Federal Industries CG5048HD Installation Manual

E2226

Revised 9/23/08

INSTALLATION & OPERATIONS INSTRUCTIONS

FEDERAL INDUSTRIES

HOT DELI DISPLAYS

KEEP THIS MANUAL FOR FUTURE REFERENCE

Engineering and technical data are subject to change without notice.

FEDERAL INDUSTRIES 215 Federal Avenue Belleville, WI 53508

Toll Free 1(800) 356-4206 WI Phone [phone] Fax: [phone]

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CONTENTS

INTRODUCTION.......................................................................................................................................3

WARNING LABELS & SAFETY INSTRUCTIONS..............................................................................4

PRE-INSTALLATION PROCEDURES...................................................................................................5

Inspection For Shipping Damage................................................................................................5

INSTALLATION INSTRUCTIONS.........................................................................................................5

Locating The Display Case..........................................................................................................5

Removing Case From Shipping Skid..........................................................................................5

Cleaning.......................................................................................................................................6

Trim Kits Installation .......................................................................................................................6

Exterior Trim........................................................................................................................... 6-7

Interior Trim................................................................................................................................7

Pluming Connection (Well Drain)...............................................................................................7

ELECTRICAL INFORMATION & GROUNDING...............................................................................8

OPERATING INSTRUCTIONS ...............................................................................................................9

Controls................................................................................................................................. 9-10

Rear Package Shelf....................................................................................................................10

Sliding Rear Doors....................................................................................................................10

Using Water in Hot Wells .........................................................................................................11

Initial Start-Up & Placing Product into Case............................................................................11

Unit Shut Down.........................................................................................................................12

Draining Wet Wells...................................................................................................................12

MAINTENANCE ......................................................................................................................................12

Light Bulb Replacement............................................................................................................12

CLEANING INSTRUCTIONS................................................................................................................13

Daily Cleaning...........................................................................................................................13

Exterior Cleaning.......................................................................................................................13

Interior Cleaning........................................................................................................................14

SERVICE INFORMATION.....................................................................................................................15

Pre-Service Checklist .......................................................................................................... 15-16

Special Service Situations .........................................................................................................16

SALE & DISPOSAL.................................................................................................................................17

Owner Responsibility................................................................................................................17

ELECTRICAL DATA..............................................................................................................................17

WIRING DIAGRAMS..............................................................................................................................18

REPLACEMENT PARTS........................................................................................................................19

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INTRODUCTION

Thank you for purchasing a Federal Industries display case. This manual contains important instructions
for installing and servicing the Curved Glass and Hi-Volume Refrigerated Hot Deli displays. A repair
parts list and wiring diagram are also included in the manual. Read all of these documents carefully
before installing or servicing your case.

Read this manual before installing your case. Keep this manual and refer to it before doing any
service on the equipment. Failure to do so could result in personal injury or damage to the
case.

NOTICE

NOTICE

Installation and service of the electrical components in the case must be performed by a
licensed electrician.

The portions of this manual covering components contain technical instructions intended only for
persons qualified to perform electrical work.

Improper or faulty hookup of electrical components in the case can result in severe injury or
death.

All electrical wiring hookups must be done in accordance with all applicable local, regional, or
national standards.

DANGER

SERIAL NUMBER

Record the model and serial numbers of the case for easy reference. Always refer to both model and
serial numbers in your correspondence regarding the case.

Case Model__________________________ Serial Number______________________

This manual cannot cover every installation, use, or service situation. If you need additional
information, call or write us:

WARRANTY/TECHNICAL SERVICE DEPARTMENT

Federal Industries

215 Federal Avenue

Belleville, WI 53508

Toll Free [phone] / WI Phone [phone]

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WARNING LABELS & SAFETY
INSTRUCTIONS

This is the safety-alert symbol. When you see this symbol on your case or

in the manual, be alert to the potential for personal injury or damage to your equipment.

Be sure you understand all safety messages and always follow recommended precautions and safe
operating procedures.

NOTICE TO EMPLOYERS

You must make sure that everyone who installs, uses, or services your case is
thoroughly familiar with all safety information and procedures.

