Federal Industries ECSS60R Installation Manual
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E3335
REV. G – 12/27/18
INSTALLATION & OPERATIONS MANUAL
FEDERAL INDUSTRIES
ECSS40 & ECSS60 MODELS
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES 215 Federal AVE Belleville, WI 53508
Toll Free 1(800) 356-4206 WI Phone (608) 424-3331 Fax: (608) 424-3234
ECSS E3335
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CONTENTS
INTRODUCTION ....................................................................................................................................... 3
WARNING LABELS & SAFETY INSTRUCTIONS ............................................................................. 4
PRE-INSTALLATION PROCEDURES .................................................................................................. 5
INSPECTION FOR SHIPPING DAMAGE ............................................................................... 5
INSTALLATION INSTRUCTIONS......................................................................................................... 5
LOCATING THE DISPLAY CASE .......................................................................................... 5
ELECTICAL CONNECTION ................................................................................................. 5-6
PERMANENT CONNECTED ............................................................................................. 5-6
CORD CONNECTED ............................................................................................................. 6
REMOVING CASE FROM SHIPPING SKID .......................................................................... 7
REMOVING PACKAGING MATERIAL ................................................................................. 7
LEVELING THE CASE ............................................................................................................. 7
SEALING THE UNIT TO THE FLOOR ................................................................................... 8
BASE PANELS REMOVAL...................................................................................................... 8
SIDE PANELS ......................................................................................................................... 8
END PANELS ......................................................................................................................... 8
BASE COMPONENT LAYOUT SELF CONTAINED ............................................................. 9
BASE COMPONENT LAYOUT REMOTE ............................................................................ 10
CONDENSATE EVAPORATOR ............................................................................................ 11
CONDENSATE PUMP OPTIONAL .................................................................................... 11
SHELVES ............................................................................................................................ 12-13
OPERATING INSTRUCTIONS ............................................................................................................. 14
USER CONTROLS .................................................................................................................. 14
POWER SWITCH ................................................................................................................. 14
LIGHT SWITCH ................................................................................................................... 14
ELECTRONIC CONTROL .............................................................................................. 14-16
INITIAL START UP ................................................................................................................ 17
PLACING PRODUCT IN CASE ............................................................................................. 17
MAINTANCE .......................................................................................................................... 18
CLEANING CONDENSER COIL ......................................................................................... 18
CLEANING INSTRUCTIONS ........................................................................................................... 19-21
ACRYLIC AIR DEFLECTOR ................................................................................................... 19
DAILY CLEANING ................................................................................................................... 19
WEEKLY CLEANING ......................................................................................................... 20-21
SERVICE INFORMATION .................................................................................................................... 21
PRE-SERVICE CHECKLIST .................................................................................................. 22
SPECIAL SERVICE SITUATIONS ........................................................................................ 23
SALE & DISPOSAL ................................................................................................................................. 24
REFRIGERATION & ELECTRICAL DATA ...................................................................................... 24
CONTROL OPERATION ....................................................................................................................... 25
ELECTRONIC CONTROL ..................................................................................................... 25
OPERATION ......................................................................................................................... 25
DEFROST CYCLE ................................................................................................................ 25
MAXIMUM RUN TIMER ......................................................................................................... 25
REFRIGERATION OPERATION ......................................................................................................... 26
SELF CONTAINED OPERATION ........................................................................................ 26
REMOTE OPERATION ...................................................................................................... 26-27
REPLACEMENT PARTS - ................................................................................................................ 28-29
WIRING DRAWING ............................................................................................................ 30-46
ECSS E3335
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INTRODUCTION
Thank you for purchasing a Federal Industries display case. This manual contains
important instructions for installing and servicing the IMSS Models. A repair parts list
and wiring diagrams are also included in the manual. Read all of these documents
carefully before installing or servicing your case.
NOTICE
Read this manual before installing your case. Keep this manual and refer to it before
doing any service on the equipment. Failure to do so could result in personal injury or
damage to the case.
NOTICE
Installation and service of the electrical components in the case must be performed by a
licensed electrician.
The portions of this manual covering components contain technical instructions are
intended only for persons qualified to perform electrical work.
DANGER
Improper or faulty hookup of electrical components in the case can result in severe
injury or death.
All electrical wiring hookups must be done in accordance with all applicable local,
regional, or national standards.
SERIAL NUMBER
Record the model and serial numbers of the case for easy reference. Always refer to both model and
serial numbers in your correspondence regarding the case.
