Federal Industries ECSS60 Owner’s Manual

E3335 1/22/13

FEDERAL INDUSTRIES

ECSS40 & ECSS60 MODELS

INSTALLATION & OPERATIONS MANUAL

KEEP THIS MANUAL FOR FUTURE REFERENCE

Engineering and technical data are subject to change without notice.

FEDERAL INDUSTRIES 215 Federal AVE Belleville, WI 53508 Toll Free 1(800) 356-4206 WI Phone (608) 424-3331 Fax: (608) 424-3234

ECSS E3335

- 1 -

CONTENTS

INTRODUCTION ....................................................................................................................................... 3

WARNING LABELS & SAFETY INSTRUCTIONS ............................................................................. 4

PRE-INSTALLATION PROCEDURES .................................................................................................. 5

INSPECTION FOR SHIPPING DAMAGE ............................................................................... 5

INSTALLATION INSTRUCTIONS......................................................................................................... 5

LOCATING THE DISPLAY CASE .......................................................................................... 5

ELECTICAL CONNECTION ................................................................................................. 5-6

PERMANENT CONNECTED ............................................................................................. 5-6

CORD CONNECTED ............................................................................................................. 6

REMOVING CASE FROM SHIPPING SKID .......................................................................... 7

REMOVING PACKAGING MATERIAL ................................................................................. 7

LEVELING THE CASE ............................................................................................................. 7

SEALING THE UNIT TO THE FLOOR ................................................................................... 8

BASE PANELS REMOVAL...................................................................................................... 8

SIDE PANELS ......................................................................................................................... 8

END PANELS ......................................................................................................................... 8

BASE COMPONENT LAYOUT SELF CONTAINED ............................................................. 9

BASE COMPONENT LAYOUT REMOTE ............................................................................ 10

CONDENSATE EVAPORATOR ............................................................................................ 11

CONDENSATE PUMP OPTIONAL .................................................................................... 11

SHELVES ............................................................................................................................ 12-13

OPERATING INSTRUCTIONS ............................................................................................................. 14

USER CONTROLS .................................................................................................................. 14

POWER SWITCH ................................................................................................................. 14

LIGHT SWITCH ................................................................................................................... 14

ELECTRONIC CONTROL ................................................................................................... 14

INITIAL START UP ................................................................................................................ 15

PLACING PRODUCT IN CASE ............................................................................................. 15

MAINTANCE .......................................................................................................................... 16

CLEANING CONDENSER COIL ......................................................................................... 16

CLEANING INSTRUCTIONS ................................................................................................................ 17

ACRYLIC AIR DEFLECTOR ................................................................................................... 17

DAILY CLEANING .............................................................................................................. 17-18

WEEKLY CLEANING ......................................................................................................... 18-19

SERVICE INFORMATION .................................................................................................................... 19

PRE-SERVICE CHECKLIST .................................................................................................. 20

SPECIAL SERVICE SITUATIONS ........................................................................................ 21

SALE & DISPOSAL ................................................................................................................................. 22

REFRIGERATION & ELECTRICAL DATA ...................................................................................... 22

CONTROL OPERATION ....................................................................................................................... 23

ELECTRONIC CONTROL ..................................................................................................... 23

OPERATION ......................................................................................................................... 23

DEFROST CYCLE ................................................................................................................ 23

CONTROL FACTORY SETTING ...................................................................................... 24

CONTROL DISPLAY .............................................................................................................. 25

MINIMUM RUN TIMER ......................................................................................................... 25

MAXIMUM RUN TIMER ......................................................................................................... 25

REFRIGERATION OPERATION ......................................................................................................... 25

SELF CONTAINED OPERATION ........................................................................................ 25

REMOTE OPERATION ...................................................................................................... 25-26

REPLACEMENT PARTS - ..................................................................................................................... 27

WIRING DRAWING ............................................................................................................ 28-37

ECSS E3335

- 2 -

INTRODUCTION

Thank you for purchasing a Federal Industries display case. This manual contains important instructions for installing and servicing the IMSS Models. A repair parts list and wiring diagrams are also included in the manual. Read all of these documents carefully before installing or servicing your case.

NOTICE

Read this manual before installing your case. Keep this manual and refer to it before doing any service on the equipment. Failure to do so could result in personal injury or damage to the case.

