Federal TM9-821 Operator Manual
TM
9-821
WAR
DEPARTMENT
TECHNICAL
.*
2^-TON
4x2
(FEDERAL)
OCTOBER
9
MANUAL
TRUCK
1943
H
it
TM
9-821
TECHNICAL
TM
PART
SECTION
VII
MANUAL
9-821
2
1
2
-TON
)
/
ONE-VEHICLE
I
Introduction
II
Description
III
IV
V
VI
Driving
Operation
First
Lubrication
Tools
echelon
tenance
and
the
vehicle
controls
4x2
(FEDERAL)
CONTENTS
OPERATING
.................
and
tabulated
and
operation....
under
unusual
preventive
service
equipment
.............
.............
..................
Washington,
TRUCK
data...
conditions
main
..I..
stowage
WAR
DEPARTMENT
9
October 1943
INSTRUCTIONS
Paragraphs
1
2-4
5-10
11-13
14-18
19-20
on
21-22
25-34
35-44
45-46
Pages
3-6
7-10
11-17
18-24
PART
XVIII
TWO-VEHICLE
VIII
XIII
XIV
XVI
XVII
XIX
IX
X
XI
XII
XV
Maintenance
Second
tenance
Organization
Trouble
Engine
tenance,
vehicle
Engine
Clutch
Fuel
system
Intake
Cooling
Ignition
Starting
MAINTENANCE
allocation
echelon
shooting
description,
removal
........................
and
system
system
and
preventive
...................
tools
and
....................
and
....................
exhaust
.................
.................
generating
.........
and
equipment.
..............
data,
adjustment
installation.
systems.......
systems...
1
INSTRUCTIONS
23-24
main
27-46
main
in
47-59
.
60-61
62-65
66-73
74-76 121-124
77-82
83-91
92-96
25
26
47-54
55-72
73
74-88
89-100
101-103
104-110
111-120
125-137
138-152
153-158
9-821
TM
SECTION
XX
XXI
XXII
XXIII
XXIV
XXV
XXVI
XXVII
XXVIII
XXIX
XXX
XXXI
XXXII
XXXIII
REFERENCES
INDEX
.......
2'/i-TON
Transmission
Propeller
axle
Front
axle
Rear
Brake
Wheels,
Springs
system
hubs,
and
Steering
and
Body
Hoist
Battery
........................
and
Instruments,
Power
take-off
Shipment
.
4x2
TRUCK
.................
................
shaft
....................
.....................
.................
wheel
and
absorbers
shock
.................
gear
frame
...............
lighting
gages,
................
temporary
and
system
and
(FEDERAL)
bearings
.....
....
switches.
storage
.
Paragraphs
97-99
100-102
103-112
113-117
118-135
136-143
144-152
153-160
161-172
173-178
179-187
188-199
200-204
205-207
Pages
159-162
163-165
166-172
173-176
177-198
199-209
210-215
216-219
220-225
226-235
236-246
247-252
253-254
255-259
260-261
262
TM
9-821
1
PART
Scope
1.
guidance
..............................................
SCOPE.
This
a.
of
maintenance,
addition
In
h.
manual
this
cation,
parts.
use,
Part
instructions.
vehicle
the
maintenance
responsibility
all
In
c.
adjustment
ordnance
suitable
service
tools
issued.
provide
*To
published
corrected
be
operating
in
ONE-VEHICLE
INTRODUCTION
using
minor
to
care of
section
Two,
manual*
arms
repair
description
a
technical
the
I
section
technical
the
and
contains
and
One,
Part
instructions
doing
of
where
cases
scope
beyond
is
and
advance
changes
by
the
should
be
equipment
instructions
complete
of
if
or,
OPERATING
Section
published
is
personnel
of
information
materiel.
through
section
VIII
to
maintenance
nature
the
facilities
or
informed
be
may
the
with
technical
extensive,
I
charged
materiel.
this
Vz-ton
2
of
manual
The
VII,
through
arms personnel
using
work within
the
of
that
so
provided,
materiel,
review. Any
early
an
by
INSTRUCTIONS
information
the
for
with
truck
4x2
required
gives
for
divided into
is
vehicle
section
their
modifications,
unit,
of
repair,
the
trained
proper
or
technical
this
errors
revision.
Paragraph
operation,
the
(Federal)
identifi
the
operating
XXXIII,
charged
jurisdiction.
responsible
the
personnel
instructions
manual
or omissions
has
1
and
two
gives
with
or
with
been
will
to
00
>
m
70
m
D
K
o
3
"^i
300051
PD
RA
View)
(Right-side
Truck
4x2
-Ton
2
I-2'/
Figure
INTRODUCTION
TM
9-821
I
§
S
I
TM
9-821
1
Figure
2'.-TON
3—2
V*
4X2
-Ton
TRUCK
4x2
(FEDERAL)
Truck
RA
(Front
300103
PD
View;
Figure
2'A-Jon
4—
4x2
6
Truck
(Rear
RA
PD
300104
TM
9-821
2-3
DESCRIPTION
Description
Differences
...............................................
Data
DESCRIPTION.
2.
The
a.
unloading
and
cargo
bulk
operated
cally
wheels,
2-cubic-yard
clature,
TM
the
the
on
SUPPLY
.........................................
among
described
truck
sand,
handling
metal
conventional
the
capacity.
model,
number
left-hand
and
of
riser of
ARM
VEHICLE^-
MAKE-
SERIAL
GROSS
MAX.
MAX.
DATE
OCTANE
SAE.
SAE.
FEDERAL
FEDERAL
NUMBER
WEIGHT
PAY
SPEED
OF
GRADE
GRADE
Section
AND
models
payload
the
TRUCK
.................................
this
in
gravel,
features.
coal,
The
body.
dump
and.
cab,
identification
The
ratings,
technical
the driver's
NOMENCLATURE
Vz
2
SERVICE
OR
manual
and
vehicle
It
manuals
ORDNANCE
LOAD
OVERDRIVE
DELIVERY
OIL
OF
OIL
OF
TRUCK
OF
RATING
MOTOR
II
TABULATED
designed
is
commodities
such
equipped
is
identified
is
conventional
the
plate
publication
the
and
the
and
seat.
TON
4X2
DATA
for
the
by
showing
parts
DUMP
MAINTAINING
DEPARTMENT
MODEL
13000
5000
_
GASOLINE
BELOW
ABOVE
-
CO.
32°F
32°F
DETROIT,
MICH.
Paragraph
transporting
peculiar
hydrauli-
with
driving
two
body
dump
nomen
the
showing
plate
mounted
is
lists
2G~4X2
LBS.
LBS.
51
MIN.
70
10
30
USA.
r
to
2
3
4
its
of
o
DIFFERENCES
3.
Dump
a.
welded
all-steel
Anthony
their
dump
subframe
and
respective
Figure
Bodies.
bodies
assembly.
Galion
headings
S—Identification
AMONG
truck
This
2-cubic-yard
of
These
described
are
and
(par.
MODELS.
equipped
is
capacity,
two
and
173-178).
Plots
with
each
types
body
illustrated
two
RA
of
types
mounted
are
detail
in
300105
PD
all-steel
on
known
under
an
as
TM
9-821
3-4
(1)
means
is
obtained
subframe.
(2)
by
means
on
a cross
4.
DATA.
a.
Vehicle
Nominal
Length,
Width,
Height,
Wheel
Tire
Tire
Tread
Crew
Weight
Weight
Ground
Ground
Ground
Pintle
Kind
b.
First
Second
Third
Fourth
Fifth
Reverse
Maximum
Approach
Departure
Minimum
Fording
Towing
Maximum
ANTHONY
of
two
forged
by
two large
GALION
of
two
bar
fitted
2>/i-TON
BODY.
BODY.
heavy
in
4x2
This
sections
hinge
This
hinge
the
subframe.
type
Specifications.
wheel
base
.................................
over-all
over-all
over-all
size
size
....................................
type
(center
...................................217
.......................................
.......................dump
.......................................
.........................................
to
center)
...............................................
of
vehicle empty
of
vehicle-loaded
pressure
contact
clearance
height
of
fuel
Performance.
speed
speed
speed
speed
speed
speed
governed
angle
angle
turning
depth
facilities
draw-bar
.....................................
......................................
.....................................
.........................................31
......................................
..........................................
......................................
........................................
direct
overdrive................................
.................................
.......................................
speed
................................61Va
................................
radius
........................................
(front)
(rear)
pull
TRUCK
type
of
welded
pins
of
brackets
body
to
fitted
body
that
the
(FEDERAL)
is
attached
body
at
the
is
attached
bolt
to
dump
........................front,
...........................
..........................
...........................
(left)
..........................
