10.1 Final shut-down of machine................................................................................................... 108
5
DRP45DX
Table of contents
6
DRP45DX
1 Introduction
Introduction
7
DRP45DX
Introduction – Foreword
1.1 Foreword
These operating and maintenance instructions are part of your
machine.
They provide necessary information to operate your machine
safely and properly
They also contain information on required operating, maintenance
and repair measures.
Carefully read the operating and maintenance instructions before
taking your machine into operation.
Please observe the safety regulations strictly and follow all instructions to ensure safe operation.
If you are not yet acquainted with the indicators and control elements on this machine, you should thoroughly read the corresponding chapter
ments“ on page 41.
The description of the individual operating steps including the
notes on safety to be followed can be found in chapter “Operation”
Ä
Chapter 6 „Operation“ on page 49.
Before every start up, carry out all required visual inspections and
function tests
Ensure the compliance with the specified operating, maintenance
and repair measures to maintain the functional safety of your
machine.
A description of all necessary maintenance work, maintenance
intervals as well as information on fuels and lubricants can be
found in the chapter “Maintenance”
nance“ on page 61.
Do not service or repair your machine by yourself to avoid harming
persons or damaging material or environment.
The machine must only be serviced and repaired by qualified and
authorised personnel.
Contact our customer service to carry out the required maintenance work or necessary repairs.
In case of operating errors, inadequate maintenance or the use of
unapproved fuels and lubricants all warranty claims will become
null and void.
For your own personal safety you should only use original parts
from Dynapac.
For your machine we offer service kits to make maintenance
easier.
In the course of technical development we reserve the right for
technical modifications without prior notification.
.
Ä
Chapter 4 „Indicators and control ele-
Ä
Chapter 5 „Checks prior to start up“ on page 43.
Ä
Chapter 8 „Mainte-
These operating and maintenance instructions are also available in
other languages.
Apart from that, you can also order the spare parts catalogue
against the serial number of your machine.
8
DRP45DX
Introduction – Foreword
The above notes do not constitute an extension of the warranty
and liability conditions specified in the general sales and delivery
conditions of Dynapac GmbH.
We wish you successful work with your Dynapac machine.
9
DRP45DX
Made by
DesignationType
Nominal PowerOperating Mass Year of Construction
Serial-No.
Made in Germany
Ammerländer Str. 93
D-26203 Wardenburg
1
2
B-924-0001
Introduction – Machine type plate and engine type plate
1.2 Machine type plate and engine type plate
Please enter here:
Machine type (1):
Serial number (2):
Fig. 1: Machine type plate (example)
Please enter here:
Engine type (1):
Engine number (2):
Fig. 2: Engine type plate (example)
10
DRP45DX
2 Technical data
Technical data
11
DRP45DX
B-692-0239
Technical data
Dimensions
Fig. 3
HH
1
H
2
LL
1
WW
1
W
2
Dimensions standard
790
(31.1)
980
(38.6)
1350
(53.1)
1700
(66.9)
900
(35.4)
450
(17.7)
650
(25.6)
750
(29.5)
Weights
Operating weight (CECE) (W)440
(970)
(lbs)
Operating weight (CECE) (W1)460
(1014)
(lbs)
Operating weight (CECE) (W2)471
(1038)
(lbs)
Basic weight455
(1003)
(lbs)
kg
kg
kg
kg
12
DRP45DX
Technical data – Noise and vibration data
Travel characteristics
Max. working speed28
(92)
Max. gradeability (depending on soil)35%
Drive
Engine manufacturerHatz
Type1B40
CoolingAir
Number of cylinders1
Rated power ISO 30466.7
(9.0)
Rated speed3000
Drive systemmechanical
Exciter system
Frequency66
(3960)
m/min
(ft/min)
kW
(hp)
min
Hz
(vpm)
-1
Centrifugal force60
(13489)
Amplitude1.96
(0,077)
Filling capacities
Fuel (diesel)5.0
(1.3)
(lbf)
mm
(gal us)
2.1 Noise and vibration data
The following noise and vibration data were determined in accordance with the following guidelines under equipment specific conditions and by using harmonized standards:
n EU Machine Directive edition 2006/42/EU
n Noise Emission Directive 2000/14/EU, Noise Protection Direc-
tive 2003/10/EU
ibration Protection Directive 2002/44/EU
n V
kN
(in)
l
13
DRP45DX
Technical data – Noise and vibration data
During operation these values may vary because of the prevailing
operating conditions.
