products are covered by this warranty, except for
normal wear items such as impellers. We cannot
be responsible fordamage or abuse to equipment
caused by improper installation or operation.
Warranties can also be voided by unauthorized
disassembly of equipment. For warranty repairs,
equipment is returned to FAWCETT at the
customer's expense; we will repair and return to
customerat our expense.Under no circumstances
will we allow labor charges or other expense to
repair defective merchandise. This warranty is
exclusive and is in lieu of all other warranties,
whether express or implied. FAWCETT shall not be
liable for any other damages, whether
consequential, indi rect, or incidental, arising from
the sale or use of its products.
TRANS-MIX SERIES
Contents: Page:
Model – Accessory Data 2
Safety, General & Receiving 3
Installation 4
Motor Operation / Maintenance 5/6
General Arrangement Drawing
Parts Lists
Detail Drawings
Reducer Maintenance
Order Form
Survey
Part #’s : MF-140T MF-160T
________________
________________
FAWCETT, Inc. TRANS-MIXS Manual 03/06
Page 3
Safety
Please follow the below safety precautions. If there are
any questions, please call FAWCETT at 330 659-4187.
Please read this complete manual before trying to operate
your mixer. Failure to follow these instructions could result
in serious bodily injury or death.
• Do not touch moving parts while mixer is operating.
Do not wear loose-fitting clothes or jewelry around an
operating mixer. Keep all hands, feet, clothes, neckties,
necklaces and other objects clear of moving parts.
• Never move the unit with the motor running.
• Have a qualified individual bring air to your unit.
• Never run the unit in open air.
• Never adjust the speed without the unit running.
Air Motor Safety:
The air motor is designed to be driven by compressed air
and under no circumstances be driven with any other
gases. Fluids, particles, solids or any substance mixed
with air, particularly combustible substances likely to
cause explosions, must not drive air motor.
• Air motor is designed for air only. Do not allow corrosive
gases or particulate material to enter motor. Water vapor,
oil-based contaminants, or other liquids must be filtered
out.
• Do not use a hammer or force coupling onto shaft when
installing drive onto air motor. This causes end thrust that
could damage air motor.
• Ambient temperature should not exceed 200°F.
• Beware of any exposed and/or movable parts to prevent
personal and/or property damage.
• Solid or liquid material exiting unit can cause eye or skin
damage. Keep away from air stream.
• Always disconnect air supply before servicing.
• Do not allow air motor to “run free” at high speeds with
no loads. Excessive internal heat build-up, loss of
internal clearances and rapid motor damage will result.
• Some models may exceed 85dB (A) sound level.
Hearing protection should be worn when in close
proximity to these models.
Receiving
Before removing any packing, visually inspect the exterior
of the shipment for any sign of damage. Should there be
any damage, bring it to the attention of the delivering UPS
or truck line and note the same on the receiving ticket.
Should there be damage you must place a claim with the
truck line. They are the only ones who will pay for the
damage done and you are the only one who can place
that claim.
FAWCETT, Inc. LS manual 4/18/2007 page 3 of 7
Page 4
Installation
Your new mixer is supplied partially assembled. For
more information, see the parts list pages for general
arrangement drawings.
Turbine blades:
To install the turbine blade, back off the set screw as
far as possible without removing them. Insert mixing
shaft into the bore and tighten the set screw firmly to
secure the turbine blade to the shaft.
Turbine blade Placement:
See the General arrangement drawing included with
this manual.
The drawing guideline is a “rule of thumb” and may not
be the best for your situation. Experimenting with
turbine blade placement may provide your best results.
Assembly:
1.) Alter container lid to accept lower bearing
housing per drawing below.
2.) Place Teflon gasket on lower housing and
insert through opening in lid.
3.) Place tabbed bracket over lower housing and
fasten with )4) 5/16-18 flat head screws
4.) Replace lid on tank.
5.) Place upper drive unit onto hex portion of drive
shaft, turn to locate against pins.
6.) Lift lock pin and drop into loacing position
7.) Assemble air hose to inlet port of the motor.
8.) Make sure air control valve is closed.
Mixer is now ready to operate.
FAWCETT Co, Inc. LS manual 03/06 page 4 of 7
Page 5
FAWCETT Co, Inc. LS manual 03/06 page 4 of 7
Page 6
LUBRICATED AIR MOTORS
OPERATION & MAINTENANCE
IMPORTANT: PLEASE READ THIS MANUAL AND
SAVE FOR FUTURE REFERENCE.
Thank you for purchasing this Fawcett product. It is
manufactured to the highest standards using quality materials.
