FCI Home Appliances COGB33062-SS, COGB 33061-L-WH, COGB33060-BL, COGB 33062-L-SS, COGB 33060-L-BL User Manual
...
Installation Manual
for Cooktops Built-in Gas
Models
(NG)
COGB 33060/BL
COGB 33061/WH
COGB 33062/SS
(LP)
COGB 33060/L/BL
COGB 33061/L/WH
COGB 33062/L/SS
ENGLISH: Before you begin, read these instructions completely and carefully. Page 3 and 4
IMPORTANT: Save these instructions for the local electrical inspector use.
INSTALLER: Please leave this manual with owner for future reference.
OWNER: Please keep this manual for future reference.
FRENCH: Avant de commencer, lisez complètement et soigneusement ces instructions. Page 19 et 20
IMPORTANT: Gardez ces instructions pour une utilisation d’inspection électrique locale
INSTALLATEUR : Veuillez laisser ce manuel au propriétaire pour de futures références.
PROPRIETAIRE: Veuillez garder ce manuel pour de futures références.
ESPAÑOL: Antes de empezar lea atenta y completamente estas instrucciones. Pagina 35 y 36
IMPORTANTE: Guarde estas instrucciones para el uso del inspector eléctrico local.
INSTALADOR: Por favor, deje este manual a propietario para futuras consultas.
PROPIETARIO: Por favor, conserve este manual para futuras consultas.
The contents are subject to change without notice
Cooktop & Installation Manual
Table of Contents
Page
Special Warnings.............................................................. 4
Product Dimensions and Cutout Requirements............. 5
Important Preparation Suggestions..................................... 5
Mobile Home Installation..................................................... 6
Cooktop Installation.......................................................... 8
Gas Requirement ............................................................ 10
Gas Connection ................................................................ 11
Pressure Testing............................................................... 13
Electrical Requirements ................................................. 14
General Information .......................................................... 14
Electrical Connection ........................................................ 14
Electrical Requirements.................................................... 14
Conversion LP Gas......................................................... 16
Converting Appliance for Use with LP Gas ....................... 16
To Convert Appliance for Use with NG ............................. 17
Low Flame Adjustment...................................................... 18
Burner Ignition and Autoreignition..................................... 18
Burner Ignition................................................................... 18
Model COGB ENGLISH
Pay attention to these symbols present in this
manual:
DANGER
You can be killed or seriously injured if you don't
IMMEDIATELY follow instructions.
WARNING
• This is the safety alert symbol. This symbol
alerts you to potential hazards that can kill or
hurt you and others.
• You can be killed or seriously injured if you
don't follow these instructions.
READ AND SAVE THESE INSTRUCTIONS.
To installer:
Leave these instructions with the appliance.
To costumer:
Retain these instructions for future reference.
WARNING
• If the information in this manual is not followed
exactly, a fire or explosion may result in
personal injury or death.
• Do not store or use gasoline or other
flammable vapours and liquids in the vicinity
of this or any other appliance.
3
Cooktop & Installation Manual
IMPORTANT
Special Warnings
Please read all instructions before using this appliance.
Proper installation is your responsibility. Have a
qualified technician install this cooktop.
Important:
• Observe all governing codes and ordinances.
• Write down the model and serial numbers before
installing the cook top. Both numbers are on the
serial rating plate located on bottom of cooktop
box.
Before Starting Installation
• Check location where cooktop will be installed.
The location should be away from strong drafty
areas, such as windows, doors and strong heating
vents or fans.
• Electrical grounding is required.
See "Electrical Requirements"
• Assure that electrical installation is adequate and
in conformance with National Electrical Code,
ANSI/NFPA 70 - latest edition**, or Canadian
Electrical Code, part 1 C22.1 (latest edition)***
and all local codes and ordinances.
• Assure that gas connection conforms with local
codes and ordinances. In the absence of local
codes, installations must conform with American
National Standard, National Fuel Gas Code ANSI
Z223/NFPA 54 - latest edition** Canadian
CAN/CGA_B 149.1 or CAN/CGA-149.2 latest
edition**
Copies of the standards listed may be obtained from:
** National Fire Protection Association One Batterymarch Park
Quincy, Massachusetts 02269
*** CSA International 8501 East Pleasant Valley Rd. Cleveland, OH
44131-5575
Model COGB ENGLISH
NOTE:
This cooktop is manufactured for use with Natural gas
or Propane.