Case Model__________________________ Serial Number______________________
Condensing Unit Model________________ Serial Number______________________
This manual cannot cover every installation, use, or service situation. If you need additional information,
call or write us:
TECHNICAL SERVICE DEPARTMENT
Federal Industries
215 Federal AVE
Belleville, WI 53508
Toll Free (800) 356-4206 / WI Phone (608) 424-3331
ECSS E3335
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WARNING LABELS & SAFETY
INSTRUCTIONS
This is the safety-alert symbol. When you see this symbol on your case or
in the manual, be alert to the potential for personal injury or damage to
your equipment.
Be sure you understand all safety messages and always follow recommended precautions and safe
operating procedures.
You must make sure that everyone who installs, uses, or services your case is thoroughly familiar
with all safety information and procedures.
Important safety information is presented in this section and throughout the
NOTICE TO EMPLOYERS
manual. The following signal words are used in the warning and safety messages:
DANGER: Severe injury or death will occur if you ignore the message.
WARNING: Severe injury or death can occur if you ignore the message.
CAUTION: Minor injury or damage to your case can occur if you ignore the message.
NOTICE: This is important installation, operation, or service information. If you ignore the
message, you may damage your case.
The warning and safety labels shown throughout this manual are placed on your Federal
Industries case at the factory. Follow all warning label instructions. If any warning or
safety labels become lost or damaged, call our customer service department at 1(800)
356-4206 for replacements.
CAUTION
RISK OF ELECTRIC
SHOCK DISCONNECT
POWER BEFORE
SERVICING UNIT.
C AU T IO N
H A Z A R D O U S M O V I N G P A R T S
D O N O T O P E R A T E U N IT W IT H
D IS PL A Y P A N S R E M OV E D .
91-12340
This label is located behind the removable base This label is located below panels
and under the display deck pans. display deck pans.
ECSS E3335
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PRE-INSTALLATION PROCEDURES
Inspection For Shipping Damage
You are responsible for filing all freight claims with the delivering truck line.
Inspect all cartons and crates for damage as soon as they arrive. If damage is
noted to shipping crates, cartons, or if a shortage is found, note this on the bill of
lading (all copies) prior to signing.
If damage is discovered when the case is uncrated, immediately call the
delivering truck line and follow-up the call with a written report indicating
concealed damage to your shipment. Ask for an immediate inspection of your
concealed damaged item. Crating material must be retained to show the
inspector from the truck line.
INSTALLATION INSTRUCTIONS
Locating The Display Case
The case should be located where it is not subjected to the direct rays of the sun,
heating ducts, grills, radiator, or ceiling fans, nor should it be located near open
doors or main door entrances. Also, avoid locations where there is excessive air
movement or air disturbances and avoid high humidity locations such as near
cases with water misting or fogging devices. Failure to locate this case as stated
will reduce the performance of your Island display and will affect temperature of
interior of case and product.
The case requires a minimum of 48” of clearance on the three service sides of
unit. The paneled side can be placed directly against wall.
Electrical Connection
DANGER:
display case can result in severe injury or death.
Permanent Connected (Standard)
-Only a licensed electrician must perform all case electrical connections.
-All electrical wiring hookups must be done in accordance with all applicable local, regional, or
national electrical standards.
-A separate circuit for each display case is required to prevent other appliances on the same
circuit from overloading the circuit and causing malfunction.
-The electrical service must be grounded upon installation.
-See the electrical data plate located on the base end, for proper circuit size and wire ampacity.
-Standard Base Electrical Connection: The electrical connection box is in the base for floor
electrical connection. The box is accessible by removing the Left Side Base panel. See “Panel
Improper or faulty hookup of electrical components in the
ECSS E3335
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Removal Section” of this manual for panel removal instructions. Remove electrical box cover to
BLOCK
access electrical connection
PERMANENT
CONNECTION
TERMINAL
PERMANENT
CONNECTION
ELECTRICAL
BOX COVER
7/8 DIA ELEC
FLOOR CONECTION
Optional Top Electrical Entrance: The electrical connection box is accessible on the top of the
case for ceiling drop electrical connection. Remove electrical box cover to access electrical
connection.
PERMANENT
PERMANENT
CONNECTION
ELECTRICAL
BOX COVER
CONNECTION
TERMINAL BLOCK
Cord Connected (OPTION)
-A factory installed optional power cord is properly sized to the amperage requirements of the
case. See the electrical data plate located on the rear exterior of the case for the proper circuit
size for each case.
- The cord is factory installed protruding from the rear paneled side of the case.
-A separate circuit for each display case is required to prevent other appliances on the same
circuit from overloading the circuit and causing malfunction.
ECSS E3335
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skid or moving the case.
Removing Case From Shipping Skid
CAUTION
: Do not push against the clear acrylic deflector around the sides and nose.