Important safety information is presented in this section and throughout the manual. The
Following signal words are used in the warning and safety messages:

DANGER: Severe injury or death will occur if you ignore the message.
WARNING: Severe injury or death can occur if you ignore the message.
CAUTION: Minor injury or damage to your case can occur if you ignore the message.
NOTICE: This is important installation, operation, or service information. If you ignore the

message, you may damage your case.

The warning and safety labels shown throughout this manual are placed on your Federal

Industries case at the factory. Follow all warning label instructions. If any warning or safety
labels become lost or damaged, call our customer service department at 1(800) 356-4206 for
replacements.

CAUTION

Hot surface can

CAUTION

RISK OF ELECTRIC

SHOCK DISCONNECT

POWER BEFORE

SERVICING UNIT.

Drain system may
contain boiling
water.

CAUTION

91-12340

Floor surface around cabinet may become slippery.

Excess condensation can occur and run onto the floor if water
is used in more ells than recommended.

Do not use water in more than one well on three well model.

Do not use water in more than two wells on any other model.

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cause severe burns

Do not touch

91-10936

CAUTION

91-11175

PRE-INSTALLATION PROCEDURES

Inspection for Shipping Damage

You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons
and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if
a shortage is found, note this on the bill of lading (all copies) prior to signing.

If damage is discovered when the case is uncrated, immediately call the delivering truck line and
follow up the call with a written report indicating concealed damage to your shipment. Ask for
an immediate inspection of your concealed damage item. Crating material must be retained to
show the inspector from the truck line.

INSTALLATION INSTRUCTIONS

Locating the Display Case

The case should be located where it is not subjected to the direct rays of the sun, heating ducts,
grills, radiator, or ceiling fans, nor should it be located near open doors or main door entrances.
Also, avoid locations where there are excessive air movement or air disturbances.

Removing Case From Shipping Skid
CAUTION:

door frames when removing the case from the skid or moving the case. Case
damage or glass breakage could result.

1. Remove crate top and sides and note missing or damaged items as explained in the pre-installation

procedures outlined above.

2. Move the case as near as possible to the final location and before removing it from the shipping skid.

3. If your case is supplied with plastic end panels, remove them by lifting them in an upward direction.

Set these end panels aside to be reinstalled after case is placed in proper position.

4. Remove the (4) brackets that secure the case to the shipping skid.

5. Use the lifting handles located in each end of the case and lift case off of skid and into required

position.

6. Level and square the case as needed by placing shims under each corner of base.

7.

The leveled case must be sealed to the floor using a NSF Listed Sealant.

8. If plastic end panels are required reinstall them on to case. Hook the key slot located on the inside of

the end panel down over screws located on each end of case.

Do not push against the top glass, front glass, end glass, doors or

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Cleaning

For initial setup, clean the case as outlined in the daily cleaning section of this manual.

Trim Kits Installation

Follow the “Case Installation” procedures in this manual for each display case that is going to be
adjoined in a lined up. Additional cases must be place directly next to the adjoining end of the first case.
Push cases together as close as possible keeping the front of the cases in alignment. Once adjoining case
is in proper position complete all of the procedures outlined in the “Case Installation” section in this
manual before installing the trim kit as outlined below.

Note: The Laminated plastic end panels and end panel screws are not used on the adjoining ends of the
cases that are to be butted together.

Exterior Trim

1. Remove the (3) 8-32 screws located on rear corner of each case and set aside (If Preinstalled). These

screws will be used to attach rear exterior trim strip to case. Note: For units with rear packing shelf ,
These screws hold the package shelf standard to the case. The packing shelf and packing shelf
standard must be temporarily removed for installation of rear exterior trim.

EXTERIOR REAR
TRIM STRIP

REAR SCREW

E1954-11

EXTERIOR FRONT
TRIM STRIP

FRONT SCREW

2. Remove the adhesive liner from the inside of the rear exterior trim strip and firmly place it over the

top and down the back of case. Be sure to center rear exterior trim strip over seem between cases and
to align slots with holes in case rear (If holes are provided).

3. Fasten rear exterior trim strip to each case with the (3) 8-32 screws previously removed. If no holes

are provided to fasten trim strip, use the (3) #8 self drilling screws provided.
Note: For units with rear packing shelf, Reattach rear packing shelf standard over the top of rear
exterior trim strip using the existing holes in case. Place packing shelf back on to case in desired
standard slot.

4. Use a NSF approved silicone to seal rear exterior trim strip along the top surface of case.

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