To convert to LP (propane) or NG (natural gas), see
instruction.
In the gas conversion Kit provided in literature
Package. Proper gas supply connection must be
Available. See gas supply requirements.
WARNING
BEFORE CONNECT THE APPLIANCE ON THE
GAS LINE SUPPLY, ENSURE THAT ITS GAS
SET IS APPROPRIATE.
THE TYPE OF GAS ADJUSTED AND SHIPPED
FROM THE FACTORY IS INDICATED ON THE
RATING PLATE LOCATED ON BOTTOM OF
BURNER BOX.
Cooktop Installed over Oven Installation
Only certain specified cooktop and oven models are
approved for cooktop over oven installations.
Cooktops approved for this type of installation will
have an approval label located on the outside of the
burner box.
If you do not find this label, contact your dealer to
confirm that cooktop is approved.
The label on the bottom of your cooktop lists the
cooktop and oven combinations that are approved for
this type of installation.
4
Cooktop & Installation Manual
)
OF CUT
Product Dimensions and Cutout Requirements
Important Preparation Suggestions
1. Chamfer all exposed edges of decorative laminate
to prevent damage from chipping.
2. Radius corners of cutout and file to Insure
smooth edges and prevent corner cracking.
Recommend 1/4“or 3/8“diameter drill In each
corner.
3. Rough edges, inside corners which have not been
rounded and forced fits can contribute to cracking
of the countertop laminate.
(76.2 cm)
30"
Model COGB ENGLISH
This cooktop has been designed with wide
tolerances of cut-out to cover possible
replacement with other brands. We recommend to
that you consider the minimum dimension of cutout size In the case of new Installation.
Some cut out sizes for possible replacements:
• 28 1/2"
• 28 1/2"
• 29"
(72.4 cm) X 19 15/16" (50.7 cm)
(72.4 cm) X 19 5/8" (49.8 cm)
(73.7 cm) X 19" (48.3 cm)
(53.3 cm)
21"
(8 cm
3-1/8"
Figure 1. Product dimensions
LENGTH OF CUT
MIN: 28 1/2" (72.4 cm)
MAX: 29" (73.6 cm)
001
SEE NOTE*
WIDTH
MIN: 19" (48.3 cm)
MAX: 19-5/8" (49.8 cm)
FROM EDGE OF CUTOUT
AND FRONT EDGE OF
COUNTERTOP
2-1/2" (6.35 cm)
1-1/2" (3.8 cm)
MIN CLEARANCE
Figure 2. Coutout dimensions
002
5
Cooktop & Installation Manual
F
H
M
OF COU
OP
Mobile Home Installation
The installation of this cooktop must conform to the
Manufactured Home Construction and Safety
Standards, Title 24 CFR, Part 3280 (formerly the
Federal Standard for Mobile Home Construction and
Safety; Title 24 HUD part 280); or when such standard
is not applicable, the Standard for Manufactured
Home Installations (Manufactured Home Sites,
Communities and Setups), ANSI A225.1 - latest
edition, or with local codes.
In Canada, the installation of this cooktop must
conform with the current standards CAN/CSA-Z240 latest edition, or with local codes.
13" (33 cm) MAX DEPT
OF UNPROTECTED
OVERHEAD CABINETS
MIN 30" (76.2 cm)
WALL COVERING CABINETS,
AND COUNTERTOP MUST
WITHSTAND HEAT UP TO 200 °
Model COGB ENGLISH
NOTE:
• If cabinet has a drawer, a 5-1/4"(13,35 cm) depth
clearance from the top of the countertop to the top
of the drawer (or other obstruction) in base
cabinet is required. The drawer depth may need
to be shortened to avoid interfering with the
regulator.
• 24" (61 cm) min. clearance if bottom of wood or
metal cabinets is protected by not less than 1/4"
(0.6 cm) flame retardant millboard covered with
not less than No. 28 MSG sheet steel 0.015" (0.04
cm) stainless steel, or 0.024" (0.06 cm) aluminium
or 0.020" (0.05 cm) copper. 30" (76.2 cm) min.
clearance between top of cooking platform and
bottom of unprotected wood or metal cabinet.
