Federal APD PosiDRIVE Installation, Operation And Maintenance Manual

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PosiDRIVE Security Gate

Installation, Operation, and

Maintenance Manual

Page 2

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Safety Notice

PosiDRIVE Security Gate

Ver si on 6

ZMA-330

© 2008-2009 Federal APD, Inc. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any form by any means without the written permission of

Federal APD, Incorporated.

Printing Date

First Version..............................................July 2000

Second Version..........................................December 2000

Third Version.............................................February 2001

Fourth Version...........................................July 2001

Fifth Version..............................................December 2003

Sixth Version.............................................June 2009

To reduce the risk of severe personal injury or damage to equipment, turn off the power to the equipment before performing any maintenance or repairs. Failure to heed this warning could result in injury or even death of those who come in contact with the product.

People’s lives and property depend on your safe installation and maintenance of equipment. Listed below are some important safety instructions and precautions which you should follow when working on any

equipment. Failure to follow all safety precautions and instructions can result in serious injury or property

APD

damage. Refer to the specific operational manual for a particular piece of equipment before beginning any service work.

❑ Frequently inspect the equipment to ensure that it is operating properly. ❑ Ensure that maintenance is performed by the factory or an authorized distributor at least twice a year.

Safety Hints

❑ Use vibrant colors on parking equipment at entrance lanes and exit lanes. ❑ Always provide proper signage, both on the roadway and on other equipment. ❑ Maintain the manufacturer’s warning stickers on gate arms and on other equipment. ❑ Encourage the use of safety devices such as buzzers or flashing lights. ❑ Always recommend that sidewalks be parallel to entrance lanes and exit lanes.

Federal

Safety Notice

To prevent injury to pedestrians, maintenance personnel, persons on bicycles or motorcycles, monitor all activity in relation to entrance and exit lanes to ensure barrier gates are not accidentally lowered or raised. Take special care when commanding any equipment action from a centralized computer system, especially when the control equipment is not in your line of vision.

Use Pictograms

Federal APD, Inc. recommends using universally identifiable icons, or pictograms, in all entrance and exit lanes, roadways, posts and walls. Paint “No Pedestrian” pictogram on the roadway adjacent to the parking barrier gate. Pictograms depicting “No Motorcycles,” “No Wheelchairs,” “No Bicycles,” and “No Trucks” are also recommended.

Safety Is Good Business

As an institution, municipality, or private operator, it is important to be aware of the potential liabilities which may arise in normal parking operations. Adapting a “Safety First” attitude provides your business and your patrons with a safer environment. After all, safety is good business!

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Warranty Information

Federal APD, Inc. warrants that the Products will be free from any defects in material and workmanship under normal use and service, wear and tear excepted, for a period of two years from the date of shipment from Federal APD. Exceptions to this warranty may include any products and/or accessories that are used with Federal APD equipment but are not manufactured by Federal APD Inc. In those instances where Federal APD is not the manufacturer of goods sold hereunder, Federal APD's warranty shall be the lesser of such manufacturers' warranty, or Federal APD's standard warranty.

This warranty shall not apply to Products which have not been properly maintained or have been subjected to misuse, neglect, accident or damage, or which have been modified, changed, or reworked in any way, without prior written approval of Federal APD. Federal APD's sole obligation shall be to repair or replace, at Federal APD's option, any defective part or parts within such two year period. Upon Federal APD's written instructions, allegedly defective goods shall be returned to Federal APD for inspection. This warranty extends only to the original purchaser from Distributor/Dealer and shall not cover repair, labor, or replacement of parts that are by nature expendable. Distributor/Dealer agrees to deliver the Federal APD Limited Warranty then in effect to each of its customers at the time of the sale. Distributor/Dealer shall have no authority to bind Federal APD to any warranty beyond that extended therein. All Products are subject to design and/ or appearance modifications which are production standards at the time of shipment. Federal APD may, but shall not be required to, modify or update Products shipped prior to a current production standard.

THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL FEDERAL APD BE LIABLE FOR ANY LOSS OF PROFITS OR ANY INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF FEDERAL APD'S BREACH OF THIS WARRANTY OR ANY OTHER TERM OR CONDITION OF THIS AGREEMENT.

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Table of Contents

CHAPTER 1

Introduction .................................................................................................................................... 1

PosiDRIVE Security Gate Operational Overview.....................................................................2

Manual Operation................................................................................................................2

Automatic Operation ........................................................................................................... 2

Free Mode ..................................................................................................................... 3

Pay Mode ......................................................................................................................4

Pay/Free Mode.............................................................................................................. 5

Power Failure Detection...................................................................................................... 6

PosiDRIVE Structural Overview...............................................................................................6

Gate Enclosure (Cabinet) .................................................................................................... 6

Mechanical Components ..................................................................................................... 7

Drive Mechanism .............................................................................................................. 10

Electrical Components....................................................................................................... 10

Gate Arm ...........................................................................................................................13

PosiDRIVE Controller.......................................................................................................14

DIP Switches...............................................................................................................15

Inputs........................................................................................................................... 15

Outputs........................................................................................................................ 16

Opening the Enclosure Door.................................................................................................... 16

Removing the Enclosure Cap................................................................................................... 16

CHAPTER 2

Installation..................................................................................................................................... 19

Installation Overview............................................................................................................... 20

Installing the Enclosure............................................................................................................20

Wiring the Gate........................................................................................................................23

Installing the Gate Arm............................................................................................................ 25

Install a Standard Gate Arm .............................................................................................. 26

Install a Folding Gate Arm ................................................................................................27

Change the Gate Arm Configuration................................................................................. 34

Setting the Mainsprings ...........................................................................................................38

Disabling the Locked-Down Feature (Optional) .....................................................................40

Setting the DIP Switches.......................................................................................................... 42

CHAPTER 3

Maintenance and Repair.............................................................................................................. 45

Maintenance and Repair Overview..........................................................................................46

Performing Preventive Maintenance........................................................................................ 46

Grease Mainshaft Bearings................................................................................................47

Grease the Connection Rod Bearings................................................................................47

Troubleshooting a Problem...................................................................................................... 48

Locking, Unlocking, and Advancing the Gate Arm ................................................................ 49

Adding, Removing, or Replacing the Mainsprings.................................................................. 52

Aligning the Drive Mechanism................................................................................................ 54

PosiDRIVE Security Gate ZMA-330, Ver. 6 Table of Contents • i

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APPENDIX A

Product Support............................................................................................................................57

Getting Help .............................................................................................................................58

Accessing the Distributor Resource Center..............................................................................59

APPENDIX B

Order and Repair Procedures .....................................................................................................61

Placing an Order.......................................................................................................................62

Requesting a Repair..................................................................................................................62

Locate a Part Number ........................................................................................................63

Mainsprings.................................................................................................................64

Enclosure.....................................................................................................................65

Electrical Components ................................................................................................68

Standard Gate Arm......................................................................................................70

Folding Gate Arm........................................................................................................73

Drive Mechanism ........................................................................................................78

Index ..............................................................................................................................................83

ii • Table of Contents ZMA-330, Ver.6 PosiDRIVE Security Gate

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List of Figures

Figure 1.1 Free Gate with Opening Loop...................................................................................... 3

Figure 1.2 Pay Gate ....................................................................................................................... 4

Figure 1.3 Pay/Free Gate ............................................................................................................... 5

Figure 1.4 Enclosure Components................................................................................................. 7

Figure 1.5 Mechanical Components .............................................................................................. 8

Figure 1.6 Electrical Components ............................................................................................... 11

Figure 1.7 Standard Gate Arm..................................................................................................... 13

Figure 1.8 Folding Gate Arm....................................................................................................... 14

Figure 1.9 PosiDRIVE Controller ............................................................................................... 14

Figure 1.10 Draw Latch............................................................................................................... 17

Figure 2.1 PosiDRIVE Security Gate Footprint Dimensions...................................................... 21

Figure 2.2 Gate Cabinet Warning Label (Part # 20-3469) .......................................................... 22

Figure 2.3 Wiring with the Federal APD Detector Harness........................................................ 24

Figure 2.4 Wiring with a Non-Federal APD Detector Harness................................................... 25

Figure 2.5 Standard Gate Arm Installation.................................................................................. 26

Figure 2.6 Gate Arm Warning Label (Part # 20-4343) ............................................................... 27

Figure 2.7 Dimensions for Folding Gate Arm Mounting Hole ................................................... 28

Figure 2.8 Installing the Cable Tower ......................................................................................... 29

Figure 2.9 Attaching the Fixed Section of the Folding Gate Arm to the Gate Flange................ 30

Figure 2.10 Attaching the Folding Section to the Gate Arm Stabilizer....................................... 31

Figure 2.11 Attaching the Stabilized Folding Section to the Gate Arm Fixed Secton................ 32

Figure 2.12 Attaching the Cable Turnbuckle to the Gate Arm.................................................... 33

Figure 2.13 Gate Arm Configuration Components ..................................................................... 34

Figure 2.14 Pivot Bar................................................................................................................... 35

Figure 2.15 Set Screws ................................................................................................................ 36

Figure 2.16 Mainshaft Removal .................................................................................................. 36

Figure 2.17 Spring Adjustment Bolts .......................................................................................... 39

Figure 2.18 Down Bump Stop ..................................................................................................... 41

Figure 2.19 DIP switches in the Open Position........................................................................... 42

Figure 3.1 Motor Crank Position when the Gate Arm is Down .................................................. 51

Figure 3.2 Motor Crank Position when the Gate Arm is Up....................................................... 51

Figure 3.3 Mainspring Connection Bar ....................................................................................... 53

Figure 3.4 Mainspring Attachment Points................................................................................... 53

Figure 3.5 Drive Mechanism Alignment..................................................................................... 55

Figure B.1 Mainspring Parts........................................................................................................ 64

PosiDRIVE Security Gate ZMA-330, Ver. 6 List of Figures • iii

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Figure B.2 Enclosure Cap Parts ................................................................................................... 65

Figure B.3 Enclosure Door Parts ................................................................................................. 66

Figure B.4 Enclosure Cabinet Parts ............................................................................................. 67

Figure B.5 Electrical Sub-Panel Parts.......................................................................................... 68

Figure B.6 Detector Bracket and Backup Battery Assembly Parts.............................................. 70

Figure B.7 Standard Gate Arm Parts ........................................................................................... 71

Figure B.8 Folding Gate Arm and Stabilizer Parts ...................................................................... 73

Figure B.9 Folding Gate Arm Cable Tower Parts ....................................................................... 75

Figure B.10 Folding Gate Arm Adapter and Fixed Section Parts ............................................... 76

Figure B.11 Folding Gate Arm Packages .................................................................................... 77

Figure B.12 Drive Mechanism Installation Parts......................................................................... 78

Figure B.13 Drive Mechanism Frame Parts (View 1) ................................................................. 79

Figure B.14 Drive Mechanism Parts (View 2) ............................................................................ 80

iv • List of Figures ZMA-330, Ver.6 PosiDRIVE Security Gate

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CHAPTER 1

Introduction

This chapter contains the following topics:

PosiDRIVE Security Gate Operational Overview ..............................................2

Manual Operation .........................................................................................2

Automatic Operation.....................................................................................2

Free Mode ..............................................................................................3

Pay Mode................................................................................................4

Pay/Free Mode .......................................................................................5

Power Failure Detection ...............................................................................6

PosiDRIVE Structural Overview ........................................................................6

Gate Enclosure (Cabinet)..............................................................................6

Mechanical Components...............................................................................7

Drive Mechanism........................................................................................10

Electrical Components................................................................................10

Gate Arm.....................................................................................................13

PosiDRIVE Controller................................................................................14

DIP Switches........................................................................................15

Inputs....................................................................................................15

Outputs .................................................................................................16

Opening the Enclosure Door .............................................................................16

Removing the Enclosure Cap ............................................................................16

PosiDRIVE Security Gate ZMA-330, Ver. 6 Introduction • 1

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PosiDRIVE Security Gate Operational Overview

The PosiDRIVE Security Gate is a low-maintenance security gate, with a microprocessor-based controller that protects roadways up to 20 feet (6 m). The PosiDRIVE gate has a variable operating time, from 1.5 to 6 seconds, depending on the length of the gate arm. The gate is capable of operating in an ambient temperature of

-30°F (-34°C) to 140°F (60°C) without any adjustments. It can be configured as a righthand or left-hand flange gate without any additional hardware.

