Federal Industries CG3642HDP Installation Manual
E2227
(5/1/00)
INSTALLATION & OPERATIONS INSTRUCTIONS
FEDERAL INDUSTRIES
HDP HOT DISPLAY PACKAGE
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES 215 Federal Avenue Belleville, WI 53508
Toll Free 1(800) 356-4206 WI Phone (608) 424-3331 Fax: (608) 424-3234
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CONTENTS
INTRODUCTION....................................................................................................................................... 3
WARNING LABELS & SAFETY INSTRUCTIONS............................................................................. 4
PRE-INSTALLATION PROCEDURES.................................................................................................. 5
Inspection For Shipping Damage................................................................................................5
INSTALLATION INSTRUCTIONS.........................................................................................................5
Locating The Display Case......................................................................................................... 5
Removing Case From Shipping Skid.......................................................................................5-6
Grill Removal.............................................................................................................................. 6
Cleaning......................................................................................................................................6
Trim Kits Installation.......................................................................................................................7
Exterior Trim ..............................................................................................................................7
Interior Trim................................................................................................................................8
ELECTRICAL INFORMATION & GROUNDING...............................................................................9
OPERATING INSTRUCTIONS.............................................................................................................10
Controls................................................................................................................................10-11
Initial Start-Up.......................................................................................................................... 11
Placing Product into Case.........................................................................................................12
Unit Shut Down ........................................................................................................................ 12
Shelves......................................................................................................................................12
Rear Package Shelf................................................................................................................... 13
Sliding Doors............................................................................................................................ 13
Swing Doors.............................................................................................................................. 13
SHELVING INSTALLATION & REMOVAL...................................................................................... 14
Shelving ...............................................................................................................................14-15
Wire Shelves.............................................................................................................................16
MAINTENANCE......................................................................................................................................17
Water Pan Refilling..............................................................................................................17-18
Light Replacement.................................................................................................................... 18
CLEANING INSTRUCTIONS................................................................................................................ 19
Daily Cleaning.......................................................................................................................... 19
Weekly Cleaning....................................................................................................................... 20
Interior Cleaning.......................................................................................................................20
Exterior Cleaning.................................................................................................................21-22
SERVICE INFORMATION.................................................................................................................... 23
Pre-Service Checklist...........................................................................................................23-24
Special Service Situations......................................................................................................... 25
SALE & DISPOSAL................................................................................................................................. 25
Owner Responsibility................................................................................................................ 25
ELECTRICAL DATA.............................................................................................................................. 26
WIRING DIAGRAMS ............................................................................................................................. 27
REPLACEMENT PARTS ..................................................................................................................28-29
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INTRODUCTION
Thank you for purchasing a Federal Industries display case. This manual contains important instructions
for installing and servicing the Curved Glass and Hi-Volume Hot Display Package Units. A repair parts
list and wiring diagram are also included in the manual. Read all of these documents carefully before
installing or servicing your case.
Read this manual before installing your case. Keep this manual and refer to it before doing any
service on the equipment. Failure to do so could result in personal injury or damage to the case.
NOTICE
NOTICE
Installation and service of the electrical components in the case must be performed by a
licensed electrician.
The portions of this manual covering components contain technical instructions intended only for
persons qualified to perform electrical work.
Improper or faulty hookup of electrical components in the case can result in severe injury or
death.
All electrical wiring hookups must be done in accordance with all applicable local, regional, or
national standards.
DANGER
SERIAL NUMBER
Record the model and serial numbers of the case for easy reference. Always refer to both model and
serial numbers in your correspondence regarding the case.
Case Model__________________________ Serial Number______________________
This manual cannot cover every installation, use, or service situation. If you need additional information,
call or write us:
CUSTOMER SERVICE DEPARTMENT
Federal Industries
215 Federal Avenue
Belleville, WI 53508
Toll Free (800) 356-4206 / WI Phone (608) 424-3331
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WARNING LABELS & SAFETY
INSTRUCTIONS
This is the safety-alert symbol. When you see this symbol on your case or in the
manual, be alert to the potential for personal injury or damage to your equipment.