Please follow all recommended maintenance, operational and
safety instructions and you will receive years of trouble free
service.
Product Use Criteria:
• Operate at temperature up to 250ºF (121ºC).
• Protect unit from dirt and moisture.
• Use ONLY compressed air to drive motor.
• Air lines connected to motor should be the same size or the
next size larger than the intake port for efficient output and
speed control.
• Protect all surrounding items from exhaust air.
• Bearings are grease packed.
• Use #AD220 or a detergent SAE#10 automotive engine oil
for lubricating.
General information
• Clearances: Model Total End Clearance (in/mm) Top
Clearance (in/mm)
• Vane Life: Depends upon speed, operating pressure and
motor maintenance.
• Operating Pressure: 100 psi or below (7 bar)
Correct installation is your responsibility. Make sure you
have the proper installation conditions and that the specified
installation clearances are available.
INSTALLATION
Connection
Check the direction of the motor airflow. A single rotation motor
will operate properly only in one direction. Install a filter in the
air line before the connection to the motor. Connect lines to
motor in the proper direction. A reversible motor will work
equally well in both directions. Connecting a 4-way valve with
piping to both air ports of the motor will make reversing
possible.
Do not add any thrust to the end or side of the shaft when
making connections. Do not use a hammer on the shaft or
connections.
Mounting
This product can be installed in any orientation. Mount the
motor to a solid base plate that is mounted to a stable, rigid
operating surface. Install a pressure regulator or simple shutoff valve to control motor.
Consult your Fawcett Co. representative for additional filter
recommendations. Install a moisture trap and filter in the air
line ahead of the motor. For the most efficient output and
control of speed, use air lines that are the same size or the
next pipe size larger than the motor intake port. An
automatic air line lubricator should be installed 18” or as
close as possible in the air line just ahead of the motor.
Adjust the lubricator to feed one drop of oil for every 50-75
CFM of air moving through the motor. Air consumption at
various speeds and pressures are available from your local
Fawcett representative.
It is your responsibility to operate this product at
recommended speeds, loads and room ambient
temperatures. Do not run the motor at high speeds with
no load. This will result in excessive internal heat that
may cause motor damage.
The starting torque is less than the running torque. The
starting torque will vary depending upon the position of the
vanes when stopped in relation to the air intake port. Use a
pressure regulator and/or simple shut-off valve to regulate
the motor’s speed and torque. This will provide the required
power and will conserve air.
OPERATION
Injury Hazard
Air stream from product may contain solid or liquid
material that can result in eye or skin damage. Do Not
use combustible gases to drive this motor. Wear hearing
protection. Sound level from motor may exceed 85db(A).
Failure to follow these instructions can result in burns,
eye injury or other serious injury.
Air Power:
Check to ensure the air valve is in the closed position, then
connect air supply. Check rotation to be sure the mixer shaft
is rotating in a clockwise direction, looking downward into the
container.
Once the mixer is in the container, it is now safe to operate.
CAUTION:
• Never run mixer without an Impeller.
• Never run the impeller in open air.
• Never run impeller outside a container.
1FAWCETT, Inc. LS manual 03/06 Page 5 of 7
Page 7
MAINTENANCE
Injury Hazard
Disconnect air supply and vent all airlines. Wear eye
protection when flushing this product. Air stream from
product may contain solid or liquid material that can result
in eye or skin damage. Flush this product in a wellventilated area. Do Not use kerosene or other combustible
solvents to flush this product. Failure to follow these
instructions can result in burns, eye injury or other
serious injury.
It is your responsibility to regularly inspect and make
necessary repairs to this product in order to maintain
proper operation.
Check intake and exhaust filters after first 500 hours of
operation. Clean filters and determine how frequently filters
should be checked during future operation. This one procedure
will help assure the product’s performance and service life.
Flushing
Flushing this product to remove excessive dirt, foreign
particles, moisture or oil that occurs in the operating
environment will help to maintain proper vane performance.
Flush the motor if it is operating slowly or inefficiently.
Use only #AH255B Flushing Solvent. DO NOT use
kerosene or ANY other combustible solvents to flush this
product.
Lubrication
Use only #AD220 or a detergent SAE #10 automotive engine
oil for lubricating. Lubricating is necessary to prevent rust on all
moving parts. Excessive moisture in the air line may cause rust
or ice to form in the muffler when air expands as it passes
through the motor. Install a moisture separator in the air line
and an after cooler between compressor and air receiver to
help prevent moisture problems.
Manual Lubrication
Shut the air motor down and oil after every 8 hours of
operation. Add 10-20 drops of oil to the air motor intake port.