The PosiDRIVE Security Gate works with several types of vend devices, such as vehicle detection loops, card reading devices, or ticket issuing devices. The gate controller inputs support both manual and automatic operation.

Manual Operation

For manual operation a toggle switch is wired into the Raise/Lower input on the gate controller (Figure 2.3, on page 24). When the toggle switch is placed in the “raise” position (i.e., the circuit is completed), the gate arm raises and remains in the up position until the toggle switch is moved to the “lower” position.

Automatic Operation

For automatic operation, one or more vend devices are wired into the Ve nd input on the gate controller (Figure 2.3, on page 24). Depending on the vend device(s), the lane runs in one of the following modes:

■ “Free Mode” on page 3

■ “Pay Mode” on page 4

■ “Pay/Free Mode” on page 5

For all automatic operation modes, a vehicle detection loop that resides under the gate arm (loop B) is wired into the B Presence input on the gate controller. The gate automatically lowers when the patron pulls off of the loop B.

2 • PosiDRIVE Security Gate Operational Overview ZMA-330, Ver.6 PosiDRIVE Security Gate

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Free Mode

TRAFFIC FLOW

2'-6" (.76 m)

5' (1.5 m) MAX.

2'-6" (.76 m)

1'-6" (.46 m)

6' (1.8 m)

1'-6" (.46 m)

Loop A

Loop B

Free mode is used in a single-direction lane through which a patron enters or exits the facility free of charge. This mode requires two vehicle detector loop inputs: loop A and loop B. When a vehicle pulls onto the loop A, the gate arm raises. The gate arm lowers after the vehicle clears loop B.

Figure 1.1

Free Gate with Opening Loop

PosiDRIVE Security Gate ZMA-330, Ver. 6 PosiDRIVE Security Gate Operational Overview • 3

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Pay Mode

TRAFFIC FLOW

2'-6" (.76 m)

8'-3" (2.5 m)

2'-6" (7.6 m)

1'-6" (.46 m)

6' (1.8 m)

9'-6" (2.9 m)

1'-6"

(.46 m)

Loop B

Loop A (optional)

Vend Device

Pay mode is used in a single-direction lane in which controlled access is required to enter or exit the facility. This mode requires a vehicle detection loop (loop B) and a vend-device such as a card reader or a switch that a booth attendant uses to raise the gate. The gate arm lowers after the vehicle clears loop B.

Note: An additional loop (loop A) may be used to enable the vend device, for

example, the lane may contain a ticket issuing device that is activated when the patron pulls onto loop A.

Figure 1.2

Pay Gate

4 • PosiDRIVE Security Gate Operational Overview ZMA-330, Ver.6 PosiDRIVE Security Gate

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Pay/Free Mode

TRAFFIC FLOW INTRAFFIC FLOW IN

TRAFFIC FLOW OUTTRAFFIC FLOW OUT

2'-6"2'-6" (.76 m)(.76 m)

5'5' (1.5 m)(1.5 m)

2'-6"2'-6" (.76 m)(.76 m)

1'-6"1'-6" (.46 m)(.46 m)

6'6' (1.8 m)(1.8 m)

9'-6" (2.9 m)9'-6" (2.9 m)

1'-6"1'-6" (.46 m)(.46 m)

Loop A

Loop B

Vend Device

Pay/free mode is used in a dual-direction lane. It requires two vehicle detection loops (loop A and loop B) and a vend-device such as a card reader. In the free direction, vehicle presence on loop A vends the gate. In the pay direction, the vend-device vends the gate. In either direction, the gate arm lowers after the vehicle clears the loop B.

Figure 1.3

Pay/Free Gate

PosiDRIVE Security Gate ZMA-330, Ver. 6 PosiDRIVE Security Gate Operational Overview • 5

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Power Failure Detection

The PosiDRIVE controller is able to sense when there is a power failure. If the controller is programmed to raise the gate arm during a power failure, the controller uses the power from backup battery assembly to raise the gate arm automatically. The gate arm stays in the up position until the power is restored.

Note: If the controller is not programmed to automatically raise the gate, the gate must

be raised manually. See “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

PosiDRIVE Structural Overview

This section describes the following PosiDRIVE components:

■ “Gate Enclosure (Cabinet)” on page 6

■ “Mechanical Components” on page 7

■ “Drive Mechanism” on page 10

■ “Electrical Components” on page 10

■ “Gate Arm” on page 13

■ “PosiDRIVE Controller” on page 14

Gate Enclosure (Cabinet)

Federal APD, Inc. builds the PosiDRIVE gate enclosure using 0.090 inch galvanized steel. The enclosure is weather resistant and allows proper operation in all weather conditions and temperatures ranging from -30°F (-34°C) to 140°F (60°C). Louvres on the back and cutouts on the four bottom corners of the enclosure provide air circulation, thus preventing excessive moisture buildup.

The enclosure is 15 inches W x 16 inches D x 42 inches H (38 cm W x 41 cm D x 107 cm H), finished in yellow or white powder coat paint. The enclosure consists of two pieces, a base and a removable cap. The base houses the power supply and electronics package as well as provides the main structure of the enclosure. In addition, the base provides reinforced flanges for installation, hookup points for the mainsprings, and mounting provisions for the drive mechanism. Figure 1.4 illustrates the main components of the gate enclosure.

The enclosure cap is a removable piece that provides easy access to the drive mechanism without disrupting the operation of the gate. Inspection and maintenance can be performed easily by removing the enclosure cap. It is secured by four draw latches to the base, requiring no tools to remove or install. See “Removing the Enclosure Cap” on page 16.

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Figure 1.4 Enclosure Components

Enclosure Cap

Enclosure Base

Enclosure Door

Gate Arm

Mechanical Components

The PosiDRIVE gate is powered by a 150 watt, 24 VDC brushless DC gear motor.

The motor is connected directly to a fully sinusoidal four-bar drive mechanism. A sinusoidal mechanism has the distinct advantage of providing smooth, progressive acceleration and a mechanical advantage at the limits of travel, where it is needed most. This arrangement eliminates the need for Vee-belts and their associated maintenance.

One advantage of a brushless DC motor is that the gate can adjust the speed of the entire system depending on the size of the arm installed. Therefore, the same motor and gearbox can be used in all situations, allowing the flexibility of using any size gate arm. Another advantage to the brushless DC motor is the ability of the gate to know where the gate arm is at all times. The motor provides an output that is monitored by the controller. The controller interprets the signals to determine arm position and speed. Using this information, the PosiDRIVE gate operates like a full servo system, providing benefits such as not requiring mechanical contact to limit its travel, no limit switches, and an extremely sensitive collision detect system.

The PosiDRIVE gate uses as many as four internal extension mainsprings to counterbalance the weight of the gate arm. The number of mainsprings and their adjustment must be properly set at the time of installation in order for the gate to function properly. When correctly set, these mainsprings offset the torque on the mechanism created by the weight of the arm, providing a safe, balanced system which greatly reduces the power required by the motor and increases the efficiency of the gate.

Figure 1.5, on page 8 shows the PosiDRIVE mechanical components. Component descriptions follow the illustration.

PosiDRIVE Security Gate ZMA-330, Ver. 6 PosiDRIVE Structural Overview • 7

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Mainshaft Crank Part 1

Mainspring Adjustment Bolt

Mainspring Pivot Bar

Mainspring Crank

Mainshaft Bearing

Mainshaft

Mechanism Frame

Mainshaft Crank Part 2

Connecting Rod

Motor Crank

Mainspring

Mainspring Connection Bar

To prevent a serious pinching injury including dismemberment, use care when working with the drive mechanism and alway terminate power prior to performing maintenance or repairs.

Figure 1.5 Mechanical Components

Table 1.1

Mechanical Component Descriptions

Component Description

Mechanism Frame Steel frame that forms the foundation for the PosiDRIVE

mechanism. All of the drive components, including the motor and mainshaft are attached to the mechanism frame.

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Table 1.1 Mechanical Component Descriptions (Continued)

Component Description

Motor 24 VDC gear motor that powers the PosiDRIVE gate. The

motor and gear box are contained in a single sealed housing for simplicity and maintenance-free operation.

Motor Crank Link that is attached to the output shaft of the motor. This

link is attached to the motor shaft by means of a friction clamp but also includes a keyed shaft to prevent slipping under all conditions.

Connecting Rod Intermediate link in the PosiDRIVE system. The connecting

rod incorporates two high quality spherical bearings for maximum life and excellent tolerance to misalignment.

Mainshaft Crank Part 1 One of two combined pieces that attach to the mainshaft

and provide the driving force to the mainshaft.

Mainshaft Crank Part 2 The second of the main driving links. This piece is also

designed to serve as an attachment point for the spring system. It incorporates a single high quality deep groove ball bearing that one end of the mainspring pivot bar rests in.

Mainspring Crank Other link attached to the mainshaft that serves as the

second attachment point for the spring system.

Mainspring Pivot Bar Bar that rides in the pair of ball bearings in the mainshaft. It

links and supports the mainspring adjustment bolts.

Mainspring Connection Bar

Bar to which the mainsprings are attached. The connection bar incorporates four shallow grooves to keep the mainsprings properly positioned.

Mainspring Adjustment Bolts

The two long bolts that connect the mainspring connection bar to the mainspring pivot bar. They provide the means to fine-tune the spring tension to a given arm.

Mainshaft Shaft that carries the gate arm at one end and to which the

driving links are attached.

Mainshaft Bearings Large bearings mounted to the sides of the mechanism

frame that carry the mainshaft.

Gate Arm Flange Arm carrier that is attached to the end of the mainshaft.

PosiDRIVE Security Gate ZMA-330, Ver. 6 PosiDRIVE Structural Overview • 9

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Drive Mechanism

The drive mechanism in the PosiDRIVE gate is a direct drive, sinusoidal mechanism. This system provides a substantial mechanical advantage for the motor at the beginning and ending of a cycle when it is most needed. The result of this is that when the gate is at the extreme limits of travel, in the “full down” or “full up” position, the mechanism is “locked” and cannot be manually advanced by pushing the gate arm. In other words, at the full up and full down positions, the mechanism cannot be driven or advanced by any torque applied to the mainshaft. When servicing the PosiDRIVE gate, you must be aware of this.

There are times, such as when setting the mainsprings, when you must operate the mechanism by hand, using the gate arm. It is also necessary at times during this procedure and others to ensure that the linkage is in the fully locked up position for safety. Raising the gate arm by hand will NOT bring the linkage into this position. It will bring it closed, but it will not be fully locked.

In order to lock the mechanism, you must always advance the mechanism by hand for the last few degrees of travel. That is, if you raise or lower the arm by hand to what feels like the limits of its travel, the mechanism still must be manually advanced a small amount to ensure that it is in the locked position. If the mechanism is already locked, either up or down, then it becomes impossible to get it out of this position by moving the gate arm. The mechanism must be manually advanced out of the locked position before moving the gate arm. This is a side effect of the sinusoidal linkage and the variable mechanical advantage the system provides.

For instructions on manually advancing the mechanism into and out of the locked positions, see “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

Electrical Components

The use of a 24 VDC motor in the PosiDRIVE gate provides several electrical benefits. First, by using a low (non-hazardous) voltage throughout the system, the risk of shock to service personnel is greatly reduced. The PosiDRIVE gate utilizes a universal input 24 volt power supply. This supply can accept input voltages anywhere from 85 VAC to 264 VAC at 50 or 60 Hz. This allows the PosiDRIVE gate to be installed into virtually any voltage environment without modification, providing maximum flexibility. The nameplate rating for power consumption is 2 amps for 115 VAC and 1 amp for 220 VA C .