Be sure you understand all safety messages and always follow recommended precautions and safe
operating procedures.
NOTICE TO EMPLOYERS
You must make sure that everyone who installs, uses, or services your case is
thoroughly familiar with all safety information and procedures.
Important safety information is presented in this section and throughout the manual. The
Following signal words are used in the warning and safety messages:
DANGER: Severe injury or death will occur if you ignore the message.
WARNING: Severe injury or death can occur if you ignore the message.
CAUTION: Minor injury or damage to your case can occur if you ignore the message.
NOTICE: This is important installation, operation, or service information. If you ignore the
message, you may damage your case.
The warning and safety labels shown throughout this manual are placed on your Federal
Industries case at the factory. Follow all warning label instructions. If any warning or safety
labels become lost or damaged, call our customer service department at 1(800) 356-4206 for
replacements.
CAUTION
RISK OF ELECTRIC
SHOCK DISCONNECT
POWER BEFORE
SERVICING UNIT.
CAUTION
Hot surface can
cause severe burns
Do not touch
91-12340
91-10936
CAUTION
HAZARDOUS MOVING PARTS
DO NOT OPERATE UNIT WITH
DISPLAY PANS REMOVED.
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PRE-INSTALLATION PROCEDURES
Inspection for Shipping Damage
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons
and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if
a shortage is found, note this on the bill of lading (all copies) prior to signing.
If damage is discovered when the case is uncrated, immediately call the delivering truck line and
follow up the call with a written report indicating concealed damage to your shipment. Ask for an
immediate inspection of your concealed damage item. Crating material must be retained to show
the inspector from the truck line.
INSTALLATION INSTRUCTIONS
Locating the Display Case
The case should be located where it is not subjected to the direct rays of the sun, heating ducts,
grills, radiator, or ceiling fans, nor should it be located near open doors or main door entrances.
Also, avoid locations where there are excessive air movement or air disturbances.
Removing Case From Shipping Skid
CAUTION:
door frames when removing the case from the skid or moving the case. Case
damage or glass breakage could result.
1. Remove crate top and sides and note missing or damaged items as explained in the pre-installation
procedures outlined above.
2. Move the case as near as possible to the final location and before removing it from the shipping skid.
3. If your case is supplied with plastic end panels, remove them by lifting them in an upward direction.
Set these end panels aside to be reinstalled after case is placed in proper position.
4. Remove the (4) brackets that secure the case to the shipping skid.
5. Use the lifting handles located in each end of the case and lift case off of skid and into required
position.
6. Level and square the case as needed by placing shims under each corner of base.
Do not push against the top glass, front glass, end glass, doors or
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7.
The leveled case must be sealed to the floor using a NSF Listed Sealant.
8. If plastic end panels are required, reinstall them on to case. Hook the key slot located on the inside of
the end panel down over screws located on each end of case.
Grill Removal
There is a removable panel at the rear of the case. The panel allows access to the control panel
enclosure, water pan, and the field wiring connection box. Remove this panel to make field
wiring connections. See electrical information and grounding section of this manual before
wiring case.
1. Remove the rear grill panel thumb screws from top of rear grill.
2. Tilt the top of rear grill panel outward as shown in illustration on the right.
3. Pull rear grill panel tabs up and out of slots in base of case.
DANGER:
Electric shock hazard. Do not operate unit with panels removed.
2.
1. REAR GRILL
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PANEL SCREWS
3. REAR GRILL
PANEL TABS
Cleaning
For initial setup, clean the case as outlined in the weekly cleaning section of this manual.
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Trim Kits Installation
Follow the “Case Installation” procedures in this manual for each display case that is going to be
adjoined in a lined up. Additional cases must be place directly next to the adjoining end of the first case.