(right)
..........................
..........................Pintle
(direct
........................25ft
drive)..................
8
to
frame.
rear
to
body
body
body
8.25
subframe
Pivot
corners
the
subframe
side
and
up,
down,
20 x 7 in.
in.
Highway
rear,
12,975
70
.45
Tow
action
of
pivot
151
s
/s
90
120
89
x 20
63%
eS'^ie
2
men
7,251
57
228
10
octane
6
mph
12
mph
23
mph
41
mph
51
mph
6
mph
51
mph
degrees
degrees
25
.24
hooks
hook
875
by
the
in.
in.
in.
in.
in.
in.
in.
in.
Ib
Ib
psi
si
in.
in.
ft
in.
Ib
DESCRIPTION
ABCDEFDGHJKLMNOP
AND
TABULATED
DATA
TM
9-821
4
A—TEMPERATURE
B—MAIN
C—FUEL
D-PANEL
E—BLACKOUT
5-SPEEDOMETER
6—PANEL
H—AMMETER
J-OIL
K-CHOKE
I-
M-IGNITION
LIGHT
GAGE
LIGHT
LIGHT
PRESSURE
SHIFTING
DRIVING
DIAGRAM
SWITCH
Figure
GAGE
SWITCH
SWITCH
GAGE
6—Controls
LIGHT
SWITCH
9
U
T
5
R
N-CAUTION
O—THROTTLE
P—GLOVE
R—HOIST
S-POWER
T-HAND
U-CRANKING
V—TRANSMISSION
W-ACCELERATOR
X—BRAKE
Y—CLUTCH
Z—DIMMER
and
Instruments
PLATE
COMPARTMENT
CONTROL
TAKE-OFF
BRAKE
PEDAL
PEDAL
SWITCH
LEVER
MOTOR
SHIFT
LEVER
LEVER
SWITCH
RA
LEVER
PD
300052
TM
9-821
4
2'/2-TON
4x2
TRUCK
(FEDERAL)
o
MAXIMUM^
FOLLOWING
OVERDRIVE
TH.
5
4 TH.
3
O\!
Maximum
Maximum
Cruising
(average
per
Miles
Capacities.
c.
Transmission
axle
Rear
tank
Fuel
Cooling
Crankcase
bath
Oil
bath
Oil
.
cylinder^
Hoist
ROAD
GEAR
RD.
2800
7.4
grade
grade
range
road
gallon
.........................................
capacity
capacity
system
capacity
cleaner carburetor..........................
air
cleaner crankcase
air
I
...
MAX.
RATIO
AX.
Figure
ascending
descending
without
at
(at
...........:...........................22
Galion
Anthony
7—Caution
ability
ability.................
refueling
mph)......
30
mph)............................
30
....................................
...................................
............................
body
body
SPEEDS
IN
POSITIONS
2ND.
REV.
ENG.
R.P.M.
8-25-20
Plates
gear)........
(low
12,975
breather..................
...........................
.........................
gross
THE
TIRES
RA
weight,
qt dry,
6
PD
45
45
250
o
300054
degrees
degrees
miles
6.25
14
15
gal
40
8
1
20
>/
13
12
pt
pt
qt
qt
qt
pt
qt
t
p
10
Section
III
TM
9-821
5
DRIVING
Controls
Instruments
Operation
Anthony
Galion
Towing
5.
a.
the
of
the
crankcase.
reinserted
should
operation
running.
b.
vehicle.
inserting
noting
c.
antifreeze
filler
be
d.
the
to
engine
e.
instrument
operate
to
on
f.
driver's right
controls
push
g.
driver's
to
and
wheel.
h.
admitted
................................................
of
dump
dump
the
CONTROLS.
Oil
engine
cap,
filler
and
show
can
Gas
If
a
the
Water
compound be
is
cap
exercised
Accelerator
extreme right
and
Blackout
the
left
the
Brake
the
lever
Brake
right
release
Choke Control.
to
CONTROLS
............................................
vehicle
body
vehicle
Supply.
near
and
Dip
between
Supply.
fuel
clean wooden
depth
Supply.
accessible when
to
vehicle
panel
individual
front
Lever.
side,
emergency
forward
Pedal.
vacuum
of
the
.....................................
operation............................
body
operation..............................
.......................................
crankcase
Oil
filter.
oil
the
graduated
is
should
stick
withdrawn,
%-full
correctly
be
There
inoperative,
is
gage
indicated
It
escaping
avoid
Pedal.
of
speed
Driving
the
to
fender.
This
and
release
to
This
When
foot.
hydraulic-operated
engine,
and
the
to
or
be
obtain
to
and
performed
no
is
stick
when stick
essential
is
the
in
the
steam,
This
pedal
under
Light
the
of
left
blackout
lever extends
right
the
parking
brake.
the
is
pedal
This
gives
AND
is
cap
filler
stick
dip
The
the
show
to
removed, wiped
correct
before
full
only
level
fuel
the
withdrawn.
is
that
system
hood
engine
if
is
Its
circumstances.
This
steering
through
the
of
Pull
reduces
richer,
cock
sufficient
located.on the
headlight
transmission
down,
service
more
shut-off
through
cooling
engine
pedal
cluster.
normal
Switch.
driving
brake.
right-hand
pressed
is
button
a
11
OPERATION
located
is
depth
level
engine
when
may
gas
is
purpose
switch
column,
pedal
on
located
of
clean
reading.
operated.
is
the
fuel
the
in
determined
be
filler
tank
coolant,
times.
all
at
raised.
is
lever back
Caution
overheated.
is
is
and
which
floor
the
readily
controls
it
brake
amount
the
powerful
located
Paragraph
left-hand
rear
the
to
oil
the
with
Dip
engine
line
hole,
water,
Radiator
floor
control
to
pulled
is
mounted
is
board
lever.
shift
set
to
accessible
application
shoes
mixture.
5
6
7
8
9
10
side
the
in
rag,
stick
This
not
is
this
on
by
and
should
board,
the
the
on
out
the
to
brake,
each
at
of
It
of
or
It
air
is
TM
9-821
5
pulled
and
column.
from
mission
except
running
i.
engine
out
Clutch
When
and
when
driving.
j.
Dimmer
board
to
left
lights
from
k.
Hoist
cab,
controls
dump
body.
and
for
raising
1.
Ignition
this
switch
before engine
while
engine
m.
Main
panel,
service
second
pull
when
steering
lights
switch
n.
this
and
position.
brake
Panel
column,
and
position.
o.
Power
floor
board,
power
engage,"
above
operate
corner
chain.
p.
accelerator
q.
of
To
for
hydraulic
and
Cranking
cranking
Tail
the
open
downward.
r.
Transmission
used
to
select
or
speed
operation
as
of
2'/i-TON
when
starting
smoothly.
Pedal.
pressed
to
transmission,
power
necessary.
Switch.
of
clutch
high
to
Lever.
the
valve
It
has
three
body
Switch.
is
of
the
will
start.
is
not
Light
switch
is
headlights,
For
to
third
pedal
is
Light
this
is
operative
Take-off
it
engages
back
Motor
pedal
motor.
Gate
Release
dump
tail
gate,
To
lock,
proper
required.
the
hoist.
engine,
This
down,
take-off
Do
This
pedal,
low
beam
This
on
positions:
(fig.
8).
Located
lever
type,
Do
not
running,
Switch.
pulled
press
operation
position.
depressed.
Switch.
switch
provides
only
Lever.
power
pump.
for
"engage."
Switch.
on
Release
Lever.
body.
It
remove ring
pull lever
Shift
gear
ratios
The
4x2
TRUCK
and
pedal
is
located
it
disengages
and
permits
levers
as
required.
not
use
clutch
switch
and
permits
or vice versa.
lever,
the
the
hydraulic
for
at
the
and
must
allow switch to
unless
making
Located
out
to
turn
release
in
This
button
daylight,
permits
Located
an
when
Located
take-off
It
has
two
Foot-operated
engine
cover.
immediately
Lever
is
held
in
from
up
to
top
Lever.
position
in
Located
the
of
12
(FEDERAL)
pushed
to
in
the
clutch,
the
operator
Do
pedal
is
foot-operated,
operator
extreme
right-hand
cylinder
lowering
center
be
body,
of
turned
remain
necessary
at
extreme
on
blackout
on
left
press
the
on
instrument
auxiliary
main
light
second
with
transmission
positions forward
Press
when
is
located
the
closed
lever
position
on
transmission
this
lever
when
left
disconnects
not
disengage
for
a foot
to
which
fqr
the
instrument
to
in
tests.
left
lights.
and
release
stop
light
panel
control
switch
lever
type
switch
firmly
engine
at
the
position
shaft
and
and
secure
driver's
for
providing
does
engine
of
the
to
shift
rest
located
change
lever
operates
holding
"ON"
"ON"
on
instrument
To
pull
button
to
to
for
instrument
is
in
from
to
is
with
starts.
forward
by
a
throw
with
right,
not
affect
is
warm
steering
power
trans
clutch
when
on
driving
in
body,
panel,
position
position
obtain
switch
and
operate
right
second
right
provide
for
"dis
located
foot
ring
and
lever
ring.
lever
power
toe-
the
the
to
of
on
to
left
is
the
TM
9-821
5-7
s.
