FEC HFC3000 Instruction Manual

HFC3000E-HW-1

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October 2016 (Preliminary Release)

Thank you for purchasing our Handheld Nutrunner. This instruction manual describes the procedures for installation, and handling, and actions to be taken in case of any failure.

◆ This instruction manual shall be delivered to the end user who operates the equipment.

◆ Read all instructions before use, and always keep this instruction manual with the equipment.

◆ Items not described in this instruction manual shall be considered “unavailable.”

◆ The product specification and appearance described in this instruction manual are subject to change without notice.

prohibited.

◆ It is important for you to read all “Safety Precautions” before using the equipment, and understand and observe all instructions and recommendations included in this manual.

◆ Read all instructions and recommendations included in this manual, understand the functions and performance of this nutrunner, and use this machine correctly.

◆ Wirings and parameter settings shall be conducted by a professional engineer.

◆ Indicate the following on all instruction manuals that use this equipment.

・This equipment is capable of high voltages hazardous to human life.

◆ Never conduct a withstand voltage test or megger test on this equipment.

For the safety of operator and equipment

Please confirm the following when unpacking this equipment.

◆ Confirm that you received the correct model that you had ordered.

◆ Confirm that there are no missing parts, accessories or tools. (Refer to the system structure

specification list.)

◆ Check for any damage caused during transportation.

Points to check when unpacking

Introduction

Warranty Period

The warranty period of this equipment is 1 year from the date of purchase or the date of delivery to the designated place.

Scope of Warranty

If a malfunction occurs in the equipment in the state of correct use in accordance with this instruction manual within the warranty period, repair or replacement shall be performed free of charge. However, accommodations shall be charged accordingly in the following cases, even within the warranty period.

1. If the cause of a malfunction is a condition, environment, handling, etc., falling outside that which is indicated in the instruction manual.

2. If a malfunction is due to a modification or repair performed by the customer.

3. If the cause of a malfunction is an apparatus other than this equipment.

4. If a malfunction is due to use outside the specification ranges of this equipment.

5. If the cause of a malfunction is an act of God or other disaster.

The scope of this warranty is limited to the main body of our equipment and damage induced by a malfunction of this equipment shall be excluded from the warranty.

Warranty

Introduction

Read all instructions before operating the equipment in order to use this equipment safely and correctly. Prior to use, read this instruction manual carefully and fully understand the equipment functions, safety precautions and instructions. Safety precautions in this manual are ranked as [Warning] or [Caution].

To prevent danger to the user and other persons as well as property damage, the instructions that must be fully observed are marked with the symbols below.

◆ This instruction manual uses the following two symbols according to the degree of damage that may

be caused when the instruction is not observed.

Even instructions that are marked with may result in severe damage if they are not observed according to conditions. Contents marked with the above symbols are very important instructions. For your safety, follow all instructions marked with the symbols.

◆ This instruction manual uses various symbols for instructions that shall be observed.

Warning

This symbol indicates that failure to observe instruction marked with this symbol may result in severe personal injury or death.

This symbol indicates that failure to observe instruction marked with this symbol may result in minor personal injury or material damage.

Warning: Fire

Ground

Prohibited

Do not disassemble

Required

Warning: Electrical shock

Safety Precautions

Caution

Caution: Fire

Caution: Electrical shock

Caution: High Temperature

Do not remove the motors and gear cases of tools. The tool output spindle may rotate and cause injury.

Do not repair, disassemble, or modify the equipment. Failure to observe this instruction may cause injury, electric shock, fire, or malfunction.

Never operate the equipment where it is exposed to water or near corrosive atmosphere and flammable gases. Failure to observe this instruction may cause fire.

Do not touch the connectors while the equipment is turned ON and for a while after the equipment is turned OFF. Failure to observe this instruction may cause an electric shock.

Wiring operation and maintenance work shall be conducted by a professional engineer. Failure to observe this instruction may cause an electric shock or injury.

Turn OFF the power when conducting wiring operation and maintenance and inspection. Failure to observe this instruction may cause electric shock and injury.

Never damage the cables, apply excessive strength to cables, or squeeze the cables. Never use damaged power cables. Failure to observe this instruction may cause an electric shock or fire.

It takes 15 minutes for capacitor discharging. Do not touch the unit and terminals immediatey after power off.

Be sure to conduct type-3 grounding for the FG terminals. Failure to observe this instruction may cause electric shock.

In case of abnormal odor, noise, or operation error occurs, stop operation immediately and turn OFF the power source. Failure to observe this instruction may cause injury or fire.

Safety Precautions

Warning

Transport the equipment properly according to its weight. Failure to observe this instruction may cause injury and malfunction.

The conditions when transporting the equipment by ship are as below.

◆ Ambient temperature: -5°C ~ +55°C (Avoid freezing)

◆ Ambient humidity: 50% RH or lower (Avoid moisture)

◆ Package: Tight seal

Do not hold cables and output spindles when transporting the tools. Failure to observe this instruction may cause injury or malfunction.

The equipment shall be stored under the following conditions.

◆ Ambient temperature: -5°C ~ +55°C (Avoid freezing)

◆ Ambient humidity: 90% RH or lower (Avoid moisture)

◆ Atmosphere: Indoors (Avoid direct sunlight) No corrosive gases or flammable gases No oil mist, dust, water, salt, iron powder

◆ Avoid direct vibration or shocks.

Failure to meet the above conditions may cause earth leakage and malfunction.

Caution

Transportation/Storage

Safety Precautions

Installation/Wiring

Install the controller using the specified screws. Failure to observe this instruction may cause malfunction.

Use the specified combination of the tool and the controller. Failure to observe this instruction may cause fire and malfunction.

The power input parts must be provided with safety measures such as breakers and circuit protectors. Failure to observe this instruction may cause fire and malfunction.

Do not use a tool or a controller that has damages or missing parts. Failure to observe this instruction may cause fire, injury, and malfunction.

Do not get on the top of equipment or place a heavy object on the top of equipment. Failure to observe this instruction may cause injury, and malfunction.

Do not subject the equipment to excessive shock or impact. Failure to observe this instruction may cause malfunction.

Provide proper and firm wiring. Failure to observe this instruction may cause injury, fault, and malfunction.

Operate the equipment with the specified power supply voltage. Failure to observe this instruction may cause injury, electric shock, fire, and malfunction.

When operating the equipment at a location such as the following, take sufficient measures to shield the equipment.

◆Location where noise is generated

◆Location where the equipment is subjected to a strong electric field or magnetic field

◆Location a power wire is not laid nearby.

Failure to observe this instruction may cause injury, fault, and malfunction.

Caution

Safety Precautions

Operation/Adjustment

Never operate the equipment with wet hands. Failure to observe this instruction may cause electric shock.

Use the equipment under the following conditions.

◆Ambient temperature: 0°C~+45°C (Avoid freezing)

◆Ambient humidity: 90% RH or lower (Avoid moisture)

◆Atmosphere: Indoors (Avoid direct sunlight)

No corrosive gases or flammable gases No oil mist, dust, water, salt, iron powder

◆Avoid direct vibration or shocks.

Failure to meet these conditions may cause earth leakage and malfunction.

Confirm and adjust all parameters before operation in order to prevent unexpected movement of the equipment. Failure to observe this instruction may cause an injury, malfunction, or fault.

Never conduct extreme adjustments or setting change that may cause instability of operation. Failure to observe this instruction may cause an injury, malfunction, or fault.

Do not turn ON and OFF the equipment repeatedly. Failure to observe this instruction may

cause a malfunction.

Do not use the equipment at a torque higher than the maximum torque. Failure to observe this instruction may shorten equipment life or cause breakage due to high temperature caused by overload.

In case any abnormality occurs, remove the cause and ensure safety before resetting and restarting the equipment. Failure to observe this instruction may cause injury.

It is occurred reaction in sudden rise torque in the following cases. Please attach the reaction jig. Retightening bolt(nut) which already tighten. Loosing bolt(nut) which already tighten.

Caution

Safety Precautions

Table of Contents

Chapter 1 Outline

1-1 How to Use This Instruction Manual 1-2 1-2 Features 1-3 1-3 Usage Precautions 1-5

Chapter 2 Specifications

2-1 System Specifications 2-2

2-1-1 Duty Cycle Calculation 2-2 2-1-2 Unit Specifications 2-2

2-2 Performance 2-3

2-2-1 Fastening Performance 2-3 2-2-2 Unit 2-3

2-3 Functions 2-4

2-3-1 Main Functions 2-4 2-3-2 Fastening Methods 2-5

Chapter 3 Part Names

3-1 Unit 3-2

3-1-1 Unit Front Panel 3-2 3-1-2 Unit Rear Panel 3-3

3-2 Tools 3-4

3-2-1 Angle Tool 3-4 3-2-2 Pistol Tool 3-5

Chapter 4 Installation

4-1 Installation Procedure 4-2 4-2 Unit Outer Shape and Installation Dimensions 4-3 4-3 Input Power Source Connection 4-4 4-4 Tool Cable Specifications 4-5 4-5 External Control Signal Connection 4-6

4-5-1 Unit I/O Signals [BANK SELECT=OFF] 4-7 4-5-2 Unit I/O Signals [BANK SELECT=ON] 4-8 4-5-3

Input and Output Circuit Specifications and Recommended Connection Circuit

4-9 4-5-4 Description of I/O Signals 4-10 4-5-5 Timing Chart 4-16

4-6 External Monitoring Device Signal 4-18 4-7 RS-232C Interface Signal 4-19

4-7-1 RS232C Specification (RS232C-1) 4-20 4-7-2 Data Format (RS232C-1) 4-21

4-8 Ethernet Interface 4-23

Table of Contents

Chapter 5: Power Activation and Operational Tests

5-1 Items to be Checked Before Power Activation 5-2 5-2 Items to be Checked When Activating the Equipment 5-3 5-3 Input Initial Setting Data 5-4 5-4 Items to be Checked After Activation 5-4

Chapter 6 Description of Operations

6-1 Changing between RUN and PROGRAM Modes 6-2 6-2 RUN Mode 6-5

6-2-1 Changing Modes in the RUN Mode 6-6 6-2-2 Indications in the RUN Mode (Real Time Mode) 6-7 6-2-3 Indications in the RUN Mode (Fastening Result Mode) 6-10 6-2-4 Indications in the RUN Mode (Parameter Setting Mode) 6-12 6-2-5 Indications in the RUN Mode (System Setting Mode) 6-13 6-2-6 Indications in the RUN Mode (Operation View) 6-14

6-3 PROGRAM Mode 6-16

6-3-1 Changing Modes in the PROGRAM Mode 6-16 6-3-2 Indications in the PROGRAM Mode (Set Value Selection Mode) 6-17 6-3-3 Indications in the PROGRAM Mode (Set Value Editing Mode) 6-19

6-4

Copying of Parameters/Erasure of the Fastening Result Record/Formatting of the CF Card

6-21

6-5 Fastening NG (Failure) Result Indications 6-23

6-5-1 Example of Fastening NG item indication 6-24 6-5-2 NG Judgment 6-26

6-6 Parameter Structure 6-36

Chapter 7 Troubleshooting

7-1 Abnormal State Display 7-2 7-2 Abnormality Details/Causes and Recovery Methods 7-3 7-3 Axis Judgment: Checking the Contents of the REJECT 7-9 7-4 Ethernet Communication 7-10 7-5 RTC 7-12

Chapter 8 Options

8-1 CompactFlash (CF) Card 8-2 8-2 Expansion RS232C Interface 8-7

Chapter 9: External Interface

9-1 Common specifications 9-2 9-2 EtherNet/IP 9-7 9-3 CC-Link 9-12 9-4 PROFIBUS DP-V1 9-19 9-5 DeviceNet 9-24 9-6 PROFINET IO 9-29

Table of Contents

Chapter 10 Warranty and Servicing

10-1 Warranty 10-2

10-1-1 Warranty Period 10-2 10-1-2 Scope of Warranty 10-2

10-2 Servicing System 10-3

Appendix: List of Tool Models

Revision History

Revision

date

Jan, 2016 HFC3000E-HW-1 1st Edition

DSP1500 = Servo Press AFC3000 = Nutrunner FUSION = DC Hand HFC3000 = DC Hand

E = English Version S = Spanish Version

*Japanese Version furnished by DDK

uses DDK numbering convention.

Manual No.

Manual Numbering Convention

HFC3000E-HW-1

Tool

Content of revision

(SupportingV1.000) – Release from DDK (S0140185-C)

Version Number (Major Revision Level)

HW = Hardware Operation Manual SW = Software Manual

Page

Notes

Chapter 1 Outline

PAGE 1-1

Chapter 1 Outline

1

Chapter 1 Outline

PAGE 1-2

1-1 How to Use This Instruction Manual

This manual describes the system structure, specifications, handling method, etc., of the Handheld Nutrunner System.

These are described in the following order in this manual:

Chapter

Items

Contents

Chapter 1

Outline

Description of functions and precautions.

Chapter 2

Specifications

General specifications of the Hand System.

Chapter 3

Names of Parts

Names and functions of the respective parts of the controller and the tools.

Chapter 4

Installation

Installation procedure

Chapter 5

Power Activation and Operational Tests

Items to be checked before power activation and procedures for operational tests.

Chapter 6

Description of Operations

Descriptions of items displayed on the panel and instructions for setting the fastening set values.

Chapter 7

Troubleshooting

Descriptions of abnormal operation indications during operation and corrective actions.

Chapter 8

Options

Optional functions

Chapter 9

Fieldbus

Fieldbus setting and functions

Chapter 10

Warranty and Servicing

Warranty period and servicing system

Chapter 1 Outline

PAGE 1-3

1-2 Features

The Handheld Nutrunner is a flexible fastening tool equipped with a compact, high-performance servomotor developed especially for this product. Like the usual high-performance nutrunner system, it is designed to accommodate various tool models and provide useful functions for error proofing, data management, data communication, etc.

☆ Compact Design

The controller operates on single-phase 100V ~ 240V, making installation work related to the primary power source easy.

☆ Fastening Functions

Fastening can be performed by the torque method or the angle method. An angle monitor and a torque rate monitoring function are provided as functions for error proofing. A fastening counting function can be used as an additional error proofing method.

☆ 64 Programmable Parameter Sets

64 selectable parameter sets are available for ‘on-the-fly’ model/torque setting changes Work (parameter) selection can be performed by external signals. Controller memory is non-volitile - a backup battery is not required, thus no need to worry about problems such as dead batteries, battery maintenance, etc.

☆ Data Communication

An RS-232C interface is incorporated to enable data communication with external devices. A dedicated Ethernet connector that enables communication with a PC (for dedicated software) is provided. Connectors enabling sending of result data to a PLC or other external device are also provided. Optional fieldbus interfaces that allow fastening data to be sent of over the same fieldbus connection to the PLC, can be installed. (ie. Ethernet I/P, Devicenet, Profinet, CCLINK, etc.)

☆ Motor

A permanent magnet High Speed DC motor provides for improved fastening control. The sealed design of the motor provides greater protection from contamination without generating excess heat. The resolver is uniquely designed to withstand harsh environments and provide high-resolution control / angular feedback signals.

☆ Preamplifier

Quality control of the tool torque transducer is accomplished electronically (digitally) through the EEPROM (Electrically Erasable Programmable Read Only Memory) in the preamplifier. During factory setup of the torque transducer, the unit is Dead Weight and Dynamically tested against Standards that are certified and traceable to the National Institute of Standards and Technology. The resultant data is then programmed into the preamplifier where it is stored on non-volatile EEPROM. The preamplifier also contains the “Smart Tool ID” system that allows automatic tool recognition and protects against misapplication of tools onto the wrong controller or set-up.