Push cases together as close as possible keeping the front of the cases in alignment. Once adjoining case
is in proper position complete all of the procedures outlined in the “Case Installation” section in this
manual before installing the trim kit as outlined below.
Note: The Laminated plastic end panels and end panel screws are not used on the adjoining ends of the
cases that are to be butted together.
Exterior Trim
1. Remove the (3) 8-32 screws located on rear corner of each case and set aside (If preinstalled). These
screws will be used to attach rear exterior trim strip to case. Note: For units with rear packing shelf ,
These screws hold the package shelf standard to the case. The packing shelf and packing shelf
standard must be temporarily removed for installation of rear exterior trim.
EXTERIOR REAR
TRIM STRIP
REAR SCREW
E1954-11
EXTERIOR FRONT
TRIM STRIP
FRONT SCREW
2. Remove the adhesive liner from the inside of the rear exterior trim strip and firmly place it over the
top and down the back of case. Be sure to center rear exterior trim strip over seem between cases and
to align slots with holes in case rear (If holes are provided).
3. Fasten rear exterior trim strip to each case with the (3) 8-32 screws previously removed. If no holes
are provided to fasten trim strip, use the (3) #8 self-drilling screws provided.
Note: For units with rear packing shelf, Reattach rear packing shelf standard over the top of rear
exterior trim strip using the existing holes in case. Place packing shelf back on to case in desired
standard slot.
4. Use a NSF approved silicone to seal rear exterior trim strip along the top surface of case.
5. Remove the (2) screw located on the front corner of each case and set aside. These screws will be
used to attach front exterior trim strip to case. Note: For units with front package shelf, these screws
hold the package shelf to the case. The package shelf must be temporarily removed for installation of
front exterior trim.
6. Fasten front exterior trim strip to each case with the (2) 8-32 screws previously removed.
Note: For units with front package shelf, Reattach front package shelf over the top of front exterior
trim strip case with the (2) 8-32 screws previously removed.
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Interior Trim
The interior trim kit is used when adjoining cases have one glass panel or no glass panel between
them.
1. On units with sliding rear doors, remove both rear doors from track by lifting doors upward until the
bottom edge of door clears the lower track. Swing the bottom of door outward and down out of top
track.
On units with rear swing doors completely open doors to allow access to interior of case.
2. Cases with no glass panels: Remove the adhesive liner from the inside of the interior trim strip and
firmly place it over the center gap between the case interiors.
Cases with one glass panel: The interior glass trim is placed in the adjoining case that does not have
an end glass panel. Remove the adhesive liner from the inside of the interior trim strip and firmly
place it against the glass trim of adjoining case with the end glass panel.
INTERIOR TRIM STRIP
E1954-12
3. Fasten interior glass trim with the stainless steel self drilling screws supplied with interior trim kit
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ELECTRICAL INFORMATION &
GROUNDING
This Case Must Be Grounded
DANGER:
display case can result in severe injury or death.
Only a licensed electrician must perform all case electrical connections.
All electrical wiring hookups must be done in accordance with all applicable local, regional, or national
electrical standards.
A separate circuit for each display case is recommended to prevent other appliances on the same circuit
from overloading the circuit and causing malfunction.
The electrical service must be grounded upon installation.
This unit is designed for permanent connection to a power source. See the electrical data plate located at
the rear of the case for proper circuit size and wire ampacity.
The electrical connection box is accessible from the rear of the case. Remove rear grill from back of case
(See “Grill Removal” in the installation section of this manual). See diagram below for location of the
field wiring connection box.
Improper or faulty hookup of electrical components in the
BACK OF CASE
OVERHANGS BASE 1"
7/8" DIA ELECTRICAL ENTRANCE
ON REAR OF CASE.
1" FROM SIDE OF BASE,
1-3/4" FROM FLOOR.
2-3/4" DIA ELECTRICAL ENTRANCE
ON REAR OF CASE.
2-3/4" FROM SIDE OF BASE,
2-1/8 FROM REAR OF BASE.
FIELD CONNECTION
COVER.
E2227-2
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