2.1.1 Noise data
Sound pressure level at the operator's stand
Guaranteed sound power level
2.1.2 Vibration data
Hand-arm vibration
LpA = 95 dB(A), determined acc. to ISO 11201 and EN 500.
WARNING!
Loss of hearing caused by too high noise bur-
dens!
–Wear your personal protective equipment (ear
protection).
LWA = 108 dB(A), determined acc. to ISO 3744 and EN 500.
Vector total of the weighted effective acceleration in three orthogonal directions:
Total vibration value ahv £ 2.5 m/s2 on crushed rock determined
acc. to ISO 5349 and EN 500.
Associated uncertainty K = 0.3 m/s2, determined acc. to EN
12096.
Observe the daily vibration load (work safety acc. to 2002/44/EC).
14
DRP45DX
Concerning your safety
3 Concerning your safety
15
DRP45DX
Concerning your safety – Basic prerequisites
3.1 Basic prerequisites
3.1.1
General
This machine has been built in compliance with the latest technical
standard and complies with the applicable regulations and technical rules.
However, dangers for persons and property may arise from this
machine, if:
n it is used for purposes other than the ones it is intended for
n it is operated by untrained personnel,
n it is changed or converted in an unprofessional way,
n the safety instructions are not observed.
Each person involved in the operation, maintenance and repair of
the machine must therefore read and comply with these safety regulations. If necessary
vant signatures as confirmation.
Furthermore, the following obviously also applies:
n applicable accident prevention instructions,
n generally accepted safety and road traffic regulations,
n country/state specific safety regulations.
It is the duty of the operator to be acquainted with the safety regulations and to apply these accordingly
regulations and regulations concerning different types of handling
activities. Should the recommendations in these instructions be different from the regulations valid in your country, you must comply
with the safety regulations valid in your country.
, the operating company must obtain the rele-
. This also applies for local
,
3.1.2 Explanation of signal words used:
DANGER!
Danger to life if failing to comply!
Sections marked accordingly indicate an extremely
dangerous situation that could lead to fatal or
severe injuries, if this warning is disregarded.
WARNING!
Danger to life or danger of severe injuries if
failing to comply!
Sections marked accordingly indicate a dangerous
situation that could lead to fatal or severe injuries,
if this warning is disregarded.
16
DRP45DX
Concerning your safety – Basic prerequisites
CAUTION!
Danger of injury if failing to comply!
Sections marked accordingly indicate a dangerous
situation that could lead to fatal or severe injuries,
if this warning is disregarded.
NOTICE!
Danger of material damage if failing to comply!
Sections marked accordingly indicate possible
dangers for machines or components.
Sections marked accordingly indicate technical
information or notes on using the machine or its
components.
ENVIRONMENT!
Environmental damage if failing to comply!
Paragraphs marked accordingly indicate practices
for safe and environment-friendly disposal of fuels
and lubricants as well as replacement parts.
3.1.3 Personal protective equipment
Depending on the work to be carried out, personal protective equipment is required (to be provided
by the operating company):
Working clothesTight fitting working clothes with low tear resistance, tight
sleeves and without any projecting parts protect against
being caught by moving components.
Safety shoesTo protect against heavy falling parts and slipping on
slippery ground.
Protective glovesTo protect the hands against excoriation, punctures or
deep injuries, against irritating and caustic substances
as well as against burns.
17
DRP45DX
Concerning your safety – Basic prerequisites
Safety gogglesTo protect the eyes against airborne particles and
squirting fluids.
Face protectionTo protect the face against airborne particles and
squirting fluids.
Hard hatTo protect the head against falling parts and to protect
against injuries.
Hearing protectionTo protect hearing against excessive noise.
Respiratory protectionTo protect respiratory tracts against substances or parti-
3.1.4 Intended use
3.1.5
Improper use
cles.