NOTICE

Installation and service of the electrical components in the case must be performed by a licensed electrician.

The portions of this manual covering components contain technical instructions are intended only for persons qualified to perform electrical work.

DANGER

Improper or faulty hookup of electrical components in the case can result in severe injury or death.

All electrical wiring hookups must be done in accordance with all applicable local, regional, or national standards.

SERIAL NUMBER

Record the model and serial numbers of the case for easy reference. Always refer to both model and serial numbers in your correspondence regarding the case.

Case Model__________________________ Serial Number______________________ Condensing Unit Model________________ Serial Number______________________

This manual cannot cover every installation, use, or service situation. If you need additional information, call or write us:

TECHNICAL SERVICE DEPARTMENT Federal Industries 215 Federal AVE Belleville, WI 53508

Toll Free (800) 356-4206 / WI Phone (608) 424-3331

ECSS E3335

- 3 -

WARNING LABELS & SAFETY INSTRUCTIONS

This is the safety-alert symbol. When you see this symbol on your case or in the manual, be alert to the potential for personal injury or damage to your equipment.

Be sure you understand all safety messages and always follow recommended precautions and safe operating procedures.

You must make sure that everyone who installs, uses, or services your case is thoroughly familiar with all safety information and procedures.

Important safety information is presented in this section and throughout the

NOTICE TO EMPLOYERS

manual. The following signal words are used in the warning and safety messages:

DANGER: Severe injury or death will occur if you ignore the message. WARNING: Severe injury or death can occur if you ignore the message. CAUTION: Minor injury or damage to your case can occur if you ignore the message. NOTICE: This is important installation, operation, or service information. If you ignore the

message, you may damage your case.

The warning and safety labels shown throughout this manual are placed on your Federal Industries case at the factory. Follow all warning label instructions. If any warning or safety labels become lost or damaged, call our customer service department at 1(800) 356-4206 for replacements.

CAUTION

RISK OF ELECTRIC

SHOCK DISCONNECT

POWER BEFORE

SERVICING UNIT.

91-12340

This label is located behind the removable base This label is located below panels and under the display deck pans. display deck pans.

ECSS E3335

C AU T IO N H A Z A R D O U S M O V I N G P A R T S D O N O T O P E R A T E U N IT W IT H D IS PL A Y P A N S R E M OV E D .

- 4 -

PRE-INSTALLATION PROCEDURES

Inspection For Shipping Damage

You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing.

If damage is discovered when the case is uncrated, immediately call the delivering truck line and follow-up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damaged item. Crating material must be retained to show the inspector from the truck line.

INSTALLATION INSTRUCTIONS

Locating The Display Case

The case should be located where it is not subjected to the direct rays of the sun, heating ducts, grills, radiator, or ceiling fans, nor should it be located near open doors or main door entrances. Also, avoid locations where there is excessive air movement or air disturbances and avoid high humidity locations such as near cases with water misting or fogging devices. Failure to locate this case as stated will reduce the performance of your Island display and will affect temperature of interior of case and product.

The case requires a minimum of 48” of clearance on the three service sides of unit. The paneled side can be placed directly against wall.

Electrical Connection DANGER:

display case can result in severe injury or death.

Permanent Connected (Standard)

-Only a licensed electrician must perform all case electrical connections.

-All electrical wiring hookups must be done in accordance with all applicable local, regional, or national electrical standards.

-A separate circuit for each display case is required to prevent other appliances on the same circuit from overloading the circuit and causing malfunction.

-The electrical service must be grounded upon installation.

-See the electrical data plate located on the base end, for proper circuit size and wire ampacity.

-Standard Base Electrical Connection: The electrical connection box is in the base for floor electrical connection. The box is accessible by removing the Left Side Base panel. See “Panel

Improper or faulty hookup of electrical components in the

ECSS E3335

- 5 -

Removal Section” of this manual for panel removal instructions. Remove electrical box cover to

BLOCK

access electrical connection

PERMANENT CONNECTION TERMINAL

PERMANENT

CONNECTION

ELECTRICAL

BOX COVER

7/8 DIA ELEC FLOOR CONECTION

Optional Top Electrical Entrance: The electrical connection box is accessible on the top of the case for ceiling drop electrical connection. Remove electrical box cover to access electrical connection.