Throttle
of
the
ignition
engine
can
above
control
6.
current
from
the
slower
( )
when
tinuously
mately
at
miles
water
widely
to
will
are
speed;
be
used
t.
Windshield
the
windshield
and
INSTRUMENTS.
a.
Ammeter.
being
the
battery.
battery
speeds, or
side.
b.
Fuel
ignition
c.
Oil
when
26
pounds
once
until
d.
Speedometer.
per
hour.
e.
Temperature
in
engine
under
exceed
result
shown,
212 F.
in
DRIVING
Button.
switch,
it
is
usually
if
necessary
regulate
supplied
When
if
necessary,
when
Gage.
switch
Gage.
This
engine
at
cause
cooling
different
Continuous
serious
determine
CONTROLS
Located
this
button
pulled
as a manual
Wiper
This instrument
can
on
the
speed
This
instrument
from
engine
and
all
is
turned
instrument
is
running.
average
be
This
Gage.
system
operating
damage
cause
Control.
the
windshield
of
generator
exceeds
needle
lights
on.
engine speed.
determined.
instrument
This
conditions,
operation
to
the
and
AND
on
instrument
is
used
out
about l/z
speed-control
This
the
windshield
indicates
to
idling
shows
are
on,
needle
shows
indicates
This
gage
indicates
instrument
in
degrees
at
engine.
correct.
OPERATION
to
increase
inch
valve-type
wiper
body,
wiper arm.
rate
battery,
speed,
on
positive
will
amount
engine
should
If
pressure
vehicle
indicates
Fahrenheit.
but
must
any
temperature
If
excessive
panel
or
when
when
control
and
of
flow
or
rate
generator
show
of
fuel
oil
indicate
falls,
temperature
never
to
the
right
decrease
starting,
driving.
of
(-f-)
on
in
pressure
stop
road
It
be
over
temperatures
is
located
is
used
of
electric
discharge
charges
side.
negative
tank,
only
con
approxi
engine
speed
may
vary
allowed
200 F
and
the
to
At
in
of
7.
OPERATION
a.
Starting
(1)
scribed
secure
lever
should
in
(2)
in
(3)
to
move
(4)
about
Va
(5)
half
way.
be
too
much
OF
VEHICLE,
the
Engine.
BEFORE-OPERATION INSPECTION.
paragraph
APPLY
applied
MOVE
neutral
freely
SET
THROTTLE
15
BRAKE
position.
SHIFT
position
from
before
proceeding
LEVER.
LEVER
(fig.
right
Pull
TO
8,
CONTROL.
hand
NEUTRAL.
Shifting
to
left
without
Pull
Diagram).
inch.
SET
CHOKE
This
in
may
hot
CONTROL.
not
be
sufficient
weather/
Pull
choke
in
cold
Perform
with
the
brake
Move
effort.
throttle
control
weather,
the
inspections
following:
lever
back
transmission
At
this
control
button
and
point
button
will
and
leave
shift
lever
out
about
probably
de
out
TM
9-821
7
(6)
TURN
position.
(7)
DEPRESS
down
until
(8)
PRESS
switch
intervals
smoothly
speed
is
ing
gage,
until
than
(9)
ADJUST
at
up
if
(10)
(11)
RELEASE
PUSH
running
temperature.
(12)
RUNNING
and
oil
functioning
h.
Driving
(1)
WARM-UP.
up
period,
indicates
normal
gage shows
positive
Push
against
(fig.
pedal
vehicle
clutch
second
Release
ation.
fourth
(2)
(+)
SELECT
down
the
8).
Gradually
at
the
is
pedal,
speed
clutch
Follow
speed.
moving
conditions.
high
speed.
(3)
SELECT
Drivers
often
should
the
emergency
attention
vehicle.
engine
if
Transmission
starts
2-/2-TON
IGNITION
CLUTCH
engine
starts.
STARTING
engine
10
or
THROTTLE.
a
moderate
engine
IN
CHOKE
smoothly
pressure
properly.
the
which
will
engine
between
charge.
FORWARD
clutch
spring
same
pedal
and
time,
forward
and
position,
pedal
positions
This
Fifth
speed
FORWARD
devote
only way
and
brought
it
is
to
be
to
"lug"
4x2
SWITCH.
PEDAL.
This
SWITCH.
starts.
This
15
seconds.
speed.
shows
signs
CLUTCH
PEDAL.
CONTROL.
and
temperature
CHECK.
gage
to
Vehicle.
Always
not
allow
be
temperature
20
and
and
back,
speed
up
and
smoothly,
shift
transmission
which
gradually
shown
is
the
normal
or
overdrive
extra
the
vehicle
to
successfully
should
or
"labor."
TRUCK
Turn
is
very
switch
Push
in
Use
of
Note
readings
be
certain
the
completed
Push
foot
dying.
ignition
down
important
Press
should
throttle
throttle
Push
in
gage
that
engine
(FEDERAL)
firmly
choke
indicates
on
engine
to
until
(160
30
pounds,
and
TRANSMISSION
move
transmission
in
order
to
select
engine
release
with
hand
slow
shift
is
extreme left
and
speed
on
shifting
accelerator, releasing
brake
down
lever
up
diagram
operating
is
reserved
TRANSMISSION
time
to
practice
can
be
kept
a
stop.
This
operation
accomplished
always
Push
14
be
shifted
down
switch
clutch
in
not
be
button
(called
pedal and
cold
on
cranking
engaged
until
accelerator)
button
lever to
weather.
engine
when
favorable
ammeter,
run
for
the
to
180 F),
ammeter
temperature
and
accessories
an
initial
temperature
oil
shows
SPEEDS Low
shift
lever
first
lever.
the
speed,
engine,
or
As
through
and
forward
the
engine.
Repeat
(fig.
speed
under
for
open
SPEEDS HIGH
on
this
operation,
under
control
requires
without
to
clutch
lower
pedal;
Idamage
speeds
"ON"
motor
for
longer
engine
operat
warm-
gage
pressure
a
slight
TO
HIGH.
to
the
right
low
clutch
soon
as
depress
neutral
(fig.
oper
8)
until
usual
road
roads
TO
Low.
as
in
careful
to
when
decelerate
hold
runs
to
are
gear
the
the
to
8).
in
at
it
is
an
the
engine
mission
nize
down
then
same
position.
complete
by
to
engine
clutch
accelerate
procedure
CAUTION:
stop
SELECT REVERSE
(4)
complete
transmission
forward.
and
right
Stopping
c.
STOPPING
(1)
pedal.
Gently
DRIVING
decreasing
neutral.
speed
pedal
engine
as
(step
(step
stop
shift
the
apply
CONTROLS
pressure
Release
second
in
shift
and
and
outlined
//
below).
c
following).
c
to
lever
Gradually
Vehicle.
HIGH
FROM
pressure
AND
accelerator
on
pedal;
clutch
position
gear
transmission
gradually
above
difficulty
lever
release
shift
to
experienced,
is
TRANSMISSION
Depress
speed
SPEED.
to
position,
engine
up
brake
Remove
pedal
reverse
OPERATION
pedal
accelerate
with
into
clutch
second
from
SPEED.
clutch
which
and
foot
until
ANTHONY
POWER
I
TAKE-OFF
and
engine
vehicle
second
pedal.
bring
Bring
pedal
all
is
release
from
engine
TM
shift
to
speed.
gear
first
to
vehicle
vehicle
and
way
the
clutch
accelerator
decelerates
HOIST
VALVE
9-821
7
trans
synchro
Push
position,
the
Use
speed
to
move
the
to
pedal.
to
a
Figure
(Anthony)
(Gallon;
8—Shifting
1*
GEAR
IN
GALION
POWER
TAKE-
OUT
GEAR
IN
Diagram
OFF
RAISE
HOLD
HOIST
VALVE
HOLD
RAISE
LOWER
RA
PD
o
O
300053
9-821
TM
7-9
speed;
idling
to
neutral
to
lever
(2)
from
until
comes
STOPPING
accelerator
shift
vehicle
vehicle
foot
transmission
pedal
lights.