The PosiDRIVE gate is also equipped with a backup battery assembly, which provides power to the controller and motor in the event of a power failure to allow the PosiDRIVE gate to raise the arm. It is not intended to operate the gate in a power failure mode, but just to provide the option of raising the gate to allow patrons to exit. It also does not power any loop circuits. Automatically raising the gate during a power failure is a configurable option. See “Setting the DIP Switches” on page 42.

10 • PosiDRIVE Structural Overview ZMA-330, Ver.6 PosiDRIVE Security Gate

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The PosiDRIVE gate can detect a line power failure and will wait (operating on battery

Safety Switch

PosiDRIVE Controller

Power Supply

Motor Driver Board

Manual/Auto Switch

Circuit Breaker/Master Power Switch

Junction Box

Electical Subpanel

power) for a period of 10 seconds before raising the arm. This eliminates false responses to transient (short term) power glitches. On detection of the return of line power, again a delay of 10 seconds is provided before normal operation is resumed. The backup battery assembly has ample power to provide this feature for several years before replacement.

The door safety switch disconnects power to the motor under ALL circumstances. If the door safety switch is bypassed (not normally recommended) and the circuit breaker switch is turned off for any reason, after 10 seconds, the gate activates under battery power and raises the arm. The powerful drive mechanism can cause serious bodily injury. Do not bypass the door safety switch unless absolutely necessary.

Figure 1.6, on page 11 shows the PosiDRIVE gate electrical components. Component descriptions follow the illustration.

Figure 1.6

Electrical Components

Table 1.2 PosiDRIVE Electrical Component Descriptions

Component Description

Junction Box A junction is located on the electrical sub-panel below the

PosiDRIVE Security Gate ZMA-330, Ver. 6 PosiDRIVE Structural Overview • 11

circuit breaker, where an installer can mount a convenience outlet.

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Table 1.2 PosiDRIVE Electrical Component Descriptions (Continued)

To avoid serious injury, use extreme caution when bypassing the safety switch. Make sure all technicians are clear of the drive mechanism and the gate arm path before bypassing the switch.

Component Description

Circuit Breaker Switch This is the main overload protection mechanism for the

entire gate. It is also the master power switch. CAUTION: The door safety switch disconnects power to the motor under ALL circumstances. If the door safety switch is bypassed (not normally recommended) and the breaker switch is turned off for any reason, the system will respond to this as a line power failure. After 10 seconds, the gate will activate under battery power and raise the arm. Use extreme caution when servicing the gate and be aware of this condition. This is why the door safety switch should not be bypassed unless absolutely necessary.

Electrical Sub-Panel Steel panel mounted inside the enclosure, which holds all of

the electrical components.

PosiDRIVE Controller “Brain” behind the PosiDRIVE gate and its operation. It is a

plug-in, microprocessor-based controller that monitors and directs all operations of the gate. It is capable of operating on input voltages ranging from 18 VDC to 32 VDC.

Motor Driver Board “Brain” behind the brushless DC motor. It controls the

proper operation of the motor as well as regulates the power delivered to the motor.

Safety Switch A plunger-style switch that automatically terminates power

to the motor when the enclosure door is open. To bypass the switch, pull out the plunger. To reactivate the switch, depress the plunger. The plunger springs back to the safe position.

Manual/Auto Switch Setting the switch to the Manual position raises the arm to

the up position indefinitely. Setting the switch to the Automatic position causes the gate to resume normal operation.

12 • PosiDRIVE Structural Overview ZMA-330, Ver.6 PosiDRIVE Security Gate

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Component Description

Gate Arm

End Cap

Power Supply Unit that provides the 24 VDC power required by all

Gate Arm

The size of the standard PosiDRIVE gate arm (Figure 1.7, on page 13) ranges from 10 to 20 feet (3.05 m to 6 m) in length and is constructed of extruded aluminum. It is finished with white powder coat paint with reflective striping. The gate arm is 4 inches (100mm) in diameter and extends from the gate cabinet at a height of approximately 36 inches (91 cms) from the mounting surface.

The standard gate arm is hollow and has molded plastic pieces that attach at the ends of the gate arm to prevent snow, ice, or debris from building up inside the gate arm. It is internally counterbalanced with two, three, or four adjustable extension mainsprings, depending on the length of the arm. The mainsprings balance the weight of the gate arm, reducing the power requirement by the motor. See “Setting the Mainsprings” on page 38.

Table 1.2 PosiDRIVE Electrical Component Descriptions (Continued)

components of the PosiDRIVE gate. The PosiDRIVE power supply can accept input voltages ranging from 85 VAC to 264 VAC at 50 or 60 Hz.

The PosiDRIVE gate can also support a folding gate arm (Figure 1.8, on page 14) for locations that have restricted overhead clearance. The standard folding gate arm is 10 ft. (3.05 m) in length and is constructed of clear white pine. It is finished in diagonal stripes of black and white enamel.

Figure 1.7

Standard Gate Arm

PosiDRIVE Security Gate ZMA-330, Ver. 6 PosiDRIVE Structural Overview • 13

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PosiDRIVE Controller

Figure 1.8 Folding Gate Arm

The PosiDRIVE Controller houses one DIP switch bank, which is marked “SW2” on the board. The PosiDRIVE Controller also houses the Reset switch (SW1) and connectors for several gate functions, including:

■ The motor controller plugs into connector JP4.

■ The Power Supply wires into J1.

■ The Manual/Auto switch is connected into connector J1.

■ Field Wiring connections are made into connector JS1.

Note: Connectors JP1 and JP2 are for Federal APD use only.

Figure 1.9

PWR ON

LOOP A

LOOP B

VEND

RAISE

UP LMT

DWN LMT

SPARE

PWR FL

JS1

AUX1 AUX2

AUX3

AUX4

JS4

PosiDRIVE Controller

9 10

JP2

SW2

JP1

SW3

1 2

TORQ LMT

DIRECT

ENABLE

87654321

JP4

BRAKE

RLY3

RLY4

TACH

JP6

RLY2

RLY1

JP5

K2 432

JS2

2 3 4 5

JP3

14 • PosiDRIVE Structural Overview ZMA-330, Ver.6 PosiDRIVE Security Gate

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DIP Switches

The SW2 DIP switches (Figure 1.9, on page 14) control the following functions:

■ Vend Counts—DIP switch 1 is used to enable or disable vend counts. If switch 1 is

open, vend counts are disabled; if switch 1 is closed, vend counts are enabled.

■ Backout Gate Reset Time—DIP switches 3 and 4 are used to set the time, from 15

seconds to 60 seconds, that the gate arm stays up until a vehicle passes through the gate.

■ Gate Length—DIP switches 5 and 6 are used to program the controller for the

length of the gate arm.

■ Backout Gate Arm Timeout—DIP switch 7 is used to indicate whether the gate

arm remains raised for a specified period of time (determined by setting the Backout Gate Reset Time using DIP switches 3 and 4) or remains raised until the reset loop (B) is cleared.

■ Power Fail Raise—DIP switch 8 is used to set the gate’s behavior when a power

failure occurs.

Note: For DIP switch setting instructions, see “Setting the DIP Switches” on page 42.

Also note, DIP switch 2 is unused.

Inputs

The PosiDRIVE Controller (Figure 1.9, on page 14) has the following inputs to support gate operation:

■ Loop A (connector JS1-2). Input from an external vehicle detector indicating a

presence on the A Loop.

■ Loop B (connector JS1-3). Input from an external vehicle detector indicating a

presence on the B Loop.

■ Vend (connector JS1-4). Input from an external device signalling the gate to vend.

■ Raise/Lower (connector JS1-5). Input from an external device signalling the gate to

raise. This would be used with an external operator switch, which when enabled, raises the gate.

PosiDRIVE Security Gate ZMA-330, Ver. 6 PosiDRIVE Structural Overview • 15

Page 24

Outputs

The PosiDRIVE Controller (Figure 1.9, on page 14) has the following external outputs:

■ Gate Up field output (connector JS2, 1 and 2). When the gate is down, outputs 1 and

2 are open. When the gate starts to travel upward, outputs 1 and 2 close (are connected) until the gate starts to travel downward again.

■ System Fault relay output (connector JS2, 3 and 4). When there is a system fault,

outputs 3 and 4 are closed (connected). In a normal condition, outputs 3 and 4 are open.

Opening the Enclosure Door

Gate installation, maintenance, and repair typically call for opening the gate enclosure to access the gate’s electrical components.

The enclosure door, which has a single T-handle lock, can be easily removed by unlocking the handle and lifting the door up and out. The door must be removed before the enclosure cap can be unlatched and removed.

As the door is removed, the safety switch inside the door frame pops out to disconnect power to the gate motor, ensuring that the drive mechanism does not actuate while gate is open. This safety precaution is designed to prevent serious bodily injury.

If your hands are in the path of the gate mechanism and the mechanism actuates, a severe injury, including dismemberment, can occur.

If it is absolutely necessary to operate the gate with the cover removed, bypass the switch by pulling the plunger out.

To reactivate the switch, depress the plunger fully.

Removing the Enclosure Cap

Gate installation, maintenance, and repair typically call for removing the gate enclosure cap to access the gate’s drive mechanism.

16 • Opening the Enclosure Door ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 25

To remove the enclosure cap, follow these steps:

Enclosure Cap

Draw Latch

Enclosure Base

1. Remove the enclosure door by unlocking the handle and lifting the door up and out.

Note the safety switch inside the door frame. As the door is removed, this switch disconnects power to the gate motor under all circumstances, allowing you to safely reach up under the cap to unlatch it and service the gate. If it is necessary to operate the gate with the cover removed, the switch may be bypassed by pulling the plunger out to the bypass position. The switch can be reactivated by depressing the plunger. It then acts as a safety switch again, preventing motor activity until the door is replaced.

Use extreme caution if operating the gate with the door and/or enclosure cap removed. This is a powerful mechanism that can cause serious injury if not handled properly. It is strongly recommended that the cap be in position and latched and the door be installed when the gate is in operation.

2. One draw latch, which holds the cap in place, is located on each inside top corner of the enclosure base. Reach inside the enclosure and unhook all four latches.

Figure 1.10

Draw Latch

3. Lift the cap straight up and off. Use care when removing or replacing the cap so as not to damage any of the weather-stripping.

4. To replace the cap, lower the cap straight down on to the base, again using caution with the weather-stripping. Reach inside the enclosure and re-hook the draw latches.

PosiDRIVE Security Gate ZMA-330, Ver. 6 Removing the Enclosure Cap • 17

Page 26

18 • Removing the Enclosure Cap ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 27

CHAPTER 2

Installation

This chapter contains the following topics:

Installation Overview ........................................................................................20

Installing the Enclosure .....................................................................................20

Wiring the Gate .................................................................................................23

Installing the Gate Arm .....................................................................................25

Install a Standard Gate Arm........................................................................26

Install a Folding Gate Arm .........................................................................27

Change the Gate Arm Configuration ..........................................................34

Setting the Mainsprings.....................................................................................38

Disabling the Locked-Down Feature (Optional)...............................................40

Setting the DIP Switches...................................................................................42

PosiDRIVE Security Gate ZMA-330, Ver. 6 Installation • 19

Page 28

Installation Overview

The installation procedures described in this section are broken into the following tasks:

1. “Installing the Enclosure” on page 20

2. “Wiring the Gate” on page 23

3. “Installing the Gate Arm” on page 25

4. “Setting the Mainsprings” on page 38

5. “Disabling the Locked-Down Feature (Optional)” on page 40

6. “Setting the DIP Switches” on page 42

Moving parts can cause serious bodily injury, and hazardous voltage can shock, burn, or cause death. Turn off the power to the gate and disconnect the battery before performing any maintenance or repairs.

Installing the Enclosure

This section explains how to install the PosiDRIVE Security Gate enclosure.

Note: The base flange of the PosiDRIVE includes a series of holes designed to support

retrofitting the PosiDRIVE gate into a previous Federal APD gate installation, such as the G-89, CG-90, G-90, or 500 Industrial Gate. It may be possible to use as many as three of the existing mounting bolts. Because the base of the PosiDRIVE is deeper than the previous gate, it is not possible to use all four existing bolts. Use three of the existing holes and drill new holes in the front two mounting holes.