Doing so can cause the acrylic to break.
Do not lift or push on the top canopy located on top of the case.
Doing so can permanently damage the tower frame.
Care must be taken not to damage or tip the case when removing it from the
Remove the screws and brackets that secure the case to the skid. Remove the
brackets from the case.
Note that the case may have optional wheels installed and once the brackets
holding the case to the skid are removed the case will roll.
Removing Packaging Material
Remove bubble wrap and packing material for all shelves and panel, brackets,
etc. If it is necessary to remove tape residue from plastic materials, use cleaning
compounds recommended in the cleaning section of this manual.
Leveling The Case
The case must be level for proper drainage of defrost water to the condensate
pump.
Check the level of the case where the display overhangs the base.
Adjust levelers as needed to level the case side to side.
A wrench is included to aid in adjusting leg levelers.
NOTE: Use a wood or plastic shim under each leg leveler to avoid scratching the
tile floor.
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SEALING THE UNIT TO FLOOR
After the unit is positioned and the leg levelers are turned out, the unit needs to be
sealed to the floor for NSF approved installation.
Base Panel Removal
DANGER: Electric shock hazard. Do not operate unit with panels removed.
Panels must be in place when operating the case.
LEFT SIDE PANEL
1/4 TURN PANEL
RETAINER SCREWS
(TYPICAL)
Typical Panels Removal
1. Loosen the (2) ¼ turn retainer screws from top of panel.
(The screws will stay on the panel even after they are detached from base)
2. Tilt the top of the panel away from the base and pull up on panel to allow the
side panel hooks to pull out of the side panel slots.
3. Set the panel in safe place to prevent damage.
4. Reinstall panels in the reverse order.
PANEL BOTTOM RETAINING
SLOTS (TYPICAL)
RIGHT SIDE PANEL
SIDE PANEL HOOK
FRONT NOSE
PANEL
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Base Component Layout ECSS40SC Self Contained
40
CONDENSATE EVAPORATOR
OR OPTIONAL CONDENSATE
PUMP
DATA PLATE
LOCATION
LIGHT POWER SUPPLY
7/8 FLOOR ELECTRICAL
41
CONNECTION LOCATION
7/8 BACK PANEL
ELECTRICAL CONNECTION
LOCATION FOR OPTIONAL
POWER CORD
7.0
6.5
7.6
ELECTRICAL BOX
POWER CONNECTION BOX
Base Component Layout ECSS60SC Self Contained
60
14.5
49.6
7/8 FLOOR ELECTRICAL
CONNECTION LOCATION
CONDENSING
COIL
CONDENSING
UNIT
CONTROL PANEL
LOCATION
6.5
9.58
7/8 BACK PANEL ELECTRICAL
CONNECTION LOCATION
FOR OPTIONAL POWER CORD
41
C
L
CONTROL
PANEL LOCATION
SLIDE OUT
CONDENSING UNIT
CONDENSING
COIL
ECSS E3335
DATA PLATE
LOCATION
POWER
CONNECTION
BOX
LIGHT
POWER
SUPPLYS
ELECTRICAL
BOX
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Base Component Layout ECSS40R Remote
40
7/8 BACK PANEL ELECTRICAL
CONNECTION LOCATION
FOR OPTIONAL POWER CORD
CONDENSATE
PUMP
12.1 3.0
REFRIGERATION FLOOR
ACCESS COVER
3/8 LIQUID SOLENOID
DATA PLATE
LOCATION
SITE GLASS
32.00
14.1
32
40.91
REFRIGERATION
REAR ACCESS
COVER
2.2
4.4
6.5
7/8 FLOOR ELECTRICAL
CONNECTION LOCATION
7.01
7.62
POWER CONNECTION
BOX
Base Component Layout ECSS60R Remote
60.0
7/8 BACK PANEL ELECTRICAL
CONNECTION LOCATION
FOR OPTIONAL POWER CORD
14.1
CONDENSATE
PUMP
REFRIGERATION
REAR ACCESS
COVER
2.2
40.91
9.58
14.50
28.95
49.66
ELECTRICAL
BOX
LIGHT POWER SUPPLY
3/8 LIQUID SOLENOID
OPTIONAL
BASE FAN
C
L
5/8 SUCTION LINE
CONTROL
PANEL LOCATION
SITE GLASS
POWER CONNECTION
BOX
C
L
ELECTRICAL
BOX
LIGHT POWER SUPPLIES
DATA PLATE
LOCATION
7/8 FLOOR ELECTRICAL
CONNECTION LOCATION
CONTROL
PANEL LOCATION
4.5
6.5
REFRIGERATION FLOOR
ACCESS COVER
OPTIONAL
BASE FAN
5/8 SUCTION LINE
ECSS E3335
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Condensate Evaporator (if equipped)
evaporator may be visible around the case.