GAS OPENING FOR COOKTOP INSTALLATION
OVER BUILT-IN OVEN 2-9/32" (6 cm) FROM REAR
CORNER OF CUTOUT TO HOLE
4-25/32" (12.15 cm) FROM TOP
OF COUNTERTOP TO HOLE
(HOLE DIAMETER 1-1/5")(3 cm)
CLEARANCE FROM CUTOUT
5" (12.7 cm) MIN
TO SIDE WALL ON THE LEFT
AND RIGHT OF THE UNIT
18" (45.7 cm) MIN HEIGHT FROM
003
CABINET ON EITHER SIDE OF UNIT
TO UNPROTECTED OVERHEAD SURFACE
COUNTERTOP TO NEAREST
30" (76.2 cm) MIN (see NOTE)
CLEARANCE FROM COUNTERTOP
2-19/32" (6.55 cm) OF RIGHT
REAR CORNER OF CUTOUT
2-9/32" (6 cm) FROM THE
BACK CORNER OF CUTOUT
004
ELECTRICAL OUTLET
12" (30.5 cm) BELOW FROM BOTTO
NTERT
Figure 4. Gas and Electrical Line Opening
Figure 3. Cutout requirements
6
Cooktop & Installation Manual
SHOWS LOC
S
S
Important:
• For solid surface material installations such as
Surel™ and Corian®, consult with solid surface
manufacturer. Apply heat reflective tape such as
Scotch® Aluminum Foil Tape #425 or #427
around the cutout so that it folds over on the top
and sides.
• DO NOT WRAP THE TAPE UNDERNEATH THE
COOKTOP.
• Be sure the tape extends beyond the outermost
flange of the cooktop. All corners should be
covered with tape.
ATION
OF ALUMINUM
REFLECTIVE TAPE
TAPE TOP AND
VERTICAL SIDE
OF CUTOUT
Model COGB ENGLISH
SOLID SURFACE
COUNTERTOP INSTALLATION
Figure 5. Solid surface countertop installation
005
7
Cooktop & Installation Manual
006
D
Cooktop Installation
WARNING
• Excessive Weight Hazard
Use two or more people to move and install
cooktop.
Failure to do so can result in back or other injury.
• Cut Hazard
Beware of sharp edges. The polystyrene ends
when carrying the product. Failure to use caution
could result in minor injury or cuts.
• Always consult the countertop manufacturer for
specific instructions.
• Ensure the countertop is square and level and
ensure no structural members interfere with space
requirements.
• Prepare the cut-out according to the instructions
(see cut-out dimensions).
• Make sure the wall coverings, countertop and
cabinets around the cooktop can withstand heat
(up to 200 °F).
Model COGB ENGLISH
Step 1
Remove packaging materials and literature package
from the cooktop before beginning installation.
Remove Installation Instructions from literature pack
and read them carefully before you begin.
FILM
TOP-CARDBOARD
SIMMER PLATE
WOK RING
PRESSURE
REGULATOR
TOP PACKAGING
Figure 6. Tools you will need
007
Figure 7. Parts
COOKTOP
SEP. CARDBOAR
GRID
BOTTOM
PACKAGING
8
Cooktop & Installation Manual
Step 2
Before installing apply the foam tape.
A tape is provided to seal the cooktop edges to the
countertop. Apply tape near inner underside cooktop
edge.
Use tape around the entire cooktop perimeter.
Cut off excess where tape butt ends.
008
Model COGB ENGLISH
burner box front back install the clamp brackets on the
lateral position of burner box).
step A place the clamping screws into brackets
step B attach brackets by using the attachment
screws on the selected location of burner box, tighten
screws just enough to hold brackets in place
step C positioning brackets so that they are with the
clamp screw in contact with the counter top bottom
step D tighten attachment screws securely.
step E check that the front edge of the cooktop is
parallel to the front edge of the countertop tighten the
screw clamping against the countertop.
DO NOT OVER TIGHTEN
010
Figure 8.
Step 3
Insert the cooktop centered into the cutout opening.
Make sure the front edge of the counter top is parallel
to the cooktop. Make final check that all required
clearances are met.