If the PosiDRIVE is being installed into an existing 500 Industrial Gate installation, you may need to position the gate closer to the curb to accommodate any existing conduit stub-ups. In this case, drill four fresh mounting holes.

To install the gate on a concrete curb:

Install the enclosure so that the end portion of the gate arm is more than 2 feet (62 cm) from any rigid object, such as a wall, when fully extended in the down position. If the distance is less than 2 feet (62 cm), a person may get trapped between the end of the gate arm and the rigid object, causing bodily injury to the individual.

1. Carefully remove the unit from the shipping crate without damaging the finish. Leave the enclosure bolted to the bottom pallet until you are ready for installation.

2. Open the gate enclosure door.

20 • Installation Overview ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 29

3. Remove the bolts that fasten the cabinet to the bottom pallet.

CURB LINE

16.00

14.00

1.00

15.00

9.00

3.00

18.00

0.75 DIA.

Measurements in inches

4. Mark the concrete for drilling as follows:

a. Place the cabinet in the installation location, aligned according to the

dimensions provided in Figure 2.1. Make sure that the center line of the cabinet is 18 inches from the curb line.

b. Use pencil or chalk to mark the concrete through the selected anchoring holes.

Figure 2.1

PosiDRIVE Security Gate Footprint Dimensions

5. Remove the cabinet from the position, and follow the manufacturer’s instructions for installing the anchor bolts. Redhead #JS-38H, 3/8” x 3” stud anchor, or equivalent is the recommended anchor bolt.

PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Enclosure • 21

Page 30

6. Attach the cabinet to the anchor bolts as follows:

Cabinet Base

Anchor Bolt

Washer

Gasket

Nut

a. Place the gaskets over the bolts.

b. Set the cabinet on top of the gaskets, aligning the bolts up through the holes of

the cabinet.

c. Place the washers on the bolts.

d. Screw the nuts onto the bolts, and tighten them to secure the cabinet.

7. Make sure the warning label (Figure 2.2) affixed to either side of the enclosure is

not obstructed by any objects.

Figure 2.2

Gate Cabinet Warning Label (Part # 20-3469)

22 • Installing the Enclosure ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 31

Wiring the Gate

The PosiDRIVE Security Gate is wired to the incoming power source and to a vend device, such as a vehicle detector loop, a card reader, and/or a raise/lower switch. The gate wiring depends upon the devices your site uses. Refer to the engineering drawings supplied with the gate for wiring diagrams that are specific to your site’s configuration.

Note: If you do not have the engineering drawings, obtain a copy from your

distributor. If you are the distributor, contact Federal APD Customer Support to obtain a copy of the drawings.

The PosiDRIVE optionally comes with a Federal APD Detector Harness that is used to interface Federal APD detector loops with the gate. This section provides diagrams for wiring the gate with or without the Federal APD Detector Harness.

To wire the gate:

To prevent serious bodily injury and damage to the equipment:

• Terminate the incoming AC power before wiring the gate.

• Only a licensed electrician should wire the gate.

1. Connect the incoming AC power feed wires to the pigtail leads inside the junction box (Figure 1.6, on page 11).

2. Per the engineering drawings included with the gate, connect the resident vend device to the PosiDRIVE Controller. Figure 2.3, on page 24, shows the wiring schematic when using the Federal APD Detector Harness. Figure 2.4, on page 25 shows the wiring schematic when using a generic detector harness.

PosiDRIVE Security Gate ZMA-330, Ver. 6 Wiring the Gate • 23

Page 32

VEND DETECTOR HARNESS

RESET DETECTOR HARNESS

VEND

RESET

JS1

NOT USED NOT USED NOT USED NOT USED

INPUT COMMON

RAISE/LOWER

SWITCH

N.O. CONTACT VEND DEVICE

'A' PRESENCE

'B' PRESENCE

VEND

RAISE-LOWER

NOT USED

INPUT COMMON

LOOP

DETECTOR

DETECTOR LOOP

D E

* *

SPLICE TYP.

FAPD DETECTOR HARNESS COLOR CODE: (REFERENCE DRAWING FCA-10141)

LEGEND:

PIN P/N 11-26498

A B C D E F G H I J

WHITE BROWN BLACK RED ORANGE YELLOW BLUE GREEN VIOLET GRAY

WHITE RED BLACK BROWN VIOLET ORANGE GRAY GREEN BLUE YELLOW

GREEN

BLACK

WHITE

LOAD

FAPD PN-21-11929

BREAKER

5 AMP/2 POLE

* *

P/N 12-0128

Figure 2.3 Wiring with the Federal APD Detector Harness

24 • Wiring the Gate ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 33

Figure 2.4 Wiring with a Non-Federal APD Detector Harness

JS1

INPUT COMMON

'A' PRESENCE

'B' PRESENCE

VEND

RAISE-LOWER

NOT USED

INPUT COMMON

SWITCH

RAISE/LOWER

VEND DEVICE

N.O. CONTACT

RESET DET.

N.O. CONTACT

VEND DET.

Installing the Gate Arm

The PosiDRIVE Security Gate supports standard gate arms and folding gate arms for sites with low overhead clearance. Installation procedures differ depending upon the type of gate arm you are installing.

The gate is factory configured for left- or right-hand drive based on your site’s requirement; however, if you receive a gate that is not configured properly for your site, you can either send the gate back to the factory for re-configuration or you can change the gate’s configuration yourself.

This section explains how to:

■ “Install a Standard Gate Arm” on page 26

■ “Install a Folding Gate Arm” on page 27

■ “Change the Gate Arm Configuration” on page 34

PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Gate Arm • 25

Page 34

Install a Standard Gate Arm

Gate Arm

Mainshaft

Gate Arm Inserts

Arm Clamp

3/8-16 UNC x 1.50” Hex Bolt

3/8-16 UNC Hex Nut

3/8” Plain Washer

To install a standard gate arm:

To avoid severe personal injury, place the gate arm mechanism into the fully up, locked position. See “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

Additionally, due to the length and weight of the gate arm, two technicians are required to perform this task.

1. Review the following illustration (Figure 2.5) to ensure that you have all of the required components.

Figure 2.5

Standard Gate Arm Installation

2. Place the gate arm inserts on either side of the gate arm. Position the inserts so that they are directly underneath the arm clamps.

3. Place the arm into the mainshaft and position the arm clamp over the arm. Make sure to align the holes in the arm clamp with the holes in the mainshaft.

4. Thread the mounting bolts through the mainshaft and through the arm clamp.

26 • Installing the Gate Arm ZMA-330, Ver.6 PosiDRIVE Security Gate

5. Fit the washers and hex nuts over the bolts and tighten.

Page 35

6. Make sure the bright orange warning label, as shown in Figure 2.6, is installed on

W A R N

I N G

MOVING ARM CAN CAUSE BODILY HARM OR VEHICLE DAMAGE.

W A R N

I N G

CARS ONLY:

NO BICYCLES

MOTORCYCLES

OR PEDESTRIANS.

both sides of the gate arm.

Figure 2.6

Gate Arm Warning Label (Part # 20-4343)

7. Set the mainsprings. See “Setting the Mainsprings” on page 38.

Install a Folding Gate Arm

Folding gate arms are installed on gates that are located in areas with low overhead clearance.

To avoid severe personal injury, place the gate arm mechanism into the full “locked up” position. See “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Gate Arm • 27

Page 36

To install a folding gate arm:

Holes for Folding Gate Arm

1. Drill two 3/8” holes into the side of the gate enclosure. Refer to the dimensions provided in Figure 2.7.

Figure 2.7

Dimensions for Folding Gate Arm Mounting Hole

2.00 50.802.50 63.50

2.00 50.80

FRONT OF ENCLOSURE

Ø .38 9.53

2. To inhibit rust, paint the rims of the holes with the PosiDRIVE touch-up paint.

28 • Installing the Gate Arm ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 37

3. Install the cable tower (Figure 2.8) on the side of the gate enclosure using two

Cable Tower

Cable

Spacer Spindle

The two washers and two nuts on the inside of the gate are not shown on this illustration.

5/16-18 x 1” hex bolts, eight 5/16” plain washers, and two 5/16-18 Nylock hex nuts as follows:

a. Align two washers over each of the holes that you drilled in the gate enclosure.

b. Align the cable tower over the washers.

c. Align one washer over each hole in the cable tower.

d. Thread 1 hex bolt through each hole to fasten the cable tower to the gate

enclosure.

e. On the inside of the gate, place a washer on each bolt and tighten with a Nylock

hex nut.

4. Install the cable on the cable tower (Figure 2.8) using a spacer, cable, one 3/8” plain washer, and one 3/8-16 Nylock hex nut as follows:

a. Thread the spacer onto the cable tower spindle.

b. Place the washer onto the spindle.

c. Thread the Nylock hex nut onto the spindle and tighten.

Figure 2.8

Installing the Cable Tower

PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Gate Arm • 29

Page 38

5. Attach the fixed section of the folding gate arm to the gate arm flange (Figure 2.9)

Adapter (front side)

Retainer

Folding Gate Arm Fixed Section

Flange

using the adapter, arm retainer, eight 3/8” lock washers, and eight 3/8” Nylock hex nuts, as follows:

a. Place the studs that are on the back side of the adapter (the side where the studs

are closer together) into the four flange holes and secure the adapter with four washers and four hex nuts.

b. Place the retainer on the adapter front side studs.

c. Place a washer on each of the adapter studs.

d. Hand thread four hex nuts onto the adapter studs; do not tighten the nuts.

e. Insert the fixed section of the folding gate arm between the adapter and the

retainer.

f. Tighten the hex nuts on the arm retainer so that the gate arm is secured.

Figure 2.9

Attaching the Fixed Section of the Folding Gate Arm to the Gate Flange

30 • Installing the Gate Arm ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 39

6. Secure the folding section of the gate arm onto the gate arm stabilizer (Figure 2.10)

Folding Section of Gate Arm

Gate Arm Stablizer

Keps Nuts

Pan Head Screws

using two 10-24 x 1.5 pan head screws, and two 10-24 Keps nuts, as follows:

a. Align the holes on the folding gate arm section with the holes on the gate arm

stabilizer.

b. Insert a pan head screw into each hole.

c. Place a Keps nut on each screw and tighten to secure the folding gate arm.

Figure 2.10

Attaching the Folding Section to the Gate Arm Stabilizer

PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Gate Arm • 31

Page 40

7. Attach the folding section with the gate arm stabilizer to the fixed section of the gate

Bushing

Shoulder Screw

Folding Section with Gate Arm Stabilizer

Fixed Gate Arm Section

Plain Washer

Nylock Hex Nut

(Figure 2.11) arm as follows:

a. Insert the two 3/8” bushings into either side of the hole on the fixed gate arm

section.

b. Align the hole on the bottom of gate arm stabilizer with the hole in the fixed arm

section.

c. Insert the shoulder screw into the bushings on the fixed gate arm section.

d. Secure the shoulder screw with a 3/8” plain washer and Nylock hex nut.

Figure 2.11

Attaching the Stabilized Folding Section to the Gate Arm Fixed Secton

32 • Installing the Gate Arm ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 41

8. Attach the cable turnbuckle to the gate arm (Figure 2.12) as follows:

Hex Bolt

Plain Washers

Cable Turnbuckle

Hex Nut

Lock Washers

Hex Nut

a. Place a 3/8” plain washer onto the 3/8-16 x 1.5” hex bolt.

b. Insert the hex bolt into the eye of the cable turnbuckle.

c. Secure the bolt to the turnbuckle eye using a 3/8” plain washer and 3/8-16 hex

nut.

d. Insert the hex bolt into the gate arm stabilizer and loosely secure it with a 3/8"

lock washer and 3/8” hex nut.

e. Adjust the 3/8” hex nut until contact is made between the plain washer and the

turnbuckle eye. Do not tighten the nut against the turnbuckle eye.

f. Using 2 wrenches, tighten the 3/8” hex nut on the far side of the gate arm

stabilizer against the other 3/8” hex nut. When tight, the turnbuckle eye should be free to move between the two 3/8” plain washers.