Stopping
d.
temperature
If
(1)
been
has
truck
momentarily
idle
.engine
If
(2)
has been
truck
about
.at
idle
to
To
hoist
to
switch.
Raise
valve
clutch
"IN
ignition
off
ANTHONY
8.
a.
Place
Depress
lever
valve operating
accelerate
time
engine.
lever back
at
backward
power
valve
until
subframe
and
operating
to
When
to
any desired
to
Lower
To
b.
take-off
forward
lever
desired
by
"RAISE"
valve
closed
position
"HOLD"
"HOLD"
lowering
carefully
4x2
-TON
2
2'/
depress
then
position.
a
to
Continue
complete
Low
FROM
stop.
pedal until
neutral
to
lever
a
to
comes
Engine.
the
gage
medium
operating
at
at
normal
speed
temperature
long
a
normal
DUMP
Body.
operating
disengaging
for
BODY
cargo
If
lever
operated
twice
pedal,
GEAR" position
forward
lever
raise
has
to
reached
engine
load
position
intermittent
height
position
Depress
Body.
forward
lever
speed
"RAISE"
is
through
manipulating
positions.
lever
and
With
forward
tail
lock
TRUCK
pedal
clutch
apply
to
Set
SPEED.
engine
position.
complete
shows
between
before
gage
period
speed
idle
OPERATION
to
is
in
clutch.
release
and
"RAISE"
to
load
desired
dumping
while
by
during
clutch
"OUT"
to
attained.
at
body
"HOLD"
to
lever.
gate
(FEDERAL)
and
pressure to
brake;
hand
Depress
reaches
stop.
light
and
shutting
shows
under
for
dumped,
be
extreme
Pull
desired
to
height,
moving
raising
the
pedal
position.
position
Bring
valve
rest
transmission
move
brake
off
turn
clutch
idling
Apply
Set
160 F
loads,
higher
heavy
minutes
5
rear
clutch
position
pedal.
speed;
pressure
brake;
hand
and
allow
ignition
off
than
load,
before
8).
(fig.
raise
"HOLD"
power
back
pedal.
and
tail
height.
valve-operating
pull
Load may
load.
operating
operation.
disengaging
hoist
Move
"LOWER"
to
gently
body
lever between
subframe,
on
position.
Swing
pedal
lights.
Remove
then
brake
to
turn
180 F,
engine
switch.
180 F,
engine
allow
shutting
gate
position.
take-off
Move
the
at
not
Do
be
valve
clutch.
Move
operating
position
rest
to
"LOWER"
move
tail
shift
until
move
off
and
to
if
or
lever.
hoist
same
race
held
lever
on
hoist
gate
GALION
9.
To
a.
hoist
Place
Depress
backward
operating
valve
accelerate
the
race
forward
lever
Raise
valve
clutch
"IN
to
engine
engine.
to
DUMP
pedal
BODY
If
Body.
operating
disengaging
cargo
lever
GEAR" position
back
lever
sufficiently
load
When
"HOLD"
position
OPERATION
be
to
is
extreme
in
clutch.
and
"RAISE"
to
raise
to
reached desired
has
while
16
8).
(fig.
dumped, release
forward
Pull
release
position
to
load
"HOLD"
power
clutch
and
desired
height,
dumping
load.
tail
take-off
pedal.
the
at
height.
push
Position
lever.
gate
position.
lever
hoist
Pull
time
same
Do
operating
load
not
at
any
desired
forward
Move
b.
into
To
power
operating
position
rest
on
the
between
frame,
Swing
10.
starting
rather
sary
move
tail
TOWING
a.
Towing
than
to
tow
procedure
(1)
from
the
(2)
In
high
gear,
tional
starting.
(3)
release
throttle
(4)
clutch
If
controls
investigate
b.
Towing
when
towing
additional
(1)
TOWING
axle
and
four
wheels
(2)
axle
and
wheels
only
position.
(3)
TOWING
front
end
ground.
Shift
disconnect
DRIVING
intermittent
"HOLD"
Lower
the
take-off
valve
lever back
until
desired
subframe
"LOWER"
hoist
operating
gate
to
closed
THE
to
Start
has
completely
truck
to
Tie
both
trucks
pintle
hook
truck
to
turn
on
ignition
Start
towing
in
towed
engine
fails
as
cause.
Disabled
damaged
damage
VEHICLE
transmission
on
the
TOWING
VEHICLE
transmission
on
the
VEHICLE
is
damaged,
transmission
propeller
CONTROLS
height
position
Body.
lever
during
Depress
forward
through
lowering
by
and
speed
careful
"RAISE"
valve
position
manipulation
positions.
lever
and
VEHICLE.
Engine.
been
run
start
of
tow
be
started,
truck,
truck,
to
in
conventional starting.
vehicle
occurs
are
ground
When
followed,
down
the
the
engine,
together
truck
with
to
depress
switch,
and
and
after
gradually
start
immediately,
Vehicle.
Particular
to
while vehicle
WITH
ALL
not
damaged,
by
shifting
towing
WITH^REAR
are
damaged,
ground
by
truck
into
lashing
WITH
may
neutral,
FRONT
shaft.
AND
OPERATION
by
moving
the
raising
clutch
to
pedal
"OUT"
"RAISE"
is
attained.
of
With body
forward
lock
tail
engine
tow
battery.
proceed
the
short
fails
truck
When
as
length of
hooks
clutch,
set
choke
momentum
causing engine
If
engine
care
repair
is
base
being
WHEELS
truck
transmission
WHEELS
truck
may
steering
WHEELS
be
towed
or
if
transmission
operating
operation.
disengaging
position.
position
Bring
valve
operating
to
"HOLD"
gate
lever.
to
start
to
start
it
becomes
follows:
of
towed
shift
transmission
control
has
to
manipulate
still
must
to
be
towed.
ON
GROUND.
may
be
into
OFF
GROUND.
be
towed
wheel
in
OFF
with
front
TM
valve
Move
to
"LOWER"
body
gently
at
rest
position.
after
the
chain
or
truck.
as
in
conven
been
obtained,
spin.
choke
fails
to
be
exercised
sure
that
towed
with
neutral.
with
straight
GROUND.
wheels
is
damaged,
9-821
9-10
lever
clutch.
hoist
lever
on
sub-
normal
engine
neces
cable
into
and
start,
no
If
rear
all
If
rear
front
ahead
If
off
to
17
TM
9-821
11
2>/2-TON
4x2
TRUCK
(FEDERAL)
OPERATION
weather
Cold
weather operation
Hot
sand,
Mud,
COLD
11.
Purpose.
a.
temperatures
careful servicing
extra
performance
poor
if
Gasoline.
b.
be
Storage
c.
fuel
taken:
(1)
unless
effective
(2)
smaller
starting
used
from
At
lines
Strain
that
over
metallic
a
Keep
weather
should
moisture
tainers.
clog
are
strainer
flowing
spark,
provide
an
the
condensed.
Add
(3)
time
each
fuel.
the
Be
(4)
before
rust
If
(5)
before
settle
Keep
(6)
other
and
Wipe
(7)
around
fuel
Lubrication.
d.
TRANSMISSION
(1)
Universal
(a)
operation
ice,
snow,
WEATHER
Operation
presents
Winter
difficulties;
cold
in
and
air,
the
temperatures,
low
and
the
prevent
will
surface
a
means
contact
ground.
tank
be
will
pint
/2
l
filled.
is
it
that
sure
storing
possible,
filling
closures
all
all
tank
matter
snow
filler
foreign
Section
UNDER
UNUSUAL
..................................
...................................
poisonous
and
flood,
OPERATION.
automotive
of
problems
from
total
and
grade
that
operation
both
functional
of
gasoline
therefore
weather
Handling
water
operation.
of
accumulate
will
Gasoline.
this water
carburetor
through
fuel
generates
are
if
full,
the
of
This
jets
passage
the
static
provided
between
possible.
volume
denatured
reduce
will
filter
the
of
all containers are
fuel in
after
fuel
them.
filling
tank
of
moving
or
it.
from
containers
from entering.
from
ice
or
removing
before
cap
DIFFERENTIAL.
