FEC AFC3000 User Manual

AFC3000E-FB-DN-1

MFC

-DN

expansion Unit

Devicenet

Fieldbus

FU

SION

= DC Hand

Tool

EN

Revision History

Devicenet Fieldbus Expansion Unit

Revision Date

08/20/2014 AFC3000E-FB-DN-1 First Release

01/19/2018 AFC3000E-FB-DN-1 Minor revision - Message Output formats fixed (pg.13-24)

Manual No. Contents of Revision

Manual Numbering Convention

AFC3000E-FB-DN-1

DSP1500 = Servo Press

DSP1500

DSP1500 = Servo Press

DSP1500DSP1500

AFC3000 = Nutrunner

AFC1500

AFC1500 = Nutrunner

AFC1500AFC1500 FUSION

FUSION = DC Hand Tool

FUSIONFUSION

E = English Version S = Spanish Version

*Japanese Version furnished by DDK

uses DDK numbering convention.

Version Number (Major Revision Level)

CC = CC-Link DN = DeviceNet PB = Profibus PN = ProfiNet

= Ethernet-I/P

HW = Hardware Operation Manual SW = Software Manual FB = Fieldbus Manual

Any questions regarding the contents of this document or any related matter should be

directed to FEC Automation Systems at (586) 580-2622, faxed to (586) 580-2620 or emailed to

The information set forth in the following document is the property of

This document shall not be released to or copied for any person and/or organization without

the expressed prior consent of FEC Automation Systems.

Unauthorized reproduction or distribution of this manual is strictly prohibited.

Please contact FEC Automation Systems if you require additional copies.

PAGE 2

[email protected].

FEC Automation Systems.

Station

Slave Stations of Other

Axis

Devicenet Fieldbus Expansion Unit

Forward

This manual is intended as a supplement to the AFC3000 Hardware Operation Manual and should be used in conjunction with information provided in that manual. FEC recommends reading that manual before the contents of this manual (which only applies to systems requiring the optional Ethernet I/P interface).

Devicenet Interface

The AFC3000 Devicenet interface conforms to the open field network known as Devicenet. Control of tools and transactions of message information are executed by Devicenet explicit message communication. Due to conformance with the open field network Devicenet System, connections with Devicenet devices (master/slave) of other manufacturers are enabled. Also, remote I/O communication and message communication can be executed at the same time.

System Structure (Devicenet)

PLC (Devicenet Master Station)

Remote I/O Communication

Message Communication

Devicenet Slave

MASTER

(1st

Spindle)

Devicenet Manufacturers

2nd

AFC3000 Devicenet System

3rd

32nd

Spindle

SLAVE

PAGE 3

Devicenet Fieldbus Expansion Unit

Description of the Hardware (Devicenet)

Module Status

LED

DeviceNet Connector

Network Status LED

PAGE 4

Wire

●

EDS File

Devicenet Fieldbus Expansion Unit

An EDS file is an information file related to the communication specifications of Devicenet compatible devices and a separate, individual file exists for each device. The EDS file is necessary for using the Devicenet PLC configuration software to connect the MFC-EN and the PLC. The EDS file is included in the installation CD for the AFC3000 User Console or may be downloaded from the FEC website. Please refer to the instruction manual for the Devicenet configuration software concerning the appropriate method for using the EDS file.

●

Module Pin Configuration

No. Signal

1

2

3

4

5

V- Black Power cable - side

CAL L Blue

SHIELD - Cable Shield

CAL H White Communication data High

V+ Red Power cable + side

Color

Communication data Low side

Description

Manufacturer: Phoenix Contact Type: Connector plug Model: MSTB 2.5/5-ST-5.08 AU M

Applicable wire size: AWG 14 to 23 or 0.25mm2 to 2.5mm2

* The connector is included with the equipment.

(To be wired by customer)

* The cable is not included with the equipment. Please prepare a LAN cable of Category 5e or higher on your own equipment. Please prepare these on your own.

････

Be sure to connect the cable with all power turned OFF.

Caution

PAGE 5

●

List of LED Indications

The module LEDs indicate the states of the nodes of the AFC3000 DeviceNet interface and the

network state.

A

B

Network Status LED

Module Status LED

LED

A : Network

Status LED

Color State Details

OFF Off Offline Offline or power is not supplied.

Green

Red

Red/

Green

OFF Off Power OFF Power is not supplied.

Green

Red

Red/

Green

Devicenet Fieldbus Expansion Unit

B : Module

Status LED

Lit up Online Communicating normally.

Flash

Lit up Error A critical error has occurred.

Flash Connection timeout A connection timeout has occurred once or more.

Lit up Repeated Test mode

Lit up Online Normal state

Flash

Lit up

Flash

Lit up Repeated Test mode

Connection not established

Error

Although online, connection is not established.

Due to incomplete configuration or connection failure, the device must be re-recognized.

A critical error has occurred.

A recoverable error has occurred.

PAGE 6

Devicenet Fieldbus Expansion Unit

I/O Signal Specifications (Devicenet)

Maximum

Setting

Standard

Setting

MASTER Spindle ￫

32bytes (256

I/O Input/Output Message Input/Output

PLC

points

PLC ￫ MASTER

Spindle

) 12bytes (96

) 8bytes (64

points

MASTER Spindle ￫ PLC

) 2048

word

(4096

bytes

PLC ￫ MASTER

Spindle

) 16 word (32bytes)

●●●● AFC3000 Devicenet System Signal Specifications (PLC ￫￫￫￫ MASTER Spindle)

･

Number of MASTER Spindle Input Points 4 words 8 bytes (256 points)

FEC Input signals (PLC Outputs) are factory set and cannot be changed.