☆ Self-Check Function

Each time a fastening operation starts, a calibration check of the torque transducer is performed to check functionality including those of the controller and the cables to prevent abnormal fastening.

☆ Abnormal Condition Display

When an abnormality occurs, the corresponding abnormal state No. is displayed on the front panel.

Chapter 1 Outline

PAGE 1-4

☆ Fastening Result Record

Fastening resultant data is saved in a nonvolatile controller memory (approx. 12,000 cycles of data). 100 sets of torque curve data is stored in volatile memory (RAM). 100 sets of Reject curve data is stored in nonvolatile memory. The fastening resultant data and the Reject curve data are therefore preserved even if the power is turned off. However, the normal torque curve data is lost when the power is turned off. The above data can be read with the User Console software.

●Fastening Result Storage Feature List of HFC3000 System

Function Name

Automatic Save *1

Stored Data

HFC3000 User Console

Fastening

Data

Curve Data

Fastening Data

Setting Tab

Preferences

Auto Upload

Stored Data

Storage Content

Stored Data

Curve Data

Stored Data

Abnormals

Storage Location

PC

Each controller

Storable Records

-

12000

results

500 results

Setting Item

Yes

No

JUDGMENT

ACCEPT

○ ○ ○

REJECT

○ ○ ○

ABNORMAL

○ ○ ○

○

BYPASS

○ ○ ○

STOP

○ ○ ○

RESET STOP

○ ○ ○

START OFF

○ ○ ○

*1：’Automatic Save’ must be enabled during data collection in the Fastening Data screen of

the AFC3000 User Console

Function Name

Stored Curve Data

CF Card *2

HFC3000 User Console

Stored Curve Data

-

Storage Content

Stored Curve

Data *3

Stored Reject

Curve Data

Stored

Data

Curve Data

Storage Location

Each controller

CF Card

Storable Records

100 results

-

Storage Format

Torque-Angle (540deg)

-

Torque-Angle (180deg)

JUDGMENT

ACCEPT

○

○ ○

REJECT

○

○ ○ ○

ABNORMAL

○

○ ○ ○

BYPASS

○

○ ○

STOP

○

○ ○ ○

RESET STOP

○

○ ○

START OFF

○

○ ○ ○

*2：CF CARD Option and CF CARD are required separately.

*3：The stored (curve data) will be cleared when the control power of the controller is turned OFF.

Chapter 1 Outline

PAGE 1-5

1-3 Usage Precautions

To insure use in the best conditions, please conform to the following instructions.

☆ Handling of tool

Tools can generate a large amount of torque during operation, and the reaction force is applied to the Operator or mounting area of the tool. Therefore, tools must be installed in the proper positions and with adequate reaction devices. Tools MUST be mounted either using their supplied mounting plate or clamped only in designated areas of the tool or tool damage may result.

Keep in mind that the fastening tool is a strain gage based instrument and, although it has been designed to withstand sudden shock, repeated shock (over time) could damage some components. Therefore, support devices must be used whenever practical to ease in handling and operation of the Fastening Tool.

☆ Fastening

Avoid fastening beyond the full scale torque. Do not use a duty cycle (the ratio of the tool “On” time

to Tool “Off” time) higher than 50%, even when the torque is below the full scale value.

☆ Cable Connection

 Use the specified/supplied cables for all system connections.  Completely lock the tool cable twist lock connectors.  PLC I/O cables must be run separate from any high voltage power sources or cabling, and must

not exceed 50 feet in length.

 GROUNDING of the controller is REQUIRED (Perform Class 3 grounding) – Make sure the

controllers power cable ground pin is connected to a proper ground or DANGER OF ELECTRICAL

SHOCK EXISTS. Supply primary power with a cable no SMALLER than 1.25mm2 (17AWG).

☆ Installation Environment

 Controller units must be located a minimum of 600 mm from high transient voltage sources such as

transformers, motor starters, AC inverters and AC contactors. If it cannot be avoided, the units must be properly shielded.

DO NOT use at the following locations.

 Areas under direct sunlight.  Areas where the environmental temperature is out of the 32 °~122°F (0° ~ 45°C) range.  Areas where the relative humidity is below the 20% range.  Areas where the relative humidity is above the 90% range.  Areas where the temperature changes quickly, which may cause condensation.  Areas where conductive powder, oil mist, saline, or organic solvents exist.  Areas that have corrosive or combustible gases.  Areas that have strong electric or magnetic fields.  Areas where a strong vibration or shock could be transmitted directly to a Controller unit or tool.

☆ Static Electricity

Since the controller is composed of many electronic components, please be aware of static electricity. Excessive static electricity may occur at dry locations, therefore we recommend the operator to touch grounded metal before operating the front panel operation switches to discharge the static electricity charged inside the human body.

Chapter 1 Outline

PAGE 1-6

☆ Cleaning

Do not use any organic solvents, such as thinner, to clean a Controller or a tool. The solvent could melt the surface paint, or penetrate inside and cause damage. A cloth dampened with alcohol or warm water should be used to lightly wipe the components.

☆ Noise

The controller is made up of electronic components – therefore, make sure there is no equipment that will generate strong electrical noise in the surroundings.

Make sure that the cables that connect the controller and the tool are not placed inside a duct, etc.,

together with a power source line or other wiring.

☆ Handling and Shipping

It is critical that FUSION System components are properly handled and shipped in order to maintain the System's integrity. Adhere to the following requirements for shipping and handling:

 Loose FUSION System components must be individually packaged in an approved anti-static

container or wrap to prevent damage from electrostatic discharge.

 Adhere to Chapter 2 Specifications for environmental requirements.

Chapter 2 Specifications

PAGE 2-1

Chapter 2 Specifications

2

Chapter 2 Specifications

PAGE 2-2

2-1 System Specifications

Power

Source

Voltage

Single-phase 100V AC~240V AC ±10% (5m cable for 100-120VAC provided as accessory)

Frequency

50/60Hz

Installation environment

No vibration must be applied directly to the controller. Forced-cooling equipment or heating equipment is required when using the Controller outside the following operating range.

Operating

Conditions

Ambient

temperature

0°C~+45°C (Avoid freezing)

Ambient humidity

No more than 90%RH (Avoid condensation)

Operation

range

Duty cycle: within 50% (within the prescribed time for one cycle) See “2-1-1 Duty Cycle Calculation.”

Storage

Conditions

Ambient

temperature

-5°C~+55°C (Avoid freezing)

Ambient humidity

No more than 90%RH (Avoid condensation)

Shipping

Conditions

Ambient

temperature

-5°C~+55°C (Avoid freezing)

Ambient humidity

No more than 50%RH (Avoid condensation)

Packing

method

Tight seal

Ambience

Indoors (no direct sunlight), free from corrosive gas, flammable gas, oil mist, dust, and dirt.

2-1-1 Duty Cycle Calculation

The duty cycle for HFC series is calculated as follows.

Duty Cycle (%) = Rotating time ÷ (Rotating time + Downtime) × 100

2-1-2 Controller Specifications

Controller model

HFC-B016

Motor model

M50,M80

Power source voltage

Single phase 100~240V AC ±10%

Power source frequency

Both 50/60HZ

Power consumption rating

80W

Maximum momentary current

11.3Ap (at the time of motor max power)

Inrush current

38Ap/AC100V,76Ap/AC200V

Power supply capacity

1.2kVA

Ground fault interrupter

(Sensitivity electric current)

⊿I 30mA Max

Chapter 2 Specifications

PAGE 2-3

2-2 Performance

2-2-1 Fastening Performance

Torque precision

From 1/2 ~ Calibration torque

3σ/:

X

5% or less

From 1/4 ~ 1/2 Calibration torque

3σ/

X

: 6% or less

(Precisions in case of in-house standard fastening. *May differ according to work.)

Angle display minimm unit

0.1 degree

Angle internal control unit

0.1 degree

Torque transducer accuracy

±1% of full scale

Torque transducer linearity

±0.5% of full scale

Fastening method

Torque method/Angle method

Torque rate setting

3

List of Tools Refer to Appendix.

MODEL

MAXIMUM

TORQUE

[Nm]

MAXIMUM

ROTATION

SPEED

[rpm]

MINIMUM

ROTATION

SPEED

[rpm]

HFT-015M50-A1

15.00

1215

1

HFT-025M80-A1

25.00

1070

1

HFT-060M80-A

60.0

446

1

HFT-080M80-A

80.0

330

1

HFT-130M80-A

130.0

203

1

HFT-015M80-S1

15.00

1600

1

HFT-040M80-A1

40.00

648

1

HFT-040M80-S

40.00

694

1

HFT-015M50-P1

15.00

1190

1

HFT-035M80-P1

35.00

778

1

2-2-2 controller

CPU: 32-bit RISC Data communication: Ethernet: 1 port RS232C: 1 port

Fieldbus D-NET, P-BUS, CC-Link, etc. (optional)

Monitor functions: Torque, angle pulse, current

Chapter 2 Specifications

PAGE 2-4

controller MODEL

ＨＦＣ－Ｂ０１６－＊－＊－＊－＊ N:Option4 nothing EN:EtherNet N:Option3 nothing CF:CF Card(RS232C-2) N:Option2 nothing IO:I/O terminal is attached N:Option1 nothing CC:CC-Link DN:DeviceNet PB:ProfiBusDPV1 PI:ProfiNetIO EI:EtherNetI/P

2-3 Functions

2-3-1 Main Functions

(1) Fastening Function

The HAND SYSTEM is capable of the following fastening methods.

1. Torque method: Angle monitor, Torque rate monitor, 1/2/3 step fastening

2. Angle method: Torque monitor, Torque rate monitor, 1/2/3 step fastening

(2) Self-Check Function

When the start lever is gripped (turned ON), the home-position voltage level and CAL voltage level of the torque transducer are automatically checked before fastening. This function is useful for checking the transducer for abnormality and checking the cable for breakage etc.

(3) Bypass Function

When the BYPASS signal is input, the BYPASS signal is output to notify that the controller is in the BYPASS mode. Starting by the START signal cannot be performed in this mode. If the controller enters the BYPASS mode during fastening, fastening is stopped immediately.

(4) Abnormal Signal Output Function

When a fastening failure (NG) or a system error occurs, the tool is stopped immediately and a signal corresponding to the problem is output. Also, the fastening failure (NG) details and the abnormal state No. are displayed on the controller front panel.

(5) Tool Type Checking Function

If, when the Nutrunner is activated, the tool model set at the controller differs from the model No. of the tool that is actually connected, the Tool Type Error is generated in the power activation process and fastening will not be performed.

The tool ID contents are read in either of the following states.

1. If a tool is connected when the power is activated

2. When the tool is connected

Chapter 2 Specifications

PAGE 2-5

2-3-2 Fastening Method

(1) Torque Method (Angle Monitor)

Fastening is performed up to a preset standard torque. The fastening operation is performed with the preset torque as the target, and high limit/low limit judgment of the angle value is enabled. The number of fastenings steps is selectable among 1 step, 2 steps, and 3 steps.

(2) Angle Method (Torque Monitor)

Fastening is performed up to a preset standard angle. The fastening operation is performed with the preset angle as the target, and high limit/low limit judgment of the torque value is enabled. Generally when a handheld tool is used, the angular precision may vary according to the state in which the tool is held during fastening. Use in combination with the reaction force receiver jig etc., is recommended. The number of fastenings steps is selectable among 1 step, 2 steps, and 3 steps.

(3) Differential Angle Check Method

Torque

Standard Angle

Rate 2 End Torque

Rate 2 Start Torque

1st Torque Snug Torque

Differential Angle (fastening result) Angle

Differential Low Limit (-) Angle Differential High Limit (+) Angle

Seating point calculated from the value of rate 2

Fastening is performed from the Snug torque (angle measurement start torque) to the standard angle value (or the standard torque value). After completion of fastening, the seating point is calculated from the value of rate 2. The differential angle is then calculated from the final torque value and the value of rate 2, and judgment is performed if differential angle check is available. The rate 2 is calculated from the rate 2 start torque and the rate 2 end torque.

Chapter 2 Specifications

PAGE 2-6

Chapter 3 Part Names

PAGE 3-1

Chapter 3 Part Names

3

Chapter 3 Part Names

PAGE 3-2

3-1 Controller controller

3-1-1 Controller controller Front Panel

POWER

Controller main power switch

CAL

Manual calibration check pushbutton

RST

Reset pushbutton

PRG

Program mode select pushbutton

SET

Switch for finalizing a change of data

◁▷▵▿

Selection switches for WORK, parameter, and data setting.

NG (REJECT)

Lights up when even one of the preset judgment criteria is not met by the fastening results.

ANGLE

Lit up in the fastening angle result display mode.

TORQUE

Lit up in the fastening torque result display mode.

6-dight 7-segment LED Displays a set value, fastening result, or other data.

3-dight 7-segment LED Displays the WORK No. (parameter).

3-digit 7-segment LED COUNT/D-No. Displays the cycle count and the data No.

TOTAL OK

Lights up when acceptable (OK) fastening results are obtained for the designated number of times, and turns off when the batch reset input signal is ON.

OK (ACCEPT)

Lights up when the fastening results are within the standard value ranges of all preset judgment criteria, and flashes while TOTAL OK is ON.

Chapter 3 Part Names

PAGE 3-3

3-1-2 controller Rear Panel

Note : * FIELDBUS, CF card, RS232C-2 and Data report ethernet are optional.

Please do not change it AXIS ADDRESS(01)、SW1(1,2,7,8 ON)、SW2(ALL OFF).

T/A MON. Connector for torque and angle monitor output connection. (PAGE 4-18)

RS232C-1 Connector for output of fastening result data. Can be connected to a PLC, printer, PC, etc. (PAGE 4-19).

100~240V AC Primary power source input connector Operates on a single-phase 50/60Hz power source. Provide secure grounding.

TB1,2,3 Connector for input/output connection. Refer to separate section for signal details and precautions (PAGE 4-6).

Electric leakage breaker When an electric leakage occurs in the Unit, cable, or tool, this breaker trip instantaneously to secure safety from the electric leakage.

I…ON O…OFF

TOOL Connector for tool cable connection. Twist lock type connector. Can be connected and disconnected by twisting by 90 degrees.

Various FIELDBUS ports The communication specification can be selected from among DeviceNet, PROFIBUS, CC-Link, etc., in accordance with the user specifications (PAGE 9-1~).

*RS232C-2 For ID data input *Under development

*CF Card Stores fastening result data and curve data.

*DATA REPORT ETHERNET ETHERNET

For PC

Chapter 3 Part Names

PAGE 3-4

3-2 Tools

3-2-1 Angle Tool

Hand-held type fastening tool provided with angle head, planetary gear, torque transducer,

servomotor, indicator LEDs, and operating switches.

①Starting switch: When the switch is turned ON (by pressing), the tool tip rotates for performing

fastening. When the switch is released during fastening (during rotation of the tip), the fastening (rotation) is stopped. For ordinary fastening operation, continue to grip this switch until fastening is completed.

②Reversing switch: Switch for switching between normal and reverse rotation operations.

This is a ring type normal/reverse changeover switch (*in older models, this is a push type switch). When the reverse rotation mode is set, the judgment LED flashes in orange. When the starting switch is turned ON in this state, the reverse rotation operation is performed. When the starting switch is released during the reverse rotation operation, the operation is stopped.

* The torque limit is caused when you loose the bolt already fastened over 5N・m of

default setting in the case of the reverse operation and it automatically stops for safety. This can be changed in the setting of fastening parameter. See the PAGE6-33,6-62. If changed, be careful of big torque caused.

③LED for judgment and status indications (4 LEDs):

When the fastening result is OK, the green LED lights up. In the case of TOTAL OK, the green LED flashes. When the fastening result is NG (failure), the red LEDs light up. In the reverse rotation mode and during initialization upon power activation, the orange LED lights up.