Automatic Lubrication
Adjust inline oiler to feed 1 drop of oil per minute for high
speed or continuous duty usage. Do Not overfeed oil or
exhaust air may become contaminated.
1. Disconnect air line and muffler.
2. Add flushing solvent directly into motor. If using liquid
solvent, pour several tablespoons directly into the intake port. If
using #AH255B, spray solvent for 5-10 seconds into intake
port.
3. Rotate the shaft by hand in both directions for a few
minutes.
4. You must wear eye protection for this step. Cover
exhaust with a cloth and reconnect the air line. Slowly apply
pressure until there is no trace of solvent in the exhaust air.
5. Listen for changes in the sound of the motor. If motor
sounds smooth, you are finished. If motor does not sound like
it is running smoothly, installing a service kit will be required.
(See “Service Kit Installation”).
Check that all external accessories such as relief valves or
gauges are attached and are not damaged before
operating product.
Shutdown
It is your responsibility to follow proper shutdown
procedures to prevent product damage.
1. Turn off air intake supply.
2. Disconnect plumbing.
3. Remove air motor from connected machinery.
4. Wear eye protection. Keep away from air stream. Use
clean, dry air to remove condensation.
5. Lubricate motor with a small amount of oil in chamber.
Rotate shaft by hand several times.
6. Plug or cap each port.
7. Coat output shaft with oil or grease.
8. Store motor in a dry environment.
www.fawcettco.com
1FAWCETT, Inc. LS manual 03/06 Page 6 of 7
Page 8
78
6
RevNoRevision not
2345
e
1
Dat
Checked
e
Signature
SUPPLIED WITH TANK
D
7 11/16
C
AGITATOR ASSY
(NOT SHOWN FOR CLARITY)
B
-
-
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DAS
NO
D
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(∅11/32
ON 3 3/4 BC
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60
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157 LBS.
130 LBS.
140 LBS.
WEIGH
750 GAL
350 GAL
550 GAL
T
TOTE TANK
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.
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LADE T
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CONFIDENTIAL NOTICE
This drawing and the designs, specifications
and
engineering information disclosed hereon are the proper-
ty of FAWCETT CO
., INC.
and are no
t to be disseminat
or reproduced wit
hout express written consen
t. The
drawing is l
oaned in confi
dence and then only for con-
sideration of the matter disclosed heron
. In accepting
l
oan of this drawing, recipient agrees to keep it and the
matter disclosed hereon in confi
dence and no
t to use nor
permit their use in any way detrimental to FAWCETT CO., INC.
MAXIMUM SIDE LOAD (pounds-force)300300300300300300
MAXIMUM PUSH FORCE (pounds-force)500500500500500500
MAXIMUM PULL FORCE (pounds-force)300300300300300300
FStandard Flange - Short Shaft3.553.553.553.603.803.90
FMOStandard Flange - Long Shaft3.653.653.653.703.904.00
FMFoot Mount - Long Shaft6.156.156.156.206.406.50
F-TTurned Down Flange - Short Shaft3.103.103.103.153.353.45
Sample
Motor
Weights
(pounds)
FMO-TTurned Down Flange - Long Shaft3.203.203.203.253.453.55
FA-AAluminum Body & Flange - Short Shaft2.452.452.452.502.702.80
FMOA-AAluminum Body & Flange - Long Shaft2.552.552.552.602.802.90
FA-TA
FMOA-TA
Aluminum Body & Turned Down
Flange - Short Shaft
Aluminum Body & Turned Down
Flange - Long Shaft
2.302.302.302.352.552.65
2.402.402.402.452.652.75
Please note:
The capacity (GPM),
speed (RPM), and
output torque (IN-LBS)
provided in the table
are maximum quantities for
speci? c gerotor
sizes.
For motor operating
characteristics under
various application
requirements - see
"Selection Guide"
tables on pages 4
and 5.
The rotor gear of these low-weight motors rolls through four complete "CYCLES" for each revolution of the output shaft. Thus,
four times greater torque at one-fourth of the conventional speed
is obtained without the use of gear reducers. In other words, with
hydraulic motors the same amount of torque is assured as you
would get from a much larger ordinary motor that is considerably
more expensive.
Of considerable importance to application design engineers is the
smooth rotation and long life of these unique motors. Because the
motors have five fluid chambers, the inherent four-to-one ratio
provides twenty fluid power cycles for each revolution of the
output shaft. This feature assures a distinct addition, these
motors have only three moving parts (motor shaft, spline drive,
gerotor star) - this greatly extends the service life.