Word No. BIT Signal Word No. BIT Signal

0 STOP 1 RESET 1 SEQ SELECT No.18 2 REVERSE 2 SEQ SELECT No.19 3 START 3 SEQ SELECT No.20 4 SEQ SELECT BIT 0 4 SEQ SELECT No.21 5 SEQ SELECT BIT 1 5 SEQ SELECT No.22 6 SEQ SELECT BIT 2 6 SEQ SELECT No.23

No.01

7 SEQ SELECT BIT 3 7 SEQ SELECT No.24 8 SEQ SELECT BIT 4 8 SEQ SELECT No.25

No.03

9 CYCLE COUNT UP 9 SEQ SELECT No.26

10 CYCLE COUNT CLEAR 10 SEQ SELECT No.27 11 SEQ SELECT No. ENABLE 11 SEQ SELECT No.28 12 INPORT 1 12 SEQ SELECT No.29

13 INPORT 2 13 SEQ SELECT No.30 14 INPORT 3 14 SEQ SELECT No.31 15 INPORT 4 15 SEQ SELECT No.32

0 SEQ SELECT No.1 1 SEQ SELECT No.2 1 BYPASS SPDL No.2 2 SEQ SELECT No.3 2 BYPASS SPDL No.3 3 SEQ SELECT No.4 3 BYPASS SPDL No.4 4 SEQ SELECT No.5 4 BYPASS SPDL No.5 5 SEQ SELECT No.6 5 BYPASS SPDL No.6 6 SEQ SELECT No.7 6 BYPASS SPDL No.7

No.02

7 SEQ SELECT No.8 7 BYPASS SPDL No.8 8 SEQ SELECT No.9 8 BYPASS SPDL No.9

No.04

9 SEQ SELECT No.10 9 BYPASS SPDL No.10 10 SEQ SELECT No.11 10 ID DATA CLEAR 11 SEQ SELECT No.12 11 ID SELECT ENABLE 12 SEQ SELECT No.13 12 13 SEQ SELECT No.14 13 14 SEQ SELECT No.15 14 15 SEQ SELECT No.16 15

0 SEQ SELECT No.17

0 BYPASS SPDL No.1

PAGE 7

The allocation of the input signals is fixed (cannot be changed).

(and cannot be used by other

Unit is to be put in the BYPASS mode, set the corresponding signal

among the BYPASS No. # (1 to 32) signals to “ON” with the START signal of the Unit

for PC

BYPASS No. # (1 to 32) signals

at Unit will be ignored as if it does not

ignals is set to “ON” with the BUSY

being in the “ON” state, the sequence judgment may result

Devicenet Fieldbus Expansion Unit

Word No. BIT Signal Word No. BIT Signal

0 BYPASS SPDL No.11

0 BYPASS SPDL No.27 1 BYPASS SPDL No.12 1 BYPASS SPDL No.28 2 BYPASS SPDL No.13 2 BYPASS SPDL No.29 3 BYPASS SPDL No.14 3 BYPASS SPDL No.30 4 BYPASS SPDL No.15 4 BYPASS SPDL No.31 5 BYPASS SPDL No.16 5 BYPASS SPDL No.32 6 BYPASS SPDL No.17 6

No.05

7 BYPASS SPDL No.18 7 8 BYPASS SPDL No.19 8

No.06

9 BYPASS SPDL No.20 9

10 BYPASS SPDL No.21 10 11 BYPASS SPDL No.22 11 12 BYPASS SPDL No.23 12

13 BYPASS SPDL No.24 13 14 BYPASS SPDL No.25 14 15 BYPASS SPDL No.26 15

* The word No. at the PLC side differs according to the setting of the node address, etc., so please be sure to confirm before using. Please refer to the AFC3000 Operation Manual, Section 5-3-2 and 5-3-3 for description of the respective signals.

The unused area of the inputs is also secured

Caution

Cautio

devices).

Be careful of the following points when using the BYPASS No. # (1 to 32) signals.

If a certain

being in the “OFF” state and the BUSY signal of the MASTER Spindle communication and I/O (PLC) control being in the “OFF” state.

When fastening is executed with any of the spindle in the “ON” state, the fastening judgment of th exist.

Also, when any of the BYPASS No. # (1 to 32) s of the MASTER Spindle in REJECT.

PAGE 8

Devicenet Fieldbus Expansion Unit

●

AFC3000 Devicenet System Signal Specifications (MASTER Spindle ￫￫￫￫ PLC)

･

Number of MASTER Spindle Output Points 32 bytes (256 bits)

The table below is an example of the Output mapping using Ethernet I/P. Output bits (256) are allowed to be user-programmed using the AFC3000 User Console Software. The allocation of the signals can be set on any bit/pin through the “PLC Output Layout” setting function of the AFC3000 Software. Please refer to “5-3-4 PLC Output Layout” of the <<AFC3000 Operation Manual>> for list of available output signals (Master and individual spindle signals)

EXAMPLE ONLY: Actual signal placement may vary upon user configuration

Word No. BIT Signal Word No. BIT Signal

Output word

No. 1

Output

Signal

Setting

Example

Output word

No. 2

Output

Signal

Setting

Example

0 TOTAL REJECT 1 TOTAL ACCEPT 1 SEQ No.18 SELECTED 2 TOTAL ABNORMAL 2 SEQ No.19 SELECTED 3 TOTAL READY 3 SEQ No.20 SELECTED 4 TOTAL BUSY 4 SEQ No.21 SELECTED 5 END 5 SEQ No.22 SELECTED 6 SEQ SELECT BIT 0 6 SEQ No.23 SELECTED 7 SEQ SELECT BIT 1 7 SEQ No.24 SELECTED 8 SEQ SELECT BIT 2 8 SEQ No.25 SELECTED 9 SEQ SELECT BIT 3 9 SEQ No.26 SELECTED

10 SEQ SELECT BIT 4 10 SEQ No.27 SELECTED

Output word

No. 3

Output

Signal

Setting

Example

11 SPINDLE IN BYPASS 11 SEQ No.28 SELECTED 12 DATA AVAILABLE 12 SEQ No.29 SELECTED 13 CURRENT WARNING 13 SEQ No.30 SELECTED 14 CAL WARNING 14 SEQ No.31 SELECTED 15