* When using the T/D of angle tool and planetary gear part by securing them with a

holder, ensure correct selection and attachment of the holder. Some types of holder can cause deformation of the tool case, affecting the accuracy of fastening torque.

Angle head

Torque transducer and

planetary gear

High-speed servomotor

②Reversing switch

①Starting switch

③LEDs for judgment and status indications

Tool cable connector

Caution

Chapter 3 Part Names

PAGE 3-5

3-2-2 Pistol Tool

Pistol type hand-held type fastening tool provided with planetary gear, torque transducer, servomotor,

indicator LEDs, and operating switches etc.

①Starting switch: When the switch is turned ON (by pressing), the tool tip rotates for performing

fastening. When the switch is released during fastening (during rotation of the tip), the fastening (rotation) is stopped. For ordinary fastening operation, continue to grip this switch until fastening is completed.

②Reversing switch: Switch for switching between normal and reverse rotation operations.

When the reverse rotation mode is set, the judgment LED flashes in orange. When the starting switch is turned ON in this state, the reverse rotation operation is performed. When the starting switch is released during the reverse rotation operation, the operation is stopped.

* The torque limit is caused when you loose the bolt already fastened over 5N・m of

default setting in the case of the reverse operation and it automatically stops for safety. This can be changed in the setting of fastening parameter. See the PAGE6-33,6-62.

If changed, be careful of big torque caused.

③LED for judgment and status indications (4 LEDs):

When the fastening result is OK, the green LED lights up. In the case of TOTAL OK, the green LED flashes. When the fastening result is NG (failure), the red LEDs light up. In the reverse rotation mode and during initialization upon power activation, the orange LED lights up.

* When using the T/D of pistol tool and planetary gear part by securing them with a

holder, ensure correct selection and attachment of the holder. Some types of holder can cause deformation of the tool case, affecting the accuracy of fastening torque.

①Starting switch

Torque transducer and planetary gear

High-speed servomotor

Tool cable connector

②Reversing switch

③LEDs for judgment and status

indications

Caution

Chapter 3 Part Names

PAGE 3-6

Memo

Chapter 4 Installation

PAGE 4-1

Chapter 4 Installation

4

Chapter 4 Installation

PAGE 4-2

4-1 Installation Procedure

Follow the installation procedures of the Hand System in the order prescribed below.

№

Item

Contents

Page

①

Installation

Mount the controller with reference to the outer shape.

4-2

PAGE 4-2

②

Connection of input power source

Wiring connection by cable provided as accessory to the controller

4-3

PAGE 4-3

③

Connection of tool cable

Connection between unit rear panel (CN1) and tool

4-4

PAGE 4-4

④

Connection of external control signal

Connection is made only for the necessary control signals.

4-5

PAGE 4-5

⑤

Power activation

Activate the power after checking the wiring and checking the power source voltage.

5-1

PAGE 5-1

⑥

Set value input

The torque value, angle value, speed, timer, etc., are set.

Chapter 6 PAGE 6-1

⑦

Initial operation check

Perform the initial operation check.

5-2

PAGE 5-2

Chapter 4 Installation

PAGE 4-3

4-2 controller Outer Shape and Installation Dimensions

Mounting: 4 points (Rear panel) M6 screws: Use screws with a length equivalent to the installation plate

thickness +9mm. Weight: 8.5 kg <Mounting Precautions>

◆ Do not install the unit at a location that is constantly vibrating.

◆ Install the controller at a location where the temperature, humidity, and other operating environmental

conditions are satisfied.

◆ Do not use a mounting screw longer than the abovementioned size.

Chapter 4 Installation

PAGE 4-4

4-3 Input Power Source Connection

Connect the dedicated power cable to the connector at a lower portion of the rear panel of the controller. A power cable is provided as standard.

Primary power connector

Chapter 4 Installation

PAGE 4-5

4-4 Tool Cable Specifications

■Tool Cable (Cable type: FEB-1616-M**)

■Tool Cable (Cable type: C15-F7-M**)

Tool Side

Controller side

Tool Side

Controller Side

(AWG16-4/AWG24-24)

(#22 shell-19)

Total length L

Chapter 4 Installation

PAGE 4-6

4-5 External Control Signal Connection

DI0 Terminal Block: TB1,2,3

TB3 12

TB3: 12 terminals

*The No. 11 terminal at the plug side lacks a

projection.

TB3 1

TB2 12 TB2: 12 terminals

TB1: 12 terminals

TB2 1 *The No. 1 terminal at the plug side lacks a

projection.

TB1 12

TB1 1

Connector Model: ML-4000-CWSH-12PGY Manufacturer: SATO PARTS Rated applicable wire: Solid wire 0.8mm φ (AWG 20), stranded wire 0.5mm2 (AWG 20) Range of useable wires: Solid wire 0.4mm φ ~ 1.2mm φ (AWG 26 ~ AWG 16)

Stranded wire 0.2mm2 to 1.25mm2 (AWG 24 ~ AWG 16)

Wire outer diameter 0.18mm φ or more Standard wire stripping length: 9mm Note: One wire is connected to one terminal. Do not connect two or more wires to one terminal.

The No. 1 TB1 plug does not have a projection. The No. 11 TB3 plug does not have a projection.

Wire insertion hole

Wire insertion releasing portion

Checking hole

Chapter 4 Installation

PAGE 4-7

4-5-1 controller I/O Signals [BANK SELECT = OFF]

System parameter: SYS.033[xxx1xx] 0: 300ms/1: 800ms pulse length

Pin No.

Signal

IN/OUT

Description of Function/Usage

TB3-1

IN COMMON

IN

Common input signal (bipolar)

TB3-2,11

+24V

Service power supply

0.5Amax

+24V output

When use this power supply, please use a shielding line.Wire it from the noise source apart.

TB3-3,12

GND

TB1-1

STOP

IN-1(A:NO/

B:NC)

The fastening process is stopped when this signal is set to “OFF.” Selection between A contact and B contact is possible. System parameter: SYS.033[xx1xxx] 0: A contact/1: B contact

TB1-2

RESET

IN-2(NO)

The fastening process is stopped and the fastening judgment of the controller is cleared by inputting “ON.” (The ID data are cleared.)

TB1-3

REVERSE

IN-3(NO)

While “ON” is input, the tool rotates in reverse and in accordance with

the selected WORK No.

TB1e-4

START

IN-4(NO)

While “ON” is input, the fastening process is started in accordance with the selected WORK No. (“Deadman” specification).

TB1-5

PROGRAM(BYPASS)

IN-5(NO)

The controller is put in the BYPASS (PROGRAM) mode while “ON” is input.

TB1-6

SELF CHECK DISABLE

IN-6(NO)

When the START signal is set to “ON” while inputting “ON” into this pin, the self-diagnosis of the torque transducer is not performed before the start of the fastening operation (the start of tool rotation can be shortened by approx. 60msec).

TB1-7

WORK SELECT BIT 0

IN-7(NO)

The WORK SELECT BIT 0 ～4 select signals enable selection among parameter Nos. 1 ～ 32 by a combination of the 5 pin Nos.

TB1-8

WORK SELECT BIT 1

IN-8(NO)

TB1-9

WORK SELECT BIT 2

IN-9(NO)

TB1-10

WORK SELECT BIT 3

IN-10(NO)

TB1-11

WORK SELECT BIT 4

IN-11(NO)

TB1-12

BANK SELECT=[OFF]

IN-12(NO)

Bank select signal (for WORK SELECT return signal)

TB3-4

OUT COMMON

OUT

Common output signal (bipolar)

TB3-5

BATCH OK RESET

IN-13(NO)

Cycle counter (ACCEPT count) reset signal

TB3-6

IN NO

Not connected internally

TB3-7

Fastening Result Data Available

OUT-6(NO)

Output when there are fastening result data in the controller.

TB3-8

CF CARD FULL

OUT-7(NO)

Output when capacity of the CF card is less than 1%, or CF card isnot inserted

TB3-9

IN NO

Not connected internally

TB3-10

IN NO

Not connected internally

TB2-1

REJECT[NG]

OUT-1(NO)

Output when the fastening operation ends with a fastening result falling outside a judgment range.

TB2-2

ACCEPT[OK]

OUT-2(NO)

Output when the fastening operation ends with the fastening results being within the judgment ranges.

TB2-3

ABNORMAL

OUT-3(NO)

Output when an error occurs in the system or during the fastening operation.

TB2-4

READY

OUT-4(NO)

Output when operation is enabled with respect to an input signal from the outside. This signal is also output after the end of fastening, regardless of the judgment.

TB2-5

BUSY

OUT-5(NO)

Output during the fastening process.

TB2-6

BYPASS

OUT-12(NO)

Output when the controller is in the BYPASS (PROGRAM) mode.

TB2-7

MANREV (RY1-1)

OUT-8(NO)

Turns ON when manually starting the reversed operation. Turns OFF when the next fastening starts or turns OFF at RESET, PROGRAM. (Relay contact-1)

TB2-8

BUZZER (RY2-1)

OUT-9(NO)

Performs interlocking output of REJECT signal ON/OFF to external devices. *However, the key click sound is not output. (Relay contact-2)

TB2-9

BATCH OK (RY3-1) [TOTAL OK]

OUT-10(NO)

Output when the fastening results are OK for the cycle count times of fastening (relay contact-3). Selection between pulse and level outputs is possible. System parameter: SYS.033[xxxx1x] 0: level/1: pulse

TB2-10

RY -COM(RY1,2,3-2)

OUT

Relay contact-1, 2, 3 common

TB2-11 TB2-12

QL OK (RY4-1) [OK] (RY4-2)

OUT-11(NO)

OK output for QL signal (dry contact) (Relay contact-4) Selection between pulse and level outputs is possible. System parameter: SYS.033[xxxxx1] 0: level/1: pulse

Chapter 4 Installation

PAGE 4-8

4-5-2 controller I/O Signals [BANK SELECT = ON]

The following output changes.

Pin No.

Signal

IN/OUT

Description of Function/Usage

TB1-12

BANK SELECT=[ON]

IN-12(NO)

Bank select signal (for WORK SELECT return signal)

TB3-7

WORK OUTPUT BIT 2

OUT-6(NO)

When BANK SELECT=[ON], return output of the select signals of WORK SELECT BITS 2 and 3 is performed.

Note 1)

TB3-8

WORK OUTPUT BIT 3

OUT-7(NO)

TB2-1

WORK OUTPUT BIT 5

OUT-1(NO)

[ON] is output when any of 33 WORK to 64 WORK is selected.

TB2-2

NONE

OUT-2(NO)

[OFF] is output at all times.

TB2-3

NONE

OUT-3(NO)

TB2-4

WORK OUTPUT BIT 0

OUT-4(NO)

When BANK SELECT=[ON], return output of the select signals of WORK SELECT BITS 0, 1, and 4 is performed.

Note 1)

TB2-5

WORK OUTPUT BIT 1

OUT-5(NO)

TB2-6

WORK OUTPUT BIT 4

OUT-12(NO)

Chapter 4 Installation

PAGE 4-9

4-5-3 Input and Output Circuit Specifications and Recommended Connection Circuit

*The above diagram shows an NPN type connection example.

・The I/O hardware accommodates both positive and negative polarities and both

NPN (sink ･ - common) type and PNP (source ･ + common) type connection may be used.

Unit I/O circuit

Input circuit

Output circuit

PLC output circuit

DC power source

PLC input circuit

Input signal

Caution

Output signal

Chapter 4 Installation

PAGE 4-10

4-5-4 Description of I/O Signals

+24V､GND: SERVICE POWER SUPPLY PIN No.: TB3-2,3,11,12

Do not supply power to the [+24V] and [GND] terminals (24V DC service power supply) on the controller. Doing so may cause damage to the product.Do not use it more than 0.5A. When use the service power supply; the thing using the shield cable.Wire it from the power lines of other apparatuses apart. Attach a clamp filter to the power supply line. (example ZCAT2032-0930:TDK)

[Input Signals]

STOP: EMERGENCY STOP SIGNAL PIN No.: TB1-1

While this signal is input in the “ON” state, the controller is put in the STOP state. In the STOP state, the output signals are cleared and the fastening operation cannot be started. When the STOP state is entered during the fastening operation, although the fastening operation will be stopped, the fastening result data immediately prior to stoppage will be held. For the “ON” state of this signal, an A contact or a B contact can be selected by the system option 1 [033].

When the A contact is selected, the signal is “OFF” in the open contact state and “ON” in the closed

contact state.

RESET: RESET SIGNAL PIN No.: TB1-2

When this signal is input in the “ON” state, the display data and the output signals of the controller are

cleared. Also, when the “ON” RESET signal is input during the fastening operation, the fastening

operation is stopped.

REVERSE: TOOL REVERSING SIGNAL PIN No.: TB1-3

While this signal is input in the “ON” state, the tool rotates in reverse.

To ensure reverse rotation of the tool, set this signal to “ON” after the READY signal is set to “ON.”

START: FASTENING START SIGNAL PIN No.: TB1-4

By this signal, the WORK SELECT 0 to 2 signals and the SELF CHECK signal are read and fastening is started. The rotation operation is stopped when this signal is set to “OFF.” After the start of fastening, the controller is put in the BUSY (fastening) state. In the following states, the READY output signal is set to “OFF” and the START signal will not be accepted.

“During stoppage, during reverse rotation of the tool, during reset, in the BYPASS mode, and in an

abnormal state.”

When a signal corresponding to any of the above is input, the judgment signal and the previous fastening data are reset.

BYPASS: BYPASS SIGNAL PIN No.: TB1-5

While this signal is “ON,” the controller is put in the PROGRAM mode, the BYPASS signal is output, and fastening cannot be started. If the BYPASS mode is entered during fastening, the fastening process is stopped.

SELF CHECK: TORQUE TRANSDUCER AUTOMATIC CHECK SIGNAL PIN No.: TB1-6

If this signal is “OFF” (or unconnected) when the START signal is input, the home-position voltage level and the CAL voltage level of the torque transducer are automatically checked before the fastening process. If the automatic check of the transducer is not required, fastening without the self-check can be performed by setting this signal to "ON" when the START signal is input.

Chapter 4 Installation

PAGE 4-11

BATCH OK RESET: BATCH COUNTER RESET SIGNAL PIN No.: TB3-5

When a change of WORK has been selected at the terminal block, the current cycle count value is cleared by input of this reset signal. When a change of WORK has been selected at the controller indicator panel, the current cycle count value is cleared by input of this reset signal. Or, after performing fastening for the set number of times, the cycle count value is cleared automatically at the start of the next fastening process.

BANK SELECT: OUTPUT SIGNAL BANK SELECT SIGNAL PIN No.: TB1-12

The contents of the eight output signals are changed by switching ON/OFF the BANK SELECT signal.

UNUSED PIN No.: TB3-6, 9, 10

These are unused.

Chapter 4 Installation

PAGE 4-12

WORK SELECT 0 ~ 4: Work Select Signals PIN No.: TB1-7 ~ 11

A Work No. among 32 types can be selected by a combination of the signals WORK SELECT 0 ~ WORK SELECT 4 (selection from among 64 types of work is not accommodated).

WORK SELECT 4

PIN No.: TB1-11

WORK SELECT 3

PIN No.: TB110

WORK SELECT 2

PIN No TB1-9

WORK SELECT 1

PIN No.: TB1-8

WORK SELECT 0

PIN No.: TB1-7

WORK No.

