Federal Industries ESGSSRC5958 Installation Manual

E3290 6/30/10

FEDERAL INDUSTRIES

INSTALLATION & OPERATIONS MANUAL

REFRIGERATED ESSRC MODELS

KEEP THIS MANUAL FOR FUTURE REFERENCE

Engineering and technical data are subject to change without notice.

FEDERAL INDUSTRIES P.O. Box 290 Belleville, WI 53508 Toll Free 1(800) 356-4206 WI Phone (608) 424-3331 Fax: (608) 424-3234

E3290 ESGSSRC-404A

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CONTENTS

INTRODUCTION ....................................................................................................................................... 3

WARNING LABELS & SAFETY INSTRUCTIONS .............................................................................. 4

PRE-INSTALLATION PROCEDURES ................................................................................................... 5

Inspection For Shipping Damage

GENERAL ELECTRICAL & GROUNDING ......................................................................................... 5

Permanent Connected Cord Connected (Option)

INSTALLATION INSTRUCTIONS ......................................................................................................... 6

Locating The Display Case Removing Case From Shipping Skid Cleaning Refrigeration Installation

REFRIGERATION ................................................................................................................................. 7-8

Self Contained Models

SHELVING INSTALLATION & REMOVAL .................................................................................. 9-11

Shelf Brackets & Supports Wire Shelves

REAR DOORS ................................................................................................................................... 12-13

Top Section Rear Doors

OPERATING INSTRUCTIONS ....................................................................................................... 16-17

Controls Top Section Refrigeration Louver Control Placing Product In Case

MAINTENANCE ...................................................................................................................................... 18

Top Light Bulb Replacement Shelf Light Bulb Replacement

PERIODIC MAINTENANCE ................................................................................................................. 19

Cleaning Condenser Coil

CLEANING INSTRUCTIONS .......................................................................................................... 20-23

Daily Cleaning Weekly Cleaning Weekly Top Section Cleaning Weekly Bottom Section Cleaning Weekly Exterior Cleaning

SERVICE INFORMATION .............................................................................................................. 24-25

Special Service Situations Pre-Service Checklist

SALE & DISPOSAL ................................................................................................................................. 26

Owner Responsibility

REFRIGERATION & ELECTRICAL DATA ....................................................................................... 26

WIRING DIAGRAMS ........................................................................................................................ 27-28

Self Contained

REPLACEMENT PARTS .................................................................................................................. 29-31

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Self Contained Refrigeration Operation ...................................................................................... 7

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INTRODUCTION

Thank you for purchasing a Federal Industries display case. This manual contains important instructions for installing and servicing the Refrigerated Self-Service Merchandisers. A repair parts list and wiring diagram are also included in the manual. Read all of these documents carefully before installing or servicing your case.

NOTICE

Read this manual before installing your case. Keep this manual and refer to it before doing any service on the equipment. Failure to do so could result in personal injury or damage to the case.

NOTICE

Installation and service of the electrical components in the case must be performed by a licensed electrician.

The portions of this manual covering components contain technical instructions intended only for persons qualified to perform electrical work.

DANGER

Improper or faulty hookup of electrical components in the case can result in severe injury or death. All electrical wiring hookups must be done in accordance with all applicable local, regional, or

national standards.

SERIAL NUMBER

Record the model and serial numbers of the case for easy reference. Always refer to both model and serial numbers in your correspondence regarding the case. Case Model__________________________ Serial Number______________________ Condensing Unit Model________________ Serial Number______________________

This manual cannot cover every installation, use, or service situation. If you need additional information, call or write us:

TECHNICAL SERVICE DEPARTMENT Federal Industries P.O. Box 290 Belleville, WI 53508

Toll Free (800) 356-4206 / WI Phone (608) 424-3331

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WARNING LABELS & SAFETY INSTRUCTIONS

This is the safety-alert symbol. When you see this symbol on your case or in the manual, be alert to the potential for personal injury or damage to your equipment.

Be sure you understand all safety messages and always follow recommended precautions and safe operating procedures.

NOTICE TO EMPLOYERS

You must make sure that everyone who installs, uses, or services your case is thoroughly familiar with all safety information and procedures.

Important safety information is presented in this section and throughout the manual. The Following signal words are used in the warning and safety messages:

DANGER: Severe injury or death will occur if you ignore the message. WARNING: Severe injury or death can occur if you ignore the message. CAUTION: Minor injury or damage to your case can occur if you ignore the message. NOTICE: This is important installation, operation, or service information. If you ignore the

message, you may damage your case.