ZERO LEVEL WARNING

0 SEQ No.1 SELECTED 1 SEQ No.2 SELECTED 2 SEQ No.3 SELECTED 3 SEQ No.4 SELECTED 4 SEQ No.5 SELECTED 5 SEQ No.6 SELECTED 6 SEQ No.7 SELECTED 7 SEQ No.8 SELECTED 8 SEQ No.9 SELECTED 9 SEQ No.10 SELECTED

10 SEQ No.11 SELECTED

11 SEQ No.12 SELECTED 12 SEQ No.13 SELECTED 13 SEQ No.14 SELECTED 14 SEQ No.15 SELECTED 15 SEQ No.16 SELECTED

Output word

No. 4

Output

Signal

Setting

Example

0 SEQ No.17 SELECTED

15 SEQ No.32 SELECTED

0 REJECT No.1 1 ACCEPT No.1 2 ABNORMAL No.1 3 BYPASS No.1 4 REJECT No.2 5 ACCEPT No.2 6 ABNORMAL No.2 7 BYPASS No.2 8 REJECT No.3

9 ACCEPT No.3 10 ABNORMAL No.3 11 BYPASS No3 12 REJECT No.4 13 ACCEPT No.4 14 ABNORMAL No.4 15 BYPASS No.4

PAGE 9

Devicenet Fieldbus Expansion Unit

Word No. BIT Signal Word No. BIT Signal

0 REJECT No.5 1 ACCEPT No.5 1 RUN REV LO REJ No.5 2 ABNORMAL No.5 2 3 READY No.5 3

Output word

No. 5

Output

Signal

Setting

Example

4 BUSY No.5 5 BYPASS No.5 6 TORQUE HOLD No.5 7 PAR SEL (BIT0) No.5 8 PAR SEL (BIT1) No.5 9 PAR SEL (BIT2) No.5

10 PAR SEL (BIT3) No.5

11 PAR SEL (BIT4) No.5 12 TORQUE HI REJ No.5 13 TORQUE LO REJ No.5 14 FTQ HI REJ No.5 15 FTQ LO REJ No.5

0 SNUG TQ HI REJ No.5

Output word

No. 7

Output

Signal

Setting

Example

1 TQ INHIBIT HI REJ No.5

Output word

No. 6

Output

Signal

Setting

Example

2 F ANGLE HI REJ No.5 3 F ANGLE LO REJ No.5 4 DIFF + ANG REJ No.5 5 DIFF – ANG REJ No.5 6 RATE 1 HI REJ No.5 7 RATE 1 LO REJ No.5 8 RATE 2 HI REJ No.5 9 RATE 2 LO REJ No.5

10 RATE 3 HI REJ No.5

11 RATE 3 LO REJ No.5 12 1ST TIME HI REJ No.5 13 1ST TIME LO REJ No.5 14 2ND TIME HI REJ No.5 15 2ND TIME LO REJ No.5

Output word

No. 8

Thru

No. 16

Output

Signal

Setting

Example

The example above (output word 5-7) shows an example of all available signals for each spindle. While normally not all signals are used, any of the signals (for each spindle) can be preset (programmed using the AFC3000 software) to any output bit.

0 RUN REV HI REJ No.5

LO CUR LIMIT WARNING No.5

HI CUR LIMIT WARNING No.5

4

CURRENT WARNING No.5

5

CAL VOLTAGE WARNING No.5

6

ZERO VOLT WARNING No.5

7

JUDGE COMBO (BIT1) No.5

8

JUDGE COMBO (BIT2) No.5

9

JUDGE COMBO (BIT3) No.5

10

JUDGE COMBO (BIT4) No.5

11

JUDGE COMBO (BIT5) No.5

12

JUDGE COMBO (BIT6) No.5

13

JUDGE COMBO (BIT7) No.5

14

JUDGE COMBO (BIT8) No.5

15

0 1 2 3 4 5 6 7 8

9 10 11 12 13 14 15

* The word No. at the PLC input side differs according to the setting of the node address, etc., so please be sure to confirm before using. Please refer to the AFC3000 Operation Manual, Section 5-3-2 and 5-3-3 for description of the respective signals.

The unused area of Word 01 to 16 is also secured.

Caution

PAGE 10

The standard set values are set as the factory settings in the

Devicenet Fieldbus Expansion Unit

Fieldbus Setting (Devicenet)

The fieldbus settings are set in the “Fieldbus Setting” menu of the AFC3000 User Console. The following setting window is displayed when “Multi” ￫ “Fieldbus Setting” is selected at the menu bar. In the Bus Type Select/communication window, selection of the fieldbus type, uploading, downloading, and verification of fieldbus settings with respect to the Unit, and browsing and saving of fieldbus settings with respect to the PC can be performed.

-

Unit. Do not change the settings unless there is a special

Caution

reason.

-

Be sure to perform backup before changing the fieldbus settings of the Unit.

● Bus Type Select: The type of bus is selected from the list. Also, when ”Upload” is executed, the bus type is judged automatically and reflected in the selection part.

● Configuration File

･

Browse: A fieldbus configuration file (*.nrfcf) is read from the PC.

･

Save: A fieldbus configuration file (*.nrfcf) is saved in the PC.

● Upload: The fieldbus settings are read from the MASTER Spindle for PC communication and I/O (PLC) control.

● Download: The fieldbus settings are written into the MASTER Spindle for PC communication and I/O (PLC) control. (Re-activate the control power after writing.)

● Verify: The fieldbus settings of the MASTER Spindle for PC communication and I/O (PLC) control and the fieldbus settings in the User Console are compared.

PAGE 11

In the Devicenet screen (of the AFC3000 Software), setting of the Devicenet interface is performed. The network settings, the I/O size, and the message size can be changed.