PERMANENT

CONNECTION

ELECTRICAL

BOX COVER

CONNECTION TERMINAL BLOCK

Cord Connected (OPTION)

-A factory installed optional power cord is properly sized to the amperage requirements of the case. See the electrical data plate located on the rear exterior of the case for the proper circuit size for each case.

- The cord is factory installed protruding from the rear paneled side of the case.

-A separate circuit for each display case is required to prevent other appliances on the same

circuit from overloading the circuit and causing malfunction.

ECSS E3335

- 6 -

skid or moving the case.

Removing Case From Shipping Skid

CAUTION

: Do not push against the clear acrylic deflector around the sides and nose.

Doing so can cause the acrylic to break. Do not lift or push on the top canopy located on top of the case. Doing so can permanently damage the tower frame. Care must be taken not to damage or tip the case when removing it from the

Remove the screws and brackets that secure the case to the skid. Remove the

brackets from the case.

Note that the case may have optional wheels installed and once the brackets

holding the case to the skid are removed the case will roll.

Removing Packaging Material

Remove bubble wrap and packing material for all shelves and panel, brackets, etc. If it is necessary to remove tape residue from plastic materials, use cleaning compounds recommended in the cleaning section of this manual.

Leveling The Case

The case must be level for proper drainage of defrost water to the condensate pump.

Check the level of the case where the display overhangs the base. Adjust levelers as needed to level the case side to side. A wrench is included to aid in adjusting leg levelers.

NOTE: Use a wood or plastic shim under each leg leveler to avoid scratching the

tile floor.

ECSS E3335

- 7 -

SEALING THE UNIT TO FLOOR

After the unit is positioned and the leg levelers are turned out, the unit needs to be sealed to the floor for NSF approved installation.

Base Panel Removal

DANGER: Electric shock hazard. Do not operate unit with panels removed.

Panels must be in place when operating the case.

LEFT SIDE PANEL

1/4 TURN PANEL RETAINER SCREWS (TYPICAL)

Typical Panels Removal

1. Loosen the (2) ¼ turn retainer screws from top of panel. (The screws will stay on the panel even after they are detached from base)

2. Tilt the top of the panel away from the base and pull up on panel to allow the side panel hooks to pull out of the side panel slots.

3. Set the panel in safe place to prevent damage.

4. Reinstall panels in the reverse order.

PANEL BOTTOM RETAINING SLOTS (TYPICAL)