The warning and safety labels shown throughout this manual are placed on your Federal

Industries case at the factory. Follow all warning label instructions. If any warning or safety labels become lost or damaged, call our customer service department at 1(800) 356-4206 for replacements.

CAUTION

RISK OF ELECTRIC

SHOCK DISCONNECT

POWER BEFORE

SERVICING UNIT.

91-12340

This label is located on the back of the display case. This label is located below the displa y pan.

E3290 ESGSSRC-404A

CAU T IO N HAZARDOUS MOVING PARTS DO NOT OPERATE UNIT WITH DISPLAY PANS REMOVED.

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PRE-INSTALLATION PROCEDURES

Inspection for Shipping Damage

You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing.

If damage is discovered when the case is uncrated, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damage item. Crating material must be retained to show the inspector from the truck line.

GENERAL ELECTRICAL & GROUNDING

DANGER: Improper or faulty hookup of electrical components in the

display case can result in severe injury or death.

Permanent Connected (OPTION)

-Only a licensed electrician must perform all case electrical connections.

-All electrical wiring hookups must be done in accordance with all applicable local, regional, or national electrical standards.

-A separate circuit for each display case is required to prevent other appliances on the same circuit from overloading the circuit and causing malfunction.

-The electrical service must be grounded upon installation.

-See the electrical data plate located at the rear of the case for proper circuit size and wire ampacity.

-The electrical connection box is accessible from the rear of the case with rear grill removed.

Cord Connected (OPTION)

-A factory installed optional power cord is properly sized to the amperage requirements of the case. See the electrical data plate located on the rear exterior of the case for the proper circuit size for each case.

- The cord is factory installed protruding from the rear corner of the case.

-A separate circuit for each display case is required to prevent other appliances on the same circuit from

overloading the circuit and causing malfunction.

E3290 ESGSSRC-404A

REAR BASE PANEL

(6) REAR PANEL SCREWS

FIELD CONNECTION BOX

FLOOR CONDUIT CONNECTION .875

CONDUIT OR POWER CORD CONNECTION .875

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INSTALLATION INSTRUCTIONS

Locating Display Case

The case should be located where it is not subjected to the direct rays of the sun, heating ducts, grills, radiator, or ceiling fans, nor should it be located near open doors or main door entrances. Also, avoid locations where there are excessive air movement or air disturbances.

The case requires a minimum of 12” clearance at the rear of the unit for air discharge. Do not locate case with back tight against the wall.

No clearance is needed on sides of the unit.

Removing Case From Shipping Skid and General Installation

CAUTION:

and do not pull on end panels when removing the case from the skid or moving the case. Case damage or glass breakage will result.

1. Remove crate top and sides and note missing or damaged items as explained in the pre-installation

procedures outlined above.

2. Move the case as near as possible to the final location and before removing it from the shipping skid.

3. Remove the (4) brackets that secure the case to the shipping skid.

4. Prepare cabinet according to instructions in this s ection that pertain to your model.

5. Lift the case off of skid and into required position. Only lift the case from under the rear lip and front

bottom trim channel above the base. Note: Do not push or pull on front bottom trim channel.

6. The case must be level for proper drainage of defrost condensate to the condensate evaporator. Using

the wrench provided level and square the case as needed by adjusting the leg leveler in each corner of base. The 6’cases also have a set of leg levelers in the center. These must be adjusted so the base is flat.

7. The leveled case must be sealed to the floor using a NSF Listed Sealant.

Do not push or pull against the door frames

Cleaning

For initial setup, clean the case as outlined in the “Weekly Cleaning” section of this manual.

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REFRIGERATION

Self Contained Models Use pressure gauges to set pressure control.

ESGSSRC5058 ESGSSRC5958 ESGSSRC7758

Refrigeration R404 Charge 32 OZ 34 OZ 36 OZ Low Pressure Switch Cut In 82 psi 82 psi 82 psi Low Pressure Switch Cut Out 48 psi 45 psi 51 psi High Pressure Switch Cut Out 400 psi

TXV Setting (turns from full open) (Turn screw counter clockwise to stop for full open position)

The self-contained models are shipped from the factory with a completely operational 404A refrigeration system and require no modifications or adjustments upon installation. Case must be installed as per the installation section of this manual to provide proper condensing air cooling.