Devicenet Fieldbus Expansion Unit

● Default (the settings are set to the factory settings when this is selected)

･

Node Address: 0

･

I/O Setting Data Length [PLC to MASTER Spindle]: 8 bytes [64 bits]

･

I/O Setting Data Length [MASTER Spindle to PLC]: 32 bytes [256 bits]

･

Message Data Length [PLC to MASTER Spindle]: 32 bytes

･

Message Data Length [MASTER Spindle to PLC]: 4096 bytes

* The number of message block bytes is fixed at 250 bytes.

●

Communication Speed

Setting range: 156kbps, 250kbps, 500kbps

●

Node Address

Setting range: 0 to 63

●

I/O setting

･

Data Length [PLC to MASTER Spindle]

･

Data Length [MASTER Spindle to PLC]

●

The Number of Message Bytes Settings

･

Data Length [PLC to MASTER Spindle]

･

Data Length [MASTER Spindle to PLC]

Note: Power must be cycled if any of this configuration is changed and downloaded to the Master controller

Setting range: 2 bytes [16 bits] to 12 bytes [96 bits]

Setting range: 2 bytes [16 bits] to 32 bytes [256 bits]

Setting range: 0 byte [0 bit] to 32 bytes

Setting range: 0 byte [0 bit] to 4096 bytes

PAGE 12

Caution

Devicenet Fieldbus Expansion Unit

Fieldbus Message Setting (MASTER Spindle ￫￫￫￫ PLC)

The message information output from the MASTER Spindle for PC communication and I/O (PLC) control is set in the AFC3000 User Console software. The maximum size of the message output that can be handled is 4096 bytes. The output order of the message data is: “Multi Format Data” ￫ “Spindle format data of Spdl. No. 1” ￫ “Spindle format data of Spdl. No. 2” ￫ The message output format is selectable (in the AFC3000 Software) to output either BCD format or ASCII format, both examples are listed below. Please contact the PLC manufacturer regarding the setting at the PLC side.

● Multi Format Output Items (BCD Format)

･･･￫

“Spindle format data of Spdl. No. 32.”

Output

Items

Date 4

Time 4 12:34:56 12 34 56 00 - - - ID *1 32 ABCDEF A B C D E F NUL

SEQ No. (1 to 32)

SEQ Judgment *2

SEQ Cycle

Count

*1: The ID is fixed at 32 bytes (16 words) and is output in ASCII format. NULL letters are set as unset

values.

*2: Please refer to AFC3000 Operation Manual, “Sequence Judgment” regarding the details of SEQ

Judgment.

Number

of Bytes

2 2 00 02 - - - - - -

2

4 123456 00 12 34 56 - - - -

Fastening

Data

2013／5

28

REJECT 00 01 - - - - - ACCEPT 00 02 - - - - - -

ABNORMAL 00 04 - - - - - -

STOP 00 08 - - - - - -

RESET

STOP

BYPASS 00 20 - - - - - -

START OFF 00 40 - - - - - -

IN CYCLE 00 80 - - - - - -

LSB (1word) PLC Input Data MSB (16word)

／

20 13 5 28 - - -

00 10 - - - - - -

Multi Format

-

NUL

~

････

Do not use the following characters when inputting the ID data.

““““

∖∖∖∖”: backslash (yen mark), “/”: slash,

““““

:”: colon, “*”: asterisk, “?”: question mark,

“””

: double quotation, “<” “>”: inequality signs, “|”: pipe sign

“””“””

PAGE 13

]

C

] ]

Caution

Devicenet Fieldbus Expansion Unit

●Multi Format Output Items (ASCII Format)

Output

Items

Date 10

Time 8 12:34:56

ID*1 SEQ No.

(1 to 32)

SEQ Judgment *2, *3

SEQ Cycle Count

Number

of Bytes

32 ABCDEF A B C D E F NUL NUL NUL NUL NUL

2 2

4

8 123456

Fastening

Data

2013／5／28

REJECT R E J

ACCEPT A C C

ABNORMAL A B

STOP S T

RESET STOP R S

BYPASS B Y

START OFF S O

IN CYCLE I N

PLC Input Data “Letter String”

2 0 1 3

1 2

：

2

N

O

T

P

F

1 2 3 4 5 6

／ 0 5

3 4

P

F

Y

Multi Format

／

2 8

：

5 6

～

*1: The number of output bytes of the ID is fixed at 32 bytes (16 words). NULL letters are set as unset

values.

*2: Please refer to AFC3000 Operation Manual, “Sequence Judgment” regarding the details of SEQ

Judgment.

*3: ␣ (20H) is the ASCII code for (space).

････

Do not use the following characters when inputting the ID data.

““““

∖∖∖∖”: backslash (yen mark), “/”: slash,

“:”: colon, “*”: asterisk, “?”: question mark,

“””

: double quotation, “<” “>”: inequality signs, “|”: pipe sign

“””“””

PAGE 14

Devicenet Fieldbus Expansion Unit

● Spindle Format Output Items (BCD Format)

Output Items

Spindle No. (1 to 32)

PAR No. (1 to 32)

Spindle Judgment*1 Spindle Cycle Count (8

digits) TOOL Cycle Count (8 digits)