Figure 2.12

Attaching the Cable Turnbuckle to the Gate Arm

PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Gate Arm • 33

Page 42

Change the Gate Arm Configuration

Mainspring Pivot Bar

Mainshaft

Arm Clamp

3/8” Bolts and Nuts

Mainspring

Mainspring Adjustment Bar

Mainshaft Bearing

Mainshaft Crank 1

Mainshaft Crank 2

The PosiDRIVE is factory-configured for left- or right-hand drive based on your site’s requirements; however, if you receive a gate that is not configured properly, either return the gate to Federal APD for replacement or have a qualified technician change the gate’s configuration. No additional hardware is required to modify the gate’s configuration.

This task requires removing and reinstalling the gate arm. If the gate is equipped with a standard gate arm, this task requires two technicians to ensure safety and avoid damage to the equipment.

To change the gate arm configuration:

Figure 2.13

Gate Arm Configuration Components

1. Remove the enclosure door, so that the door interlock safety switch de-activates the motor.

2. Turn off the power to the gate using the circuit breaker switch and disconnect the backup battery assembly, if applicable.

3. Remove the enclosure cap. See “Removing the Enclosure Cap” on page 16.

34 • Installing the Gate Arm ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 43

4. Manually raise the arm to the “up” position.

Remove the pivot bar and set aside.

Slide the spring crank along the mainshaft.

To avoid serious injury, make sure that the mechanism is fully locked in the up position. See “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

5. Loosen the 3/8” bolts and nuts used to hold the arm clamp to the mainshaft.

6. Remove the gate arm and arm clamp and set aside.

7. Unhook all of the mainsprings. Remove the mainspring hooks from the bottom

flange first, and then unhook them from the mainspring connection bar (Figure 2.13).

8. Loosen the six clamping bolts on the spring crank and on the mainshaft crank (Figure 2.13).

9. Push the motor crank so that the mechanism moves towards the “down” arm position just far enough so that the spring crank is above the frame mechanism (Figure 2.13).

10. Slide the spring crank along the mainshaft until the mainspring pivot bar can be removed and then remove the pivot bar and set aside (Figure 2.14).

Figure 2.14

Pivot Bar

PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Gate Arm • 35

Page 44

11. Loosen the set screws in the mainshaft bearing collars (Figure 2.15).

Loosen set screws

Slide mainshaft out of the drive mechanism.

Remove spring crank and set aside.

1/4-20 hex bolts.

Side shield.

1/4” flat washers.

Figure 2.15

Set Screws

12. Remove the 1/4-20 hex bolts that hold the side shield in place (Figure 2.16).

13. Slide the mainshaft out of the drive mechanism (Figure 2.16).

14. Remove the spring crank (Figure 2.16) and set it aside.

Figure 2.16

Mainshaft Removal

15. Make sure that the surface of the mainshaft between the bearings is completely free of grease and contamination. Clean the mainshaft thoroughly with isopropyl alcohol if in doubt. The clamping mechanisms on the various cranks rely on static friction to function properly and any contamination may cause them to slip.

16. Insert the mainshaft into the mainshaft bearing on the desired side of the gate.

36 • Installing the Gate Arm ZMA-330, Ver.6 PosiDRIVE Security Gate

17. Slide the mainshaft through the mainshaft bearing, the mainshaft crank 1 and the mainshaft crank 2.

Page 45

18. Insert and tighten the 1/4” flat washers and 1/4-20 hex bolts that hold the side shield in place.

19. Re-install the spring crank onto the mainshaft and slide the mainshaft into the opposing mainshaft bearing.

20. Align the end of the mainshaft so that it is flush with the mainshaft bearing.

Note: A rubber hammer may be useful in moving the mainshaft through the

mainshaft bearing. Never use a steel hammer as it may damage the mainshaft.

21. Re-install the mainspring pivot bar onto the spring crank.

Note: Make sure that the mainspring pivot bar is level and square with the

mainshaft crank and spring crank to avoid damaging the bearings.

22. Re-install the mainsprings. See “Adding, Removing, or Replacing the Mainsprings” on page 52.

23. Re-install the gate arm. See “Installing the Gate Arm” on page 25.

a. Position and hold the gate arm in the fully vertical “up” position.

b. Tighten the mainshaft crank clamping bolts.

c. Tighten the spring crank clamping bolts.

24. Balance the gate arm. See “Setting the Mainsprings” on page 38.

25. Turn on the power to the gate and re-connect the backup battery assembly, if

applicable.

To avoid injury, stay clear of the gate arm path. When the gate powers up, the gate arm raises and lowers as part of the homing process.

26. Replace the enclosure cap.

27. Replace the enclosure door.

28. Verify that the positioning of the arm is correct.

PosiDRIVE Security Gate ZMA-330, Ver. 6 Installing the Gate Arm • 37

Page 46

Setting the Mainsprings

The mainsprings are a vital part of the operation of the PosiDRIVE gate. They counterbalance the weight of the arm, allowing the PosiDRIVE to operate arms as large as 20 feet (6 m) with a relatively low powered motor. Too much spring (overbalance) or too little spring (underbalance) can adversely affect the operation of the PosiDRIVE. After installing the gate arm, set the mainsprings to ensure optimum gate performance.

To avoid serious injury, two technicians are required to perform this task: one to handle the gate arm and the other to make mainspring adjustments.

To set the mainsprings:

1. Open the gate enclosure.

2. Disconnect the circuit breakers to turn power off to the gate and disconnect the

battery backup if applicable.

3. Manually advance the drive mechanism out of the “locked” position so the arm and linkage are free to move. See “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

4. Manually advance the arm to a 45 degree angle, but do not let go of the gate arm.

If the gate does not have the correct number of mainsprings installed or if they are not adjusted properly, the gate arm can spring upward or fall to the down position and damage the drive mechanism. To prevent damage to the gate, carefully support the arm as you slowly lower it.

If you feel the gate arm pulling upward or it feels like it will fall if you let it go,

return the arm to the upright position and proceed with adjustment.

If the gate arm feels balanced, slowly let it go. If it remains stationary at 45 degrees, the mainspring tension is correct. Replace the enclosure cap, turn on the power to the gate, and close the enclosure door.

38 • Setting the Mainsprings ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 47

5. Adjust the mainspring tension as follows:

Spring Adjustment Bolts

To avoid binding the spring adjustment bolts (Figure 2.17), make adjustments evenly; that is, turn each bolt once or twice and then apply the same number of turns to the other bolt.

◆ To increase spring tension, turn the spring adjustment bolts (Figure 2.17)

clockwise.

◆ To decrease spring tension, turn the spring adjustment bolts (Figure 2.17)

counterclockwise.

Pay attention to the mainspring connection bar and the adjustment bolts. If you are reducing spring tension, NEVER relax the mainsprings to the point where they may detach from the connection bar. The mainsprings should never be fully relaxed and loose with the gate in the “up” position.

Adjust the bolts until the gate holds the arm at the 45 degree angle.

Figure 2.17

Spring Adjustment Bolts

If, at the limits of adjustment, the gate arm does not balance, add or remove a mainspring. See “Adding, Removing, or Replacing the Mainsprings” on page 52.

If you are increasing the tension and the adjustment is approaching the limit, consider adding a mainspring and using a lower adjustment to reduce the stress on the mainsprings.

PosiDRIVE Security Gate ZMA-330, Ver. 6 Setting the Mainsprings • 39

Page 48

Disabling the Locked-Down Feature (Optional)

The PosiDRIVE Security Gate drive mechanism is designed to lock at the limits of travel. This feature prevents the gate arm from being moved manually when the gate is in the fully up or fully down position, which ensures:

■ The safety of the technician(s) that perform maintenance and repairs on the gate. For

example, many procedures call for locking the gate in the up position to ensure the gate arm does not fall and the drive mechanism does not move while maintenance or repairs are preformed.

■ The security of the facility by preventing unauthorized entry. Although the locking

the gate in the down position provides a higher level of security, it also increases the potential for damage to the gate if someone tries to manually raise the gate arm. As with any gate, applying an upward force to the outer end of the arm generates enormous force back through the drive mechanism that can damage the gate. Placing one or more washers under the down rubber bump stop (Figure 2.18) prevents the gate from becoming fully locked in the down position, yet allows the gate to come close enough to the locked position to provide significant resistance; thus, deterring most attempts to gain unauthorized access.

To disable the fully locked down position:

1. Open the gate enclosure. See “Opening the Enclosure Door” on page 16.

2. Set the Auto/Manual Switch (Figure 1.6, on page 11) to the Manual position to

raise the gate arm to the fully up position.

3. Reactivate the door safety switch by depressing the plunger.

4. Turn off the power to the gate using the circuit breaker switch and disconnect the

backup battery assembly.

5. Remove the enclosure cap. See “Removing the Enclosure Cap” on page 16.

40 • Disabling the Locked-Down Feature (Optional) ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 49

6. Remove the down rubber bump stop (Figure 2.18).

1/4” Flat Washer Rubber Bump Stop

Figure 2.18

Down Bump Stop

7. Place one or more 1/4" flat washer(s) on the neck of the down rubber bump stop and return the bump stop to its original position.

To ensure safety, do not place washers under the Up Bump Stop. You must be able to place the gate in the fully locked up position to avoid serious bodily injury.

8. Ensure all technicians are clear of the drive mechanism and the gate arm path.

9. Connect the battery back up, turn on the circuit breaker switch, and pull out the door

safety switch. The gate powers up and begins the homing process in which the arm travels up and down.

10. Once the gate arm settles in the down position, fully depress the door safety switch, disconnect the battery backup, and turn off the circuit breaker switch again.

11. Attempt to raise the arm manually and observe the resistance encountered. If the arm cannot be moved, add another washer. If the arm moves too easily remove a washer. Be sure the lock the arm in the up position before adding or removing washers.

PosiDRIVE Security Gate ZMA-330, Ver. 6 Disabling the Locked-Down Feature (Optional) • 41

Page 50

12. When the gate arm provides the appropriate amount of resistance, reconnect power and close up the gate as follows:

a. Ensure all technicians are clear of the drive mechanism and the gate arm path.

b. Replace the enclosure cap.

c. Connect the battery backup.

d. Turn on the circuit breaker switch.

e. Close the enclosure door.

Setting the DIP Switches

Set the SW2 DIP switches on the PosiDRIVE Controller (Figure 1.9, on page 14) for the gate to function as intended. Figure 2.19 shows the DIP switches in the “open” position. Descriptions of the DIP switch functions follow the illustration.

Note: DIP switch 2 is unused.

Figure 2.19

DIP switches in the Open Position

DIP Switch 1: Vend Counts

The following table lists the DIP switch positions to enable or disable vend counts.

Table 2-3 —

Vend Count Enabled/Disabled DIP Switch Settings

Values DIP Switch Positions

Vend counts enabled DIP switch 1 closed

Vend counts disabled DIP switch 1 open

42 • Setting the DIP Switches ZMA-330, Ver.6 PosiDRIVE Security Gate

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DIP Switches 3 and 4: Backout Gate Reset Time

The following table lists the DIP switch positions to set the amount of time, from 15 seconds to 60 seconds, that the gate stays up to let the patron enter the facility. If DIP switch 7 is closed, enabling Backout Gate Arm Timeout, the gate automatically closes if loop-B does not detect the vehicle within the configured time.

Note: This setting only affects the amount of time the patron has to pull onto

loop-B. Once the patron pulls onto loop B, the gate arm stays up until the patron clears the loop.

If DIP switch 7 is open, disabling Backout Gate Arm Timeout, DIP switches 3 and 4 are not applicable; the gate arm stays up until the patron clears loop B.

Table 2-4 —

Backout Gate Reset Time DIP Switch Settings

Values DIP Switch Positions

15 seconds DIP switches 3 and 4 closed

30 seconds DIP switch 3 open, DIP switch 4 closed

45 seconds DIP switch 3 closed, DIP switch 4 open

60 seconds DIP switches 3 and 4 open

DIP Switches 5 and 6: Gate Arm Length

The following table lists the DIP switch positions for the various gate arm lengths.