Self Contained Refrigeration Operation

The unit temperature is controlled by the low pressure side of a dual high/low pressure switch. The compressor will run until either the minimum run timer times out (approx 10 min) or the suction pressure reaches the set cut out point at which time the compressor turns off. The compressor will remain off until the suction pressure rises and reaches the set cut in point of the pressure switch at which time the compressor turns on. Note: The condenser fan runs continuously. This unit also has a defrost timer that will shut the compressor off a set number of times per day to insure a full defrost occurs. The compressor will remain off until the either the off time is reached or until the temperature sensor on the coil reaches a set temperature which ever happens first.

1.5 1.5 1.5

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SHELVING INSTALLATION & REMOVAL

Shelf Bracket & Supports Installation

SHELF STANDARD

SHELF STANDARD RETAINING SCREW

RETAINING SCREW

REAR SHELF SUPPORT

SNAP THE REAR RAIL OF

SNAP THE REAR RAIL OF THE WIRE SHELF INTO

THE WIRE SHELF INTO RETAINER CLIPS ON

SHELF LIGHT CORD

SHELF LIGHT CORD RETAINER CLIP

RETAINER CLIP

SHELF LIGHT ASSEMBLY

SHELF BRACKET

SHELF STANDARD

RETAINER CLIPS ON REAR SHELF SUPPORT

REAR SHELF SUPPORT

1. Turn the light switch to the off position. Remove rear doors as described in the “Rear Door Removal”

section of this manual to allow access to interior of case.

2. Follow the instruction in the illustration below and insert (1) of the (2) shelf brackets in the desired

shelf standard slot on one side of the case. Place the additional shelf bracket in the same shelf standard slot on the opposite end of case. The bracket with a shelf light cord retainer clip must be on the side with the shelf light receptacle.

TOP SECTION SHELF

REAR SHELF SUPPORT

OPTIONAL BOTTOM SHELF

REAR SHELF SUPPORT

INSTALLATION

SHELF STANDARD

TOP HOOK

BOTTOM TAB

6v NOTCH 0v NOTCH

1. Place shelf bracket top hook into desired shelf standard slot.

2. Lift shelf bracket top hook to allow shelf bracket bottom tab to clear shelf standard slot.

3. Swing shelf bracketbottom tab into shelf standard slot.

4. Place the desired shelf bracket notch of 0, 6, or 12 degrees onto bottom of shelf standard slot.

SHELF BRACKET

1. Lift shelf bracket up to allow shelf bracket notch to clear the bottom of shelf standard slot.

2. Swing shelf bracket bottom tab out of shelf standard slot.

3. Drop shelf bracket down to allow shelf bracket top hook to clear top of shelf standard slot.

4. remove shelf bracket top from shelf standard slot.

REMOVAL

CLEAR BUMPER TOWARDS END PANEL

3. Hang one end of shelf light housing on the front notch of a shelf bracket and then the other end of shelf

light housing on the notch of the shelf bracket on the opposite end.

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NOTE: On models without shelf lights, use a shelf support instead of a shelf light housing.

4. Push shelf light cords into plastic shelf cord retainer clip located on inside of shelf bracket.

5. Remove the cap from the appropriate female light sockets.

IMPORTANT: Grip each side of cap firmly and wiggle and pull cap straight out of socket. Do not roll cap during removal. Incorrect removal of cap may cause damage to electrical connection.

RIGHT

WRONG

6. If the socket is not being used for a shelf light, the cap must be plugged into socket for entire light

system to operate.

7. Plug in each shelf light by aligning the male pins on the appropriate shelf light cord plugs with the

female light sockets and push together. IMPORTANT: Do not roll plug during insertion.

8. Hang one end of the shelf support on to the rear notch of one shelf bracket and then on the rear notch of

the shelf bracket on the opposite side. NOTE: If the bottom open section shelf is supplied instead of step risers, the bottom rear support is not the same as the top rear support. See illustration above.

9. Place supplied shelving onto shelf supports as ou tlined in the appropriate “Shelf Installation” section of

this manual.

10. Removal of shelving is performed by following steps in reverse order.

11. The shelf standards are removable from case by removing the (2) shelf standard retaining screws

holding them to the inside wall of case.

Wire Shelves Installation

WIRE SHELF

WIRE SHELF RETAINER CLIPS

SNAP THE REAR RAIL OF THE WIRE SHELF INTO RETAINER CLIPS ON REAR SHELF SUPPORT

1. Install shelf brackets & shelf supports as described in Shelf Bracket & Supports Installation Section of

this manual.

2. Place the front of wire shelf onto front shelf light. (On front shelf support for models without shelf

lights)

3. Snap the rear of shelf into the clear plastic clips on rear shelf support.

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