Peak Torque*2

Final Torque*2

Snug Torque*2

1st Peak Torque*2

2nd Peak Torque*2

Final Angle*2

Differential Angle*2 4 -12.3 00 01 23 11

Rate 1*2 4 1.234 00 12 34 03

Rate 1 Increment Torque*2 4 12.34 00 12 34 02

Rate 1 Increment Angle*2 4 123.4 00 12 34 01

Rate 2*2

Rate 2 Increment Torque*2

Rate 2 Increment Angle*2

Rate 3*2

Rate 3 Increment Torque*2

Rate 3 Increment Angle*2

1st Time*2

2nd Time*2

Cycle Time*2

Peak Current*2 4 12.3 00 01 23 01

Angle at Peak Torque*2

Rundown Revolutions*2

ZERO Voltage*2

CAL Voltage*2 Spindle Cycle Count (4

digits)*3 TOOL Cycle Count (4 digits)*3

Load rate 2

Number of

Bytes

2 1

2 2

4

4 123456 00 12 34 56

4 12345678 12 34 56 78

4 12.34 00 12 34 02

4 5.67 00 05 67 02

4 12.34 00 12 34 02

4 123.4 00 12 34 01

4

4 123.456 12 34 56 03

4 654.321 65 43 21 03

4 123.4 00 12 34 01

4 12.34 00 12 34 02

4 -0.123 00 12 34 13

4 3.512 00 35 12 03

2 123456 01 23 - -

2

Fastening

Data

-0.123 00 01 23 13

12.34 00 12 34 02

123.4 00 12 34 01

0.123 00 01 23 03

12.34 00 12 34 02

123.4 00 12 34 01

12345678 23 45 - -

20 00 20

LSB (1word) MSB (2 word)

00 01

00 02

①

Spindle format

②

③

- -

④

*1: In regard to the Spindle Judgment, “Judgment Data 1” is output as ①, “Judgment Data 2” is output

as ②, “Error Data” is output as ③, and “1st Reject Item” is output as ④. The values output as ①, ②, and ③ are respectively set by bit allocation from “Fieldbus Message Setting” of the AFC3000 User Console.

Note: shaded area described on next page

PAGE 15

*2: With each of the output items (besides “Spindle No.,” “Parameter No.,” “Spindle Judgment,”

“Spindle Cycle Count (8 digits • 4 digits),” “Tool Cycle Count (8 digits • 4 digits),” and “Load rate”), the results are output in the order of: indication up to a maximum of 6 digits (without the decimal point) in 2 words (4 bytes), sign, and number of digits to the right of the decimal point.

12 34

①

Sign ② Number of Digits to the right of the Decimal Point

56 0 2

①②

Devicenet Fieldbus Expansion Unit

Indication

0 1

*3: With each of “Spindle Cycle Count (4 digits)” and “Tool Cycle Count (4 digits),” numerical values of

the millions, hundred thousands, ten thousands, and thousands places are output as 4-digit BCD data. Once the cycle count reaches 9,999,999 (99 99BCD), the next number (10,000,000) is output as (00 00BCD).

Details

+ value

- value

Indication

0

1

2

3

4

5

Details

No digits right of decimal point

1 digit right of the decimal point

2 digits right of the decimal point

3 digits right of the decimal point

4 digits right of the decimal point

5 digits right of the decimal point

PAGE 16

]

．

]

．

]

．

]

．

]

] ] ]

]

．

]

．

]

Devicenet Fieldbus Expansion Unit

● Spindle Format Output Items (ASCII Format)

Output Items

Spindle No. (1 to 32)*1 PAR No. (1 to 32) Spindle Judgment*2 Spindle Cycle Count (8

digits) TOOL Cycle Count (8

digits)

Peak Torque*3 Final Torque*3 Snug Torque*3

1st Peak Torque

2nd Peak Torque

Final Angle*3

Differential Angle*3

Rate 1*3

Rate 1 Increment Torque

Rate 1 Increment Angle

Rate 2*3

Rate 2 Increment Torque

Rate 2 Increment Angle

Rate 3*3

Rate 3 Increment Torque

Rate 3 Increment Angle

1st Time*3

2nd Time*3

Cycle Time*3

Peak Current*3

Angle at Peak Torque

Rundown Revolutions*3

ZERO Voltage

CAL Voltage Spindle Cycle Count (4

digits)*4 TOOL Cycle Count (4

digits)*4

Load rate

Number

of Bytes

Fastening

Data

2 1 2 2 4

8 123456

8

1234567

8 8 12.34 8 12.34 8 5.67 6 12.34

6 12.34 8 123.4 8 -12.3 -

10 1.234

6 12.34 6 123.4

10 -0.123 -

6 12.34 6 123.4

10 0.123

6 12.34 6 123.4

1 word 2 word 3 word 4 word 5 word

1 2

① ② ③ ④

1 2 3 4 5 6

1 2 3 4 5 6 7 8

1 2 . 3 4 1 2 . 3 4

5 . 6 7

1 2 . 3 4 1 2 . 3 4 1 2 3

]

1 2

1 . 2 3 4 1 2 . 3 4 1 2 3

]

0 . 1 2 3 1 2 . 3 4 1 2 3

Spindle format

4 3

4

4 10 123.456 1 2 3 . 4 5 6 10 123.456 1 2 3 . 4 5 6

8 654.321 6 5 4 . 3 2 1

10 12.3

6 123.4 8 12.34 1 2 6 -0.123 - 0 6 3.512

4 123456

4

1234567

8

2 3 4 5

4 20

1 2 3

3

1 2 3

2 0

1 2

4

3 4

Judgment Occurrence

1 2 3 5 1 2

Judgment Occurrence

]

．

3

]

] ]

Warning

]

*1: (20H) is the space code (space). *2: In regard to the Spindle Judgment, “Judgment Data 1” is output as ①, “Judgment Data 2” is output as

②

, “Error Data” is output as ③, and “1st Reject Item” is output as ④. The values output as ①, ②, and ③ are respectively set by bit allocation from “Fieldbus Message Setting” of the AFC3000 User Console.

PAGE 17

Reject

*3: With each of the output items for which there are set values of high and low limits, the results are

output in the order of: sign, result indication (including the decimal point), judgment code, and 1st Reject (failure) item. Also with items besides the differential angle and rates 1 to 3, ① is not output, and for the peak current, ③ is not output.