Table 2-5 — Gate Arm Length DIP Switch Settings

Values DIP Switch Positions

10-12 feet (3.05m -

3.66m)

14-16 feet (4.27m -

4.88m)

DIP switch 5 open, DIP switch 6 closed

DIP switch 5 closed, DIP switch 6 open

18-20 feet (5.49m -

6.10m)

PosiDRIVE Security Gate ZMA-330, Ver. 6 Setting the DIP Switches • 43

DIP switch 5 open, DIP switch 6 open

Page 52

DIP Switch 7: Backout Gate Arm Timeout

The following table lists the DIP switch positions to enable or disable Backout Gate Arm Timeout.

Table 2-6 —

Backout Gate Arm Timeout DIP Switch Settings

Values DIP Switch Positions

Backout Gate Arm Timeout disabled - gate arm stays up until vehicle clears loop B

Backout Gate Arm Timeout enabled - gate arm closes after time specified with DIP switches 3 and 4 elapses if vehicle is not detected on loop B

DIP switch 7 open

DIP switch 7 closed

DIP Switch 8: Auto-Raise

The following table lists the DIP switch positions to enable or disable the autoraise function.

Table 2-7 — Auto-Raise Function DIP Switch Settings

Values DIP Switch Positions

Automatically raise gate during a power failure

Do not raise gate during a power failure

DIP switch 8 open

DIP switch 8 closed

44 • Setting the DIP Switches ZMA-330, Ver.6 PosiDRIVE Security Gate

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CHAPTER 3

Maintenance and Repair

This chapter contains the following topics:

Maintenance and Repair Overview ...................................................................46

Performing Preventive Maintenance .................................................................46

Grease the Connection Rod Bearings .........................................................47

Troubleshooting a Problem ...............................................................................48

Locking, Unlocking, and Advancing the Gate Arm..........................................49

Adding, Removing, or Replacing the Mainsprings...........................................52

Aligning the Drive Mechanism .........................................................................54

PosiDRIVE Security Gate ZMA-330, Ver. 6 Maintenance and Repair • 45

Page 54

Maintenance and Repair Overview

To keep the gate functioning properly, perform monthly and semi-annual preventive maintenance, such as checking the mechanical components and greasing bearings.

Moving parts can cause bodily injury, and hazardous voltage can shock, burn, or cause death. Turn off the power to the gate and disconnect the backup battery before performing any maintenance or repairs.

If the gate does not function properly, refer to the troubleshooting table provided in this chapter (Table 3-8) for help diagnosing and repairing the issue.

Many gate adjustment and repair tasks call for advancing the gate arm to the fully up or fully down position and locking the drive mechanism into place. If this done via a raise/ lower switch, the drive mechanism automatically locks into the place; however, some tasks require moving the gate arm manually, in which case you must lock the drive mechanism by hand.

This chapter explains how to perform the following maintenance and repair tasks:

■ “Performing Preventive Maintenance” on page 46

■ “Troubleshooting a Problem” on page 48

■ “Locking, Unlocking, and Advancing the Gate Arm” on page 49

■ “Adding, Removing, or Replacing the Mainsprings” on page 52

■ “Aligning the Drive Mechanism” on page 54

Performing Preventive Maintenance

To keep the gate functioning properly, perform the following preventive maintenance tasks:

■ Monthly:

◆ Inspect all warning labels to ensure that all are clear and readable.

◆ Inspect the gate enclosure for damage to ensure structural integrity of gate

enclosure.

◆ Check mainspring tension to ensure that the gate is still properly balanced.

■ Semi-annually:

◆ Check tightness on all fasteners on the drive system and gate arm, and check the

gate mounting bolts to ensure the integrity of the drive mechanism.

◆ Grease mainshaft bearings to maintain bearing capacity and prevent internal

corrosion. See “Grease Mainshaft Bearings” on page 47.

◆ Grease connecting rod bearings to maintain bearing capacity and prevent

internal corrosion. See “Grease the Connection Rod Bearings” on page 47.

46 • Maintenance and Repair Overview ZMA-330, Ver.6 PosiDRIVE Security Gate

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Grease Mainshaft Bearings

Mainshaft Bearings

To grease the mainshaft bearings:

1. While the gate arm is in the down position, open the enclosure door and remove the enclosure cap. See “Removing the Enclosure Cap” on page 16.

2. Use a grease gun to inject heavy-duty synthetic grease into the grease fitting on each bearing housing.

Grease the Connection Rod Bearings

To grease the connection rod bearings:

1. Advance the gate to the up position. See “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

2. Remove the enclosure door and cap. See “Removing the Enclosure Cap” on page 16.

3. Have another technician hold the gate arm in the up position.

Holding the gate arm in the up position is necessary to avoid serious injury and damage to the gate. Once the connecting rod is removed, the gate arm is no longer balanced and can easily fall from the up position.

PosiDRIVE Security Gate ZMA-330, Ver. 6 Performing Preventive Maintenance • 47

Page 56

4. Unbolt and remove the connecting rod.

Connecting Rod

5. Turn the spherical bearing element within the bearing housing so that the bearing surface is visible.

6. Apply bearing grease to the bearing surface and move the bearing element around to spread the grease evenly within the bearing housing.

7. Replace the connecting rod and connecting rod bolts.

Troubleshooting a Problem

If the PosiDRIVE gate fails to operate properly, use the following table to troubleshoot the problem. If you are still unable to correct the problem, contact your distributor. If you are the distributor, contact Federal APD. See Appendix A,“Product Support”.

Problem Potential Cause Solution

The gate is not operating. The main power is off. Turn the power on.

Table 3-8 —

The wiring connections may be loose.

The breaker switch may be tripped.

The door safety switch is out.

Troubleshooting

Check all wiring connections.

Reset the breaker switch. Caution: if this is the problem, the cause of the current overload must be identified and fixed.

Make sure the access door is on and secured.

48 • Troubleshooting a Problem ZMA-330, Ver.6 PosiDRIVE Security Gate

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Table 3-8 — Troubleshooting (Continued)

Problem Potential Cause Solution

The gate arm is not properly positioned, i.e., the gate arm is not horizontal when linkage is in the full down position.

The gate does not operate smoothly, landing excessively hard in the up or down positions.

The gate arm begins to raise when commanded, and then stops and returns to the down position.

The gate arm begins to lower, and then stops and returns to the raised position; this happens repeatedly.

The drive mechanism has slipped.

The mainspring is imbalanced.

There is a severe negative mainspring imbalance.

There is a severe positive mainspring imbalance.

Locking, Unlocking, and Advancing the Gate Arm

Adjust the drive mechanism. See “Aligning the Drive Mechanism” on page 54.

See “Setting the Mainsprings” on page 38.

■ The safety of the technician(s) that perform maintenance and repairs on the gate. For

example, many procedures call for locking the gate in the up position to ensure the gate arm does not fall and the drive mechanism does not move while maintenance or repairs are preformed.

■ The security of the facility by preventing someone from manually lifting the gate

arm to gain unauthorized access or to exit without paying a fee.

PosiDRIVE Security Gate ZMA-330, Ver. 6 Locking, Unlocking, and Advancing the Gate Arm • 49

Page 58

When performing maintenance or repairs, using the Auto-Manual switch on the PosiDRIVE controller (Figure 1.6, on page 11) is the easiest way to move the gate arm into the fully up or fully down position. Since the enclosure door must be open to access the Auto-Manual switch, and the door safety switch disables the drive motor when the door is open, this method requires bypassing the door safety switch (see “Safety Switch” on page 12).

To avoid serious injury, always make sure that all technicians are clear of the drive mechanism and the path of the gate arm before bypassing the door safety switch. If a person’s hand is inside the gate enclosure when the drive mechanism actuates, serious injury, including dismemberment, can occur.

Some procedures, such as setting the mainsprings or manually opening the gate during a power failure, require manually advancing the gate arm. Manually advancing the gate arm requires bumping the linkage out of the locked position.

To avoid serious injury, always take the following precautions when manually advancing the gate arm:

• Terminate all power to the gate; that is, turn off the circuit breaker and disconnect the battery backup (see “Electrical Components” on page 10). If the battery backup is not disconnected and the gate is programmed to automatically raise during a power failure, the drive mechanism begins raising the gate arm 10 seconds after the circuit breaker is turned off.

• Have a second technician secure the position of the gate arm. This is especially important when lowering the gate arm. After bumping the linkage out of the locked position, the weight of the arm can cause the gate to descend. If your hand is not clear of the drive mechanism, serious injury, including dismemberment, can occur.

To manually advance the gate arm:

1. Remove the gate enclosure cap. See “Removing the Enclosure Cap” on page 16.

2. If you are moving the gate arm from the fully up position, have a second technician

secure the gate arm so that it does not descend while your hands are near the drive mechanism.

50 • Locking, Unlocking, and Advancing the Gate Arm ZMA-330, Ver.6 PosiDRIVE Security Gate

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3. Push the motor crank hinge, shown in Figure 3.1 and Figure 3.2, to advance the

Point at which you can move the mechanism to manually advance the gate arm out of the down position

To prevent a serious pinching injury including dismemberment, use care when working with the drive mechanism and alway terminate power prior to performing maintenance or repairs.

Point at which you can move the mechanism to manually advance the gate arm out of the up position

mechanism out of the locked position.

Figure 3.1

Motor Crank Position when the Gate Arm is Down

Figure 3.2 Motor Crank Position when the Gate Arm is Up

4. Manually raise or lower the gate arm as far as possible.

5. Pull the motor crank to lock the drive mechanism linkage. When locked, the hinges

in the linkage are aligned.

PosiDRIVE Security Gate ZMA-330, Ver. 6 Locking, Unlocking, and Advancing the Gate Arm • 51

If the mainsprings are not installed, locking the gate arm when it is in the up position is especially important to avoid serious injury.

Page 60

Adding, Removing, or Replacing the Mainsprings

The PosiDRIVE Security Gate is equipped with two or more mainsprings that provide the necessary tension to operate the gate arm. The required number of mainsprings depends upon the length of the gate arm. The following table lists the number of mainspring required for each available gate arm length:

Gate Arm Length Number of Mainsprings

10 feet 2

12 feet 2

14 feet 3

16 feet 3

18 feet 4

20 feet 4

The mainsprings are installed at the factory. However, this procedure is provided in case you need to add, remove, or replace a mainspring.

To prevent serious bodily injury:

• Two people are required to add, remove, or replace a mainspring: one to hold the gate arm in the up position and the other to handle the mainspring installation or removal.

• Lock the gate arm in the up position as described in “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

To install the mainsprings:

1. Open the gate enclosure and remove the enclosure cap. See “Removing the Enclosure Cap” on page 16.

2. If the gate arm is installed, the arm must be raised to up position. See “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

52 • Adding, Removing, or Replacing the Mainsprings ZMA-330, Ver.6 PosiDRIVE Security Gate

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3. From inside the gate enclosure, attach the top hook of the mainspring to the

Mainsprings

Mainspring Attachment Points

mainspring connection bar.

Figure 3.3

Mainspring Connection Bar

4. Hook the lower end of the mainspring into the corresponding hole in the flange at the bottom of the gate (Figure 3.4). Make sure that the hole used in the flange corresponds with the position on the mainspring connection bar, i.e., first hole with first position, second hole with second position, etc.

Note: If the gate requires only two mainsprings, place the springs in the 2nd and

3rd position.

To remove a mainspring, reverse the procedure. Remove the mainspring hook from the bottom flange first, and then unhook it from the mainspring connection bar.

Note: After the gate arm is installed, to achieve optimal balance of the gate arm

and proper operation of the PosiDRIVE gate, set the mainsprings as described in “Setting the Mainsprings” on page 38.

Figure 3.4

Mainspring Attachment Points

PosiDRIVE Security Gate ZMA-330, Ver. 6 Adding, Removing, or Replacing the Mainsprings • 53

Page 62

Aligning the Drive Mechanism

The PosiDRIVE is aligned at the factory; however, certain repairs may result in the need to realign the gate. Alignment is required when the gate arm is not parallel with the ground. This procedure requires two technicians.