.AND
gear
lubricant,
SAE
18
IV
gas.
demand
and
failure
the
will
unless
paper,
water.
of
electricity
ground
to
container
more
The
from
air
alcohol,
the
thoroughly
tight
dispensing
80,
CONDITIONS
..............
equipment
special
maintenance
to
are
designed
is
to
Due
tanks,
ice
following
any other
or
CAUTION:
that
electricity.
the
and
there
fuel
grade
the
winter
in
form
the
which
3,
grade
hazard
of
clean
container,
a
prevent
to
equipment
refuel
to
cap
specified
where
Paragraph
subzero
at
precautions
personnel,
avoided.
be
to reduce
motor
condensation
drums,
crystals
and
that
precautions
type
Gasoline
result
will
Always
to
tank,
the
in
is
moisture
to
ice
allow
can
fuel
the
formation
free
and
the
ice,
snow,
and
vehicle.
figure
on
11
12
13
and
cold
fuel
of
con
will
of
in
assure
tank,
be
tank
in
from
fuel
dirt,
from
a
to
10
OPERATION
or
War
Department
tures
as
low
as
anticipated, drain
universal
tures
SAE
engine,
lubricant,
before
(b)
engine
Put
being
point
(2)
grease,
(3)
hydraulic
absorber
(4)
suction
versal
gear
of
one
make-up
(5)
scribed
gear
lubricant,
below
0 F.
80
universal
in
the
proportion
may
it
is
added
After
engine
speed
at
transmission
careful
where
not
normal
CHASSIS
No.
0.
HYDROVAC
oil
above
fluid
below 20 F.
STEERING
gun
to
remove
gear
lubricant,
lubricant
part
oil
diluted
fuel
in
OILCAN
for
above
the
UNDER
Lubrication
20 F.
the
gear
If
cases
which
If
Grade
gear
75
lubricant
of
be
used.
Dilute
to
gear
cases.
has
been
fast
idle
for 5 minutes,
in
low
(first)
to
stall
engine.
operation
POINTS.
Lubricate
CYLINDERS.
20 F,
GEAR HOUSING.
as
much
Grade
to
six
same
POINTS.
0 F,
with
fuel
parts
proportion
For
use
light
75,
UNUSUAL
Guide,
consistent
while
is
suitable
universal
diluted
one
part
make-up
warmed
gear,
This
can
be
chassis
Lubricate
and
special
Drain
lubricant
or,
if
used
SAE
80
before
oilcan
lubricating,
is
suitable
temperature
warm
for
gear
with
fuel
to
oil
up,
engage
or
until
and
drive
will
heat
expected.
points
recoil
housing,
as
not
available,
in
the
universal
it
points
preservative
CONDITIONS
for
and
refill
operation
lubricant
the
fuel
six
parts
in
the
same
clutch
gears
can
vehicle
gear
lubricants
with
hydrovac
oil,
if
possible.
SAE
engine,
where
is
gear
added
engine
in
lubricant.
TM
9-821
11
use
at
tempera
below
with
at
is
universal
Grade
all
not
available,
used
0 F
tempera
by
the
gear
75
proportion
and
maintain
be
engaged.
for
100
yards,
to
the
general purpose
cylinders
or
light
possible,
Refill
80
the
with
shock
or
use
with
uni
universal
proportion
Dilute
to
the
housing.
oil
is
pre
oil.
is
e.
(1)
freeze
The
following
(2)
clean
the
system
refill
with
cleaned
(3)
Inspect
Repair
all
leakage
(4)
clean
add
antifreeze
to
the
at
least
during
Protection
USE
ANTIFREEZE
compound
CLEAN
cooling
has
been
clean water,
with
cleaning
REPAIR
all
hose
all
radiator
of
ADD
and
tight,
cooling
10 F
below
the
winter
of
Cooling
COMPOUND.
(ethylene-glycol
instructions
apply
COOLING SYSTEM.
system,
cleaned
and
recently,
and
completely
again
compound.
LEAKS.
clamps,
exhaust
ANTIFREEZE
fill
compound,
system
leaks
gas
the
system
capacity
the
lowest
Inspect
plugs,
before
or
air
COMPOUND.
using
temperature
season.
Systems.
Protect
type)
for
to
use
of
Before
adding
free
it
may
be
drain. Otherwise
all
hoses
and
and
pet
cocks
adding
into
antifreeze'compound.
the
cooling
When
with
water
to
the
proportion
indicated
19
below.
the
operation
new
antifreeze
antifreeze
it
from
necessary
replace
and
tighten
system.
the
about .l
of
antifreeze
Protect
expected
system
below
rust.
the
system
if
cooling
/3
capacity.
to
be
with
anti
+32 F.
compound.
compound,
If
the
cooling
only
to
drain,
will
deteriorated.
if
necessary.
Correct
system
Then
compound
the
system
experienced
be
is
to
9-821
TM
11
Temperature
WARM
(5)
water
with
engine
(6)
solution
(7)
strength
and
(8)
(a)
for
(b)
containers
(c)
antifreeze
hydrometer
(d)
f.
(1)
and
current
between
the
normal operating
to
TEST
with
INSPECT
and
new
add
CAUTIONS.
Antifreeze
ordnance material.
is
It
and
Use
compound
Do
Electrical
GENERATOR
bearings.
which
brushes
WIRING.
(2)
battery
present.
COIL.
(3)
spark.
DISTRIBUTOR.
(4)
the
Check
prevent
difficult
that
ignition
engine from
SPARK
(5)
to
recommended
more
2'/i-TON
ANTIFREEZE
22-quart
(for
......................
10°F
+
0 F
10 F
20 F
30 F
40 F
50 F
THE
slightly
to
STRENGTH
hydrometer,
a
WEEKLY.
If
color.
solution
compound
essential
water
accurate
an
reading
spill
not
Systems.
that
See
occur
and
Check,
terminals.
Check
frequently.
points
PLUGS.
the
make
effective
TRUCK
4x2
COMPOUND
capacity
cooling
......................
......................
......................
......................
......................
......................
adding
ENGINE.
below
After
the
filler
temperature.
SOLUTION.
OF
adding
In
drain
rusty,
required
the
of
is
antifreeze
that
are
that
hydrometer.
parts
two
to
0 F.
of
antifreeze compound
STARTER.
AND
commutators
the
starting
when
antifreeze
service,
and
strength.
only
the
solutions
free from
To
water.
Check
a
clean
cold
commutators.
tighten
and
clean,
Care
coil
Clean
should
for
In
be
proper
functioning
thoroughly,
weather,
cold
starting.
adjust
and
Clean
reduce
engine
for
fire,
normal operation
reduced
at
voltages
20
(FEDERAL)
CHART
system)
5.5
6.9
8.3
9.6
11
12.9
13.8
Compound
qt
qt
qt
qt
qt
qt
qt
Antifreeze
(ethylene-glycol
antifreeze
start
then
neck;
engine
the
Stop
compound
coolant
inspect
dirt,
the
cooling
antifreeze material
rust,
a
test
This
on
system
kept
be
and
hydrometer,
solution
painted
surfaces.
the-brushes,
The
clean.
are
engine
taken
require
connections,
all
no
that
by
clean
and
slightly
to
if
0.005
88).
to
or
the
replace,
gap
(par.
likely
type)
compound,
warm
and
check
and
required.
if
weekly
thoroughly
authorized
Use
clean.
oil.
one part
use
produce
will
commutators,
surges
large
good
especially
circuits
short
noting
or
pitted
quality
replace
points
necessary.
inch
will
This
prevail.
fill
the
the
for
only
contact
points.
may
If
than
less
make
a
of
are
of
it
is
OPERATION
(6)
TIMING.
is
not
unduly
(7)
BATTERY.
(a)
The
temperatures,
the
engine
below
battery
the
30
is
available.
hydrometer
advanced
efficiency
and
with
the
F
until
reading
Check
becomes
battery
battery
See
UNDER
carefully.
nor
retarded.
of
batteries
practically
when
has
that
the
between
UNUSUAL
Care
should
decreases
nil
at
it
has
been
been
heated,
battery
1.275
is
and
CONDITIONS
be
taken
sharply
40
F.
Do
chilled
unless
always
1.300.
fully
A
fully
TM
that
the
with
decreasing
not
try
to
temperatures
a
warm
charged,
charged
9-821
11
spark
to
start
slave
with
bat-
tery
will
Arctic
at+5 F.
(b)
subzero
If
water
will
stay
the
acid.
(8)
and
presence
Figure
not
freeze
climates,
Do
not
temperatures
is
added
at
the
LIGHTS.
of
at
but
a
fully
add
water
unless
and
the
top
and
Inspect
moisture
HOLD
VERTICAL
DO NOT
IN
ELECTROLYTE
FLOAT
BE FREE
TUBE
TOO
MUCH
MUST
9—Testing
SUCK
Battery
temperatures
discharged
to
a
battery
the
battery
battery
freeze
the
around
before
lights
not
carefully.
sockets.
21
likely
battery
when
is
put
it
to
to
on
has
HTAKE
I
AT
Solution
be
encountered
will
it
has
be
charged
charge,
a
chance
Check
READING
EYE
LEVEL
RA
freeze
been
immediately.
the
layer
for
short
PD
even
and
rupture
exposed
of
to
mix
300106
in
to
water
with
circuits
TM
(9)
other
9-821
11
ICE.
electrical
2Vi-TON
Before
equipment
every
4x2
start,
are
free
TRUCK
that
see
from
(FEDERAL)
spark
the
ice.
plugs, wiring,
or
Starting
g.