‘‘‘‘---- 123.5

123.5LLLL XXXX’’’’

123.5123.5

①

Sign

Devicenet Fieldbus Expansion Unit

②③

②

Judgment Code

Indication Details

Space (20H) + value

- (2DH) - value

③

1st Reject Item

Indication Details

X (58H) 1st Reject item

Space (20H) Reject item besides the 1st

*4: With each of “Spindle Cycle Count (4 digits)” and “Tool Cycle Count (4 digits),” numerical values of

the millions, hundred thousands, ten thousands, and thousands places are output as 4-digit BCD data. Once the cycle count reaches 9,999,999 (99 99BCD), the next number (10,000,000) is output as (00 00BCD).

Space (20H)

Indication Details

Within high and low limit, no warning (peak

current)

H (48H)

L (4CH)

Outside high limit, high limit warning (peak

current)

Outside low limit, low limit warning (peak

current)

PAGE 18

Devicenet Fieldbus Expansion Unit

● Judgment Data 1 and 2 Items (in common with BCD and ASCII) The Judgment data and the Abnormal data of the operation results are set by bit allocation. In regard

to the setting method, please refer to “Fieldbus Message Setting” in the <<AFC3000 User Console Instruction Manual>>.

Classification

Logic -

Spindle Judgment

Fastening Reject Items

Item Details

Message information to be output by a combination of OR and AND is set.

REJECT This is output when a fastening result falls outside a judgment range.

ACCEPT

ABNORMAL

BYPASS

STOP

RESET STOP

START OFF

Torque Reject

Angle Reject

Rate Reject

Time Reject

Rundown Revolutions Current Value Warnings

This is output when fastening ends with the fastening results being within the judgment ranges. This is output when an error occurs in the system or during the fastening operation.

This is output when the BYPASS signal is set to “ON” at the start of fastening or during the fastening process. This is output when the STOP signal is set to “OFF” at the start of fastening or during the fastening process.

This is output when the RESET signal is set to “ON” at the start of fastening or during the fastening process.

This is output when the START signal is set to “OFF” during the fastening operation with “Deadman” being set as the start method in the sequence setup.

Peak torque low limit Reject/peak torque high limit Reject

Final torque low limit Reject/final torque high limit Reject

Snug torque high limit Reject

Start torque inhibit high limit Reject

Final angle low limit Reject/final angle high limit Reject

Differential - angle Reject/Differential + angle Reject

Rate 1 low limit Reject/Rate 1 high limit Reject

Rate 2 low limit Reject/Rate 2 high limit Reject

Rate 3 low limit Reject/Rate 3 high limit Reject

1st time low limit Reject/1st time high limit Reject

2nd time low limit Reject/2nd time high limit Reject

Rundown revolution high limit Reject/rundown revolution low limit Reject

Low current value limit warning/high current value limit warning

Auxiliary Information Signal

●

Abnormal Data Items (in common with BCD and ASCII)

Abnormal State No.

Abnormal State 1

Judgment Combination Bits 1 to 8

Torque transducer error Abnormal State 3 Preamplifier error Abnormal State 4 System memory error Abnormal State 5

Servo apply error Abnormal State 6 Servo type error Abnormal State 8 Servo amplifier error Abnormal State 9 Abnormal State 10

Setting data error

Multi signal error

Allows the configuration of multiple REJECT items to be combined onto single outputs (8 combination outputs available). The configuration of these signals is set using the AFC3000 Software (Fieldbus Message Setup Screen).

Details

PAGE 19

Devicenet Fieldbus Expansion Unit

● 1st Reject (Failure) Item (in common with BCD and ASCII)

Identifies the reason or cause for a fastening that is stopped / interrupted BEFORE reaching the target

torque (or angle) due to a Reject (outside of the programmed limits). (Some programmed limits can cause

the fastening process to stop due to a Reject prior to fastening completion)

Example: A cycle run with a missing fastener will cause a ‘1ST Time High Limit Reject’. A fastener that

reached the Final Angle High Limit setting before reaching Standard Torque will cause a ‘Final Angle High

Limit reject’.

Note: If the fastening reaches the end of the fastening cycle and rejects, no data will be reported in

this data item.

The BCD output format data is shown below for each type of reject item.

Item Output Format (BCD Format)

No REJECT

Peak torque high limit REJECT

Final torque high limit REJECT

Final angle high limit REJECT

Rate 1 high limit REJECT

Rate 1 low limit REJECT

Rate 2 high limit REJECT

Rate 2 low limit REJECT

Rate 3 high limit REJECT

Rate 3 low limit REJECT

1st time high limit REJECT

2nd time high limit REJECT

Rundown revolution high limit REJECT Snug torque high limit REJECT

Start torque inhibit high limit REJECT

00

01

03

05

09

10

11

12

13

14

15

17

19

21

22

PAGE 20

● Fastening Judgment Data Output Items: Example of Spindle Judgment Output Data 1 & 2 (common with BCD and ASCII format)

The spindle fastening judgment (from a performed fastening cycle) is set by bit allocation of these 2 data bytes. These judgment status bits are set at the end of a completed fastening cycle.

Note: Actual Bit configuration is set using the AFC3000 software in the ‘Fieldbus Message Setup’ screen – Actual bit placement may differ than what is shown.

⋅ Judgment data setting (example from AFC3000 software)

Item

Logic

ACCEPT REJECT ABNORMAL BYPASS STOP

RESET STOP Peak Torque High Limit REJECT Peak Torque Low Limit REJECT Final Torque High Limit REJECT Final Torque Low Limit REJECT Final Angle High Limit REJECT Final Angle Low Limit REJECT

~

Devicenet Fieldbus Expansion Unit

Judgment Data 2 (BIT) Judgment Data 1 (BIT)

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

OR OR OR OR OR OR OR OR OR OR OR OR OR OR OR OR

○

･

Error (Abnormal) Data Setting The error data (Abnormal reason) of Spindle judgment is set by bit allocation of 1 byte. The data corresponds to the abnormal state No. when an abnormal condition occurs.