This machine must only be used for:
n Compaction of all types of soils
n Repair work on all types of soil
n Paving of walkways
ork in trenches
n W
n Underfilling and compaction of hard shoulders
Intended use also includes compliance with the specified operating, maintenance and repair measures.
Dangers may arise from the machine when it is used for purposes
other than the one it is intended for.
Any danger caused by improper use is the sole responsibility of the
operating company or driver/operator, the manufacturer cannot be
made liable.
18
DRP45DX
Concerning your safety – Basic prerequisites
Examples for improper use are:
n dragging the machine along as a measure of transportation
n throwing the machine off the transport vehicle
n attaching an additional weight to the machine
It is not permitted to stand on the machine while working.
Lifting tackle must be removed before starting work.
Starting and operating the machine in explosive environments and
in underground mining is prohibited.
The lifting and lashing points specified in these instructions must
be used. It is prohibited to use other lifting and lashing points (e.g.
guide handle, steering rod).
19
DRP45DX
Concerning your safety – Definition of responsible persons
3.2 Definition of responsible persons
3.2.1
Operating company
3.2.2 Expert / qualified person
The operating company is the natural or juridical person who uses
the machine or in who's name the machine is used.
The operating company must make sure that the machine is only
used for the purpose it is intended for and in strict compliance with
the safety regulations mentioned in these operating and maintenance instructions.
The operating company must determine and assess the danger in
its company. It must then take appropriate action to ensure health
and safety at work for its employees and point out any remaining
dangers.
The operating company must determine whether there are special
operational hazards such as a toxic atmosphere or limiting soil
conditions. Such conditions require special, additional measures to
remove or reduce the hazard.
The operating company must make sure that all users read and
understand the information concerning safety.
The operating company is responsible for the planning and professional execution of regular safety inspections.
3.2.3 Driver / operator
An expert / qualified person is a person who, based on his/her professional education and experience, has profound knowledge in
the field of construction equipment and the machine in question in
particular.
This person is acquainted with the applicable governmental industrial safety regulations, accident prevention instructions, guidelines
and generally acknowledged technical rules and regulations
(standards, directives, technical rules of other member states of
the European Union or other contractual states concerning the
agreement about the European Economic Area) in as far as is necessary to be able to judge the safe condition of this machine.
This machine must only be operated by trained, instructed persons
entrusted by the operating company aged 18 or more.
Observe your local laws and regulations.
Rights, obligations and rules of conduct for driver or operator:
The driver or operator must:
n be instructed about his rights and obligations,
n wear protective equipment as appropriate for the application,
n have read and understood the operating instructions,
20
DRP45DX
Concerning your safety – Definition of responsible persons
n have made himself familiar with the operation of the machine,
n be physically and psychologically able to drive and operate the
machine.
Persons under the influence of alcohol, medication or drugs are not
allowed to operate, service or repair the machine.
Maintenance and repair work requires specific knowledge and
must therefore only be performed by trained specialists.
21
DRP45DX
Concerning your safety – Basic safety regulations for safe operation
3.3 Basic safety regulations for safe operation
3.3.1
Remaining dangers, remaining risks
3.3.2 Regular safety inspections
Despite careful work and compliance with standards and regulations it cannot be ruled out that further dangers may arise when
working with and handling the machine.
Both the machine as well as all other system components comply
with the currently valid safety regulations. Nevertheless, remaining
risks cannot be ruled out completely, even when using the machine
for the purpose it is intended for and following all information given
in the operating instructions.
A remaining risk can also not be excluded beyond the actual
danger zone of the machine. Persons remaining in this area must
pay particular attention to the machine, so that they can react
immediately in case of a possible malfunction, an incident or failure
etc.
All persons remaining in the area of the machine must be informed
about the dangers that arise from the operation of the machine.
Have the machine inspected by an expert / qualified person as
required for the conditions the machine is working under, but at
least once every year.
3.3.3 Modifications and alterations to the machine
Unauthorized changes to the machine are prohibited for safety reasons.
Original parts and accessories have been specially designed for
this machine.
We wish to make explicitly clear that we have not tested or
approved any parts or accessories not supplied by us.