INSPECT
(1)
has
dirt
or
liable
is
dirt
or
remain
to
starter
the
USE
(2)
air-fuel
valve
give
operate
no
mixture
see
to
CARBURETOR
(3)
appreciable
no
satisfactorily
valves
leaky
delivering
temperatures
minute.
per
AIR
(4)
cleaners.
air
screens
Wash
formations
intake
etc.,
have
blow
or
released
under
vacuum
FUEL
(5)
daily.
Chassis.
h.
BRAKE
(1)
tendency to
a
torch
attempting
will
these
movement
EFFECT
(2)
vehicle
breaking,
of
result
ometer
tures
at
drag
frequently.
is
vehicles
screws
in
SPEEDOMETER
(3)
cable
30 F
of
temperatures,
these
caused
and
STARTER
left
been
to keep
after
mesh
in
necessitate
and
CHOKE.
OF
required
closes
it
that
diaphragm
or
amount
the
turning
when
CLEANERS.
oil
The
dry-cleaning
in
air
the
on
the
in
SYSTEM.
drain
Also
BANDS.
to
to
move,
handy
eliminate
circumstances,
vehicle.
the
of
OF
Shock
greatly
on
reduced
hard,
breaking,
the
at
and
high
the
by
Operating
MECHANISM.
the
on
the
the
A
for
all
AND
trouble
low
at
of
At
congeal
will
cleaner
carburetor
Remove
tank
fuel
Brake
when
bind
up
warm
vehicle.
the
most
TEMPERATURES
Low
resistance
frozen
ground
or
CABLE.
end
drive
below.
and
viscosity
Engine.
gears
engine
throwout
from
starts
starter
repairs.
choke
full
weather
cold
and
way
the
at
PUMP.
normal
FUEL
temperatures.
this
as
required
fuel
speeds
are
temperatures
and
solvent,
screens
horn
air
and
sump
bands,
they
parts,
these
Parking
binding.
the
of
the
block
to
extremely
at
causes
jarring
nuts
Disconnect
operating
when
cable
The
sometimes
the
of
22
sure
Be
mechanism.
being
running.
necessary to
is
starting.
otherwise
The
temperatures,
Be
prevent the
will
start
to
reduced
below
prevent the
and
dry,
cause
can
hose,
sediment
clean
daily to
particularly
very
are
they
if
the
Precaution
wheels
ON
metals,
of
temperatures.
low
strain
loose.
the
often
will
break,
will
with
oil
no
that
meshed,
The
secure
Check
functions
carburetor,
is
the
sure
fuel
the
to
30
to
do
0 F
easy
replace.
abnormally
an
resulting
bulb,
remove
water
on
Always
cold.
prior
bind
vehicle
otherwise
or
METALS.
resistance
or
jolting
and
oil-lubricated
vehicle
the
to
fail
due to
which
heavy
Heavy
cause
or
latter
the
which
liable
fuel
pump
engine
revolutions
60
not<use
flow
Ice
collapse.
in
new
to
with
must
Inspect
Operation
which
at
work
the
lubricated.
is
it
grease
grease
them
ruin
will
rich
the
butterfly
properly.
will
not
has
pump
from
low
at
oil
of
frost
and
high
strainers,
dirt.
and
vehicles,
have
moving,
brake
the
taken,
be
prevent
against
will
speed
tempera
properly
excessive
to
in
air.
a
the
12.
HOT
a.
General.
requires
devices,
regular
and
devices such
b.
Cooling
(1)
COOLING
system
tures;
liquids
contains
occurs
therefore
(par.
alkali
formations.
(2)
CLEANING COOLING SYSTEM.
thoroughly
in
extremely
(3)
FAN
regular
must
intervals
be
kept
(4)
THERMOSTAT.
Thermostat
heating
(5)
of
HOSE
leaks.
c.
Oil
at
more
frequent
Crankcase
d.
Air
dusty
cleaner
areas,
regions,
should
these
occur.
e.
Battery.
(1)
WATER
checked
If
this
is
daily
not available,
continuous
cause
damage
(2)
SPECIFIC
should
of
1.230
tive
1.300
for
plates
have
gravity,
a
recharged
there
is
no
OPERATION
WEATHER
Operation
maintenance
air
cleaners.
as
surge
System
LIQUID.
more
often
rust
preventives
77).
Use
or
other
cleaned
BELT
high
and
temperatures.
AND
and
in
good
operating
must
open
cooling
liquid.
CONNECTIONS.
Filter.
Oil
intervals
air
vent
cleaner
Cleaners.
carburetor
be cleaned
cleaners
should
LEVEL.
and
replenished
use
of
water
to
battery
GRAVITY.
a
weaker
the
electrolyte
fully
charged
and
separators.
at
about
danger
1.160.
with
UNDER
OPERATION.
of
In
extremely
or
overflow
Maintenance.
Formation
during
only
clean
substances
flushed
WATER
adjusted
Check
at
calibrated
Check
filter
elements must
if
vehicle
must
If
vehicle
air
daily.
be
In
torrid
any
water
with
and
should
Batteries operating
electrolyte
battery.
Under
Where
gravities
UNUSUAL
these
of
cooling
tanks
operation
should
water.
which
at
frequent
PUMP.
if
necessary
condition.
operation
hose
is
be
serviced
is
extensively
cleaner
If
vehicle
cleaned
zones,
if
necessary
fit
to
high
mineral
be
than
should
This
this
freezing
from
1.230
23
CONDITIONS
vehicles
units,
high
temperatures,
should
of
scale
in
extremely
always
be
Avoid
may
Cooling
intervals
Fan
belt
(par.
of
temperature
connections
be
operating
at
and
crankcase
is
operated
immediately
cell
with
drink
may
content
avoided.
for
temperate
be
adjusted
will
prolong
condition
conditions
to
1.075.
TM
in
high
temperatures
lubrication-filtering
water-saving
be
employed.
and
rust
in
high
added
to
the
the
use
of
water
cause
scale
t
,
system should
when
should
thermostat
80).
to
be
inspected
Water
(par.
prevent
frequently
checked
in
frequent
operated
hot,
and
sandy
intervals.
in
ventilator
in
dust
after
such
water
pure
be
in
level
distilled
used.
will
torrid
eventually
climates.
to
around
the
life
of
battery
do
not
9-821
12
cooling
tempera
cooling
that
and
rust
operating
pump
82).
over
replaced
regions.
sandy
storm
storms
should
water.
However,
climates
Instead
1.210
the
nega
should
prevail,
be
at
for
or
air
be
to
be
9-821
TM
12-13
(3)
high
at
rate
into
taken
park
to
place.
cool
Operating
f.
continuous
and
tion
if
made
and
the
water
Watch
oil
2V2-TON
SELF-DISCHARGE.
temperatures
days,
when
battery
consideration
several
for
Vehicle.
gear
low
of
use
cleaners,
air
servicing
side
temperature
of
panels are
and
frequently.
4x2
battery
A
standing
if
operating
extremely
In
ratios
removed
gages
oil
TRUCK
will
for
should
high
whenever
filter,
fuel
during
constantly.
(FEDERAL)
"self-discharge"
periods.
long
zones.
torrid
in
removed
be
temperatures,
possible.
and
Frequent
oil
operation
Check
This
and
filter
in
and
a
at
must
necessary
If
stored
avoid
should
dusty
replenish
greater
be
in
the
inspec
be
areas.
a
MUD, SAND,
13.