Item

Abnormal state 1 (Torque Transducer) Abnormal state 3 (Preamplifier) Abnormal state 4 (System Memory) Abnormal state 5 (Servo Amp Reply) Abnormal state 6 (Servo Type) Abnormal state 8 (Servo Amp) Abnormal state 9 (Parameter) Abnormal state 10 (Multi Signal)

Error (Abnormal) Data BIT

7 6 5 4 3 2 1 0

○ ○ ○ ○ ○ ○ ○

○

PAGE 21

Format

Spindle

Devicenet Fieldbus Expansion Unit

● Example 1: Spindle judgment is “ACCEPT” (Using setup of Judgment data from previous page)

1word 2word

Output Item

Spindle

Judgment

①①①①

Judgment Data

1

01 00 00 00

②②②②

Judgment Data

2

③③③③

Error Data

④④④④

Occurring

Fastening Reject

● Example 2: Spindle judgment is “REJECT”: “Final Torque Low Limit Reject”

1word 2word

Output Item

Spindle

Judgment

①①①①

Judgment Data

1

02 08 00 04

②②②②

Judgment Data

2

③③③③

Error Data

④④④④

Occurring

Fastening Reject

● Example 3: Spindle judgment is “ABN3-3”

1word 2word

Output Item

Spindle

Judgment

①①①①

Judgment Data

1

04 00 02 00

②②②②

Judgment Data

2

③③③③

Error Data

④④④④

Occurring

Fastening Reject

● Example 4: Spindle judgment is “REJECT”: “Peak Torque Low Limit Reject”

1word 2word

Output Item

Spindle

Judgment

①①①①

Judgment Data

1

02 02 00 02

②②②②

Judgment Data

2

③③③③

Abnormal

Data

④④④④

1st Reject

Item

Also, if the fieldbus message is unset, the following contents are output.

Data Format

BCD Format

Output Item

Spindle cycle count (4 digits)

Tool cycle count (4 digits)

Number of

Bytes

2bytes

For each of the cycle counts, numerical values of the millions, hundred thousands, ten thousands, and

thousands places are output as 4-digit BCD data. Once the cycle count reaches 9,999,999 (99

99BCD), the next number (10,000,000) is output as (00 00BCD).

● Fieldbus Message Output Example (when not set)

No.

1

2

~

Output Item Result Output PLC Output

Spindle cycle count 1234 C00 00 01

Tool cycle count 12345 C01 00 12

Spindle cycle count 123456 C02 01 23

Tool cycle count 1234567 C03 12 34

~

(Note:PLC output ref. for Allen Bradley)

~

32

PAGE 22

Tool cycle count 20000678 C063 00 00

Spindle cycle count 12345678 C062 23 45

Devicenet Fieldbus Expansion Unit

● Message Information Output Example (Multi Format)

Multi Format

Output Item Result Output PLC Input (BCD Format)

Sequence Cycle Count

Date 2013-06-21

Time 10:23:36

Sequence Judgment REJECT C06 00 01

Sequence No. 1 C07 00 01

216

C00 00 00

C01 02 16

C02 20 13 C03 06 21

C04 10 23

C05 36 00

(Note:PLC output ref. for Allen Bradley)

PLC Input (ASCII Format)

C00 to C07

C08 to

C17 C18 to

C25

C26 to

C29

C30 to

C31

‘_____216’

‘2013-06-21’

‘10:23:36’

‘REJ_’

‘_1’

~

Final Message Information Area (when 250 bytes are set)

~

C124 C124

* (20H) is the space code (space).

~

PAGE 23

Devicenet Fieldbus Expansion Unit

● Message Information Output Example (Spindle Format)

Spindle Format

Spdl.

No.

1

2

~

Output Item

Peak Torque [N･m]

Final Torque [N･m]

Final Angle [deg] 123.4

Rate 1 [N･m/deg] 1.234

Rate 2 [N･m/deg] 5.678

Rate 3 [N･m/deg] 9.012

1st Time [sec] 12.345

2nd Time [sec] 6.789

Peak Torque [N･m]

~

Result

Output

12.34

23.45

~

PLC Input (BCD Format)

C00 00 12

C01 34 02

C02 00 12 C03 34 02

C04 00 12

C05 34 01

C06 00 12

C07 34 03

C08 00 56

C09 78 03

C10 00 90

C11 12 03

C12 01 23

C13 45 03

C14 00 67

C15 89 03

C16 00 23

C17 45 02

~

(Note:PLC output ref. for Allen Bradley)

PLC Input (ASCII Format)

C00 to C07

C08 to

C15 C16 to

C23

C24 to

C33

C34 to

C43

C44 to

C53

C54 to

C63

C64 to

C73

~

‘_123.4HX’

‘__1.234___’

‘__5.678___’

‘__9.012___’

‘_12.345___’

‘__6.789___’

‘_12.34__’

Peak Torque [N･m]

3

~

Peak Torque [N･m]

4

~

Free area C74 C74

~

Final Message Information Area (when max 4096 bytes

setup)

~

* (20H) is the space code (space).

34.56

~

45.67

~

C4095 C4095

C32 00 34

C33 56 02

~

C48 00 45

C49 67 02

~

PAGE 24

The standard set value

for the ID input data is 32 bytes (16 words). Be care

ful

because even when a value beyond this is set, only the 32 bytes from the start

Devicenet Fieldbus Expansion Unit

Fieldbus Message Setting (PLC ￫￫￫￫ MASTER Spindle)

1. Contents of Sent Data: ASCII Data Refer to 3. below regarding the actual sent results.

2. Max. message length: 16words/32 bytes

(As configured in AFC3000 Software)

3. Input Example Select ASCII letters to send message information from the PLC to the MASTER Spindle for PC communication and I/O (PLC) control. The message information sent from the PLC to the MASTER Spindle for PC communication and I/O (PLC) control is reflected in the fieldbus communication, the AFC3000 User Console, the Unit RS232C, and the expansion RS232C.