OFF(OPEN)

1

OFF(OPEN)

ON

2

OFF(OPEN)

ON

OFF(OPEN)

3

OFF(OPEN)

ON

4

OFF(OPEN)

ON

OFF(OPEN)

5

OFF(OPEN)

ON

OFF(OPEN)

ON

6

OFF(OPEN)

ON

OFF(OPEN)

7

OFF(OPEN)

ON

8

OFF(OPEN)

ON

OFF(OPEN)

9

OFF(OPEN)

ON

OFF(OPEN)

ON

10

OFF(OPEN)

ON

OFF(OPEN)

ON

OFF(OPEN)

11

OFF(OPEN)

ON

OFF(OPEN)

ON

12

OFF(OPEN)

ON

OFF(OPEN)

13

OFF(OPEN)

ON

OFF(OPEN)

ON

14

OFF(OPEN)

ON

OFF(OPEN)

15

OFF(OPEN)

ON

16

ON

OFF(OPEN)

17

ON

OFF(OPEN)

ON

18

ON

OFF(OPEN)

ON

OFF(OPEN)

19

ON

OFF(OPEN)

ON

20

ON

OFF(OPEN)

ON

OFF(OPEN)

21

ON

OFF(OPEN)

ON

OFF(OPEN)

ON

22

ON

OFF(OPEN)

ON

OFF(OPEN)

23

ON

OFF(OPEN)

ON

24

ON

OFF(OPEN)

25

ON

OFF(OPEN)

ON

26

ON

OFF(OPEN)

ON

OFF(OPEN)

27

ON

OFF(OPEN)

ON

28

ON

OFF(OPEN)

29

ON

OFF(OPEN)

ON

30

ON

OFF(OPEN)

31

ON

32

Chapter 4 Installation

PAGE 4-13

[Output Signals]

When an output signal is “ON,” the voltage at the corresponding output terminal is at the same level as the output common voltage (0V). As shown below, the output signal at each terminal takes on one of two meanings in accordance with the combination with the BANK SELECT signal (output bank).

OFF: Same as the input common (HIGH) level or is open.

BANK SELECT

OFF

ON

ON: Connected to 0V.

TB2-1

REJECT(NG)

WORK SELECT 5

OUT-1

TB2-2

ACCEPT(OK)

OUT-2

TB2-3

ABNORMAL

OUT-3

TB2-4

READY

WORK SELECT 0

OUT-4

TB2-5

BUSY

WORK SELECT 1

OUT-5

TB3-7

RESULT DATA

WORK SELECT 2

OUT-6

TB3-8

CF CARD FULL

WORK SELECT 3

OUT-7

TB2-6

BYPASS

WORK SELECT 4

OUT-12

MANREV / RELAY CONTACT-1 SIGNAL PIN No.: TB2-7 OUT-8 RELAY CONTACT –COM SIGNAL PIN No.: TB2-10

Turns ON by manually starting the reversed operation. Turns OFF when the next fastening starts, or turns “OFF” at RESET, PROGRAM.

For details, refer to PAGE4-17 [MANREV signal timing chart]

RELAY CONTACT-2 SIGNAL PIN No.: TB2-8 OUT-9 RELAY CONTACT –COM SIGNAL PIN No.: TB2-10

Performs interlocking output of REJECT signal ON/OFF to external devices. (Click sound of the operation switch is not output.)

Turns ON for 0.4 seconds by the BATCH OK signal rise-up.

Turns ON for 0.1 seconds by the QL OK signal rise-up.

RELAY CONTACT-3 SIGNAL PIN No.: TB2-9 OUT-10 RELAY CONTACT –COM SIGNAL PIN No.: TB2-10

OK is output when the fastening has been performed for the number of times specified by the cycle

count.

QL OK RELAY CONTACT-4 SIGNAL PIN No.: TB2-11 OUT-11 QL OK RELAY CONTACT-4 SIGNAL PIN No.: TB2-12 OUT-11

OK output for the QL signal

[QL OK] [BATCH OK] Timing Chart

D-No.540: Cycle count = 5

ACCEPT

QL OK

BATCH OK

D-No/COUNT

BATCH OK RESET

ｃ０１ｃ０２ｃ０３ｃ０４ｃ０５ → ｃ０１ ↓ ｃ００ → ｃ０１

Clear at BATCH OK RESET, count starts after “c00”.

Chapter 4 Installation

PAGE 4-14

NG: FASTENING NG (FAILURE) SIGNAL PIN No.: TB2-1 OUT-1

The “ON” output is performed when an abnormal exit occurs with a fastening result falling outside a

judgment range.

OK: FASTENING OK SIGNAL PIN No.: TB2-2 OUT-2

The “ON” output is performed when normal exit is accomplished with the fastening results being

within the judgment ranges.

ABNORMAL: SYSTEM ERROR/ABNORMAL EXIT PIN No.: TB2-3 OUT-3

The “ON” output is performed when an error is detected during the system check performed by the

controller or during the fastening process.

When an error occurs, fastening is stopped immediately and the fastening results data are stored.

READY: INPUT ENABLING SIGNAL PIN No.: TB2-4 OUT-4

The “ON” output is performed when operation fastening, reverse rotation, etc., can be performed by

an input signal from the PLC or other external equipment.

The READY signal is “OFF” under the following conditions.

◎During the initialization process in power activation ◎During reverse rotation ◎When the ABNORMAL signal is output ◎In the BYPASS mode (during settings, in the download mode (during communication), etc.) ◎In the STOP state ◎During fastening, reset, or CAL check ◎Other conditions where operation of the controller by an external output is disabled

BUSY: SIGNAL DURING FASTENING PIN No.: TB2-5 OUT-5

The “ON” output is performed when the controller is performing the fastening process.

Fastening Result Data Available PIN No.: TB3-7 OUT-6

The “ON” output is performed when fastening result data are present.

CF CARD FULL PIN No.: TB3-8 OUT-7

The “ON” output is performed when capacity of the CF card is less than 1%, or CF card isnot inserted

BYPASS: BYPASS MODE PIN No.: TB2-6 OUT-12

The “ON” output is performed in the BYPASS mode.

OUTPUT BANK [OFF]

Chapter 4 Installation

PAGE 4-15

UNUSED PIN No.: TB2-2, TB2-3 OUT-2~3

These are unused.

WORK OUTPUT 0 ~ 4: WORK SELECTION INPUT CHECK

The input signals, WORK SELECT 0 ~ 4, are returned as they are as the output signals, WORK

OUTPUT 0 ~ 4.

These are used to confirm matching with the work selection that is input.

WORK OUTPUT 4

PIN No.: TB2-6

WORK OUTPUT 3

PIN No.: TB3-8

WORK OUTPUT 2

PIN No.: TB3-7

WORK OUTPUT 1

PIN No.: TB2-5

WORK OUTPUT 0

PIN No.: TB2-4

WORK No.

OFF(OPEN)

1

OFF(OPEN)

ON

2

OFF(OPEN)

ON

OFF(OPEN)

3

OFF(OPEN)

ON

4

OFF(OPEN)

ON

OFF(OPEN)

5

OFF(OPEN)

ON

OFF(OPEN)

ON

6

OFF(OPEN)

ON

OFF(OPEN)

7

OFF(OPEN)

ON

8

OFF(OPEN)

ON

OFF(OPEN)

9

OFF(OPEN)

ON

OFF(OPEN)

ON

10

OFF(OPEN)

ON

OFF(OPEN)

ON

OFF(OPEN)

11

OFF(OPEN)

ON

OFF(OPEN)

ON

12

OFF(OPEN)

ON

OFF(OPEN)

13

OFF(OPEN)

ON

OFF(OPEN)

ON

14

OFF(OPEN)

ON

OFF(OPEN)

15

OFF(OPEN)

ON

16

ON

OFF(OPEN)

17

ON

OFF(OPEN)

ON

18

ON

OFF(OPEN)

ON

OFF(OPEN)

19

ON

OFF(OPEN)

ON

20

ON

OFF(OPEN)

ON

OFF(OPEN)

21

ON

OFF(OPEN)

ON

OFF(OPEN)

ON

22

ON

OFF(OPEN)

ON

OFF(OPEN)

23

ON

OFF(OPEN)

ON

24

ON

OFF(OPEN)

25

ON

OFF(OPEN)

ON

26

ON

OFF(OPEN)

ON

OFF(OPEN)

27

ON

OFF(OPEN)

ON

28

ON

OFF(OPEN)

29

ON

OFF(OPEN)

ON

30

ON

OFF(OPEN)

31

ON

32

WORK OUTPUT 5: WORK SELECTION INPUT CHECK PIN No.: TB2-1 OUT-1

This output signal is set to “ON” while a work among work Nos. 33 ~ 64 is selected. Although the selection among the work Nos. 33 ~ 64 cannot be made using the [WORK SELECT] input signals, WORK OUTPUT 5 can be used when a selection is made from the operation panel or from a Fieldbus interface.

OUTPUT BANK [ON]

Chapter 4 Installation

PAGE 4-16

４-５-５ Input/output signal timing chart

●Basic control signals

*1) WORK SELECT requires a response time of 100 msec or more after the READY signal

ON is output until the START signal is input.

*2) After the fastening operation completes, a waiting time of 200 msec or more is

required to input the next START signal. If the START signal is continually input, it may not be accepted.

*3) To input the RESET signal or the STOP signal, input time of 100 msec or more is

required. If the signal is continually input, it may not be accepted.

*4) When the fastening operation completes, the RS 232C data communication output is

performed only once for approximately 90 msec. To acquire the fastening result data to a PC, start the communication by the START signal input timing (BUSY signal ON).

Caution

Input signal

Output signal

RS232C Output

Torque Curve

Axis Judgment

Work Select

Controller Power

Chapter 4 Installation

PAGE 4-17

●MANREV signal timing chart

BANK Output

Reverse

Fastening

Chapter 4 Installation

PAGE 4-18

4-6 External Monitoring Device Signal

External monitor signals are output from the MONITOR connector on the controller bottom.

Compatible connector

D-SUB 9-pin plug Inch thread (#4-40)

External monitor signal specifications

Pin No.

Signal

IN/OUT

Description

1

EA2

OUT

Disabled

2

EB2

OUT

Disabled

3

ANGLE PULSE

OUT

Angle pulse monitor output

4

ANGLE CW/CCW

OUT

Normal/reverse monitor output

5

GND

-

Monitor signal output GND

6

TD2

OUT

Disabled

7

MON1

OUT

Current monitor output (10V: controller maximum current)

8

MON2

OUT

Speed monitor output (10V: Tool maximum rotation speed)

9

TORQUE OUT

OUT

Torque analog voltage monitor output

TORQUE OUT: Torque Analog Voltage Signal

With the monitor voltage, the range from the ZERO voltage to the CAL voltage at the calibration torque is expressed by a potential difference of approximately 3.75V. The ZERO voltage is the voltage in the state where the tool is stopped. *The ZERO voltage is not 0V (within a range of -0.1V ~ +0.1V). Also, even among tools of the same model, the ZERO voltage differs according to each tool. (Example) If the ZERO voltage is -0.03V, the CAL voltage at the calibration torque is +3.72V and the voltage change is Δ3.75V.

ANGLE PULSE: Angle Pulse Signal (5V TTL signal)

As the angle pulse, 1 pulse is output per 1 degree.

*There is some error with respect to the actual rotation angle (1 rotation of the tip: 358 ~ 362 pulses).

ANGLE CW/CCW: Normal/Reverse Rotation Pulse Signal (5V TTL signal)

A HI signal is output when the motor is rotating in the normal direction and a LOW signal is output when the motor is rotating in reverse.

Angle Pulse Signal

1deg

Normal/Reverse Signal

Operation State

Normal Rotation

MONITOR

Suspension

Reverse Rotation

Chapter 4 Installation

PAGE 4-19

How to Calibrate the External Monitoring Device

When the CAL switch of the controller indicator is pressed while “1” is indicated at the D-No. indication part of the indicator in the real time mode, the CAL voltage is output at a potential difference of approximately Δ3.75V from TORQUE OUT and, at the same time, the torque value recognized by the controller is indicated at the upper indication part. Adjust the torque voltage at the external monitoring device so that the same torque value is displayed.

*The ZERO voltage in the no-load state is not 0V. The ZERO voltage value differs according to each controller and tool and correction at the external monitoring device is thus required.

Output Circuit

●Torque, Current, Speed Voltage Output Part ●Angle Pulse, Normal/Reverse Output Part

The CAL voltage value is indicated at the upper indication part.

Press the CAL switch.

Op amp output: 0 ~ ±5V

TTL (5V) output

Chapter 4 Installation

PAGE 4-20

4-7 RS-232C Interface Signal

4-7-1 RS232C Specifications (RS232C-1)

Compatible connector D-SUB 9-pin socket Inch thread (#4-40)

RS232C Communication Specifications

Synchronization

Method

Start-stop synchronization method

Communication

Speed

9600bps (fixed)

Communication

Mode

Half-duplex system

Data Length/Start

Bit/Parity/Stop

8 bits/1 bit/None/2 bits (fixed)

Pin No.

Signal

IN/OUT

Details

1

NC

-

Not used

2

RXD

IN

Not used

3

TXD

OUT

Operation result data output

4

DTR

OUT

Always ON output

5

GND

-

Signal ground

6

NC

-

Not used

7

RTS

OUT

Always ON output

8

NC

-

Not used

9

NC

-

Not used

・Be sure to clear the PLC receive buffer when the control power of the controller is

activated. Output of garbage data due to the effects of noise, etc., may cause data deviation.

●Connection Diagram

D-SUB 9-pin socket D-SUB 25-pin plug (9-pin socket)

TXD 3 3(2) RXD (result data output)

RXD 2 2(3) TXD (not used)

DTR 4 20(4) DTR

6(6) DSR

RTS 7 4(7) RTS

5(8)CTS

GND 5 7(5) GND

RS232C-1

Caution

Equipment Side

Unit Side

Chapter 4 Installation

PAGE 4-21

4-7-2 Data Format (RS232C-1)

The fastening result data are output from the RS232C-1 interface at the end of fastening. The data length of the fastening result data in ASCII format is 79 bytes (corresponding to 79 characters) per single fastening operation. The format of the data output per Axis is shown below.

・ Be careful because the decimal point differs according to tool model. ・ The output data of each item are indicated in a right-justified manner.

●Output Data Format (in the case of ASCII format, with torque being indicated to 2 decimal places and the

rate is indicated to 3 decimal places)

When the fastening judgment is normal (ACCEPT)

COUNT No. : Incremented by +1 at each fastening (stored even when power is shut down, reset in linkage with erasing of 10,000 records) ACCEPT COUNT: Counted number of ACCEPT fastening judgments (JDG: Judgment, OCR: Occurrence)

1 2 3 4 5 6 7 8 9 10 11 12 13 14

COUNT No.

ACCEPT

COUNT

AXIS No.

WORK No.

30H 30H 30H 31H

30H 31H

20H

30H 31H

20H

0 0 0 1 0 1 0 1 0 1

15 16 17 18 19 20 21 22 23 24 25 26 27 28

PEAK TORQUE

JDG

OCR

FINAL ANGLE

JDG

OCR

31H 32H 2EH 33H 34H

20H

20H 31H 32H 33H

20H

1 2 . 3 4 1 2 3

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

FINAL TORQUE

JDG

OCR

RATE1

JDG

OCR

31H 32H 2EH 33H 34H

20H

30H 2EH 31H 32H 33H

20H

1 2 . 3 4 0 . 1 2 3 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

RATE2

JDG

OCR

RATE3

JDG

OCR

30H 2EH 31H 32H 33H

20H

30H 2EH 31H 32H 33H

20H

0 . 1 2 3 0 . 1 2 3 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

1ST TIME

JDG

OCR

2ND TIME

JDG

OCR

20H 31H 30H 2EH 30H

20H

20H 20H 32H 2EH 30H

20H

1 0 . 0 2 . 0 77 78 79

JDG

CR

LF

4FH

0DH

0AH

O

TOTAL JUDGMENT

"O"(4FH): Fastening judgment

ACCEPT

[PEAK TORQUE] JUDGMENT "H"(48H): HIGH REJECT "L"(4CH): LOW REJECT "A"(41H): ABNORMAL "S"(53H): STOP "B"(42H): BYPASS “R”(52H): RESET

“D” (44H): START OFF (Off operation by lever performed during

fastening) The CAUSE OF REJECT OCR (OCR) is not set in the case of solitary occurrence of "A," "B," "S," “R,” or “D.”

