Federal Industries HXD3575 Installation Manual

E2361

11/04/10

INSTALLATION & OPERATIONS INSTRUCTIONS

FEDERAL INDUSTRIES

Refrigerated & Non-Refrigerated Carasell

Including Dual Zone model

KEEP THIS MANUAL FOR FUTURE REFERENCE

Engineering and technical data are subject to change without notice.

FEDERAL INDUSTRIES 215 Federal Avenue Belleville, WI 53508
Toll Free 1(800) 356-4206 WI Phone [phone] Fax: [phone]

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CONTENTS

INTRODUCTION.......................................................................................................................................3

WARNING LABELS & SAFETY INSTRUCTIONS .............................................................................4

PRE-INSTALLATION PROCEDURES ..................................................................................................5

Inspection For Shipping Damage................................................................................................5

INSTALLATION INSTRUCTIONS.........................................................................................................5

Locating The Display Case.........................................................................................................5

Removing Case From Shipping Skid..........................................................................................5

Condensate Evaporator ...............................................................................................................6

Cleaning ......................................................................................................................................6

Door Swing Reversal ...............................................................................................................6-7

ELECTRICAL INFORMATION & GROUNDING...............................................................................7

OPERATING INSTRUCTIONS...............................................................................................................8

Controls.......................................................................................................................................8

Placing Product Into Case...........................................................................................................9

SHELF INSTALLATION & ADJUSTMENT .......................................................................................10

Wire Shelves .............................................................................................................................10

Glass Shelves ............................................................................................................................11

Center Divider Installation........................................................................................................12

MAINTENANCE......................................................................................................................................13

Light Replacement ....................................................................................................................13

Louver Panel Removal..............................................................................................................14

PERIODIC MAINTENANCE.................................................................................................................15

Cleaning Condenser Coil .........................................................................................................15

CLEANING INSTRUCTIONS................................................................................................................15

Daily Cleaning ..........................................................................................................................15

Weekly Cleaning.......................................................................................................................16

Interior Cleaning .......................................................................................................................16

Exterior Cleaning ......................................................................................................................16

SERVICE INFORMATION ....................................................................................................................17

Pre-Service Checklist...........................................................................................................17-18

Special Service Situations.........................................................................................................18

SALE & DISPOSAL.................................................................................................................................18

Owner Responsibility................................................................................................................18

REFRIGERATION & ELECTRICAL DATA.......................................................................................19

MAIN WIRING DIAGRAMS.............................................................................................................20-22

REPLACEMENT PARTS........................................................................................................................23

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INTRODUCTION

Thank you for purchasing a Federal Industries display case. This manual contains important instructions for
installing and servicing the Carasell Refrigerated (including Dual Zone & Cold Deli) and Non-Refrigerated
Hexagon Display Cases. A repair parts list and wiring diagram are also included in the manual. Read all of
these documents carefully before installing or servicing your case.

Read this manual before installing your case. Keep this manual and refer to it before doing any
service on the equipment. Failure to do so could result in personal injury or damage to the case.

NOTICE

NOTICE

Installation and service of the electrical components in the case must be performed by a licensed
electrician.

The portions of this manual covering components contain technical instructions intended only for persons
qualified to perform electrical work.

DANGER

Improper or faulty hookup of electrical components in the case can result in severe injury or death.
All electrical wiring hookups must be done in accordance with all applicable local, regional, or

national standards.

SERIAL NUMBER

Record the model and serial numbers of the case for easy reference. Always refer to both model and serial
numbers in your correspondence regarding the case.

Case Model__________________________ Serial Number______________________
Condensing Unit Model________________ Serial Number______________________

This manual cannot cover every installation, use, or service situation. If you need additional information,
call or write us:

CUSTOMER SERVICE DEPARTMENT

Federal Industries

215 Federal Avenue

Belleville, WI 53508

Toll Free [phone] / WI Phone [phone]

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WARNING LABELS & SAFETY
INSTRUCTIONS

This is the safety-alert symbol. When you see this symbol on your case or in the
manual, be alert to the potential for personal injury or damage to your equipment.

Be sure you understand all safety messages and always follow recommended precautions and safe
operating procedures.

NOTICE TO EMPLOYERS

You must make sure that everyone who installs, uses, or services your case is thoroughly
familiar with all safety information and procedures.

Important safety information is presented in this section and throughout the manual. The
Following signal words are used in the warning and safety messages:

DANGER: Severe injury or death will occur if you ignore the message.
WARNING: Severe injury or death can occur if you ignore the message.
CAUTION: Minor injury or damage to your case can occur if you ignore the message.
NOTICE: This is important installation, operation, or service information. If you ignore the

message, you may damage your case.

The warning and safety labels shown throughout this manual are placed on your Federal
Industries case at the factory. Follow all warning label instructions. If any warning or safety labels
become lost or damaged, call our customer service department at 1(800) 356-4206 for replacements.

CAUTION

CAUTION

RISK OF ELECTRIC

SHOCK DISCONNECT

POWER BEFORE

SERVICING UNIT.