Mud.
a.
enough
driving
traction
axle
moved
the
improvised
coming
Reverse
bed
these
the
When
the
gear
strain
by
will
by
Sand.
b.
possibility
in
and
reached.
is
Snow
c.
conditions.
vehicle
skidding
end
rear
elevating
cause
its
track
contact
steadily,
gradually until
soon
chains
exceed
and
electrical
affected
agents
tamination
which
as
Flood.
d.
its
proceed
Poisonous
e.
encountered
should
known
and
by
mud
and
SNOW,
Install
to
ratio
engine
on
vehicle
the
power.
own
The
of spinning
with
with
forward
go
Ice.
and
Install
without
occurs,
sliding.
is
vehicle
their
as
Know
limits.
caution.
with
driving
and
Gas.
when
covered
is
followed
be
chains
tire
move
and
loaded
a
main
planks
the
several
Skidding
chains,
turn
Decelerate
under
is
use
the
Reduce
systems.
water
Removing
in
FLOOD,
ICE,
both
on
vehicle
Do
axles.
body,
beyond
sink
to
or
when
driving
brush
footing.
objective
the
loose
times
the
is
select
and
imposing
front
the
the
control.
longer
no
is
the
depth
vehicle
fording
Exercise
Lubricated
be
must
and destroying dangerous
operating
in
by instructions
case.
every
AND
rear
steadily
attempt
not
the
as
the
driving
wheels.
order
in
Do
necessary,
if
general
the
undue
wheels
in
engine
Proceed
necessary.
of
speed
to
care
serviced
these areas
POISONOUS
wheels
without
to
increased
point
in
If
prevent
to
let
not
hazard
proper
on
strain
same
the
apply
and
with
vehicle
your
to
avoid
which
parts
earliest
at
is
contained
and
putting
affect
weight
where
sand
possible,
motor
the
a
until
encountered
ratio
gear
engine
direction
brakes very
caution.
and
miles
4
water
opportunity.
known as
FM
in
GAS.
select
undue
increased
on
can
it
avoid
to
is
lay
wheels
the
labor.
solid
move
to
and
Remove
do
per
damage
have
chemical
decon
17-59,
low
rear
be
an
road
in
axle.
that
not
hour
to
been
24
Section
9-821
TM
14
V
FIRST
Purpose
ECHELON
................................................
Before-operation
During-operation
At-halt
service
After-operation
PURPOSE.
14.
insure
To
a.
systematically
be
that
"weekly,
result
services
set
operation,
of
W.D.
peculiar
covered
related.
vehicle
manual.
performing
they
vehicle
so
in
will
in
forth
Driver
b.
"Driver's
Form
to
in
Certain
involved
Every
listed
are
The
c.
are
serious
be
this
during-operation,
Trip
No.
specific
manual
the
items listed
expanded
accomplishment
facilitate
are
No.
d.
inspection
or
or
to
necessarily
not
48.
that
on
general
The
member
item
the
worn.
inspection
The
serviceable
the
by
cracked,
or
cut.
arranged
and
Form
shown
porting
whether
excessively
(1)
visual
safe
further
broken
torn
PREVENTIVE
service
service
.................................
.................................
..........................................
weekly
and
mechanical
inspected
defects
damage
performed
section
service.........................
efficiency
intervals,
at
discovered
be
may
failure.
or
these
at
performed
those
are
at-halt,
Preventive
Ticket
48,
items
are
organization
maintenance
specifically
of
The
Maintenance
Preventive
and
cover vehicles
to
vehicles,
procedures
listed
eliminated
on W.D.
on
this
in
inspections
the
inspection
the
in
numbers,
item
not
but
under
the
on
from
must
procedures
W.D.
manual
and
same
form.
each
condition,
"good
for
The
bent
of
and
whether
term
or
frayed,
or
inspection
connection,
or
in
is
determine
to
limits.
following:
not
good
not
bare
25
MAINTENANCE
necessary
is
it
day
each
and
Certain
designated
and
scheduled
intervals.
driver
by
after-operation
Services
Maintenance
types
all
of
W.D.
on
listed
items
the
do
that
form
procedures
the
thoroughly
set
Form
Form
provide
to
and
conserve
numerical
however,
item
generally
school
forth
48
No.
48
No.
specific
services.
the
order
are identical
applies
includes
correctly
the
is
unit
condition"
not
condition"
"good
twisted,
not dented
that
operated
is
it
corrected
maintenance
The
crew,
or
and
listed
are
Service Record,"
models.
and
Form
which
to
pertain
not
written
as
each
manuals,
in
not.
or
apply
that
procedures
These
of
time
shown
as
also
check
a
assembled,
usually
damaged
is
is
chafed
or
collapsed,
or
SERVICE
Paragraph
vehicle
the
before
services
before-
weekly.
the
on
Items
48,
No.
they
to
into
driver
whether
to
services
driver,
the
on
with
any
to
to
secure,
external
an
beyond
explained
burned,
14
15
16
17
18
and
they
back
are
are
the
the
in
this
for
are
W.D.
those
sup
see
or
not
not
TM
9-821
14-15
(2)
The
inspection
is
usually
normal
(3)
an
external
check
lock
(4)
or
beyond
replaced
e.
the
scope
opportunity
15.
a.
that
an
external
assembled
The
inspection
visual
for
looseness.
washers,
lock
"Excessively
serviceable
before
Any
defects
of
first
to
the
BEFORE-OPERATION
This
inspection
the
vehicle
After-operation
may
have
rendered
of
the
to
carry
be
entirely
b.
items
ing
or
results
driver
Procedures.
listed
to
out
any
omitted,
below
reporting
should
be
authority.
(1)
ITEM
vehicle,
falling
parts
and
low
debris,
to insure
(2)
ITEM
mountings
(3)
ITEM
levels.
compound
necessary
losses
to
(4)
ITEM
ator,
regulator,
or
leaks,
inch
midway between
(5)
ITEM
indications
to
source
1,
engine,
shell
easy
2,
are
3,
Add
fuel,
checked
to
replenish a considerable
designated
4,
cranking
and
security
6,
of
fuel,
and correct
2'/2-TON
position
4x2
of a unit
visual
in
of a unit
TRUCK
to
see
inspection
the
vehicle.
to
determine
(FEDERAL)
that
it
to
is
see
if
examination, a hand-feel, a pry-bar
Such
nuts,
worn"
the
next
or
echelon
designated
an inspection
locking
limits,
will
wires,
be
and
scheduled
unsatisfactory
to
correct
individual
should
or
cotter
understood
likely
to
inspection.
operating
must
be
in
authority.
result
reported
SERVICE.
schedule
has
not
Service
the
vehicle
determine
mission
even
been
was
to
whether
which
in
extreme
is
designed
tampered
performed.
unsafe
for
or
it
is
assigned.
tactical
primarily
with,
Various
operation,
not
the
situations.
Before-operation Service
according
any
reported
TAMPERING
wheels,
fire,
to
the
deficiencies.
promptly
AND
brakes,
and
sabotage,
procedure
Upon
to
the
completion
DAMAGE.
steering control
or
collision.
described,
designated
If
starting.
FIRE
EXTINGUISHER.
Be
sure
it
secure.
FUEL,
oil,
if,
during
OIL,
or
water
AND
period
WATER.
as
needed.
when
amount
Check
Have
antifreeze
of
authority.
ACCESSORIES
of
fan
LEAKS, GENERAL.
oil,
water,
or
AND
motor,
and
mountings.
and
crankshaft
brake
report
to
DRIVES.
water
Test
Look
fluid,
higher
26
Check
pump
fan
belt
pulleys.
on
ground
or
gear
authority.
"correctly
whether
it
is
"secure"
include
pins
to
used
mean
any
in
worn,
in a failure
characteristics
at
as a check
or
sabotaged
combat
and
it
vehicle
This
consists
is
in
operation
of
and
of
individual
Examine
for
wet,
dry
is
full,
nozzle
for
tampering
value
of
is
used,
water.
Report
carburetor,
for
loose
connections,
for
deflection
under
oil
leaks.
Trace
assembled"
it
is
in
is
usually
or
wrench
brackets,
assembly.
close
if
not
beyond
the
earliest
to
see
since
the
conditions
is
the
duty
condition
will
not
inspecting
correct
the
service,
exterior
damage by
the
ignition
is
clean,
and
antifreeze
it
becomes
unusual
gener
of l/2
vehicle
for
leaks
its
to
in
of
FIRST
ITEM
(6)
motor
engine
following
for
in
at
ature.
or
warm-up.
after
accessories
proper
wipers
full
for
position
be
wheel
sure
imbedded
duals.
presence
broken
U-bolts.
steering
condition.
ing
bumper
action,
only
ITEM
(7)
smooth
ITEM
(8)
Fuel
(a)
tank.
Oil
(b)
and
idle,
gage
If
report
Temperature
(c)
Ammeter.
(d)
starting
ITEM
(9)
operation and
for
stroke.
(10)
cracked,
(11)
and
secure
(12)
and
(13)
should
Inspect
(14)
leaves,
(15)
arms,
wheel.
(16)
for
ECHELON
ENGINE
7,
listen
enough
fast
services
to
Normal
secure
ITEM
ITEM
and
ITEM
flange
ITEM
objects
of
ITEM
ITEM
Test
ITEM
while
8, CHOKE.
operation
INSTRUMENT.
9,
Gage.
Gage.
to
20
fails
designated
operating
a
and
zero
A
off.
10,
attachment
11,
discolored, or
12,
if
see
clean.