[FINAL TORQUE], [ANGLE], [RATE], [TIME] JUDGMENT "H"(48H): HIGH REJECT "L"(4CH): LOW REJECT

Caution

Chapter 4 Installation

PAGE 4-22

When the fastening judgment is NG (REJECT) (JDG: Judgment, OCR: Occurrence)

1 2 3 4 5 6 7 8 9 10 11 12 13 14

COUNT No.

ACCEPT

COUNT

AXIS No.

WORK No.

30H 30H 30H 31H

39H 39H

30H 31H

20H

30H 31H

20H

0 0 0 1 9 9 0 1 0 1

15 16 17 18 19 20 21 22 23 24 25 26 27 28

PEAK TORQUE

JDG

OCR

FINAL ANGLE

JDG

OCR

20H 31H 2EH 32H 33H

4CH

20H

20H 20H 35H 30H

4CH

20H

1 . 2 3 L 5 0 L

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

FINAL TORQUE

JDG

OCR

SIGN

RATE1

JDG

OCR

SIGN

20H 31H 2EH 32H 33H

4CH

20H

30H 2EH 31H 32H 33H

20H

1 . 2 3 L 0 . 1 2 3

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

RATE2

JDG

OCR

SIGN

RATE3

JDG

OCR

30H 2EH 31H 32H 33H

20H

31H 2EH 31H 32H 33H

48H

58H

20H

0 . 1 2 3 1 . 1 2 3 H X 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

1ST TIME

JDG

OCR

2ND TIME

JDG

OCR

20H 31H 30H 2EH 30H

20H

20H 20H 32H 2EH 30H

20H

1 0 . 0 2 . 0 77 78 79

JDG

CR

LF

58H

0DH

0AH

X

CAUSE OF REJECT OCR

“X” (58H):This is set behind the data for

which the REJECT judgment was made first.

[PEAK TORQUE] JUDGMENT "H"(48H): HIGH REJECT "L"(4CH): LOW REJECT "A"(41H): ABNORMAL "S"(53H): STOP "B"(42H): BYPASS “R”(52H): RESET “D” (44H): START OFF (Off operation by lever performed during fastening) The CAUSE OF REJECT OCR (OCR) is not set in the case of solitary occurrence of "A," "B," "S," “R,” or “D.”

[FINAL TORQUE], [ANGLE], [RATE], [TIME] JUDGMENT "H"(48H): HIGH REJECT "L"(4CH): LOW REJECT

TOTAL JUDGMENT

"X"(58H): Fastening

judgment REJECT

Chapter 4 Installation

PAGE 4-23

4-8 Ethernet Interface

The Ethernet interface is the TCP/IP Ethernet port dedicated to communication with the HFC3000 User Console installed in a PC with Windows®. A commercially available LAN cable (cross/straight) can be used as the cable.

The following factory settings are set as the TCP/IP settings of the controller. The settings at the PC side must thus be changed when first connecting to the PC.

IP address

192.168.11.10 (factory setting)

Subnet Mask

255.255.255.0(factory setting)

Default Gateway

192.168.11.1 (factory setting)

Communication Protocol

IEEE 802.3 compliant

Ethernet Standard

100BASE-T

Communication Speed

100Mbps

Cable

Category 5 or higher (category 5 is recommended)

Connector Shape

RJ-45

Chapter 4 Installation

PAGE 4-24

Memo

Chapter 5 Power Activation and Operational Tests

PAGE 5-1

Chapter 5 Power Activation and Operational Tests

5

Chapter 5 Power Activation and Operational Tests

PAGE 5-2

5-1 Items to be Checked Before Power Activation

(1) Check connection between tool and Controller

Connect the cable between the tool and the controller securely. If there is a movable part in the path of the cable, check whether or not the cable receives stress by actually moving the movable part. If the cable receives stress, change the wiring method.

(2) Check wiring for I/O signals

Connection with the external control equipment must be made at the terminal block on the rear panel of the controller.

(3) Use a dedicated cable for power source.

Check that the earth line is connected without fail.

(4) Check the power source voltage

Check that the input power source voltage of the controller is in a range of single-phase 100V AC ~ 240V AC. The recommended wiring size for the primary power is no less than 1.25mm2. If lowering of the power source voltage occurs due to using a thin wiring, etc., a source voltage error will occur. Lowering of voltage may occur if a thin wire is used across a long distance.

BE SURE TO CONFIRM THE ABOVE ITEMS BEFORE POWER ACTIVATION.

There is danger of fault or electric shock.

Caution

Chapter 5 Power Activation and Operational Tests

PAGE 5-3

5-2 Items to be Checked When Activating the Equipment

Confirm that the indications on the indicator change as follows when the control power is activated.

If “ABN” is indicated at the upper stage of the indicator when the power is activated, please refer to “Description/Cause of Abnormal State and Recovery Method” to eliminate the cause, ensure safety,

and then reactivate the control power.

Also, check the following safety precautions when activating the power.

If the power is to be reactivated, be sure to wait for a waiting time (recommended: 1 minute) after the power has been turned OFF and then turn ON the power. The following problems may occur if there is no waiting time or if reactivation is performed in a short time.

･An abnormal current may flow to the primary power source circuit without operation of the rush current

prevent circuit and the circuit protector which protects the circuit may therefore be put in an interrupted state.

･The Controller power source circuit may detect an error and automatically interrupt the circuit. As a

result, the power source circuit will not operate (remains OFF) even when the power is reactivated.

If the power cannot be reactivated, be sure to wait for 5 minutes or more after turning OFF the power and then turn ON the power.

RUN Mode

All segments are lit for approx. 3 seconds

Power activation

PROGRAM Mode

Chapter 5 Power Activation and Operational Tests

PAGE 5-4

5-3 Input Initial Setting Data

After checking all of the check items of the previous section and activating the power, input the data necessary for performing fastening. Although initial setting data based on the customer’s specifications are input at the time of shipment, if the setting data need to be changed, please refer to “Chapter 6 Description of Operations.”

5-4 Items to be Checked After Activation

Perform the following checks after activating the power.

(1) Check ZERO Value

Press the RESET switch on the controller and confirm that a value close to zero is indicated as the torque value on the controller. Also confirm that NG LED (red) does not light up at this point.

(2) Check CAL Value

Press the CAL switch on the controller and confirm that NG LED (red) does not light up.

(3) Check Rotation

Press the start switch on the tool to make the tool rotate and confirm that there is no abnormal noise or rotational vibration, etc. The tool should rotate only when the start switch is pressed and stop when the switch is released.

(4) Check Reverse Rotation

Press the reversing switch on the tool and confirm that the judgment LED flahses. Then press the start switch. Reverse rotation should be performed while the switch is pressed. Press the reversing switch again to put the tool in the fastening mode.

Chapter 6 Description of Operations

PAGE 6-1

Chapter 6 Description of Operations

6

Chapter 6 Description of Operations

PAGE 6-2

6-1 Changing between RUN and PROGRAM Modes

There are two modes to the Handheld tool - the RUN (operation) and PROGRAM (setting) modes. In the RUN (operation) mode, the fastening operation and the fastening result judgment are indicated. Parameters can be changed in the PROGRAM (setting) mode. Changing between the RUN and PROGRAM modes can be performed by the PLC I/F BYPASS signal or the PRG key switch (long-pressing for 1.5 seconds).

Chapter 6 Description of Operations

PAGE 6-3

(1) Operation/Check Switches

①CAL key switch: CAL voltage check

When this switch is pressed, a check of the torque transducer of the tool is performed. The calibration torque value is indicated at the “DATA” indication part. If as a result of the check, the value is within the specified ranges, the LED of the tool flahses alternately in green <--> orange. If as a result of the check, the value falls outside the specified range, the LED of the tool flahses alternately in orange <--> red.

②RST key switch

This is used to reset the Axis controller. When this is pressed during fastening, the fastening is interrupted and all output signals are reset. At the same time, the home position voltage of the torque transducer is indicated.

③PRG key switch: Operation/setting changeover switch

Each time this switch is long-pressed for 1.5 seconds, a mode change between the operation (RUN) and setting (PROGRAM) modes is performed alternately.

(2) Indication LEDs

①OK LED Green [QL OK]

This lights up when the fastening ends with all results being within the various setting ranges. When the TOTAL OK LED lights up, this LED is OFF.

②NG LED Red [NG]

This lights up when the fastening ends with a result falling outside any of the various setting ranges. This lights up when a system error occurs (The abnormality No. is indicated on data indication part).

③TOTAL OK LED Green [TOTAL OK]

This lights up when the results of the fastening operations of the designated number of times (cycle count) are all OK.

④Torque LED Green [TORQUE]

This lights up when the DATA content is a torque value.

⑤Angle LED Green [ANGLE]

This lights up when the DATA content is an angle value.

(3) Switches for Data Indication Operations

①SET key

This is used to finalize an indication or finalize data.

②Cursor keys [△][▼]

These are used to scroll the indicated data and to change setting data. These are used to change WORK No. in the operation view mode. However, these functions cannot be used while an abnormality is occurring.

③Cursor keys [◄][►]

These are used to change the mode and to move the cursor (flashing indication position).

Chapter 6 Description of Operations

PAGE 6-4

(4) Tool

This is a pistol type hand-held type fastening tool provided with planetary gear, torque transducer,

servomotor, indicator LEDs, and operating switches etc.

①Starting switch: When the switch is turned ON (by pressing), the tool tip rotates for performing

fastening. When started in a half-pressed state, the initial speed is maintained even during free-running. However, if the initial time is 0 (seconds), this function is cancelled. When the switch is released during fastening (during rotation of the tip), the fastening (rotation) is stopped. However, if the switch is released before switching to the 2nd speed, judgment is not performed and therefore fastening results will not be generated.

For ordinary fastening operation, continue to grip this switch until fastening is completed.

②Reversing switch: This switch is for switching between normal and reverse rotation operations.

When the reverse rotation mode is set, the orange judgment LED flashes rapidly. When the starting switch is turned ON in this state, the reverse rotation operation is performed. When the starting switch is released during the reverse rotation operation, the operation is stopped.

* The torque limit is caused when you loose the bolt already fastened over 5N・m of default setting in the case of the reverse operation and it automatically stops for safety. This can be changed in the setting of fastening parameter. See the PAGE6-33,6-62. If changed, be careful of big torque caused.

③LED for judgment and status indications (4 LEDs):

During the fastening operation, all judgment LEDs are OFF. If the fastening result is OK, the green judgment LED lights up. (In the case of TOTAL OK, the green judgment LED flashes slowly.) If the fastening result is NG (failure), the red judgment LED becomes lit (angle-related NG: rapid flashing; torque-related NG: continuously lit up; other NG: slow flashing). During initialization upon power activation, the orange judgment LED lights up. If as a result of initialization, the tool does not recognize the controller (communication disconnected), rapid flashing in red is performed.

④CAL Check: This flashes only while the CAL button on the operation panel is being pressed.

If the result of CAL check is OK: The LED flashes rapidly in orange <--> green.

If the result of CAL check is NG: The LED flashes rapidly in orange <--> red. Besides the above, all LEDs are OFF if an error occurs. * The orange color is made to appear by the green LED and the red LED lighting up simultaneously

(when viewed at a close distance, the red and green colors appear separately).

①Starting switch

Torque transducer and planetary gear

High-speed servomotor

Tool cable connector (lower surface)

②Reversing switch

③LEDs for judgment and

status indications

Built-in preamplifier CPU Built-in gyrosensor

Caution

Chapter 6 Description of Operations

PAGE 6-5

6-2 RUN Mode

When the power is activated (turned ON) and the initial process ends, the operation enabled mode (RUN mode) is entered. In the RUN mode, mainly the fastening results, abnormality status, Axis No., parameters, etc., are indicated.

Data Indication Part (RUN Mode)

DATA Indication Part

In the real time mode, fastening result mode, and parameter (system) setting mode, the fastening result, set value (parameter), or executed value is indicated here as designated by the COUNT/D-No. indication part.

WORK Indication Part

The WORK No. is indicated here (if sequence operation is disabled, the parameter No. is indicated). When an error occurs, the abnormal state No. is indicated in the operation view.

COUNT/D-No. Indication Part

In the real time mode, fastening result mode, and parameter (system) setting mode, the No. of the data indicated in the DATA indication part is indicated. Also in the operation view, the current speed state is indicated during the fastening operation and the current cycle count value (C##) is indicated when the fastening operation is not started. The abnormal state No. sub code is indicated when an error occurs.

■Real Time Mode ■Fastening Result Mode ■Parameter Setting Mode

■System Setting Mode ■Operation View

Please refer to the following pages concerning the respective modes in the RUN mode.

DATA Indication Part

WORK Indication Part

COUNT/D-No. Indication

part

WORK

COUNT/D-NO

ｃ

P

Chapter 6 Description of Operations

PAGE 6-6

6-2-1 Changing Modes in the RUN Mode

In the RUN mode, selection among the five modes can be performed by pressing the [◄] or [►] switch. Further, in modes other than “Operation View,” the indicated content can be changed by pressing the [▲] or [▼] switch.

Also when fastening starts, the mode changes automatically to “Operation View” and at the end of fastening, the mode changes to the “Fastening Result Mode.” However, changing of indication and changing of the mode by the switches cannot be performed during the fastening operation.

Real Time Mode

Operation View

(Change of

Work)

Fastening Result

Mode

(COUNT Indication)

Parameter Setting

Mode

System Setting

Mode

●Real Time Mode

The currently executed values are indicated in this mode. The indicated content is changed with the [▲] or [▼] switch. This mode is indicated immediately after the activation of the control power.

●Operation View

The current state of the controller and the speed state during the fastening operation are indicated in this mode. The indication changes to the indication during the fastening operation from the start of fastening to the end of fastening. The operation view is indicated when the state of the controller is changed, such as when an errror occurs, the STOP signal is input in the “OFF” state, the BYPASS signal is input in the “ON” state, etc. The selected WORK No. is changed with the [▲] or [▼] switch.

However, this function is disabled when work selection by an external I/O is enabled.

●Fastening Result Mode

The fastening results are indicated in this mode. The fastening result content is changed with the [▲] or [▼] switch.

However, when the fastening result D-No. is [00 (PEAK TORQUE)], the COUNT value [c##] is indicated.

The result is indicated automatically after the end of fastening.

●Parameter Setting Mode The fastening parameters are indicated in this mode. The indicated set value is changed with the [▲] or [▼] switch.

●System Setting Mode

The system parameters are indicated in this mode. The indicated set value is changed with the [▲] or [▼] switch.

After activation

of control power

Occurrence of error or start of fastening

operation

After end of

fastening

Chapter 6 Description of Operations

PAGE 6-7

6-2-2 Indications in the RUN Mode

In the real time mode, [Mon.] is indicated on the WORK Indication Part. The value in the COUNT/D-No. indication part is incremented or decremented with the [▲] or [▼] switch to change the indicated content. Also, the value in the COUNT/D-No. indication part can be skipped by 5 at a time by long-pressing the [▲] or [▼] switch.

“WORK” “COUNT/D-NO” “DATA”

Torque Value Indication

Torque Voltage Value Indication

Maximum Torque Value Indication

Fieldbus status monitor

Please refer to the “List of Contents Indicated in the Real Time Mode” regarding the respective data

contents indicated at the DATA indication part when “COUNT/D-No.” is changed.