009
Figure 9.
Figure 10.
Step 4
Four clamp brackets are provided with your unit.
After cooktop has been installed into the countertop,
install the brackets on the burner box as shown in
figure 10.
Install the clamp brackets on the front and back of the
burner box bottom (if the cabinet construction does
not provide clearance for installing brackets at the
9
Cooktop & Installation Manual
Gas Requirement
A QUALIFIED SERVICE MAN OR GAS APPLIANCE
INSTALLER MUST MAKE THE GAS SUPPLY
CONNECTION.
Leak testing of the appliance shall be conducted by
the installer according to the instructions given.
WARNING
If the line pressure supplying the appliance
pressure regulator exceeds 14 inches W.C. (any
gas), an external regulator must be installed in the
gas line ahead of the appliance regulator to
reduce the pressure to no more than 14 inches
W.C. Failure to do this can result in malfunction
and damage to the appliance.
Important Notes for Gas Connection
The appliance and its individual gas shutoff valve
must be disconnected from the gas supply piping
system during any pressure testing of that system at
test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply
piping system by closing its individual manual shut-off
valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than
1/2 psi (3.5 kPa).
Model COGB ENGLISH
Important:
• NEVER REUSE OLD CONNECTORS WHEN
INSTALLING THIS COOKTOP.
To reduce the likelihood of gas leaks, apply teflon
tape or a thread compound approved for use with
LP or Natural gases to all threaded connections.
Apply a non-corrosive leak detection fluid to all
joints and fittings in the gas connection between
the supply line shut-off valve and the cooktop
inlet.
Check for leaks!
Bubbles appearing around fittings and
connections will indicate a leak. If a leak appears,
turn off supply line gas shut-off valve, tighten
connections, turn on the supply line gas shutoff
valve, and retest for leaks. Never test for gas
leaks with an open flame.
• NEVER TIGHTEN TO MORE THAN 35 ft lbs OF
TORQUE.
All supply piping, except as noted, should use
common National Pipe Thread (N.P.T.). For all pipe
connections use an approved pipe joint compound
resistant to the action of LP gas.
This appliance is designed for use with NG gas or LP
gas.
The gas pressure regulator is supplied with this
appliance. It must be installed in the gas way ahead of
the manifold entrance. It is pre-set for use with natural
gas. To use it with different gas it must be converted,
as describe on Gas conversion paragraph (see figure
17 and 18).
If at any time the appliance is to be used with a
different type of gas, all the conversion adjustments
must be made by a qualified technician.
Before attempting to operate the cooktop on that gas.
The gas should be supplied to the appliances
pressure regulator, at line pressure between 6 and 14
inches of water column for NG, and between 11 and
14 inches of water column for LP.
10
Cooktop & Installation Manual
M
Gas Connection
• Thread the appliances pressure regulator with
1/2” male end connection both supplied with this
appliance.
• Make the gas connection to the inlet of the
pressure regulator with 1/2” male pipe threads.
• Join the pressure regulator to the entrance
threads of the Gas Manifold with gasket supplied
with this appliance. The regulator is marked with a
directional arrow indicating correct direction of gas
flow. Ensure the appliance regulator is installed
with the arrow pointing toward the gas manifold
entrance and make sure the top of the regulator is
facing towards the cabinet front, easily accessible
through the cabinet doors.
• Connect a manual shut-off valve to the gas supply
in an accessible location for turning on or shutting
off gas to the appliance.
• Install a coupling between the regulator and the
shutoff valve to complete the connection.
• Assure all pipe joint connections are gas tight.
• Check alignment of valves after connecting the
cooktop to the gas supply to be sure the manifold
pipe has not been moved.
A misalignment could cause the valve knob stem
to rub on the control panel, resulting in a gas leak
at the valve.
If a oven is to be installed below this appliance
connect gas supply line as shown in figure. 11
consider the below cabinet clearance.
90°
STREET
ELBOW
CABINET SIDES CABINET SIDES
Figure 11.