To align the gate:

1. Open the gate enclosure and remove the enclosure cap. See “Removing the Enclosure Cap” on page 16.

2. Use the Auto-Manual switch to raise the gate arm to the fully up and locked position. See “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

To avoid serious injury, make sure that the drive mechanism is fully locked in the up position.

3. Turn off circuit breaker switch and disconnect the backup battery assembly to terminate all power to the gate. See “Electrical Components” on page 10.

4. Unhook all of the mainsprings from the bottom flange (Figure 3.4, on page 53).

5. With the assistance of a second person, bump the drive mechanism out of the locked

position and slowly lower the gate arm to the horizontal position. See “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

6. While the second person supports the arm, manually bump the linkage into the fully “locked down” position. See “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

54 • Aligning the Drive Mechanism ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 63

7. Loosen the clamping bolts on both of the mainshaft cranks and the mainspring

Mainshaft Crank Part 1

Mainshaft Crank Part 2

Mainshaft

Mainspring Crank

Mainshaft Bearing

crank.

Figure 3.5

Drive Mechanism Alignment

8. While the second technician holds the gate arm at the desired down position, tighten all of the bolts on the cranks.

9. Carefully bump the linkage out of the locked position, manually raise the arm to the up position, and lock it into place. See “Locking, Unlocking, and Advancing the Gate Arm” on page 49.

10. Re-install the mainsprings. See “Adding, Removing, or Replacing the Mainsprings” on page 52.

PosiDRIVE Security Gate ZMA-330, Ver. 6 Aligning the Drive Mechanism • 55

Page 64

56 • Aligning the Drive Mechanism ZMA-330, Ver.6 PosiDRIVE Security Gate

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APPENDIX A

Product Support

This appendix contains the following topics:

Getting Help ......................................................................................................58

Accessing the Distributor Resource Center.......................................................59

PosiDRIVE Security Gate ZMA-330, Ver. 6 Product Support • 57

Page 66

Getting Help

If you have a product question that is not addressed in this manual, contact your Federal APD distributor. If you are a distributor or you do not have a distributor, call Federal

APD Product Support at one of the telephone numbers listed in Table A-1.

Whether you call, write, or fax, please have the following information available:

■ A description of the events and the order in which they occurred

■ The type of hardware you are using, with serial number and model number

■ Firmware version, if applicable

■ The type and configuration of software you are using

■ Original sales order number

■ Any messages that appear on your display screen and the exact wording

■ Project name

■ SRO number, if applicable

Table A-1 —

Federal APD Product Support Phone Numbers

Location Phone Fax

United States (800) 527-4768 (248) 374-9610

Canada (800) 331-9144 (248) 374-9610

Central America South America

Asia Australia China Hong Kong India Indonesia Korea Malaysia New Zealand Philippines Singapore Tai wa n Thailand Vietnam

(248) 374-9629 (248) 374-9610

(852) 2671-9880 (852) 2402-1912

58 • Getting Help ZMA-330, Ver.6 PosiDRIVE Security Gate

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Table A-1 — Federal APD Product Support Phone Numbers (Continued)

Location Phone Fax

Bahrain

(248) 374-9629 (248) 374-9610 Egypt Europe Greece Greenland Iceland Jordan Saudi Arabia Turkey UAE

Accessing the Distributor Resource Center

If you are a distributor, visit the Distributor Resource Center on the Federal APD Web site at www.federalapd.com

■ Access product information

■ Download software upgrades when they are available

■ Review Frequently Asked Questions.

Note: A user ID and password are required to access the Distributor Resource Center.

Obtain a user ID and password from Federal APD Sales Administration at (248) 374-9600.

to:

PosiDRIVE Security Gate ZMA-330, Ver. 6 Accessing the Distributor Resource Center • 59

Page 68

60 • Accessing the Distributor Resource Center ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 69

APPENDIX B

Order and Repair Procedures

This appendix contains the following topics:

Placing an Order................................................................................................62

Requesting a Repair...........................................................................................62

Locate a Part Number .................................................................................63

Mainsprings..........................................................................................64

Enclosure..............................................................................................65

Electrical Components .........................................................................68

Standard Gate Arm...............................................................................70

Folding Gate Arm.................................................................................73

Drive Mechanism .................................................................................78

PosiDRIVE Security Gate ZMA-330, Ver. 6 Order and Repair Procedures • 61

Page 70

Placing an Order

To place an order:

1. Determine the applicable part number. See “Locate a Part Number” on page B-63.

If the part number is not included in this manual, refer to the Federa APD Price Book or contact Order Entry and Preparation for part names, part numbers, prices, and delivery information at one of the following telephone numbers:

◆ Order Preparation: (800) 521-9330 or (248) 374-9629

◆ Order Preparation in Canada: (800) 331-9144

2. Fill out a purchase order from your company.

3. Fax or mail the purchase order to:

Federal APD, Inc. 42775 West Nine Mile Road Novi, Michigan 48375 USA

Fax: (248) 374-9610

Requesting a Repair

If a problem occurs with a product part, in many cases you can return the part to the Depot Repair Center for repair. All repairs require a:

■ Service Request Order (SRO) form.

■ Purchase order (PO) number. A PO number is required whether the repair is

under warranty or not.

For an additional charge, Federal APD offers Expedited Repair Service, which guarantees that the repairs are made within two working days from the date the part is received in the repair center.

To request a repair:

1. Download an SRO form from the Distributor Resource Center on the Federal APD Web site at www.federalapd.com

Note: If you do not have access to the Distributor Resource Center, contact the

Federal APD Product Support Operator at (248) 374-9629.

2. Acquire a PO number from your company.

62 • Placing an Order ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 71

3. Fill out the SRO form. In addition to the Customer and Product information, be sure to include the following information:

◆ In the Customer PO Number field, enter the PO number assigned by your

company. A PO number is required whether the repair is under warranty or not.

◆ If the part is under warranty, enter the original sales order number in the

Warranty box.

◆ If the part is no longer under warranty, check the Billable box.

◆ To expedite the repairs, check Ye s next to Expedited Service Requested.

Note: The cost of expedited service is indicated on the SRO form.

4. E-mail or fax the form to the e-mail address or fax number provided on the bottom of the form. Within 36 hours, you will receive an SRO number from Federal APD Order Entry/Product Support.

5. Ship the part to the Federal APD Repair Center at:

Federal APD, Inc. Depot Repair Center (DRC) 42775 Nine Mile Road Novi, MI 48375

Include the SRO number on the shipping label. Federal APD cannot accept packages without SRO numbers.

Locate a Part Number

This section lists the part numbers for the components of the following:

■ “Mainsprings” on page B-64

■ “Enclosure” on page B-65

■ “Electrical Components” on page B-68

■ “Standard Gate Arm” on page B-70

■ “Folding Gate Arm” on page B-73

■ “Drive Mechanism” on page B-78

PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 63

Page 72

Mainsprings

This section identifies mainspring part numbers.

Figure B.1

Mainspring Parts

Table B-1 — Mainspring Part Numbers

No. on Figure

1 50-25403 MAINSPRING, INDUSTRIAL GATE

Part Number Description

64 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 73

Enclosure

This section identifies enclosure part numbers. It includes the following illustrations:

■ Figure B.2, Enclosure Cap Parts, on page B-65

■ Figure B.3, Enclosure Door Parts, on page B-66

■ Figure B.4, Enclosure Cabinet Parts, on page B-67

Figure B.2

Enclosure Cap Parts

Table B-2 —

No. on Figure

1 20-11945 Label, PosiDRIVE logo (2 required)

Part Number Description

Enclosure Cap Part Numbers

2 50-14021Y

50-14021W

50-14021S

Enclosure Cap, Posi Drive Yellow

Enclosure Cap, Posi Drive White

Enclosure Cap, Posi Drive Special

3 11-3226 WEATHERSTRIPPING, 1/8 X 3/8

PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 65

Page 74

Figure B.3 Enclosure Door Parts

No. on Figure

Table B-3 —

Part Number Description

Enclosure Door Part Numbers

1 n/a 10-24 Kep Nut (2 required)

(metric = M5 x 0.8)

2 n/a 10-24 x 1/2 Flat Head Screw (2 required)

(metric = M5 x 0.8 x 12)

3 11-0003 LOCK, T-HANDLE

4 50-14020Y

50-14020W

50-14020S

Door Enclosure, PosiDrive Yellow

Door Enclosure, Posi Drive White

Door Enclosure, Posi Drive Special

66 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 75

Figure B.4 Enclosure Cabinet Parts

Table B-4 —

No. on Figure

1 50-14018Y

2 11-3226 WEATHERSTRIPPING, 1/8 X 3/8

3 21-11944 Switch, Pushbutton w/ cheat interlock

4 n/a 10-24 Kep Nut (4 required)

5 10-4847 NAMEPLATE, LARGE FEDERAL APD

Part Number Description

50-14018W 50-14018S

Enclosure Sub-Assembly Part Numbers

Enclosure Base, Posi Drive Yellow

Enclosure Base, Posi Drive White

Enclosure Base, Posi Drive Special

PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 67

Page 76

Electrical Components

This section identifies the electrical component part numbers. It includes the following illustrations:

■ Figure B.5, Electrical Sub-Panel Parts, on page B-68

■ Figure B.6, Detector Bracket and Backup Battery Assembly Parts, on page B-70

Figure B.5

Electrical Sub-Panel Parts

Table B-5 —

No. on Figure

68 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate

1 20-11931 Electronics Subpanel

2 50-25799 Electronics Shield

3 21-11897 Motor Driver Board

4 See Description #10-24 x 1/2” Pan Head Screw

5 See Description #6-32 Keps Nut (small)

6 20-11912 DIN Rail (35mm)

7 See Description #6-32 Keps Nut

Part Number Description

Electrical Sub-Panel Part Numbers

Page 77

Table B-5 — Electrical Sub-Panel Part Numbers (Continued)

No. on Figure

8 See Description #6-32 x 3/8” Flat Head Screw

9 11-0700 Handy-Box Cover

10 11-0699 Handy-Box Duplex

11 11-3343 Grommet

12 21-11947 Fastener, Power Supply, Right Hand

13 21-11927 Power Supply, Industrial Gate

14 21-11947-2 Fastener, Power Supply, Right Hand

15 21-11929 Circuit Breaker, 5 AMP 2 Pole Time Delay

16 21-11946 PC Board Holder, DIN Rail Mtd.