The installation and/or use of such products may have an adverse
effect on the active and/or passive safety.
3.3.4 Damage, defects, misuse of safety devices
Machines which are not safe to operate or in traffic must be immediately taken out of service and shall not be used, until these deficiencies have been properly rectified.
Safety installations and switches must neither be removed nor
must they be made ineffective.
22
DRP45DX
Concerning your safety – Handling fuels and lubricants
3.4 Handling fuels and lubricants
3.4.1
Preliminary remarks
The operating company must ensure that all professional users
have read and follow the corresponding safety data sheets for the
individual fuels and lubricants.
Safety data sheets provide valuable information about the following
characteristics:
n name of substance
n possible dangers
n composition / information on constituents
n first-aid measures
n fire fighting measures
n measures in case of accidental release
n handling and storage
n limitation and monitoring of exposure / personal protective
equipment
n physical and chemical properties
n stability and reactivity
n toxicological data
n environmental data
n notes on waste disposal
n information on transport
n legislation
n other data
23
DRP45DX
Concerning your safety – Handling fuels and lubricants
3.4.2
Fig. 4
Safety regulations and environmental protection regulations for handling
diesel fuel
WARNING!
Danger of burning by ignited diesel fuel!
–Do not allow diesel fuel to come into contact
with hot components.
–
Smoking and open fire is prohibited!
–Wear your personal protective equipment (pro-
tective gloves, protective clothing).
CAUTION!
Health hazard caused by contact with diesel
fuel!
–Wear your personal protective equipment (pro-
tective gloves, protective clothing).
Do not inhale any fuel fumes.
–
–Avoid contact.
CAUTION!
Danger of slipping on spilled diesel fuel!
–Immediately bind spilled diesel fuel with an oil-
binding agent.
ENVIRONMENT!
Diesel fuel is an environmentally hazardous
substance!
–Always keep diesel fuel in proper containers.
–
Immediately bind spilled diesel fuel with an oilbinding agent and dispose of properly.
–Dispose of diesel fuel and fuel filters according
to regulations.
24
DRP45DX
Concerning your safety – Handling fuels and lubricants
3.4.3 Safety regulations and environmental protection regulations for handling oil
WARNING!
Danger of burning by ignited oil!
–Do not allow oil to come into contact with hot
components.
–
Smoking and open fire is prohibited!
–Wear your personal protective equipment (pro-
tective gloves, protective clothing).
Fig. 5
CAUTION!
Health hazard caused by contact with oil!
–Wear your personal protective equipment (pro-
tective gloves, protective clothing).
Do not inhale any oil vapours.
–
–Avoid contact.
CAUTION!
Danger of slipping on spilled oil!
–Immediately bind spilled oil with an oil-binding
agent.
ENVIRONMENT!
Oil is an environmentally hazardous substance!
–Always keep oil in proper containers.
–
Immediately bind spilled oil with an oil-binding
agent.
–Dispose of oil and oil filter according to regula-
tions.
25
DRP45DX
Concerning your safety – Handling fuels and lubricants
3.4.4
Fig. 6
Safety regulations and environmental protection regulations for handling
hydraulic oil
WARNING!
Danger of injury caused by escaping pressure
fluid!
–Always depressurize the hydraulic system
before starting work in the hydraulic system.
–
Wear your personal protective equipment (protective gloves, protective clothing, goggles).
Should pressure fluid penetrate the skin, immediate medical help is required.
WARNING!
Danger of burning by ignited hydraulic oil!
–Do not allow hydraulic oil to come into contact
with hot components.
Smoking and open fire is prohibited!
–
–Wear your personal protective equipment (pro-
tective gloves, protective clothing).
CAUTION!
Health hazard caused by contact with hydraulic
oil!
–Wear your personal protective equipment (pro-
tective gloves, protective clothing).
Do not inhale any oil vapours.
–
–Avoid contact.
CAUTION!
Danger of slipping on spilled oil!
–Immediately bind spilled oil with an oil-binding
agent.
ENVIRONMENT!
Oil is an environmentally hazardous substance!
–Always keep oil in proper containers.
–
Immediately bind spilled oil with an oil-binding
agent.
–Dispose of oil and oil filter according to regula-
tions.