・When the CAL switch or the RESET signal is input in the ”ON” state when any of

D-Nos. 3 ~ 7 is indicated, the torque will not be indicated at the upper stage of the indicator (the check itself will be executed).

・When the CAL switch or the RESET signal is input in the ”ON” state in the real time

mode, “CAL” or “RES” will not be indicated in the D-No. indication part.

Real time Mode

～

[▲] switch or [▼] switch

(skipping by 5 at a time by

long-pressing)

0

1 9 2 1

M o n

Caution

Chapter 6 Description of Operations

PAGE 6-8

●List of Contents Indicated in the Real Time Mode

WORK

COUNT/

D-NO

DATA

contro

llers

Mon.

0

[Torque Value Indication]

The load that is currently applied to the torque transducer is indicated in real time.

When the [CAL] switch is pressed, the torque value converted in terms of the calibration torque is output.

Nm

1

[Torque Voltage Value Indication]

The torque signal voltage that is currently applied to the torque transducer is

indicated in real time. When the [CAL] switch is pressed, the torque voltage is output in terms of a potential difference of approximately Δ3.75V.

V

2

[Maximum Torque Value Indication] (Maximum Torque Value Hold)

The peak torque from the point at which the [RESET] switch was pressed last in

the real time mode is indicated. Servo lock is performed for 1 minute when the [SET] switch is pressed.

Nm

3

[Rotating Angle Indication]

The angle of rotation from the current position is indicated in real time. When the

RESET signal is set to “ON” or when the fastening operation is started by the OFF ￫ ON raising of the START signal, the angle value becomes 0.

deg

4

[Load Rate]

The current motor load rate is indicated in real time. When 100 is exceeded,

Abn. 08-10 “Overload Error” is generated.

%

5

[Current Value]

The present current value is indicated in real time.

A

6

[Simplified I/O Monitor]

When SW2: Pin No. 6 at the bottom surface of the controller is ON, the indication

will be as shown in the diagram below (IO-OFF) (external input/output disabling function).

Ordinarily, the 12 bits of the standard DIO are monitored and indicated as shown

in the diagram below.

When the SET button is long-pressed, forced ON output is performed (at 0.5

second intervals) the order of the standard DO (bit 0 ... bit 11 from the left).

When [↑], [↓], [→], [←], or [SET] is pressed in the middle of the forced output, the

forced output is ended. During the forced output, the fastening operation is blocked. Standard DI monitoring can be performed even during the forced output.

7

[ZERO/CAL Voltage Error Warning]

If the CAL voltage or ZERO voltage, measured when the control power is

activated, when the self-checking is performed at the start of fastening, when the

CAL switch of the indicator is pressed, or when the RESET signal is turned “ON,”

is of an error warning value, the indication (V Warn) shown in the drawing below

will be indicated. When the RESET signal is turned “ON” after the warning

indication, the [------] is re-indicated.

8

[Tool Rotation Speed Monitor] (+: CW/-: CCW)

During stoppage: The maximum rotation speed of the connected tool is indicated. During rotation: The connected tool rotation speed converted from the motor

feedback speed is indicated.

Rpm

9

[Tool Response•St1.] (0~255)

Digit

10

[Tool Response•St2.] (0~15)

Digit

11

[Tool Response•Ad1.] (0~255)

The actual level value of the starting trigger switch is indicated.

Digit

12

[Tool Response•Ad2.] (0~255)

The actual level value of the F/R slide switch is indicated.

Digit

Chapter 6 Description of Operations

PAGE 6-9

13

[Tool Response•G. Gyrosensor Shake Detection Angle]

-2048° ~ +2047°

Deg

14

[Tool Command•Ct1.] (0~255)

CAL ON, GYRO RESET, etc.

Digit

15

[Tool Command•Ct2.] (0~255)

Angle conversion constant (fixed at 67)

Digit

16

[Tool Command•LEd.] (0~255)

LED-related command

Digit

17

[Tool Command•BuZ.] (0~255)

Buzzer-related command

Digit

18

[Tool Command•Gan. Gyro Restriction Angle] (0~255)

Deg

19

[Fieldbus•Status Monitor•FbS]

Fieldbus connection condition: In the normal state, “4” is indicated. Any other indication indicates an unconnected state (the STOP mode is entered

and operation is disabled).

20

[Angle Head Torque Variation [%]] Displays the current torque variation rate of the angle head after the fastening

operation. When the rate exceeds the value set in D-No.541“[Angle Head Torque Variation]”, A.09-10 “Angle Head Torque Variation Abnormal” occurs.

%

D-No. 006: External I/O Disabling Function (SW2: Pin No. 6 is ON)

D-No. 7: ZERO/CAL Voltage Error Warning

D-No. 006: Simplified I/O Monitor (SW2: Pin No. 6 is OFF)

Lit up during forced output (all digits).

Standard DI (lit up if ON) bit0 ... bit11

Standard DO (lit up if ON) bit0 ... bit11

AUX. DI (lit up if ON) Batch reset input signal

Chapter 6 Description of Operations

PAGE 6-10

6-2-3 Indications in the RUN Mode

In the fastening result mode, “r” is indicated at the 100s digit of the WORK indication part and the parameter No. (01 ~ 64) of the fastening operation that was performed is indicated by the 10s and 1s digits. The value in the COUNT/D-No. indication part is incremented or decremented with the [▲] or [▼] switch to change the indicated content. * If fastening has not been started, “r00” is indicated. Also, the value in the COUNT/D-No. indication part can be skipped by 5 at a time by long-pressing the [▲] or [▼] switch.

“WORK” “COUNT/D-NO” “DATA”

Peak Torque

Final Angle

Rate 1

ACCEPT count

Please refer to the “List of Contents Indicated in the Real Time Mode” on the next page regarding the respective data contents indicated at the DATA indication part when “COUNT/D-No.” is changed.

■Rate 1 ■1st NG Item ■Rate 1/2/3 Judgment

■Number of Fastening Steps ■Fastening Method (Torque Method) ■Reverse Flag

・The indicated content of the following D-Nos. are not stored in the fastening result

record of the controller. D-No. 12 “Fastening Method,” D-No. 13 “Number of Fastening Steps,” D-No. 14 “Self-Checking Flag,” D-No. 15 “Reverse Flag,” and D-No. 15 “Servo Lock Flag.”

Fastening Result Mode

～

3 6

0 2

0 1

0 0

r 0 1

～

r 6 4

ｃ

[▲] switch or [▼] switch

(skipping by 5 at a time by

long-pressing)

Caution

Chapter 6 Description of Operations

PAGE 6-11

●List of Contents Indicated in the Fastening Result Mode

WORK

COUNT

/D-NO

DATA

controller

r01～r64

c##

Peak torque H/L

N•m

01

Final angle H/L

Deg

02

Rate 1 H/L

N•m/deg

03

Rate 2 H/L

N•m/deg

04

Rate 3 H/L

N•m/deg

05

1st timeH/L

Sec

06

2nd time H/L

Sec

07

Cycle time

Sec

08

Differential angle H/L

Deg

09

Axis judgment

reject: REJECT (fastening NG (fail)) accept: ACCEPT (fastening OK) abn: Stoppage due to ABNORMAL (error occurrence) signal stop: Stoppage due to STOP (emergency stop) signal reset: System cleared by RESET signal bypass: Stopping due to BYPASS signal st-off: START signal set to OFF during output of BUSY (operating) signal

10

1st NG item *The D-No. of the fastening NG (fail) item that occurred first is

indicated.

11

Rate 1/2/3 judgment H/L

12

Fastening method … trq: torque method, ang: angle method

13

Number of fastening steps … 1 step, 2 steps, 3 steps

14

Self-checking flag (SC) … ON: self-checking performed OFF: self-checking not performed

15

Reverse flag (RV) … ON: reverse rotation performed OFF: reverse rotation not performed

16

Servo lock flag (SL) … ON: servo lock performed OFF: servo lock not performed

17

1st peak torque

N•m

18

2nd peak torque

N•m

19

Snug torque H

N•m

20

Final torque H/L

N•m

21

Rate 1 increment torque (torque from start of rate 1 to end of rate 1)

N•m

22

Rate 1 increment angle (angle from start of rate 1 to end of rate 1)

Deg

23

Rate 2 increment torque (torque from start of rate 2 to end of rate 2)

N•m

24

Rate 2 increment angle (angle from start of rate 2 to end of rate 2)

Deg

25

Rate 3 increment torque (torque from start of rate 3 to end of rate 3)

N•m

26

Rate 3 increment angle (angle from start of rate 3 to end of rate 3)

Deg

27

Peak current H/L (current high/low limit warning indication)

N•m

28

Rundown revolutions H/L

rev.

29

Load rate

%

30

Current value at stopping of fastening

A

31

------ indication

32

Axis cycle count (×1 million) * “--" if less than 1 million cycles

33

Axis cycle count (×1)

34

Tool cycle count (×1 million) * “--" if less than 1 million cycles

35

Tool cycle count (×1)

36

ACCEPT COUNT *0 to cycle count (0 to 99) This DATA indication is always performed as [c##] for COUNT/D-No. 00.

NG (failure) result indication is performed for COUNT/D-No. 00 to 10.

Chapter 6 Description of Operations

PAGE 6-12

6-2-4 Indications in the RUN Mode

In the parameter setting mode, “P” is indicated at the 100s digit of the WORK indication part and the parameter No. (01 to 64) is indicated by the 10s and 1s digits. The D-No. indication part is changed by pressing the [▲] or [▼] switch and the content of the data No. is indicated accordingly.

When the [▲] switch is pressed when the last data No. of parameter No. is indicated, the value

in the WORK indication part is incremented by 1.

Also, when the [▼] switch is pressed when the head data No. of each parameter No. is indicated, the value in the WORK indication part is decremented by 1.

Also, the value in the D-No. indication part can be skipped by 10 at a time by long-pressing the [▲] or [▼] switch.

Please refer to the “List of Parameters” regarding the details of the set values.

“WORK” “COUNT/D-No.” “DATA”

Fastening Method

Fastening Steps

Fastening Option

Sequence Stage 8

[▲] switch or [▼] switch

(skipping by 10 at a time by

long-pressing)

Parameter Setting Mode

～

P 0 1

～

0 0 1

0 0 0

0 0 2

5 8 8

P 6 4

Chapter 6 Description of Operations

PAGE 6-13

6-2-5 Indications in the RUN Mode

In the system setting mode, “SYS.” is indicated in the WORK indication part.

The D-No. indication part is changed by pressing the [▲] or [▼] switch and the content corresponding to No. is indicated accordingly. The value in the D-No. indication part can be skipped by 10 at a time by long-pressing the [▲] or [▼] switch.

Please refer to the “List of Parameters” regarding the details of the set values.

“WORK” “COUNT/D-No.” “DATA”

Torque controller

Software Version

Amplifier Version

Touch panel

Port Number

System Setting Mode

～

0 0 1

0 0 0

0 0 2

5 0 3

S Y S

[▲] switch or [▼] switch

(skipping by 10 at a time by

long-pressing)

Chapter 6 Description of Operations

PAGE 6-14

6-2-6 Indications in the RUN Mode

In the operation view, the currently selected work (parameter) No. (01 ~ 64) is indicated in the WORK indication part. The Axis No. of the controller is indicated by the 10s and 1s digits of the COUNT/D-No. indication part.

■Ordinary View

When the state of the system is changed due to occurrence of an error or setting of the STOP signal

to “OFF,” etc., transition to the status indication is performed automatically and the contents

indicated in the respective indication parts change accordingly.

■When an error occurs (ABNORMAL signal “ON”)

■When the BYPASS signal is turned “ON” ■When the RESET switch is turned “ON”

■When the STOP signal is turned “OFF” ■When the CAL switch is turned “ON”

Operation View

P

Ｐ

ro

Ｇ

Abnormal state signal

Sub code indication

“bypass”

“stop”

“cal”

“Res”

Chapter 6 Description of Operations

PAGE 6-15

Also, during the fastening operation, the operation speed and the fastening step state are indicated.

In the indication during the fastening operation, the parameter No. (01~ 64) that is currently put in operation is indicated in the WORK indication part. The mode cannot be changed in the indication during the fastening operation.

Transition to the fastening result mode is performed automatically after the fastening ends.

The following are indication examples during a fastening operation of parameter No. 1.

■During initial speed operation ■During freerun speed operation ■During 1st speed operation

■During 2nd speed operation ■During 3rd speed operation

*The indication content of the upper stage of the indicator is maintained during reverse operation.

■During reverse 1 speed operation ■During reverse 2 speed operation ■During reverse 3 speed operation

“WORK”

Work No. 01

Work No. 02

Work No. 03

Work No. 64

*The operation cannot be performed if work selection by external I/O is set.

～

P 0 1

P 6 4

P 0 3

P 0 2

６４

The “WORK” No. is changed with

the [▲] switch or the [▼] switch.

Chapter 6 Description of Operations

PAGE 6-16

6-3 PROGRAM Mode

The parameter settings can be changed in the PROGRAM mode.

The Data No. and parameter of each parameter No. are indicated on the indicator.

Indicator (PROGRAM Mode)

●DATA indication part

The set value (parameter) is indicated.

●WORK indication part

The fastening parameter No. is indicated.

●COUNT/D-No. indication part

The data No. indicated in the DATA indication part is indicated.

6-3-1 Changing Modes in the PROGRAM Mode

Operation View

Set Value

Selection Mode

Set Value Editing

Mode

●Operation View

The current state of the controller is indicated in this mode. Indication in this mode is performed immediately after changing from the RUN mode to the

PROGRAM mode.

Changing to the set value selection mode is performed by the [◄] and [►] switches. However, in the “Parameter Setting Mode” and the “System Setting Mode,” the mode is changed

directly to the set value selection mode.

●Set Value Selection Mode

A parameter is selected in this mode.

The [◄] and [►] switches are used to change the position of the cursor. The [▲] and [▼] switches are used to change the indicated set value.

●Set Value Editing Mode

A parameter is set in this mode. The set value is edited using the [▲] and [▼] switches and set with the “SET” switch. When the “RESET” switch is pressed, the setting in the process of being changed is discarded and

returned to the setting before changing.

DATA indication part

WORK indication part

COUNT/D-No. indication part

or

SET or RESET

SET

ＰroＧ

Chapter 6 Description of Operations

PAGE 6-17

6-3-2 Indications in the PROGRAM Mode

Immediately after changing to the “Set Value Selection Mode,” the cursor (flashing number) is indicated in the WORK indication part when the [◄] switch is pressed and is indicated in the COUNT/D-No. indication part when the [►] switch is pressed.

When the [▲] or [▼] switch is pressed, the numerical value at the cursor position changes by ±1. When the [►] switch is pressed, the cursor position moves to the COUNT/D-No. indication part. Also, when the [◄] switch is pressed, the cursor position moves to the WORK indication part. When the “SET” switch is pressed, changing to the “Set Value Editing Mode” is performed.

Set Value Editing Mode

Set Value Selection Mode

SET

Chapter 6 Description of Operations

PAGE 6-18

In the set value selection mode, “SYS.” is indicated in the WORK indication part in the case of a system parameter and the parameter No. (01 to 64) is indicated in the WORK indication part in the case of a fastening parameter. The WORK indication part is changed by pressing the [►] or [◄] switch and the content of the data No. is indicated accordingly.

When the [▲] switch is pressed when the last data No. of each parameter No. is indicated, the value in the WORK indication part is incremented by 1. Also, when the [▼] switch is pressed when the head data No. of each parameter No. is indicated, the value in the WORK indication part is decremented by 1.