BURNER BOX
(REAR OF APPLIANCE)
GASKET
FLARE UNION
ADAPTOR
APPLIANCE
PRESSURE
REGULATOR
Model COGB ENGLISH
TO CENTER OF
2" DIA. HOLE FROM
COUNTERTOP
4-25/32"
(12.5 cm)
2" DIA. HOLE (20-7/8" FRO
FRONT OF COUNTERTOP
TO HOLE CENTER
011
ILLUSTRATIVE GAS SUPPLY PIPING
(NO OTHER APPLIANCE BELOW
COOKTOP)
GAS
ALL PIPE JOINTS
1/2" N.P.T.
MANIFOLD
SHUTOFF
VALVES
Figure 12.
11
012
Cooktop & Installation Manual
013
ALTERNATIVE PIPING METHODS TO CONNECT
APPLIANCE TO GAS SUPPLY A TRAINED
SERVICE MAN OR GAS APPLIANCE INSTALLER
MUST MAKE THE GAS SUPPLYCONNECTION.
Leak testing of the appliance shall be conducted
by the Installer according to the Instructions
given.
Unless prohibited by local codes or ordinances, a new
A.G.A. - Certified, flexible metal appliance connector
may be used to connect this appliance to its gas
supply. The connector must have an internal diameter
not less than nominal 1/2” NPT pipe and be no more
than 5 feet in length. A 1/2” NPT x 1/2” flare union
adapter is required at each end of the flexible
connector.
If a flexible connector is used assure that both the
appliance pressure regulator and manual shut-off
valve are joined solidly to other permanent hard piping
(either gas supply or the appliance manifold) so as to
be physically stationary. See figure 13.
CAUTION
Do not attempt to attach the flexible connector directly
to an external pipe thread.
Connection requires flare union adapters.
For Massachusetts Installations:
1. Shut-off valve must be a "T" handle gas cock.
2. Flexible gas connector must not be longer than 36
inch.
3. Not approved for installation in a bedroom or a
bathroom unless unit is direct vent.
GASKET
FLARE UNION
ADAPTOR
APPLIANCE
PRESSURE
SUPPLIED (OBSERVE
REGULATOR,
DIRECTIONALITY
OF GAS FLOW)
FLARE
UNION
ADAPTOR
FLEXIBLE
APPLIANCE
CONNECTOR
5 FT. MAX
()
(1.52 m) MAX
FLARE
UNION
ADAPTOR
GAS
SHUT-OFF
VALVE
1/2" NPT PIPE
(STATIONARY
SUPPLY PIPE)
NO APPLIANCE
MOUNTED BELOW
THIS COOKTOP
Figure 13.
Model COGB ENGLISH
MANIFOLD
ENTRANCE
FLARE
UNION
GASKET
1/2" NPT
PIPE NIPPLE
ELBOW
PRESSURE REGULATOR,
SUPPLIED (OBSERVE
DIRECTIONALITY
OF GAS FLOW)
1/2" NPT PIPE
(STATIONARY
SUPPLY PIPE)
WALL OVEN MOUNTED
IN CABINETRY BELOW
ADAPTOR
FLEXIBLE
APPLIANCE
CONNECTOR
5 FT. MAX
()
(1.52 m) MAX
FLARE
UNION
ADAPTOR
APPLIANCE
1/2" NPT
PIPE NIPPLE
GAS
SHUT-OFF
VALVE
THIS COOKTOP
12
Cooktop & Installation Manual
Pressure Testing
The appliance must be isolated from the gas supply
piping system by closing its individual manual shut-off
valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than
1/2 PSIG (3.5 kPa).
This appliance, as well as its individual shut-off valve,
must be disconnected from the gas supply piping
system during any pressure testing of the system at
test pressures in excess of 1/2 PSIG (3.5 kPa).
When checking appliance regulator function, make
certain pressure of natural gas supply is between 6
and 14 inches of water column or, if converted for LP
gas, between 11 and 14 inches.
THE PRESSURE TESTING SHOULD BE
PERFORMED BY MEANS OF THE INJECTOR
THREAD ZONE
Model COGB ENGLISH
Gas test inlet
Thread
014
Figure 14.
Pressure Test Method
• Remove grate and burner cap
• Remove aluminum gas spreader
• Temporarily remove the injectors
• Connect the pressure Test instrument into injector
holder thread zone (M6x0,75)
• Check if the cooktop has the correct pressure
• Fix the injector removed for testing and replace
the parts in the right position.
