Fast-Stat 3000 Installation Instructions Manual

Page 1
Model 3000
Installation Instructions
Overview
● The Model 3000 provides two additional control wires between a thermostat and indoor unit, or indoor unit and outdoor unit.
● It is compatible with all 24V AC heating and cooling systems.
Electrical Safety
● This product is designed for use with a Class 2 transformer providing 23 to 28 volts.
● The total connected load must not exceed 2 amps.
● The connected load cannot operate at more than 30 volts (not designed for direct connection to 120 volt equipment).
● To avoid risk of electrical shock or equipment damage, disconnect power before beginning installation.
Sender Installation
The Sender is the smaller component and is installed inside the wall behind the thermostat.
● Remove the thermostat from the wall.
● If the hole where the thermostat cable wires come through is not big enough to fit the Sender, enlarge it.
● Place the Sender in the wall and connect the wires to the sub-base according to the appropriate wiring diagram (pages 2-4). The Sender will hang by its wires and does not require any mounting.
● Install the thermostat on the wall.
If extending the wiring between an indoor and outdoor unit, the Sender can be placed inside the indoor unit cabinet or grouped with other wiring.
Note: The Sender can produce a small amount of heat while operating. Keep the Sender wires as long as possible to maximize the distance between the Sender and thermostat.
Troubleshooting
1. Measure the transformer voltage to see if it drops below 23V while in use. The Model 3000 may not function properly outside of the 23-28 volt range and the transformer may need to be replaced.
2. Join the Receiver’s purple and red wires together (use the red wire going to the Sender). All three relays in the Receiver should energize, connecting the yellow, green, and white wires to ‘R’. If the connected loads do not start, then measure the voltage from each output wire to common. If each wire reads 24V AC, then the Receiver is working correctly. If not then there may be a problem with the Receiver.
3. Disconnect the Sender from the thermostat and connect the Sender’s red and white wire together. This should energize the relay connected to the Receiver’s white wire, and activate its connected load. Repeat this process for the yellow and green wires, connecting each wire to red individually. If all loads activate, the Model 3000 is functioning properly and there may be a compatibility issue with the thermostat. If a load fails to activate, there may be a problem with the Sender.
4. If applying power to the Sender’s yellow wire activates the load connected to the Receiver’s white wire (or vice versa), then the wires connecting the Sender and Receiver are crossed. Disconnect the two wires in the thermostat cable from the Sender’s purple and red wire, and switch where each wire is connected.
Internal Wiring
The Receiver’s yellow, green, and white wires are each connected to a normally open relay. One side of the relay is connected to transformer ‘R’ through the red wire. Applying 24V AC to the Sender’s yellow, green, or white wire will energize its respective relay, and connect transformer ‘R’ to the output wire (yellow, green, or white).
To Sender/Thermostat
Receiver Installation
The Receiver is the larger component and is installed inside the cabinet of the indoor or outdoor unit. If there is no space inside the cabinet, the Receiver may be placed in any location without exposure to high temperatures or water.
Connect the wires according to the relevant wiring diagram for the system (pages 2-4). Additional wiring diagrams can be found at www.fast-stat.com.
Testing
After installation, check each control on the thermostat (G, Y, W, etc) to ensure it is turning on and off correctly. Activating the control on the yellow wire will activate the load on both the yellow and green wire at the Receiver.
Page 1 of 4 www.fast-stat.com
Note: Applying 24V AC to the Sender’s yellow wire will activate both the green and yellow relays on the Receiver. The Model 3000’s yellow, green, and white wires can not used for a common connection ‘C’.
Contact Us
For installation assistance, our technical support line can be reached at 1-800-775-4750, 9am-5pm PST, or emailed at [email protected]
R
Relays
Indoor Unit
C W Y
G
Page 2
Adding Air Conditioning to a Heat Only System
A
Before
Y G
Thermostat
Y
Fan
Thermostat
Cable
G
Heat
Indoor Unit
W
L N
R
R C
Transformer
After
If the installation has additional
wires (C, W2, Y2, O/B, H, etc.),
they can be connected directly
to the equipment terminals.