26
DRP45DX
Concerning your safety – Handling fuels and lubricants
3.4.5
Fig. 7:
Safety regulations and environmental protection regulations for handling battery acid
WARNING!
Danger of cauterization with acid!
–Wear your personal protective equipment (pro-
tective gloves, protective clothing, goggles).
–
Do not allow clothes, skin or eyes to come into
contact with acid.
–Rinse off spilled battery acid immediately with
lots of water.
Rinse acid off clothes, skin or eyes immediately
with lots of clean water
Immediately call for medical advice in case of cauterization.
WARNING!
Danger of injury caused by exploding gas mix-
ture!
–Remove the plugs before starting to recharge
the battery
–Ensure adequate ventilation.
–Smoking and open fire is prohibited!
–Do not lay any tools or other metal objects on
the battery.
–Do not wear jewellery (watch, bracelets, etc.)
when working on the battery.
–Wear your personal protective equipment (pro-
tective gloves, protective clothing, goggles).
.
.
ENVIRONMENT!
Battery acid is an environmentally hazardous
substance!
–Dispose of battery and battery acid according
to regulations.
27
DRP45DX
B-SYM-0210
Concerning your safety – Handling fuels and lubricants
3.4.6
Fig. 8
Safety regulations and environmental protection regulations when handling
lubrication grease
CAUTION!
Health hazard caused by contact with lubrica-
tion grease!
–Wear your personal protective equipment (pro-
tective gloves, safety goggles, protective
clothing).
–
Avoid contact.
CAUTION!
Danger of slipping on lubrication grease!
–Collect and remove excess lubrication grease
immediately
ENVIRONMENT!
Lubrication grease is an environmentally haz-
ardous substance!
–Always keep lubrication grease in proper con-
tainers.
Collect excess lubrication grease and dispose
–
of it according to regulations.
–Dispose of cloths soiled with lubrication grease
according to regulations.
.
28
DRP45DX
Concerning your safety – Loading/transporting the machine
3.5 Loading/transporting the machine
Make sure that persons are not endangered by the machine tipping
or sliding of
Do not use damaged or in any other way impaired lashing points.
Always use appropriate lifting and lashing means on the lifting and
lashing points.
Use lifting and lashing gear only in the prescribed direction of load
application.
Lifting tackle must not be damaged by machine components.
Secure the machine on the transport vehicle against rolling, slipping and turning over.
Loads must only be attached and hoisted by an expert / capable
person.
Use only lifting gear and lifting tackle with sufficient load bearing
capacity for the weight to be loaded.
Fasten the lifting gear only at the specified lifting points.
Danger to the life of persons if they step or stand under a suspended load.
When lifting the machine avoid uncontrolled movements of the
load. If necessary hold the load with guide ropes.
f.
29
DRP45DX
Concerning your safety – Start-up procedure
3.6 Start-up procedure
3.6.1
Prior to starting up
Use only machines which are serviced at regular intervals.
Become acquainted with the equipment, the indicators and control
elements, the working principle of the machine and the working
area.
Use your personal protective equipment (hard hat, safety boots, if
necessary also goggles and ear protection).
Do not take any loose objects with you or fasten them to the
machine.
Before start up, check whether:
n persons or obstructions are beside or in front of the machine,
n the machine is free of oily and combustible materials,
n all safety elements are in place,
n all grips are free of grease, oils, fuel, dirt, snow and ice.
Before start up, carry out all required visual inspections and function tests.
If the following tests reveal damages or other faults, the machine
must not be operated, until these deficiencies have been corrected.
Do not operate the machine with defective indicators and control
elements.
3.6.2
Starting the engine
Do not use any starting aids like start pilot or ether.
The machine must not be operated with damaged, missing or nonfunctional safety installations.
Before starting and moving the machine, make sure that there is
nobody in the danger zone.
Always keep an eye on the machine when the engine is running
and hold it by the steering bow.
Do not inhale exhaust fumes, because they contain toxic substances, which could cause damage to health, unconsciousness or
even death.
Avoid operation in closed or partly closed rooms, or ensure adequate ventilation when working in trenches.
30
DRP45DX
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