - ................................................................................................................ 26
WIRING DRAWING ............................................................................................................ 27-30
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INTRODUCTION
Thank you for purchasing a Federal Industries display case. This manual contains
important instructions for installing and servicing the IMSS Models. A repair parts list
and wiring diagrams are also included in the manual. Read all of these documents
carefully before installing or servicing your case.
NOTICE
Read this manual before installing your case. Keep this manual and refer to it before
doing any service on the equipment. Failure to do so could result in personal injury or
damage to the case.
NOTICE
Installation and service of the electrical components in the case must be performed by a
licensed electrician.
The portions of this manual covering components contain technical instructions are
intended only for persons qualified to perform electrical work.
DANGER
Improper or faulty hookup of electrical components in the case can result in severe
injury or death.
All electrical wiring hookups must be done in accordance with all applicable local,
regional, or national standards.
SERIAL NUMBER
Record the model and serial numbers of the case for easy reference. Always refer to both model and
serial numbers in your correspondence regarding the case.
Case Model__________________________ Serial Number______________________
Condensing Unit Model________________ Serial Number______________________
This manual cannot cover every installation, use, or service situation. If you need additional information,
call or write us:
TECHNICAL SERVICE DEPARTMENT
Federal Industries
P.O. Box 290
Belleville, WI 53508
Toll Free (800) 356-4206 / WI Phone (608) 424-3331
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WARNING LABELS & SAFETY
INSTRUCTIONS
This is the safety-alert symbol. When you see this symbol on your case or
in the manual, be alert to the potential for personal injury or damage to
your equipment.
Be sure you understand all safety messages and always follow recommended precautions and safe
operating procedures.
You must make sure that everyone who installs, uses, or services your case is thoroughly familiar
with all safety information and procedures.
Important safety information is presented in this section and throughout the
NOTICE TO EMPLOYERS
manual. The following signal words are used in the warning and safety messages:
DANGER: Severe injury or death will occur if you ignore the message.
WARNING: Severe injury or death can occur if you ignore the message.
CAUTION: Minor injury or damage to your case can occur if you ignore the message.
NOTICE: This is important installation, operation, or service information. If you ignore the
message, you may damage your case.
The warning and safety labels shown throughout this manual are placed on your Federal
Industries case at the factory. Follow all warning label instructions. If any warning or
safety labels become lost or damaged, call our customer service department at 1(800)
356-4206 for replacements.
CAUTION
RISK OF ELECTRIC
SHOCK DISCONNECT
POWER BEFORE
SERVICING UNIT.
C AU T IO N
H A ZA R D O U S M O V IN G P A RT S
D O N O T O PE R A T E U N IT W IT H
D IS P LA Y P A N S R E M OV E D .
91-12340
This label is located behind the removable base This label is located below panels
and under the display deck pans. display deck pans.
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PRE-INSTALLATION PROCEDURES
Inspection For Shipping Damage
You are responsible for filing all freight claims with the delivering truck line.
Inspect all cartons and crates for damage as soon as they arrive. If damage is
noted to shipping crates, cartons, or if a shortage is found, note this on the bill of
lading (all copies) prior to signing.
If damage is discovered when the case is uncrated, immediately call the
delivering truck line and follow-up the call with a written report indicating
concealed damage to your shipment. Ask for an immediate inspection of your
concealed damaged item. Crating material must be retained to show the
inspector from the truck line.
INSTALLATION INSTRUCTIONS
Locating The Display Case
The case should be located where it is not subjected to the direct rays of the sun,
heating ducts, grills, radiator, or ceiling fans, nor should it be located near open
doors or main door entrances. Also, avoid locations where there is excessive air
movement or air disturbances and avoid high humidity locations such as near
cases with water misting or fogging devices. Failure to locate this case as stated
will reduce the performance of your Island display and will affect temperature of
interior of case and product.
The case requires a minimum of 48” of clearance is needed on all sides of unit
Condensate Pump Hose Connection
This case is shipped with a Condensate pump and drain hose. This drain hose
must be run to outside drain source. See Condensate pump section of manual.
Electrical Connection
DANGER:
display case can result in severe injury or death.
Permanent Connected (Standard)
-Only a licensed electrician must perform all case electrical connections.
-All electrical wiring hookups must be done in accordance with all applicable local, regional, or
national electrical standards.
-A separate circuit for each display case is required to prevent other appliances on the same
circuit from overloading the circuit and causing malfunction.
-The electrical service must be grounded upon installation.
-See the electrical data plate located on the base end, for proper circuit size and wire ampacity.
-Standard Base Electrical Connection: The electrical connection box is in the base for floor
electrical connection. The box is accessible by removing base panel. See “Panel Removal
Improper or faulty hookup of electrical components in the
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Section” of this manual for panel removal instructions. Remove permanent connection electrical
box cover to access electrical connection
MAIN
ELECTRICAL
BOX
PERMANENT
CONNECTION
ELECTRICAL
BOX
Optional Top Electrical Entrance: The electrical connection box is accessible on the top of the
case for ceiling drop electrical connection. Remove electrical box cover to access electrical
connection.