Within the broad range of each gerotor, any torque or speed can
be readily secured. Also the various sizes of gerotors available
provide a torque range from 0 to 656 inch-lbs. and R.P.M.
ranging from 0 to 2255. High selectivity to exactly meet
requirements is inherent in these motors.
We recommend parallel circuits versus series circuits, because
the back pressure generated cannot exceed 300 psi.
Recommended Oil: Mobil
® DTE 13 (ISO-32 Hydraulic Oil).
Arrows show how
the shaft will sping
depending on fluid
flow through the
motor.
Lip Seal
Positive
Metal-to-Metal
Sealing
Matched
Gerotor
Positive
Splined Drive
Lamina-
Bronze
Bearing
Surface
Needle
Bearing
Sealed Against
Contamination
Six Styles of Mounts
(see page 2)
6
Page 16
ORDER MOTOR BY
SIZE WITH SUFFIX:
"F" Flange Mount
Short Shaft
"FM" Pedestal Foot
Mount
"FMO" Flange Mount
Long Shaft
Hydraulic Motors
have a "letter-numberletter" designation that
indicates the type of
motor, size of gerotor,
and mounting method
required. For example: a
motor having a 1/2 inch
gerotor and requiring
flange mounting short
shaft, would be idicated
as A50F.
Order motor with optional
features according to the
following suffixes:
Turned down flange
"-T"
"-2-BOLT"
"-4-BOLT"
"-A"
"-TA"
"-1"
"-2"
"-DT"
"-K"
"V"
Refer to example on
bottom of page 2.
When selecting your
motor for a specific application, you must remember that the peak
motor torque and RPM
must be sufficient to
meet the most severe
demands of the application.
Keyway & Lobe (with punch mark)
must be in line, only one of the four
lobes will give precise alignment.
Care and caution must be taken at
assembly.
15
It
e
No.
m
13
16
17
19
VITON-ASK-1
16
PART
NUMBER
13CA-1/4
13C
11CF
11CF-ALUM Motor Body
27CA-.125
27CD-.500
27CB-.745
14CF
39CF
39B-A
39CF-A
12C-.406
12C-.281
12C-.156
18C-1/4
18C-3/8
18C-1/2
18C-5/8
18C-1
18C-1-1/4
ASK-1
6
PART DESCRIPTION
Spline Drive
Spline Drive
Motor BodyAll motors except Aluminum
Gerotor SpacerA62 motors only
Gerotor SpacerA100 motors only
Gerotor SpacerA125 motors only
Gerotor coverAll motors
Screw (10-32x1-1/4) A25, A37, A50 & A62 - 5 req.
Screw (10-32x1-3/4) A100 motors only - 5 required
Screw (10-32x2)A125 motors only - 5 required
Separator PlateA25 motors only
Separator PlateA37 motors ony
Separator Plate
Gerotor Assembly
Gerotor AssemblyA37 motors only
Gerotor AssemblyA50 motors only
Gerotor AssemblyA62 motors only
Gerotor AssemblyA100 motors only
Gerotor AssemblyA125 motors only
Seal Kit includes (1) 31C, (1) 48CF, (10) 50C & (2)
17CF
Seal Kit includes (1) 31C-VITON, (1) 48CF, (10) 50C
& (2) 17CF
17
NOTE
A25 motors only
A37, A50, A62, A100, A125 only
Aluminum
A50, A62, A100, A125 motors only
A25 motors only
SEAL KITS
7
Page 18
FAX FEEDBACK SHEET
Our objective is to provide you the best products possible.
You may help us by providing feedback to us.
Please complete this survey and fax it back to us within 10 days.
Shipment No.:__________________
Shipment Date: _________________
Please circle your responses and FAX to (330) 659-6991
If you are RECEIVING or PURCHASING personnel, please answer the following:
Was this shipment received within the timeframe established by your company? YES NO
Did this shipment contain the correct items and quantity? YES NO
Was the box damage free? YES NO
Does the level of product quality meet your requirements and expectations? YES NO
Are you aware of our website?
If you are TECHNICAL personnel, please answer the following:
Did you need to contact our Technical Support staff? YES NO
If you did contact us, was our staff helpful and professional? YES NO
Did you use the installation, programming and/or hookup instructions? YES NO
Were the installation, programming and/or hookup instruction clear for you? YES NO
Completed By: ______________________________ Your Function: _____________________________
Company: _________________________________________
City, State, Zip: _________________________________
Thank you for helping us continually improve the products and services we provide you. For more detailed feedback, feel free to
contact our Customer Service Personnel at (330) 659-4187 ext.2300 or via email at