-

are saved in the fastening result retention of the Unit.

Caution

- Do not use the following characters.

“∖∖∖∖”: backslash (yen mark), “/”: slash, “:”: colon, “*”: asterisk, “?”: question mark, “””: double quotation, “<” “>”: inequality signs, “|”: pipe sign

PLC configuration

PAGE 25

Devicenet Fieldbus Expansion Unit

PLC Setting Example

This procedure is written for using Rockwell Automation RXLogix5000 V15.02.00 and Allen Bradley CompactLogix L32E. If the system is not the same as listed above, setup may be different. Please contact to PLC manufacturer for detail as each PLC may be different

1. Register MASTER Spindle Fieldbus unit to RSNetworks for Devicenet From the TOOLS menu, select EDS Wizard

Follow the screen for adding EDS file to RSNetWorks for DeviceNet. The EDS file can be downloaded from our web page @ www.fec-usa.com.

2. Once the EDS file is imported to RSNetWorks, the MASTER Devicenet unit will appear as below:

HMS Fieldbus System AB (Hassbjer Micro Sys)

Communication Adapter

Anybus CompactCom DeviceNet.

PAGE 26

AFC3000

Drag the icon to the DeviceNet connection field. The module will be located on the graphic side of the display.

Right-Click the module added and select “Properties”. In the “General” page, edit name and address for system.

Devicenet Fieldbus Expansion Unit

PAGE 27

12

3. Go back to the scanner module properties.

Devicenet Fieldbus Expansion Unit

Using the “Scanlist” tab, select the device to be edited, open the I/O parameters. Make sure the

input size and output size are same as set-up in the Multi Unit Fieldbus set-up performed earlier.

After the parameter is configured for DeviceNet, download the setup to the PLC. (The configuration will be stored in the DeviceNet Master memory)

PAGE 28

The I/O signals for DeviceNet will be available at Local memory where the DeviceNet Master is located.

For the message communication, Read Tag and Data buffesr needs to be added to tag table.

Devicenet Fieldbus Expansion Unit

PAGE 29

4. Transferring the fastening result data using the MSG function.

For setting up the MESSAGE function, first the AFC3000 needs to be configured for the data type that needs to be sent to the PLC. Configuration is done in the AFC3000 Userconsole Software. Select “Field Bus Message Setup” from “Multi” pull down menu.

Devicenet Fieldbus Expansion Unit

Select the DATA TYPE format (BCD or ASCII). Data from the Master (Multi) and Spindle (Axis) must be configured in the table below each tab. The Multi format contains the “Header” data (such as Date, Time, Sequence #, Cycle Count, etc. – aka data that comes from the Master Unit) The Axis format contains the actual spindle fastening data (such as Torque, Angle, Time, Rate, etc.) Right click on the table and select the item from the pop up window that you wish to be transferred.

PAGE 30

(Example of Multi format selection shown above) Note: Selecting “Null” deletes the item from the list.

Devicenet Fieldbus Expansion Unit

PAGE 31

Devicenet Fieldbus Expansion Unit (Example of Axis format selection shown below – this format will be for EACH spindle connected in the system to the Master Unit)

When the system has more than 1 spindle, the data will be output in spindle sequential order as shown below.

Data from total fastening status (Multi data) Data from SPINDLE 1 Data from SPINDLE 2 Data from SPINDLE 3 | Data from up to SPINDLE 32

After the fastening result data has been setup, download the changed configuration to the Master controller.

PAGE 32

PLC program.

1. Read_Tag needs be added to the “Controller Tags” for message transfer This data tag contains the configuration of the message transfer. Each MSG command needs to have its own Read_ tag.

The MSG command is used for transferring the fastening result.

Devicenet Fieldbus Expansion Unit

PAGE 33

A2

Property of the MSG command is shown below. (Right Click in MSG command)

Devicenet Fieldbus Expansion Unit

DEVICENET_MESS

5

Message Type CIP Generic Service Type Get Attribute Single Service Code E Class A2 Instance 1 ~ 17 Attribute 5 Destination The controller tag added for Devicenet

should be selected

Note: Each message command can only handle 250 bytes. If more than 250 bytes of data needs to be transferred, another controller tag needs be added (Read_tag) for the buffer and another MSG command needs be added. The second MSG command should have its “instance” as “2” with its “Destination” address incremented to the next block of data (250, 500, 750, 1000, etc.) and so on up to a maximum of 17 for up to 4096 bytes of message data). Example: [AFC3000:C.Data(250)] for the second block of 250 bytes

PAGE 34

At the communication tab screen, select “Path”. DeviceNet Master module should be selected. Add “2,3” after that.

Devicenet Fieldbus Expansion Unit

“2” denotes the communication command for message data “3” describes for AFC1500 DeviceNet Node Address.

PAGE 35

An example of a message transfer PLC program is shown below.

This program transfers up to 250 bytes of fastening result data. The first MSG command has “1” as “Instance” and is sending the data into DEVICENET_MESSAGE[0] memory block. The second MSG command has “2” as “Instance” and sending the data into another data memory block DEVICENET_MESSAGE[250] that would have been manually added when the second Read_tag was added.

Note: All instructions above that show “AFC1500” would be “AFC3000” for the AFC3000 setup.

Note: The above information contained in this procedure are meant for REFERENCE ONLY when

configuring an FEC Ethernet I/P interface using FEC AFC3000 User Console Software, FEC AFC3000 Nutrunner System, Rockwell Automation RSlogix 5000 software and Allen Bradley CompactLogix L32E hardware. Actual application configuration may differ from this set-up depending on the PLC chosen for the application.

Devicenet Fieldbus Expansion Unit

DEVICENET Message 1ST set

ND

Set

DEVICENET_MESSAGE[250]

DEVICENET Data 1ST set

DEVICENET_MESSAGE[0]

250

DEVICENET Data 2

ND

Set

250

PAGE 36