CY
Condenser
HW
H
Thermostat
Y
Thermostat
Y G
Cable
G
Fan
Indoor Unit
W
Heat
W
R
R C
Transformer
L N
Red White Green
Yellow
Red
Purple
Purple Yellow
Green White
Red
Red
Black
Sender
Receiver
FAST-STAT
Model 3000
Adding Air Conditioning to a Heat Only System (Dry-Contact Switching)
B
Before
After
Thermostat
Y G
W
R
H
If the installation has additional
wires (C, W2, Y2, O/B, H, etc.),
they can be connected directly
to the equipment terminals.
Thermostat
Thermostat
Cable
CY
H
G
Y
Thermostat
Y G
Cable
24V
Relay
W
R
Red White Green
Yellow
Red
Purple
Sender
Receiver
Purple Yellow
Green
Red
Red
Black
White
FAST-STAT
Model 3000
TT
Heat
Heat
TT
Fan
Condenser
Transformer
L N
Supply and install
Heating System
Page 2 of 4 www.fast-stat.com
Cooling System
24V transformer
Heating System
Page 3
Extending Wiring to a Two-Stage Condenser (Grounded Commons)
C
Thermostat
Note: Unused wires should be taped back and electrically isolated from other wires.
Note: For this system a Model 1000 can be used.
Receiver
Red (Not Used) Green (Not Used) Purple Black
FAST-STAT
Model 3000
Red Yellow White
Y2
Second
Stage
Y1
First
Stage
R C
Control
Board
Outdoor Unit
Sender
Condenser
Cable
Red (Not Used) Red (Not Used) Green (Not Used) Yellow White Purple
Y2
Y1
Y1Y2
G
Fan
W
Heat
G
C R
Transformer
W
R
L N
Indoor Unit
Extending Wiring to a Two-Stage Condenser (Two Transformers)
D
Note: Unused wires should be taped back and electrically isolated from other wires.
Note: For this system a Model 1000 can be used.
Receiver
FAST-STAT
Model 3000
Red (Not Used) Green (Not Used) Purple Black Red Yellow White
Y2
Second
Stage
Y1
First
Stage
R C
Control
Board
Transformer
Sender
Condenser
Cable
Supply and install
24V transformer
Red (Not Used) Red (Not Used) Green (Not Used) Yellow White Purple
Thermostat
Y2
Y1
Y1Y2
Fan
W
G
Heat
G
W
R
C R
Transformer
L N
Outdoor Unit
L N
Indoor Unit
Page 3 of 4 www.fast-stat.com
Page 4
Extending Wiring with a Fan Center
E
Sender
Yellow Green White Red Red
Purple
Thermostat
Y G
W
H
R
Thermostat
If the installation has additional
wires (Y2, O/B, H, C), they can be
connected directly to the equipment
terminals provided they are powered
by the Fan Center’s transformer.
CY
Condenser
Cable
Receiver
Red Purple Yellow
Green
Red
Black
White
H
G
Y
Fan
R C
Transformer
L N
FAST-STAT
Model 3000
24V
Relay
R C
Transformer
L N
W
Heat
Extending Wiring to a Two-Stage Heat Pump
F
Note: Unused wires should be taped back and electrically isolated from other wires.
Receiver
Red (Not Used) Red Purple Black
FAST-STAT
Model 3000
Green Yellow White
Sender
Condenser
Cable
Fan Center Indoor Unit
Thermostat
O/B
Red (Not Used) Red (Not Used) White Green Yellow Purple
Y2
Y1
G
24V
Relay
W
R
O/B
Re v.
Valve
Y2
Second
Stage
Y1
First
Stage
C RW
Control
Board
Transformer
Y1Y2
G
Fan
W
Heat
C R
Transformer
L N
L N
Heat Pump
Supply and install
24V transformer
Indoor Unit
Page 4 of 4 www.fast-stat.com
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