PERMANENT
PERMANENT
CONNECTION
ELECTRICAL
BOX COVER
CONNECTION
TERMINAL BLOCK
Cord Connected (OPTION)
-A factory installed optional power cord is properly sized to the amperage requirements of the
case. See the electrical data plate located on the rear exterior of the case for the proper circuit
size for each case.
- The cord is factory installed protruding from the corner of the case.
-A separate circuit for each display case is required to prevent other appliances on the same
circuit from overloading the circuit and causing malfunction.
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Removing Case From Shipping Skid
CAUTION
: Do not push against the clear acrylic deflector around the sides and nose.
Doing so can cause the acrylic to break.
Do not lift or push on the top canopy located on top of the case.
Doing so can permanently damage the tower frame.
Care must be taken not to damage or tip the case when removing it from the
skid or moving the case.
Remove the screws and brackets that secure the case to the skid. Remove the
brackets from the case.
Note that the case may have optional wheels installed and once the brackets
holding the case to the skid are removed the case will roll.
Removing Packaging Material
Remove bubble wrap and packing material for all shelves and panel, brackets,
etc. If it is necessary to remove tape residue from plastic materials, use cleaning
compounds recommended in the cleaning section of this manual.
Leveling The Case
The case must be level for proper drainage of defrost water to the condensate
pump.
Check the level of the case where the display overhangs the base.
Adjust levelers as needed to level the case side to side.
A wrench is included to aid in adjusting leg levelers.
NOTE: Use a wood or plastic shim under each leg leveler to avoid scratching the
tile floor.
SEALING THE UNIT TO FLOOR
After the unit is positioned and the leg levelers are turned out, the unit needs to be
sealed to the floor for NSF approved installation.
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Base Panel Removal
DANGER: Electric shock hazard. Do not operate unit with panels removed.
Panels must be in place when operating the case.
RETAINER SCREWS
(2) PER PANEL
TOP RETAINER CHANNEL
Side Panels
1. Remove the (2) retainer screws from bottom of panel.
Tilt the bottom of the panel away from the base and pull down on panel to
allow the top of panel to slide out of top retainer channel.
2. Set the panel in safe place to prevent damage.
3. Reinstall panels in the reverse order.
IMPORTANT: Louvered panels and solid panels must be installed in proper
location. See “Base Component Layout Section” of this manual for proper
location. Louvered panels and solid panels have different mounting hole
spacing to prevent wrong placement of panels. NOTE: solid panel with sound
deadening pad should be installed in front of condensing unit coil to reduce
condenser noise.
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Base Component Layout Self Contained
PULL OUT
CONDENSING
UNIT
LOUVERED AIR
INTAKE GRILL
AIR DIVIDER
LIGHT POWER SUPPLY
CONTROL PANEL
ELECTRICAL BOX
CONTROL LED
READ OUT
POWER CONNECTION BOX
REFRIGERATION FILTER
& SIGHT GLASS
SOLID PANEL
7/8 FLOOR ELECTRICAL
CONNECTION
REMOVE THIS PANEL
FOR CONDENSER CLEANING
DATA PLATE
69.50
8.1
12
LOUVERED AIR
DISCHARGE GRILL
SOLID PANEL
WITH SOUND PAD
LOUVERED AIR
INTAKE GRILL
AIR DIVIDER
CONDENSATE
PUMP HOSE
MUST RUN TO DRAIN
SOLID PANEL
CONDENSATE
PUMP
FLOOR ACCESS HOLE
HIGH/LOW
PRESS CUTOUT
(SAFETY ONLY NOT CONTROL)
Base Component Layout Remote
LIGHT POWER SUPPLY
CONTROL PANEL
ELECTRICAL BOX
CONTROL LED
READ OUT
POWER CONNECTION BOX
REFRIGERATION
SIGHT GLASS
7/8 FLOOR ELECTRICAL
CONNECTION
DATA PLATE
8.1
12.00
69.50
4.4
19.0
REFRIGERATION
CONTROL SOLENOID
VALVE
5/8" COPPER
LOW PRESSURE
LINE
3/8" COPPER
HIGH PRESSURE
LINE
60.29
CONDENSATE
PUMP HOSE
MUST RUN TO DRAIN
CONDENSATE
PUMP
FLOOR ACCESS HOLE
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Condensate Pump
The standard case is furnished with an electric condensate Pump.
Make sure that the drain line has not been dislodged during shipment and that the drain
trap terminates properly over the water reservoir
IMPORTANT: The pump is supplied with drain hose to discharge condensate water
drained from evaporator during defrost cycle. This hose must be run to drain during
installation of case.
Note: There is a piece of cardboard that has to be removed from the side of the
pump to free up the float. If this is not done, the pump will not turn on and the pan
will overflow.
NOTICE: The pump has a float that turns the pump on automatically when needed.
The pump is mounted in the base compartment. The pump should be cleaned and
inspected every 3-4 months.
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