Also, the current cursor position can be moved by pressing the [►] or [◄] switch and, by long-pressing the [▲] or [▼] switch, the value in the WORK indication part can be skipped by 5 at a time or the value in

the WORK indication part can be skipped by 10 at a time. Please refer to the “List of Parameters” regarding the details of the set values.

“WORK” “COUNT/D-No.” “DATA”

Torque controller

Software Version

Amplifier Version

ID input selection

Fastening Method

Fastening Steps

Fastening Option

Sequence Stage 8

～

0 0 1

0 0 0

～

P 0 1

0 0 2

～

5 0 3

S Y S

0 0 1

0 0 0

0 0 2

5 8 8

P 6 4

[▲] switch or [▼] switch

WORK indication part: skipping by 5 at a time

by long-pressing

COUNT/D-No. indication part: skipping by 10

at a time by long-pressing

Chapter 6 Description of Operations

PAGE 6-19

6-3-3 Indications in the PROGRAM Mode

Immediately after changing to the “Set Value Editing Mode,” the cursor (flashing number) is indicated

in the upper stage of the indication part. When the [▲] or [▼] switch is pressed, the numerical value

at the cursor position changes by ±1. When the [◄] or [►] switch is pressed, the digit of the cursor position changes by ±1.

When the set value is edited and the [SET] switch is pressed, the set value is changed and changing to the set value selection mode is performed. When the [RESET] switch is pressed in the “Set Value Editing Mode,” changing to the set value selection mode is performed without changing the set value.

Also, when the changed set value is outside the setting range, the following is indicated and changing to the set value selection mode is performed without changing the set value.

• The changed parameter is effective when the PROGRAM mode switches to the RUN

mode, or when the PROGRAM signal changes from ON to OFF.

Turning the power OFF in the PROGRAM mode during the change returns to the parameter before the change.

Set Value Editing Mode

Change of

Fastening

Parameter

SET

Caution

Chapter 6 Description of Operations

PAGE 6-20

●System Parameter Setting Method A parameter with which [SYS] is indicated in the COUNT/D-No. indication part is a system

parameter and its set value is changed by editing the set value, then pressing the [SET] switch, thereafter changing the indication of “NO” to “YES” with the [▲] or [▼] switch, and then pressing the [SET] switch again.

*If after pressing the [SET] switch and then changing from “NO” to “YES,” 2 seconds elapses without

operating the [▲] or [▼] switch before the [SET] switch is pressed again, changing to the set value selection mode is performed without the set value being changed.

•When changing from the PROGRAM mode to the RUN mode is performed or the BYPASS signal is changed from ON to OFF, the changed parameter is stored in the controller. When during a setting change, the power is turned OFF in the PROGRAM mode, the setting of the parameter returns to that before the change.

•A portion of the system parameters are made available by reactivating the control power after changing its setting (D-No. 003 System Indication, D-Nos. 011 ～ 016 TCP/IP Setting, etc.).

•When the controller setup tool No. (PAR No. “SYS,” D-No. “200”) is changed, the fastening parameter set values are subject to initialization and automatic correction.

•Initialization…The calibration torque, the rate 1 ～ 3 high and low limits, the full scale current, the high current limit, and the current limit are subject to initialization.

•Automatic Correction…If the torque, speed, or low current limit set value falls outside the high or low limit value of the tool of the tool No. for which the set value was changed, this set value is subject to automatic correction.

Change of

System

Parameter

▲ or ▼

SET

Within 2 seconds

Caution

Chapter 6 Description of Operations

PAGE 6-21

6-4 Copying of Parameters/Erasure of the Fastening Result Record/Formatting of the CF Card

In setting the contents of multiple parameter Nos., a certain parameter No. can be copied to another parameter No. in the set value editing mode. Parameters can be copied by the following operation procedures.

●Procedures for Copying in Parameter controllers

1. When the controller is in the PROGRAM mode, make “CoPY,” with “SYS” indicated in the WORK indication part and “022” indicated in the COUNT/D-No. indication part, be indicated and then press “SET.”

2. Select the copy source parameter No. as the upper 2 digits of the DATA indication part.

3. Select the copy destination parameter No. as the lower 2 digits of the DATA indication part.

4. Press the SET switch and then press the [▲] or [▼] switch within 2 seconds.

5. After the indication at the DATA indication part changes to “CHANGE YES,” press the [SET] switch within 2 seconds.

6. Copying in parameter units is executed.

●Batch Copying Example: To copy the contents of parameter 1 into parameters 2 ~ 64

1. When the controller is in the PROGRAM mode, make “CoPY,” with “SYS” indicated in the WORK

indication part and “022” indicated in the COUNT/D-No. indication part, be indicated and then press “SET.”

2. Select the copy source parameter No. as the upper 2 digits of the DATA indication part.

3. Select “99” as the lower 2 digits of the DATA indication part.

4. Press the SET switch and then press the [▲] or [▼] switch within 2 seconds.

5. After the indication at the DATA indication part changes to “CHANGE YES,” press the [SET] switch within 2 seconds.

6. The parameter of the copy source is copied to all parameter in a batch.

Parameter Unit Copy

Canceled if operation is not performed within 2 seconds.

Parameter Batch Copy

[SET]

[▲] or [▼]

Copy Source

Copy Destination

[SET]

[▲] or [▼]

Copy Source

“99”

[SET]

Chapter 6 Description of Operations

PAGE 6-22

Similar operations can be performed from “ErASE,” with “021” indicated in the D-No. indication part,

to erase all fastening result record stored in the controller.

・ Be careful in executing erasing operation because data cannot be

recovered after the fastening result record is erased.

●Fastening Result Record Erasing Operation Procedure

1. When the controller is in the PROGRAM mode, make “ErASE,” with “SYS” indicated in the WORK indication part and “021” indicated in the COUNT/D-No. indication part, be indicated and then press “SET.”

2. Press the [▲] or [▼] switch to select “SinGLE” and then press “SET.”

3. After the indication at the DATA indication part changes to “ErASE YES,” press the [SET] switch within 2 seconds.

4. When the erasing of the fastening result record is started, “ErASE” in the DATA indication part flashes for a few seconds and the flashing stops when the erasure is completed.

●CF Card Formatting Operation

1. When the controller is in the PROGRAM mode, make “ErASE,” with “SYS” indicated in the WORK indication part and “021” indicated in the COUNT/D-No. indication part, be indicated and then press “SET.”

2. Press the [▲] or [▼] switch to select “CF” and then press “SET.”

3. After the indication at the DATA indication part changes to “ErASE YES,” press the [SET] switch within 2 seconds.

4. When the formatting of the CF card is started, “ForMAT” in the DATA indication part flashes for a few seconds.

5. If formatting succeeds, “SuccES” is indicated in the DATA indication part for 3 seconds (CF ACCESS lights up in

green).

6. If formatting fails, “FAILEd” is indicated in the DATA indication part for 3 seconds (CF ACCESS lights up in red).

Formatting

of CF Card

Erasure of

Fastening

Result Record

Canceled if not operated for 2 seconds.

ＳｉｎＧＬＥ

ＣＦ

Caution

[SET]

[▲] or [▼]

[SET]

[▲] or [▼]

[SET]

Chapter 6 Description of Operations

PAGE 6-23

6-5 Fastening NG (Failure) Result Indications

When a fastening NG occurs, in addition to the NG lamp indication at the upper part of the controller, the item

detected as the fastening NG is indicated in the numerical value indication part by the present function. In the case of fastening to the standard torque, judgments are made in the order: rate high/low limits, differential angle high/low limits, 2ND region fastening high/low limit times, angle high/low limits, peak torque high/low limits, and final torque high/low limits, and the item with which NG is detected first is indicated.

This function is planned to be incorporated as standard. It is planned that the NG result indication operation

is performed at all times.

Even if the reset, bypass, reverse, or CAL operation is performed, the indication is not canceled (as long as the First-NG result No. exists). When fastening is started, the result is initialized and, in linkage, the alternating indication ends.

Example of fastening indication in case of OK judgment

The fastening peak torque value is indicated.

Example of high limit peak torque NG judgment

Fastening result indication

The indication changes every 1 second.

Fastening NG item indication

The judgment, “H,” is indicated first and then the item is indicated.

NG content symbol

Judgment result

Fastening result indication mode No.

Parameter No.

“r” at the head indicates the

result indication mode.

NG content symbols

・Ptrq Peak torque ・Ftrq Final torque ・Strq Snug torque ・StC Starting torque inhibit ・AnGL Final angle ・dIFF Differetntial angle ・1Str Rate 1 ・2ndr Rate 2 ・3rdr Rate 3 ・1Stt 1st time ・2ndt 2nd time ・turn Rundown revolutions ・St-off Lever Off ・Gyro Gyro Stop

If the fastening result indication item is the peak torque indication and the fastening NG item is the angle high limit NG, the indication will be as follows.

Fastening result indication

Example of low limit peak torque NG judgment

The indication changes every 1 second.

Fastening NG item indication

The judgment, “H,” is indicated first

and then the item is indicated.

Chapter 6 Description of Operations

PAGE 6-24

6-5-1 Example of Fastening NG item indication

1. Torque High Limit Judgment

High limit peak torque NG Cause: Seizing or locking of the screw

Torque inhibit limit NG Cause: Work fault, socket fault

2. Angle High Limit Judgment

High limit angle NG

Cause: Elongation of screw.

During final fastening, fastening was performed while the tool was shaking greatly. Screw tapping fault.

3. Rate High/Low Limit Judgment

Low limit Rate1 NG Cause: Screw thread fault, tapping fault

High limit Rate1 NG Cause: Redundant fastening

Bottom hitting of bolt

Low limit Rate2 NG Cause: Abnormality of object of fastening.

High limit Rate2 NG Cause: Redundant fastening

Error of object of fastening

Low limit Rate3 NG Cause: Elongation of bolt

Error of object of fastening

High limit Rate3 NG Cause: Redundant fastening

Seizing of bolt

Chapter 6 Description of Operations

PAGE 6-25

4. Fastening Time High Limit Judgment

High limit 1ST time NG Cause: Tapping fault of object of fastening, bolt thread fault

Detachment of socket

High limit 2ND time NG Cause: Elongation of bolt

Cutting of bolt Detachment of socket

5. Rundown Revolutions High Limit Judgment

Rundown Revolutions High Limit NG Cause: Bolt fault

Detachment of socket

6. Others

Start Lever Off NG Cause: Release the start lever

Gyro Stop NG Cause: Gyro swing detection worked safety stop

Chapter 6 Description of Operations

PAGE 6-26

6-5-2. NG Judgment

Judgments by the high and low limit values of torque, angle, time, and rundown revolutions are performed during the fastening operation or after the end of fastening. The REJECT axis judgment is made if a fastening result falls outside the high or low limit range. * High and Low Limit Standard Values for Output Judgment

The high and low limit values of the HFC3000 System are as follows.

・High limit standard value (REJECT): A value exceeding the high limit standard value ・High limit standard value (ACCEPT): A value that is no more than the high limit standard value ・Low limit standard value (REJECT): A value less than the low limit standard value ・Low limit standard value (ACCEPT): A value that is no less than the high limit standard value

REJECT < Low Limit Standard Value ≤ ACCEPT ≤ High Limit Standard Value < REJECT

Be careful as the output judgment is not performed regardless of the high and low limit set values when the settings of the fastening parameters D-No. 003 “Judge Item 1” and D-No. 004 “Judge Item 2” are 0.

205: Torque Inhibit Angle

200: Final Angle Low Limit

201: Final Angle High Limit

111: Torque Inhibit Limit

107: Snug Torque

108: Snug Torque High Limit

118: Final Torque Low Limit

119: Final Torque High Limit

101: Peak Torque Low Limit

102: Peak Torque High Limit

Caution

Chapter 6 Description of Operations

PAGE 6-27

The following judgments cannot be made unavailable.

･Peak torque check ･Final angle check ･Timeout check

●Torque Check [N•m]

•Peak Torque The high and low limit values of the peak torque in the fastening operation are set. The fastening operation is ended when the peak torque high limit value is exceeded during the fastening operation.

•Final Torque The high and low limit values of the fastening torque at the point at which the standard angle is attained are set.

•Snug Torque The high limit value of the Snug torque during Snug torque detection is set.

•Starting Torque Inhibit The starting torque inhibit high limit value after the start of the fastening operation is set. This can be used for fastening in cases where the starting torque is high. The fastening operation is ended when, during operation within D-No. 205 [Torque Inhibit Angle], the start torque inhibit high limit value is exceeded.

Also, from the start of fastening to the point at which D-No. 205 [Torque Inhibit Angle] is attained, torque-related set values besides the starting torque inhibit high limit are ignored.

111 Torque Inhibit

Limit

205 Torque Inhibit Angle

103 Standard Torque

109 2nd Torque

105 1st Torque

107 Snug Torque

1st Time

2nd Time

Angle (Time)

•When the torque inhibit check is enabled, the following set values are ignored within the

start torque inhibit angle from the start of fastening. D-No. 103: Standard Torque, D-No. 104: Ramp Down Start Torque, D-No. 105: 1st Torque, D-No. 107: Snug Torque, D-No. 109: 2nd Torque, D-No. 112: Rate 1 Start Torque, D-No. 113: Rate 1 End Torque, D-No. 114: Rate 2 Start Torque, D-No. 115: Rate 2 End Torque, D-No. 116: Rate 3 Start Torque, and D-No. 117: Rate 3 End Torque.

Torque

Caution

Chapter 6 Description of Operations

PAGE 6-28

●Angle Check [deg]

•Final Angle

The high and low limit values of the angle from the point of Snug torque detection to the end are set. The fastening operation is ended when the angle high limit value is exceeded during the fastening operation.

●Timeout Check [sec]

•1st Time

The high and low limit values of time (1st time) from the start of fastening to the detection of the 1st torque or the 1st angle are set.

•2nd Time

The high and low limit values of time (2nd time) from after the detection of the 1st torque or the 1st angle to the end of fastening are set. In regard to the 1st time, the fastening operation is ended when the time at which the 1st torque or the 1st angle is detected falls short of the 1st time low limit. Also, with the 1st time and the 2nd time, the fastening operation is ended when the time high limit is exceeded during the fastening operation. Also, when 2 steps or 3 steps is selected as the number of fastening steps, the delay times between fastening steps are not counted as being within the 1st time and the 2nd time. *The time of the self-checking executed before the start of the fastening operation is not counted as being within the cycle time.

●Rundown Revolutions Check [rev.]

•Rundown revolutions

The high and low limit values of the rundown revolutions from the fastening start point to the fastening end point are set.

Chapter 6 Description of Operations

PAGE 6-29

●Rate Check Three rates can be used to monitor the fastening operation during the fastening operation.

A rate start torque (angle) and a rate end torque (angle) are set and the torque slope (slope of the torque vs. angle) between the two points at the point at which the rate end torque (angle) is attained is measured to make the judgment. (Example: 25N•m÷100deg=0.25N•m/deg). The fastening operation is ended when the measurement value of each rate falls outside the the high and low limit ranges. The start torque (angle) and end torque (angle) of the respective rates can be set freely without any relation to the order of the rates and the set values of the other rates.

[To Customers Using the FUSION Handheld Nutrunner System] There are D-Nos. that are changed in name and function. Please perform setting with reference to the correspondence table on the following page.

117: Rate 3

End Torque

116: Rate 3

Start Torque

115: Rate 2

End Torque

114: Rate 2

Start Torque

113: Rate 1

End Torque

112: Rate 1

Start Torque

305: Rate 3 High Limit

206: Differential + Angle

207: Differential - Angle

209: Rate 1 End Angle

208: Rate 1 Start Angle

Caution

304: Rate 3 Low Limit

301: Rate 1 High Limit

302: Rate 2 Low Limit

303: Rate 2 High Limit

300: Rate 1 Low Limit

211: Rate 2 End Angle

212: Rate 2 Start Angle

213: Rate 3 End Angle

212: Rate 3 Start Angle

Chapter 6 Description of Operations

PAGE 6-30

•If the rate start torque (angle) cannot be detected during the fastening operation, the rate

check will not be performed.