17 22-10345 PC Board Assembly, Industrial Gate

18 11-1099 Switch, SPDT

Part Number Description

19 20-11932 Switch Bracket, Raise/Lower

20 11-1099nut Switch Nut

PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 69

Page 78

Figure B.6 Detector Bracket and Backup Battery Assembly Parts

Table B-6 —

No. on Figure

Part Number Description

Detector Bracket and Backup Battery Assembly Part Numbers

1 20-11999 DETECTOR BRACKET, PosiDRIVE GATE

2 21-11935 BATTERY BACKUP ASSY, PosiDRIVE GATE

Standard Gate Arm

You can purchase:

■ “Individual Components” on page B-71

■ “Gate Arm Assemblies” on page B-72

■ “Gate Arm Packages” on page B-72

70 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate

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Individual Components

Figure B.7

Standard Gate Arm Parts

Table B-7 —

No. on Figure

1 50-25463 Gate Arm, Round

2 20-12186 Reflective Tape

3 50-14048 Label, Gate Arm PosiDRIVE Caution,

4 51-26545 Plastic End Cap

5 50-25099 Arm Clamp

6 50-25102 Anti-slip Insert

Part Number Description

Standard Gate Arm Individual Part Numbers

Symbols

PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 71

Page 80

Gate Arm Assemblies

Gate Arm Assembly includes all gate arm parts. Gate Arm Assembly part numbers are:

■ 10 ft: 53-14065

■ 12 ft: 53-14066

■ 14 ft: 53-14067

■ 16 ft: 53-14068

■ 18 ft: 53-14069

■ 20 ft: 53-14070

Gate Arm Packages

Gate Arm Packages includes all gate arm parts and mainsprings. Gate Arm Package part numbers are:

■ 10 ft: 53-14059

■ 12 ft: 53-14060

■ 14 ft: 53-14062

■ 16 ft: 53-14063

■ 18 ft: 53-14063

■ 20 ft: 53-14064

72 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate

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Folding Gate Arm

This section shows the part numbers for the folding gate arm components and for the folding gate arm packages. It includes the following illustrations:

■ Figure B.8, Folding Gate Arm and Stabilizer Parts, on page B-73

■ Figure B.9, Folding Gate Arm Cable Tower Parts, on page B-75

■ Figure B.10, Folding Gate Arm Adapter and Fixed Section Parts, on page B-76

■ Figure B.11, Folding Gate Arm Packages, on page B-77

Figure B.8

Folding Gate Arm and Stabilizer Parts

No. on Figure

1 1 20-4828 Gate Arm, 10 ft. Tapered,

2 1 20-0051 Gate Arm Stabilizer

PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 73

3 2 See Description #10-24 x 1.50 Pan Head Screw

Table B-8 — Folding Gate Arm with Stabilizer Part Numbers

Qty. Part Number Description

Folding Section

Page 82

Table B-8 — Folding Gate Arm with Stabilizer Part Numbers (Continued)

No. on Figure

4 3 See Description 3/8 - 16 UNC Hex Nut

5 17 See Description 3/8" Lock Washer

6 1 See Description 0.375 x 1.00 Shoulder Screw

7 2 20-0056 Bushing, 3/8"

8 1 20-4828 Gate Arm, 10 ft. Tapered,

9 8 See Description #10 - 24 Keps Nut Zinc Plated

10 20 See Description 3/8” Plain Washer

11 3 See Description 5/16 - 18 UNC Nylock Hex Nut

12 7 See Description 3/8 - 16 UNC x 1.50" Hex Bolt

13 1 11-4127 3" Turnbuckle

Qty. Part Number Description

Fixed Section

Steel

74 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 83

Figure B.9 Folding Gate Arm Cable Tower Parts

Table B-9 — Folding Gate Arm Cable Tower Part Numbers

No. on Figure

1 1 20-3332 Spacer, Folding Arm Cable

2 20 See Description 3/8” Plain Washer

3 3.87’ 11-3335 Cable, 3/18" DIA Steel

4 3 See Description 3/8 - 16 UNC Hex Nut

5 1 50-14076 Cable Tower

6 10 See Description 5/16 - 18 UNC x 1” Hex Bolt

7 18 See Description 5/16" Plain Washer

Qty. Part Number Description

PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 75

Page 84

Figure B.10 Folding Gate Arm Adapter and Fixed Section Parts

Table B-10 — Folding Gate Arm Adapter and Fixed Section Part Numbers

No. on Figure

Qty. Part Number Description

1 16 See Description 3/8 - 16 UNC Hex Nut Zinc Plated

Steel

2 17 See Description 3/8" Lock Washer

3 1 50-14074 Adapter, Folding Arm

4 1 20-4828 Gate Arm 10 ft. Fixed Section

5 1 50-14075 Arm Retainer

76 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 85

Figure B.11 Folding Gate Arm Packages

6.00 152.4

Type

Left Hand Part #

Right Hand Part #

Arm Length

Cable Length

Vehicle Clearance

Clearance from Curb

Clearance from Roadway

Std. 53-14078 53-14084 55-3/4” 40-1/2” 7’-4” 7’-3” 7’-9”

ADA 53-14085 53-14086 70-3/4” 55-1/2” 8’-8” 8’-7” 9’-1”

PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 77

Page 86

Drive Mechanism

This section identifies the drive mechanism component part numbers. It includes the following illustrations:

■ Figure B.12, Drive Mechanism Installation Parts, on page B-78

■ Figure B.13, Drive Mechanism Frame Parts (View 1), on page B-79

■ Figure B.14, Drive Mechanism Parts (View 2), on page B-80

Figure B.12

Drive Mechanism Installation Parts

Table B-11 —

No. on Figure

1 n/a 5/16 Lock Washer (4 required)

2 n/a 5/16-18 x 3/4 Hex Head Cap Screw (4 required)

78 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate

Part Number Description

Drive Mechanism Installation Parts

Page 87

Table B-11 — Drive Mechanism Installation Parts (Continued)

No. on Figure

3 20-11914 SEAL, MAIN SHAFT INDUSTRIAL GATE

4 20-11913 SIDE SHIELD, MAINSHAFT INDUSTRIAL GATE

Part Number Description

Figure B.13 Drive Mechanism Frame Parts (View 1)

No. on Figure

1 21-11908 Bump Stop

2 See Description 3/8” Lock Washer

3 20-11905 Motor Bearing Support

4 21-11906 Bearing, Motor Support

5 21-11896 Motor

6 20-11907 Motor Crank

7 See Description 3/8-16 UNC x 1.50” Hex Bolt

PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 79

Table B-12 — Drive Mechanism Frame (View 1) Part Numbers

Part Number Description

Page 88

Table B-12 — Drive Mechanism Frame (View 1) Part Numbers (Continued)

No. on Figure

8 50-26748 Connecting Rod

Part Number Description

Figure B.14 Drive Mechanism Parts (View 2)

Table B-13 — Drive Mechanism (View 2) Part Numbers

No. on Figure

1 20-11918 Mechanism Frame

2 21-11901 Bearing Main Shaft

3 See Description 3/8” Lock Washer

4 See Description 3/8” Hex Nut

5 See Description 1/2-13 x 1-1/4 Hex Bolt

6 50-25566 Mainshaft Crank Part 1, Steel

7 See Description 3/8-16 UNC x 2” Hex Bolt

8 50-25567 Mainshaft Crank Part 2, Steel

9 21-11921 Bearing, Spring Crank

Part Number Description

80 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 89

Table B-13 — Drive Mechanism (View 2) Part Numbers (Continued)

No. on Figure

10 20-11922 Mainspring Pivot Bar

11 See Description 1/2” Plain Washer, Zinc Plated

12 See Description 1/2-13 x 5 Hex Bolt

13 20-11923 Mainspring Connection Bar

14 20-11920 Spring Crank

15 50-25098 Mainshaft

Part Number Description

PosiDRIVE Security Gate ZMA-330, Ver. 6 Requesting a Repair • 81

Page 90

82 • Requesting a Repair ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 91

Index

AC mains .............................................................11

auto/manual switch ..............................................12

automatic operation ...............................................2

auto-raise, enabling..............................................44

backout detection, enabling .................................44

backout time, setting............................................43

backup battery......................................................10

part number...................................................70

battery, backup.....................................................10

cabinet

components.....................................................6

description of ..................................................6

installing .......................................................20

footprint dimensions..............................21

opening .........................................................16

part numbers .................................................67

removing cap ................................................17

cable tower...........................................................29

cap, enclosure

part numbers .................................................65

removing.......................................................17

circuit breaker switch

description of ................................................12

part number...................................................69

components

electrical, description of ...............................10

mechanical, description of..............................7

connecting rod

description of ..................................................9

greasing bearings ..........................................47

controller..............................................................12

inputs ............................................................15

outputs ..........................................................16

overview .......................................................14

dimensions

enclosure installation, for .............................21

folding gate arm............................................77

DIP switches

overview .......................................................15

setting ...........................................................42

door safety switch................................................12

draw latch.............................................................17

drive mechanism

aligning .........................................................54

frame...............................................................8

part numbers ..........................................80

installation

part numbers ..........................................78

overview .......................................................10

part numbers .................................................78

electrical components ..........................................10

description of ................................................10

electrical sub-panel ..............................................12

illustration of.................................................11

part numbers .................................................68

enclosure

components.....................................................6

description of ..................................................6

installing .......................................................20

footprint dimensions..............................21

opening .........................................................16

part numbers .................................................67

removing cap ................................................17

enclosure cap

part numbers .................................................65

enclosure door

part numbers .................................................66

flange, gate arm......................................................9

folding gate arm

cable tower....................................................29

dimensions ....................................................77

overview .......................................................13

part numbers .................................................73

free mode ...............................................................3

gate arm

advancing manually......................................49

aligning drive mechanism.............................54

changing configuration .................................34

defining length..............................................43

dimensions for folding arm...........................77

disabling lock-down feature .........................40

flange ..............................................................9

folding gate arm

overview ................................................13

part numbers ..........................................73

PosiDRIVE Security Gate ZMA-330, Ver. 6 Index • 83

Page 92

installing .......................................................25

folding gate arm ....................................27

standard gate arm ..................................26

locking ..........................................................49

lowering........................................................49

part numbers .................................................70

raising ...........................................................49

standard gate arm

overview ................................................13

part numbers..........................................71

unlocking ......................................................49

Gate Up output.....................................................16

handy-box ............................................................11

help ......................................................................58

inputs....................................................................15

installation

changing gate arm configuration ..................34

disabling lock-down feature .........................40

enclosure.......................................................20

installing the gate arm ..................................25

folding gate arm ....................................27

standard gate arm ..................................26

overview .......................................................20

setting DIP switches .....................................42

setting mainsprings.......................................38

wiring the gate ..............................................23

junction box .........................................................11

part number...................................................69

locked down feature.............................................40

Loop A input........................................................ 15

Loop B input ........................................................15

main power feed ..................................................11

mainshaft

bearings...........................................................9

crank ...............................................................9

description of ..................................................9

mainshaft bearings, greasing ...............................47

mainspring

adjustment bolts..............................................9

connection bar ................................................9

crank ...............................................................9

installing .......................................................52

pivot bar..........................................................9

setting............................................................38

mainsprings

adding ...........................................................52

description of ..................................................7

part numbers .................................................64

removing.......................................................52

replacing .......................................................52

setting............................................................38

maintenance, preventive ......................................46

manual operation....................................................2

manual/auto switch ..............................................12

mechanical components.........................................7

description of ..................................................7

modes

free mode ........................................................3

pay mode.........................................................4

pay/free mode .................................................5

motor................................................................7, 10

crank ...............................................................9

description of ..................................................9

power ............................................................12

motor driver board ...............................................12

part number...................................................68

operation

automatic ........................................................2

free mode.................................................3

pay mode .................................................4

pay/free mode ..........................................5

during power failure .......................................6

manual ............................................................2

operational overview..............................................2

optimum operating temperature.............................2

orders

how to place..................................................62

outputs..................................................................16

overview

installation ....................................................20

operational ......................................................2

structural .........................................................6

part numbers

drive mechanism...........................................78

electrical sub-panel .......................................68

enclosure.......................................................67

enclosure cap ................................................65

enclosure door...............................................66

folding gate arm............................................73

mainsprings...................................................64

standard gate arm..........................................71

84 • Index ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 93

pay mode................................................................4

pay/free mode ........................................................5

PosiDRIVE controller..........................................12

inputs ............................................................15

outputs ..........................................................16

overview .......................................................14

power failure

backup battery ..............................................10

detection .........................................................6

enabling auto-raise feature ...........................44

gate operation, during.....................................6

power receptacle

wiring illustration .........................................23

power supply..................................................10, 13

part number...................................................69

preventive maintenance .......................................46

problems, resolving..............................................48

Raise/Lower input................................................15

repair

requesting .....................................................62

Reset switch.........................................................14

right-/left-hand configuration ..............................34

safety switch ........................................................12

sinusoidal mechanism............................................7

SRO .....................................................................62

structural overview ................................................6

System Fault output .............................................16

technical support..................................................58

temperature, optimum............................................2

troubleshooting ....................................................48

vend counts, enabling ..........................................42

Vend input ...........................................................15

warning label, gate arm........................................27

wiring.............................................................23, 24

power receptacle...........................................23

PosiDRIVE Security Gate ZMA-330, Ver. 6 Index • 85

Page 94

86 • Index ZMA-330, Ver.6 PosiDRIVE Security Gate

Page 95

Page 96

For Sales and Service, Contact Your Local Federal APD Distributor:

42775 Nine Mile Road • Novi, Michigan 48375 • USA Tel: (248) 374-9600• Fax : (248) 374-9610 USA Toll Free: (800) 521-9330 • CN Toll Free: (800) 331-9144 www.FederalAPD.com