13
Cooktop & Installation Manual
Electrical Requirements
General Information
This appliance must be supplied with the proper
voltage and frequency and connected to an individual,
properly grounded branch circuit, protected by a
circuit breaker or fuse having amperage as noted on
the rating plate. We recommend you have the
electrical wiring and hookup of your cooktop
connected by a qualified electrician.
After installation, have the electrician show you where
your main cooktop disconnect is located. Check with
your local utilities for electrical codes which apply in
your area. Failure to wire your cooktop according to
governing codes could result in a hazardous
condition.
If there are no codes, your cooktop must be wired and
fused to meet the requirements of the National
Electrical Code, ANSI/NFPA No. 70 - Latest edition.
You can get a copy by writing:
National Fire Protection Association
Battery march Park
Quincy. MA 02269
In Canada your cooktop must be wired and fused to
meet the requirements of the Canadian Electrical
Code.
Be sure the installation of this product in a mobile
home conforms with the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part
3280.
If this standard does not apply, you must follow the
standard for Manufactured Home Installations, ANSI
A225.1 and Manufactured Home Installations, Sites
and Communities and ANSI/NFPA 501A or with local
codes.
You can get a copy of the Federal Standard by
Writing:
Office of Mobile Home Standards
HUD Building
451 7th Street, S.W.
Washington, D.C. 24010
Model COGB ENGLISH
Important:
FOR PERSONAL SAFETY, THIS APPLIANCE MUST
BE PROPERLY GROUNDED.
The power cord of this appliance is equipped with a 3prong (grounding) plug which must be used with a
properly grounded 3-hole outlet with a standard 120
Volt, 60 cycle AC household current. If you do not
have a 3-hole grounded outlet, have a qualified
electrician change your old one. A grounding adaptor
will be needed to convert the old one until the outlet
can be replaced. This method is only temporary, and
a qualified electrician should test it to be sure it meets
requirements.
Electrical Requirements
Do not under any circumstances cut or remove
grounding prong from the cooktop cord.
Electrical Connection
An adequate electrical supply and outlet must be used
to operate the electrical parts of your cooktop.
WARNING
Electrical Grounding Instruction
Plug into a grounded 3 prong outlet. Do not
remove ground prong. Do not use an adapter. Do
not use an extension cord.
Failure to follow these instructions can result in
death, fire, or electrical shock.
Figure 15.
14
GROUNDING PRONG
015
Cooktop & Installation Manual
greengree
white/red
black/white
4
RE-IGNITER
3
2
1
Model COGB ENGLISH
n
Ground
L1
Neutral
Te r m i n a l b l o c k
white/red
4
NLG SW1SW2
SW3 SW4
blue/white
red
3
grey
red
3
white
2
016
blue
4
brown
1
Figure 16. Wiring diagram code: FA51T40_A Models CGB-3001
2
brown
1
15
Cooktop & Installation Manual
Conversion LP Gas
Converting Appliance for Use with LP Gas
WARNING
Conversion is to be performed by a
AUTHORIZED SERVICER (or other qualified
agency) in accordance with the manufacturer's
instructions and all codes and requirements of the
authority having jurisdiction.
Failure to follow instructions could result in serious
injury or property damage.
The qualified agency performing this work
assumes responsibility for this conversion.
WARNING
Electrical power and gas must be turned off
prior to conversion.
If this appliance should be converted for use with gas
LP (propane or butane), each of the following
modification must be performed:
Figure 17.
90
Model COGB ENGLISH
017
105
Replace all Injectors
1. Remove the grates and burner caps.
2. Remove aluminum gas spreader.
3. Loosen injectors by turning 9-32" nut driver
counterclockwise.
4. Change the NG injectors with the LP injectors
supplied with this appliances .The injectors have
small numbers stamped on the side, this number
codes the orifice diameter and its correct burner
location.
5. Install the 4 injector in the appropriate burner
turning clockwise to tighten
(Tighten to a torque of 15 to 20 inch-lbs).
Carefully install the injector in the appropriate
burner, following the illustrations below.
6. Replace aluminum gas spreader, burner caps and
grates.
7. Save the orifices removed from the appliance
for future use.
115
75
Figure 18. 4 burner Model (30” wide)
018
16
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