13,
nuts
14,
60
be
treads
valve
15,
shifted
16, STEERING
drag
for
17,
security
PREVENTIVE
WARM-UP.
unusual
for
run
to
engine
and to
Gage
Normal
pounds
30
register
to
authority.
Indicator.
Ammeter must
zero
reading
HORN
tone
GLASS
LAMPS
lights
Test
WHEEL
are
TIRES.
pounds
from
and
caps.
SPRINGS
leaves,
link,
excessive
FENDERS
and
is
engine
As
prevent
must
pressure must
oil
at
within
Temperature
temperature
slight
or
with
AND
tactical
if
and
AND
broken
AND
respond;
control
foot
AND
present;
Test
with
treads
carcasses
AND
loose
LINKAGE.
rod
tie
lash
AND
serviceable
MAINTENANCE
engine,
Start
note
and
noise,
smoothly.
warming
warms,
indicate
running
10
show
positive
lights
WINDSHIELD
normal
REAR
glass.
REFLECTORS.
lights
FLANGE
tighten
tires
tires
and
SUSPENSION.
or
pitman
and
by
condition.
27
Proceed
up:
push
crankcase
approximate
be
speeds,
seconds,
situation
VIEW
Clean
of
with
cold
stones,
cuts
for
missing
"back-and-forth"'motion
BUMPER.
stop
should
160
is
charge
high
reading
(-J-)
accessories
and
WIPERS.
full-contact
MIRROR.
and
warning
and
headlight
NUTS.
needed.
as
gage
(including
or
and
rebound
Examine
arm
Examine
observe
cranking
immediately
choke
in
dilution.
below
not
operating
at
engine
rise
185 F.
to
permits.
operation
aim
switches
Try
beams.
Observe
time
if
debris
bruises.
Look
steering
security
for
TM
SERVICE
speed.
as
amount
10
and
slowly
short
for
with
on
Test
Check
Clean
mirror.
reflectors
whether
permits;
spare).
from
Observe
for
clips,
fenders
9-821
15
cranking
required
of
pounds
temper
correct
during
period
lights
normal.
is
horn
through
and
in
must
pres
Remove
between
sagged
loose
and
gear
and
steer
of
Idle
with
fuel
and
for
both
look
each
all
for
or
case,
good
and
TM
9-821
15-16
(17)
hooks
(18)
tail-gate
condition,
(19)
full
(20)
ment
(21)
No.
(22)
for
aged,
(23)
operation
CAUTION:
for
locking
charge
ITEM
are
all
ITEM
48.
These
unusual
loose,
ITEM
ITEM
secure
ITEM
and
ITEM
and
present,
forms
ITEM
noise
or
Service
Make
18,
19,
make
20,
secure
21,
23,
22,
inadequately
25,
hoist.
16.
DURING-OPERATION
a.
While
rattles,
indications
the
or
fuel
brakes
and
instruments
indication
instrument
items
investigating
cies
next
vehicle
Pedal
applied
incline,
chatter,
mechanism
knocks,
vehicle.
units
system,
are
notice
b.
Procedures.
listed
to
be
scheduled
(1)
to
position.
with
(2)
(3)
vehicle
squeals, or
of
trouble
Be
alert
such
as
generator,
exhaust
used,
any
constantly.
that
may
applies;
below
any
corrected
halt.
ITEM
27,
smoothly
floor
board
Hand
Vi
reserve
ITEM
grabbing, or
ITEM
must
28,
29,
21/2-TON
TOWING
mounting
BODY
devices,
sure
4x2
TRUCK
CONNECTIONS.
and
damaged
AND
LOAD.
chains
tail
gate
and
is
DECONTAMINATOR.
mounting.
TOOLS
DRIVER'S
ENGINE
indicating
properly
must
be
AND
EQUIPMENT.
stowed,
PERMIT
present,
OPERATION.
compression
lubricated
DURING-OPERATION
immediately
sure
power
the
take-off
SERVICE.
is
in
motion,
hums
that
in
cooling
to
detect
gas,
gears
shifted,
unsatisfactory
Notice
signify
During-operation
according
indications
or
reported
FOOT
AND
without
clearance
brake
ratchet
CLUTCH.
slipping.
TRANSMISSION
operate
smoothly
system
any
brakes,
or
other
or
or
promptly
possible
to
the
of
serious
HAND
side-pull,
must
must
travel.
Clutch
Free
pedal
AND
or
vehicle
procedures
at
securely
and
condition.
Examine
hinge
fastened
Examine
and
AND
legible,
Accelerate
or
parts,
SERVICE.
vehicle
is
not
listen
may
and
odor
clutch,
signs
turned,
unusual
trouble
Service
trouble.
earliest
BRAKES.
and
within
be
at
must
travel
POWER
not
(FEDERAL)
Examine
for
pivots
for
securely.
decontaminator
See
that
serviceable.
ACCIDENT
and
safely stowed.
engine
exhaust
or
misfiring.
Begin
is
engaged
for
any
indicate
smoke
of
overheated
fuel
vapor
of
trouble.
consider
performance.
any
unusual
in
system
consists of
following
Notice
opportunity,
Foot
brakes
reasonable
least 1 inch
hold
vehicle
operate
creep
smoothly
must
be 3A
TAKE-OFF.
out
pintle
damage.
good
tools
and
Observe
operating
and
REPORT
and
observe
leaks, worn,
the
During-
put
in
motion.
when
not
sounds
trouble.
from
minor
of
such
Look
any
part
components
from a leak
Any
time
this a test
Watch
instrument
to
which
observing
each
item,
deficien
usually
must
distance.
with
pedal
on
reasonable
without
to 1 Vz
Gear
mesh.
tow
for
equip
FORM
dam
using
as
for
of
in
the
the
the
and
at
stop
in
inch.
shift
FIRST
ITEM
(4)
responds
noises,
(5)
ments
to
stalling,
ITEM
frequently
properly.
Fuel
(a)
tank.
in
Oil
,(b)
to
idle,
at
Speedometer.
(c)
total
and
trip
Temperature
(d)
between
(e)
and
lights
160 to
Ammeter.
engine
off,
immediately
ITEM
(6)
either
to
ing
ITEM
(7)
(8)
or
ITEM
hoist
wheels
Observe
lowering,
CAUTION:
sub
to
age
ECHELON
31,
controls
32,
Gage.
Pressure
to
20
mileage.
idle
at
battery
if
after
33,
side,
34,
axles.
35,
firmness
and
Use
frame
PREVENTIVE
ENGINE
and
misfiring,
AND
has
overheating,
INSTRUMENTS.
Gage
operation
must
during
Gage.
pounds pressure
30
Speedometer
Gage.
185 F.
Ammeter
is
zero
fully
or
speed;
starting,
STEERING
wandering,
RUNNING
AND
BODY
during
extreme
and
operation
in
care
hinge
holding
brackets.
CONTROLS.
maximum
Observe
to
register
must
Gage
Normal
should
or slight
charged;
battery
if
Observe
GEAR.
or shimmy.
GEAR.
HOIST.
for
lowering
in
MAINTENANCE
Observe
pulling power
unusual
or
the
whether
see
approximate
register
show
zero
speeds.
temperature
reading
running
at
must
operating
show
positive
higher
or
low
is
vehicle
Listen
Observe
for
for
proper
elevated
in
loaded
SERVICE
whether
without
exhaust
readings
they
amount
pounds pressure
10
speed,
with
charge
(-)-)
positive
electrical
excessive
for
unusual
body
loose
speed
in
positions
body
9-821
TM
16-17
engine
unusual
smoke.
instru
all
of
indicating
are
fuel
of
accumulating
should
lights
with
reading
(+)
heavy.
load
pull
noises
from
mountings.
raising
avoid
to
as
and
desired.
dam
be
on
all
AT-HALT
17.
At-halt
a.
procedures
though
omitted
more
altogether.
Procedures. At-halt
h.
deficiencies
according
deficiencies
promptly
ITEM
(1)
and add
water,
refueling
abnormal
an
coolant
tested
required.
and
noted
to
found.
the
to
point.
SERVICE.
Service
should
extensive
procedures
the
designated
FUEL,
38,
required
as
during
If
amount
with
may
performed
be
maintenance
during
operation,
Deficiencies
individual
OIL,
complete
to
period
water
of
hydrometer
regarded
be
under
Service
following
not
WATER.
AND
when
required
is
and
29
as
tactical
all
services
consists
inspecting
items,
the
corrected
authoritv.
in
Check
operation
antifreeze
antifreeze
add
minimum
must
investigating
of
items listed
and
should
fuel
vehicle
of
compound
refill
to
maintenance
conditions,
slighted
be
correcting
reported
be
to
oil,
the
supply,
is
radiator,
compound
even
or
any
below
any
and
next
used,
have
if
Loading...