RIGHT SIDE PANEL

SIDE PANEL HOOK

FRONT NOSE PANEL

ECSS E3335

- 8 -

Base Component Layout ECSS40SC Self Contained

CONDENSATE EVAPORATOR OR OPTIONAL CONDENSATE PUMP

DATA PLATE LOCATION

LIGHT POWER SUPPLY

7/8 FLOOR ELECTRICAL CONNECTION LOCATION

7/8 BACK PANEL ELECTRICAL CONNECTION LOCATION FOR OPTIONAL POWER CORD

7.0

6.5

POWER CONNECTION BOX

7.6

ELECTRICAL BOX

CONTROL PANEL LOCATION

Base Component Layout ECSS60SC Self Contained

49.7 7/8 FLOOR ELECTRICAL

CONNECTION LOCATION

6.5

9.58

7/8 BACK PANEL ELECTRICAL CONNECTION LOCATION FOR OPTIONAL POWER CORD

CONDENSING COIL

CONDENSING UNIT

DATA PLATE LOCATION

POWER CONNECTION BOX

LIGHT POWER SUPPLYS

ELECTRICAL BOX

CONTROL PANEL LOCATION

CONDENSATE EVAPORATOR OR OPTIONAL CONDENSATE PUMP

CONDENSING COIL

SLIDE OUT CONDENSING UNIT

ECSS E3335

- 9 -

Base Component Layout ECSS40R Remote

7/8 BACK PANEL ELECTRICAL CONNECTION LOCATION FOR OPTIONAL POWER CORD

CONDENSATE PUMP

12.1 3.0

REFRIGERATION FLOOR ACCESS COVER

3/8 LIQUID SOLENOID

DATA PLATE LOCATION

SITE GLASS

32.00

14.1

40.91

REFRIGERATION REAR ACCESS COVER

2.2

4.4

6.5

7/8 FLOOR ELECTRICAL CONNECTION LOCATION

7.01

7.62

POWER CONNECTION BOX

Base Component Layout ECSS60R Remote

60.0

7/8 BACK PANEL ELECTRICAL CONNECTION LOCATION FOR OPTIONAL POWER CORD

14.1

CONDENSATE PUMP

REFRIGERATION REAR ACCESS COVER

2.2

40.91

9.58

14.50

28.95

49.66

ELECTRICAL BOX

LIGHT POWER SUPPLY

3/8 LIQUID SOLENOID

OPTIONAL BASE FAN

5/8 SUCTION LINE

CONTROL PANEL LOCATION

SITE GLASS

POWER CONNECTION BOX

ELECTRICAL BOX

LIGHT POWER SUPPLIES

DATA PLATE LOCATION

7/8 FLOOR ELECTRICAL CONNECTION LOCATION

CONTROL PANEL LOCATION

4.5

6.5

REFRIGERATION FLOOR ACCESS COVER

OPTIONAL BASE FAN

5/8 SUCTION LINE

ECSS E3335

- 10 -

Condensate Evaporator

evaporator may be visible around the case.

The standard case is furnished with an electric condensate evaporator. Plumbing connections are not required.

The condensate evaporator can be removed from the case and the condensate drain can be plumbed to a drain to conserve energy if desired. Disconnect the condensate evaporator wires at the condensate evaporator to remove. This must be done by a qualified electrician.

This is an open merchandiser and at times can produce a large amount of condensate water. To ensure that adequate evaporator capacity is available, a high wattage heater is used. The heater turns off automatically when the water level in the pan drops.

Check that the float is positioned correctly and that the switch operates at time of installation.

Make sure that the drain line has not been dislodged during shipment and that the drain trap terminates properly over the water reservoir.

NOTICE: During normal defrost cycles, steam from the condensate

Optional Condensate Pump

NOTICE: This unit could be shipped with an optional condensate pump. The pump has a

float that turns the pump on automatically when needed. The pump is mounted in the base compartment. The pump should be cleaned and inspected every 3-4 months.

Note: There is a piece of cardboard that has to be removed from the side of the pump to free up the float. If this is not done, the pump will not turn on and the pan will overflow.

ECSS E3335

- 11 -

Shelves

The ECSS has solid metal shelves with LED lighting as standard. There are (3) brackets required for each shelf (2) long brackets and (1) short brackets. The long brackets are for the long side of case and the short brackets are at the short end of case. The long bracket with cord retainer clip must be used at the panel end back of case where the light cord plugs in.

The shelves are adjustable in ~ 1 1/16” increments.

LEFT SIDE SHELF ASSEMBLY

SHORT SHELF BRACKET

CORD CLIP

LONG SHELF BRACKET WITH CORD CLIP

FEMALE LIGHT SOCKET

SHELF CORD

RIGHT SIDE SHELF ASSEMBLY

LONG SHELF BRACKETS

1. Turn the light switch to the off position.

2. Follow the instruction in the illustration below and insert (1) of the (3) shelf brackets in the

desired tower slot on one side of the case. Place the additional shelf brackets in the same height level on the opposite end of case. The short brackets must go on the short end and (2) long brackets must go on the long end. The long bracket with a shelf light cord retainer clip must be on the back side next to the shelf light receptacle.

INSTALLATION

TOWER

TOP HOOK

BOTTOM TAB

SHELF BRACKET

REMOVAL

1. Place shelf bracket top hook into desired slot in the tower.

2. Lift shelf bracket top hook to allow shelf bracket bottom tab to clear slot in tower.

3. Swing shelf bracket bottom tab into tower slot.

4. Place the shelf bracket notch onto bottom of tower slot.

1. Lift shelf bracket up to allow shelf bracket notch to clear the bottom of slot in tower.

2. Swing shelf bracket bottom tab out of slot in tower.

3. Drop shelf bracket down to allow shelf bracket top hook to clear the slot in tower.

4. Remove shelf bracket top from slot in tower.

ECSS E3335

- 12 -

+ 25 hidden pages