This label is located on the back of the display case. This label is located behind grill panel.

91-12340

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HAZARDOUS MOVING PARTS
DO NOT OPERATE UNIT
WITH GRILLES R EMOVED.

PRE-INSTALLATION PROCEDURES

Inspection for Shipping Damage

You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons
and crates for damage as soon as they arrive. If there is damage to the shipping crates and cartons,
or if a shortage is found, note this on the bill of lading (all copies) prior to signing.

If damage is discovered when the case is uncrated, immediately call the delivering truck line and
follow up the call with a written report indicating concealed damage to your shipment. Ask for an
immediate inspection of your concealed damage item. Crating material must be retained to show
the inspector from the truck line.

INSTALLATION INSTRUCTIONS

Locating the Display Case

The case should be located where it is not subjected to the direct rays of the sun, heating ducts,
grills, radiator, or ceiling fans, nor should it be located near open doors or main door entrances.
Also, avoid locations where there are excessive air movement or air disturbances.

The louvered condenser air intake panel is located directly across from the control panel side. The
louvered exhaust panels are on each side of the control panel side. Do not block any of the air
louver panels and do not locate the air intake near a source of heat.

Removing Case From Shipping Skid
CAUTION: Do not push against the end glass, doors or

door frames when removing the case from the skid or moving the case. Case

damage or glass breakage could result.

1. Move the case as near as possible to the final location before removing it from the crate.
2 Remove crate top and sides and note missing or damaged items as explained in the pre-installation

procedures outlined above

3. Lift the case off of skid and on to floor. NOTICE: Be careful not to pinch electrical cord protruding

from the bottom of the base.

4. Roll the case a short distance to its final location and lock the wheel locks located on two of the four

wheels.
WARNING: To prevent glass breakage when rolling the case be sure not to push directly on glass
panels or doors. To prevent case from tipping over, roll the case slowly and do not push on the top half
of case.
NOTICE: The wheel locks must be locked into position to prevent case from moving around during
use.

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Condensate Evaporator (Refrigerated Units)

This case is furnished with an electrical condensate evaporator. Plumbing connections are not
required.

The condensate evaporator is accessible through the louvered panel to the right of the control panel.
(See Illustration E2361-1)

Cleaning

For initial setup, clean the case as outlined in the weekly cleaning section of this manual.

Door Swing Reversal

CLEAN OUT SEAL
RIGHT HAND SWING
LOCATION

STANDARD
LEFT
HAND SWING
SHOWN

SPRING LOADED
DOOR PIVOT BRACKET
RIGHT HAND SWING
LOCATION

DOOR PIVOT BRACKET
LEFT HAND SWING
LOCATIO N

SPRING LOADED
DOOR PIVOT BRACKET
LEFT H AND SWING
LOCATION

CLEAN OUT SEAL
LEFT HAND SWING
LOCATION

DOOR PIVOT BRACKET
RIGHT HAND SWING
LOCATIO N

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1. Open the door and remove the (4) screws and (2) hole plugs from the top and bottom doorframe

located on the side that the door presently opens.

2. Holding the door open, remove the (2) screws holding the door pivot bracket that is not spring

loaded. (Top on left swing & bottom on right swing)

3. Holding the door open, remove the (2) screws holding the spring loaded door pivot bracket.

(Top on left swing & bottom on right swing) WARNING: Firmly hold the spring loaded bracket
when removing screws to allow the pivot bracket to on wind slowly.

4 Tape the spring loaded mounting bracket to the door to prevent it from falling out. Lift the door up

and swing the bottom of the door out away from the case.

5 Remove the (2) screws holding the clean out seal to the bottom of the door. Reinsert the (2) screws

to plug holes. Remove the (2) screws from the opposite side of door and attach clean out seal.

6 Insert the door pivot bracket and spacers into the pivot hole. Wind the spring loaded door pivot (6)

turns in the clockwise direction and attach the spring loaded bracket with (2) screws. Attach the
door pivot bracket that is not spring loaded with (2) screws. Adjust brackets left or right so door is
centered in opening.

7 Reinstall the (4) screws and (2) hole plugs in to the top and bottom doorframe located on the side

that the door presently opens.

ELECTRICAL INFORMATION &
GROUNDING

This Case Must Be Grounded

DANGER: Improper or faulty hookup of electrical components in the

display case can result in severe injury or death.

Only a licensed electrician must perform all case electrical connections.

All electrical wiring hookups must be done in accordance with all applicable local, regional, or national
electrical standards.

WARNING: The electrical service must be grounded upon installation. Consult a licensed electrician if
there are any questions regarding the grounding of the mating receptacle

This unit is designed for cord connection to a power source and is supplied with a three prong-grounding
plug. The unit should be plugged into a properly grounded three-prong receptacle.
See the electrical data plate located on the inside top panel for proper circuit size.

The electrical cord protrudes from the bottom of the case and if necessary is accessible through the
louvered panel to the right of the control panel.

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