The standard case is furnished with an electric condensate evaporator. Plumbing
connections are not required.
The condensate evaporator can be removed from the case and the condensate drain
can be plumbed to a drain to conserve energy if desired. Disconnect the condensate
evaporator wires at the condensate evaporator to remove. This must be done by a
qualified electrician.
This is an open merchandiser and at times can produce a large amount of condensate
water. To ensure that adequate evaporator capacity is available, a high wattage heater
is used. The heater turns off automatically when the water level in the pan drops.
Make sure that the drain line has not been dislodged during shipment and that the drain
trap terminates properly over the water reservoir.
NOTICE: During normal defrost cycles, steam from the condensate
Condensate Pump
NOTICE: This unit could be shipped with an optional condensate pump. The pump has a
float that turns the pump on automatically when needed.
The pump is mounted in the base compartment. The pump should be cleaned and
inspected every 3-4 months.
Note: There is a piece of cardboard that has to be removed from the side of the
pump to free up the float. If this is not done, the pump will not turn on and the pan
will overflow.
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Shelves
The ECSS has solid metal shelves with LED lighting as standard.
There are (3) brackets required for each shelf (2) long brackets and (1) short
brackets. The long brackets are for the long side of case and the short brackets
are at the short end of case. The long bracket with cord retainer clip must be
used at the panel end back of case where the light cord plugs in.
The shelves are adjustable in ~ 1 1/16” increments.
LEFT SIDE
SHELF ASSEMBLY
SHORT SHELF
BRACKET
CORD CLIP
LONG SHELF
BRACKET WITH
CORD CLIP
FEMALE LIGHT SOCKET
SHELF CORD
RIGHT SIDE
SHELF ASSEMBLY
LONG SHELF BRACKETS
1. Turn the light switch to the off position.
2. Follow the instruction in the illustration below and insert (1) of the (3) shelf brackets in the
desired tower slot on one side of the case. Place the additional shelf brackets in the same
height level on the opposite end of case. The short brackets must go on the short end and (2)
long brackets must go on the long end. The long bracket with a shelf light cord retainer clip
must be on the back side next to the shelf light receptacle.
INSTALLATION
TOWER
TOP HOOK
1
2
3
BOTTOM TAB
4
SHELF BRACKET
1
3
REMOVAL
2
4
1. Place shelf bracket top hook into desired slot in
the tower.
2. Lift shelf bracket top hook to allow shelf bracket
bottom tab to clear slot in tower.
3. Swing shelf bracket bottom tab into tower slot.
4. Place the shelf bracket notch onto bottom of tower
slot.
1. Lift shelf bracket up to allow shelf bracket notch
to clear the bottom of slot in tower.
2. Swing shelf bracket bottom tab out of slot in tower.
3. Drop shelf bracket down to allow shelf bracket top
hook to clear the slot in tower.
4. Remove shelf bracket top from slot in tower.
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3. Set the shelf on to the brackets and place the bracket retainer tip into slots on shelf. .
4. Push shelf light cords into plastic shelf cord retainer clip located on inside of shelf bracket.
5. Remove the cap from the appropriate female light sockets.
6. If the socket is not being used for a shelf light, the cap must be plugged into socket to prevent
contamination and moisture out of the socket.
7. Plug in each shelf light by aligning the male pins on the appropriate shelf light cord plugs
with the female light sockets and push together. IMPORTANT: Do not roll plug during
insertion.
8. Place extra cord into cord clip as shown to keep it out of the way.
9. Removal of shelving is performed by following steps in reverse order.
ECSS E3335
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OPERATING INSTRUCTIONS
POWER SWITCH
CONTROL
/ DISPLAY
LIGHT SWITCH
User Controls
ELECTRONIC
Power Switch
The unit has a power switch that turns off power to the entire unit, including the
condensate evaporator and the lights. This switch is located behind a lift up panel
on the unit base.
Light Switch
The unit has a light switch that turns on and off the interior lights of unit. This
switch is located below the lift up panel on the unit base.
Electronic Control
This control is located behind a lift up panel on the unit base.
Using Electronic Temperature Control (Refrigerated Models Only)
ECSS E3335
COMPRESSOR RUN
INDICATOR
DEFROST MODE INDICATOR
DIGITAL DISPLAY
ALARM INDICATOR
POWER TO CONTROL ON/OFF
AND SET POINT UP ADJUST
SET POINT ADJUST MODE
MANUAL DEFROST AND
SET POINT DOWN ADJUST
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