•Under the following conditions, the torque (angle) at the end of fastening is judged as the rate end torque (angle).

•If the set values are set so that rate start torque (angle) > rate end torque (angle).

•If the rate end torque (angle) cannot be detected during the fastening operation.

•Whether torque or angle is used as the rate start (end) point is set by the fastening

parameter D-No. 005 [Fastening Judgment Output 3].

●FUSION/HFC3000 Fastening Parameter (Rate) Correspondence Table

FUSION

Fastening Parameter

HFC3000

Fastening Parameter

Function

17 Threshold Torque

112 Rate 1 Start Torque

The torque value at the start point of measurement of torque rate 1 is set.

15 1st Torque (1st Rate End Torque)

113 Rate 1 End Torque

The torque value at the end point of measurement of torque rate 1 is set.

1E 2nd Rate Start Torque

114 Rate 2 Start Torque

The torque value at the start point of measurement of torque rate 2 is set.

18 CROS Torque

(2nd Rate End Torque • 3rd

Rate End Torque)

115 Rate 2 End Torque

The torque value at the end point of measurement of torque rate 2 is set.

116 Rate 3 Start Torque

The torque value at the start point of measurement of torque rate 3 is set.

13 Standard Torque (3rd Rate End Torque)

117 Rate 3 End Torque

The torque value at the end point of measurement of torque rate 3 is set.

208 Rate 1 Start Angle

The angle value at the start point of measurement of torque rate 1 is set.

23 1st Angle (1st Rate End Angle)

209 Rate 1 End Angle

The angle value at the end point of measurement of torque rate 1 is set.

26 2nd Rate Start Angle

210 Rate 2 Start Angle

The angle value at the start point of measurement of torque rate 2 is set.

24 CROS Angle (2nd Rate End Angle • 3rd Rate Start Angle)

211 Rate 2 End Angle

The angle value at the end point of measurement of torque rate 2 is set.

212 Rate 3 Start Angle

The angle value at the start point of measurement of torque rate 3 is set.

27 3rd Rate Start Angle

22 Standard Angle (3rd Rate End Angle)

213 Rate 3 End Angle

The angle value at the end point of measurement of torque rate 3 is set.

Caution

Chapter 6 Description of Operations

PAGE 6-31

Differential Angle Check

After the end of fastening, the differential angle, which is the difference between the seating point (angle) of the final torque and the seating point (angle) calculated from the rate 2, is measured and judged. The seating point (angle) calculated from the rate 2 is calculated based on the rate 2 start torque (angle) and the rate 2 end torque (angle). When the differential angle check is available, it is judged whether or not the calculated differential angle is within ranges based on the seating point (angle) calculated from the value of rate 2 as a reference point.

•The value of the Differential angle of the fastening curve data and the value of the

differential angle of the fastening result contain a measurement error of a maximum of 5deg (±2.5deg).

•If the rate 2 start torque cannot be detected during the fastening operation, the differential angle check will not be performed.

•Under the following conditions, the torque at the end of fastening is judged as the rate 2 end

torque.

•If the set values are set so that rate 2 start torque > rate 2 end torque.

•If the rate 2 end torque cannot be detected during the fastening operation.

202 Standard Angle

115 Rate 2

End Torque

114 Rate 2 Start Torque

303 Rate 2

High Limit

302 Rate 2 Low Limit

105 1st Torque

107 Snug Torque

Differential Angle

(Fastening Result)

Angle

103 Standard

Torque

203 1st Angle

Torque

206 Differential +Angle

207 Differential

-Angle

Seating point calculated from the Rate 2

Caution

Chapter 6 Description of Operations

PAGE 6-32

Break away Torque Check

Whether or not the torque value during reverse rotation is within the high limit ranges is judged. When D-No. 110 [Reverse Torque High Limit] is exceeded, the fastening operation is ended and the abnormal state signal A09-08 “Reverse Torque Error” is generated.

♦Reverse Torque Judgment: [Neglect] ••• Manual reverse rotation by the PLC I/O input signal “REVERSE”

Manual reverse rotation operation by the lever on. When D-No. 110 [Reverse Torque High Limit] is set “0”, The tool stops immediately

after starting. In manual reverse rotation operation, the reverse torque judgment is

always executed.

♦Reverse Torque Judgment: [Enable] ••• Reverse operation by the fastening option “Reverse After Fastening”

Reverse operation by the fastening option “Reverse Between 1-2 Steps” Reverse operation by the fastening option “Reverse Between 2-3 Steps”

When D-No. 110 [Reverse Torque High Limit] is set “0” or Reverse Torque Judgment is set “0”, Reverse Torque Judgment isignored.

・ D-No. 110 [Reverse Torque High Limit] limit is caused when you loose the bolt already

fastened over 5N・m of default setting in the case of the reverse operation and it automatically stops for safety.

Caution

Torque

Angle

110: Reverse Torque High Limit Break away Torque Check: [Enable]

A.09-08 is generated

Reverse stop

Chapter 6 Description of Operations

PAGE 6-33

Current Value Warnings

After the end of the fastening operation, it is judged whether or not the peak current value during operation is within the high and low limit ranges. If the peak current value during operation falls below the low current limit or exceeds the high current limit, although the controller outputs the ACCEPT axis judgment, the PLC layout output signal “Multi: Current

Limit Warning,” “Axis: Current Limit Warning,” “Axis: Current Low Warning,” or “Axis: Current

High Warning” is turned “ON.”

・The current value warning judgment cannot be made unavailable. ・As the full scale current, a value based on the motor used is set automatically in accordance

with the model of the controller. Do not change this value if there is no special reason to do so.

Also, the current limit value limits the maximum value of the current during the fastening operation. If a value lower than the full scale current is set, the fastening operation is executed so that the current value does not exceed the value set as the current limit. The current limit value is used to protect the motor during the execution of the torque recovery, which is an after-fastening operation. When the current limit is exceeded, the fastening is stopped and the abnormal state signal A05-01 “Servo Reply Error” is generated.

520: Full Scale Current Value:100%

523: Fastening Current Limit :100%

522: High Current Limit :100%

521: Low Current Limit : 0%

Caution

Chapter 6 Description of Operations

PAGE 6-34

Fastening Speed and Time

With the HFC3000 Nutrunner System, the speed can be set according to the fastening operation.

1. Within the set 1st time high limit value, fastening up to the 1st torque or the 1st angle is performed. Also within the 1st time, the following fastening operations are executed.

1-1. Within the time set as the initial time, operation at the initial speed is performed.

The initial time is set to alleviate the shock at the start of fastening and to enable fitting of the bolt and the socket, etc.

1-2. After the end of the initial time, rotation at the freerun speed is performed up to the number of

revolutions set as the freerun revolutions. However, if rotation has already been performed for the number of revolutions set as the freerun revolutions during the initial time, the speed is changed from the initial speed to the 1st speed.

1-3. When the ramp down start torque is detected or rotation corresponding to the freerun revolutions has

been performed, the speed is changed from the freerun speed to the 1st speed. The operation is continued until the 1st torque or the 1st angle is detected or the 1st time high limit value is reached. The 1st speed is set so that the speed changes to it immediately before the bolt is seated to enable seating to be attained without applying an excessive load to the tool.

402: 1st Speed

504: Rundown Revolution High Limit

404: 3rd Speed

403: 2nd Speed

503: Rundown Revolution Low Limit

500: Freerun Revolutions

310: Initial Time

1st Time

2nd Time

400: Initial Speed

401: Freerun Speed

1-1

1-2

1-3

315: Torque

Recovery Time

Chapter 6 Description of Operations

PAGE 6-35

2. When the 1st torque or the 1st angle is detected, the 1st time ends and the 2nd time is started. The 1st torque and the 1st angle are the points of changing from the 1st speed to the 2nd speed and are the points of synchronization of the 2nd step.

3. In the 2nd step, the fastening operation to the standard torque or the standard angle is performed at the 2nd speed until the 2nd time high limit value is reached. If the target value cannot be attained by the 2nd time high limit value, the REJECT fastening result is output.

4. If the 2nd torque or the 2nd angle is detected before the standard torque or the standard angle, the speed is changed from the 2nd speed to the 3rd speed. Also, the 2nd torque and the 2nd angle are the points of synchronization of the 3rd step.

・ If D-No. 109 [2nd Torque] is set to 95 ~ 100% of D-No. 103 [Standard Torque], the fastening speed

is automatically set to 3rpm after the detection of the 2nd torque.

・ Use of this function is not recommended for fastening a soft joint. The abnormal state signal

A.08-10 “Overload Error” may be generated.

402: 1st Speed

504: Rundown Revolution High Limit

404: 3rd Speed

403: 2nd Speed

503: Rundown Revolution Low Limit

500: Freerun Revolutions

310: Initial Time

315: Torque

Recovery Time

1st Time

2nd Time

400: Initial Speed

401: Freerun Speed

2 4 3

Caution

Chapter 6 Description of Operations

PAGE 6-36

6-6 Parameter Structure

Parameter No. P. 64

Parameter No. P. 63

Parameter No. P. 62

Parameter No. P. 03

Parameter No. P. 02

Parameter No. P. 01 000: Fastening Method 001: Fastening Steps 002: Fastening Option 003: Judge Item 1 004: Judge Item 2

～

Parameter No. SYS

System Parameters 000: Torque Unit 001: Software Version 002: Amplifier Version 003: System Indication

503:Touch Panel Connection

Port Number

～

Chapter 6 Description of Operations

PAGE 6-37

System Parameters

<System Parameters> Par No. Indication: SYS

Item

D-No.

Contents

Setting

change

controller

s

controller

Information 1

000

Torque controller

001

Software Version

002

Amplifier Version

003

System Indication

004

Spindle Adapter Gear Ratio

○ 005

For Adjustment by the Manufacturer

006

For Adjustment by the Manufacturer

007

Communication Axis Indication

008

Axis Cycle Count (×1 million)

009

Axis Cycle Count (×1)

010

controller Maximum Current

011

IP Address (upper 6 digits): 192.168

○

012

IP Address (lower 6 digits): 11.10

○ 013

Subnet Mask (upper 6 digits): 255.255

○ 014

Subnet Mask (lower 6 digits): 255.0

○

015

Default Gateway (upper 6 digits): 192.168

○ 016

Default Gateway (lower 6 digits): 11.1

○ 017

MAC Address (upper 6 digits): 001F98

018

MAC Address (lower 6 digits): 001000

019

RTC: Year/Month/Day “130725” July 25, 2013

○

020

RTC: Time “123456” 12:34 56

○ 021

Erase Fastening Record/Format CF Card

○ 022

Parameter Copy

○

023

For Adjustment by the Manufacturer

024

For Adjustment by the Manufacturer

025

For Adjustment by the Manufacturer

026

controller SW1 Setting state

027

controller SW2 Setting state

028

For Adjustment by the Manufacturer

029

For Adjustment by the Manufacturer

Options

033

System Option 1

○

034

System Option 2

○

035

System Option 3

○ 036

Gear head Type

○ 037

Start Switch Level

○ 038

Rapid Switch level

○

039

CW/CCW Switch Level

○ 040

For Adjustment by the Manufacturer

Cannot

be

changed.

041

// 042

// 043

// 044

// 045

// 046

//

047

//

048

//

049

//

Chapter 6 Description of Operations

PAGE 6-38

Item

D-No.

Contents

Setting

change

contro

llers

Connected

Tool Settings

100

Connected Tool No.

101

Connected Tool Information “015-P1”

102

Connected Tool CAL Torque Decimal Point Position

103

Connected Tool CAL Torque

Nm

104

Connected Tool CAL Voltage

V 105

Connected Tool ZERO Voltage

V

106

Connected Tool Internal Gear Ratio (×100)

107

Connected Tool Serial No. (upper 3 digits)

108

Connected Tool Serial No. (lower 4 digits)

109

Connected Tool Rotation Direction

110

Connected Tool Order No. (upper 2 digits)

111

Connected Tool Order No. (lower 5 digits)

112

Connected Tool Cycle Count (×1 million)

113

Connected Tool Cycle Count (×1)

114

Connected Tool Maximum Current

A

controller

Information 2

200

controller Setting Tool No.

○

201

controller Setup Tool Information “015M50”

202

Parameter Setting File Version

203

Sequence Setting File Version

204

PLC Output Layout Setting File Version

205

Fieldbus Setting File Version

206

Fieldbus Message Setting File Version

207

RS232C Input/Output Setting File Version

208

controller RS232C-1 Communication Speed

bps

209

controller RS232C-1 Parity

210

controller RS232C-1 Stop Bit

bit

211

controller RS232C-1 Word Length

bit

Option

Information1

300

Connected Fieldbus Information

301

ANYBUS-CC Version

302

controller Setting Fieldbus Information

303

Station No. (Node Address) (1 ~ 64 or 0 ~ 63)

304

Communication Speed (0 ~ 4)

305

Occupied Stations (1, 2, 3, 4)

306

Extended Cyclic Setting (1, 2, 4, 8)

307

I/O Setting Byte Length “PLC ￫ MASTER Axis”

308

I/O Setting Byte Length “Master Axis ￫ PLC”

309

Message Block Byte Length

310

Message Setting Byte Length “PLC ￫ MASTER Axis”

311

Message Setting Byte Length “Master Axis ￫ PLC”

312

IP Address (upper 6 digits)

313

IP Address (lower 6 digits)

314

Subnet Mask (upper 6 digits)

315

Subnet Mask (lower 6 digits)

316

Gateway (upper 6 digits)

317

Gateway (lower 6 digits)

Chapter 6 Description of Operations

PAGE 6-39

Item

D-No.

Contents

Setting

change

contro

llers

Option

Information2

400

CF Card Storage Capacity

% 401

RS232C-2 Communication Speed

bps

402

RS232C-2 Parity

403

RS232C-2 Stop Bit

bit

404

RS232C-2 Word Length

bit

405

Not used

406

Not used

407

Not used

408

Not used

409

ID Input Selection

Touch Panel

500

Touch Panel Connection IP Address (upper 6 digits)

○ 501

Touch Panel Connection IP Address (lower 6 digits)

○

502

Touch Panel Language Select

○

503

Touch Panel Connection Port Number

○

Chapter 6 Description of Operations

PAGE 6-40

System Parameters (controller Information 1)

D-No.000 Torque controller Cannot be changed.

All fastening parameters within the controller will have the same torque unit.

D-No. 001 Software Version Cannot be changed.

This is the software version of the controller.

D-No. 002 Amplifier Version Cannot be changed.

This is the amplifier version.

D-No. 003 System Indication Cannot be changed.

This indicates whether the controller is a multi system or a single system. This is also used to change between the multi system and the single system. The handheld tool operates only in the single system setting.

D-No. 004 External Gear Ratio Setting range: 0.300 ~ 3.000, standard setting: 1.000

When a gear is installed at the top of the tool, the gear ratio with respect to the output

shaft of the tool is set here.

Do not use a value other than 1.000 as long as an external offset gear is not used.

D-No.005 / 006 For adjustment by the manufacturer Cannot be changed.

Not used.

D-No. 007 Communication Axis Indication Cannot be changed.

This indicates whether the controller is the MASTER Axis for (PC) communication and

I/O (PLC) communication or is a SLAVE Axis.

D-No. 008 Axis Cycle Count (×1 million) D-No. 009 Axis Cycle Count (×1)

These indicate the count at which the controller performed the fastening operation. * When the count is less than 1 million times, [------] is indicated for D-No. 008.

Single

System

Multi

System

MASTER Axis

SLAVE Axis