©
www.maping.com
Manufacturer:
Maping Co, Kuusiniemi 10, 02710 Espoo, Finland
Tel. +358 9 562 6022 Fax: +358 9 562 6215
Email: support@maping.com
HOT-MELT BOOKBINDING MACHINE
FASTBIND ELITE XT
TECHNICAL MANUAL 06 / 2011
EliteXT
Versatileperfect
bindingmachine
Minimumheating
uptime 20 min.
S
w
it
c
n
h
o
o
t
f
u
f
s
w
e
h
d
e
n
H
To
o
l
P
a
p
e
r
b
a
c
k
s
P
r
e
s
e
n
t
a
t
i
o
n
s
St
r
i
p
e
s
P
a
d
s
!
H
O
T
©
www.maping.com
14.6.20111 ©
Wiring diagram ............................. 17-14
Adjustments and applicator detail . 1
7-13
Applicator body ........
..................... 17-12
Description Page
Roughener .................................... 17-11
Rail assembly ............................... 17-10
Clamp A3 KP
Frame ............................................17-02
Elite XT ......................................... 17-01
(Table of Contents..........................17-00)
CONTENTS:
.................................17-09
17-03
17-04
17-05
17-06
17-07
17-07
8
10
2
5
9
11
7
w w w . m a p i n g .c o m
6
3
4
Part no+ version:
Name:
Elite XT 3352 b2
ITEM NO. ID Versio Name QTY.
1 3334 c1 Frame 1
2 3354 a4 Rail assembly 1
3 2318 STD Washer -A M10 2
4 3539 STD Nyloc nut M10 2
1
5 2363 STD Rail adjuster spring 2
6 4065 a2 Adjustment fork 0,7 mm 6
7 0611 a3 Applicator housing assembly1
8 0566 b2 Reservoir cap 1
9 0629 a1 Hand knob 1
10 1802 STD Washer 5 mm 4
11 1809 STD Hex socket screw M5 4
Page:
17-01
9
10
14
www.maping.com
6
7
3
11
14
12
17
22
13
18
19
Part no+ version:
23
3334 c1
20
Name:
Frame
ITEM NO. ID Versio Name QTY.
1 3331 b3 Frame A3 HKP 1
2 3509 a3 Bearing 2
3 0615 a2 Bearing 2
1
8
2
4
5
4 3570 a1 Bearing 1
5 3560 b1 Gear peg 7
6 3511 b3 Back support soft 1
7 3634 a1 Positioning plate 1
8 3635 a2 Rail support 2
9 3548 STD Retaining screw M10 1
10 1838 STD Hexagon nut M10 1
11 3667 STD U-plug 2
12 1840 STD Retaining screw M8x35 1
13 2253 STD Hexagon nut M8 5
14 4096 STD Hex bolt M8 2
15 3675 STD Rubber foot 2
17 2200 STD Washer -A M6 4
18 3744 STD Hex socket screw M6 4
19 3646 STD Leveling foot M6 2
20 1809 STD Hex socket screw M5 3
21 2353 STD Spacer nut M5x25 1
22 1808 STD Hex socket screw M5x12 8
23 2376 STD Washer M4 7
24 3741 STD Shimming washer 14x20x1,0 1
25 2317 STD Washer -A M5 2
26 2326 STD Hex socket screw M5 2
Page:
17-02
20
6
www.maping.com
32
21
Part no+ version:
2
3334 c1
Name:
Frame
25
27
26
26
ITEM NO. ID Versio Name QTY.
6 3510 a2 Axis 1
20 3621 STD Retaining ring d19 1
21 3623 STD Retaining screw M5x8 1
25 3639 a2 Nip primary axis 1
26 3551 STD Wedge 2
27 3555 a3 Spurwheel XT 2 1
32 3741 STD Shimming washer 14x20x1,0 1
Page:
17-03
33
3
13
5
www.maping.com
Part no+ version:
3334 c1
Name:
Frame
ITEM NO. ID Versio Name QTY.
3 3732 a2 Table A3 KP 1
5 4015 a2 Table shaft HKP 1
13 3643 a2 Spring link 1
33 3663 STD Retaining screw M8x10 1
Page:
17-04
21
ITEM NO. ID Versio Name QTY.
4 3509 a3 Bearing 3
7 3565 a4 Spurwheel XT 3 1
9 4022 a3 Pivot shaft short 1
10 3551 STD Wedge 3
11 3561 b1 Gearbox frame 1
12 4021 b4 Spurwheel XT 2 1
13 3552 a3 Bearing 1
16 3650 a2 Bearing 1
31 2283 STD Blind rivet nut M5 1
32 1829 STD Hexagon nut M5 2
33 3740 STD Retaining screw M5x20 1
46 3736 a1 Spacer 1
48 1808 STD Hex socket screw M5x12 18
50 3622 STD 1
51 2376 STD Washer M4 14
7
46
www.maping.com
Part no+ version:
3334 c1
12
Name:
Frame
50
10
9
16
13
4
33
11
51
48
Page:
31
32
17-05
13
40
28
11
50
27
29
www.maping.com
30
55
21
29
12
56
Part no+ version:
3334 c1
10
39
Name:
Frame
52
54
55
29
4
ITEM NO. ID Versio Name QTY.
4 3377 a3 Clamp A3 1
10 3373 a1 Clamp guide rod XT 2
11 3351 a1 Guide support 1
12 3645 a1 Softcover paperguide 1
13 3500 c2 Table back cover 1
21 3562 a4 Cable bracket 1
27 2317 STD Washer -A M5 4
28 1813 STD Panel screw 5x12 2
29 1808 STD Hex socket screw M5x12 20
30 3663 STD Retaining screw M8x10 5
40 4050 STD Plug 2
50 2236 STD Hex socket screwM4x8 2
52 3720 a2 Spring guard 1
54 2335 STD Nyloc nut M5 1
55 1822 STD Serrated washer 5 mm 3
56 1829 STD Hexagon nut M5 1
Page:
17-06
29
www.maping.com
44
3334 c1
Part no+ version:
44
Name:
Frame
28
44
44
42
ITEM NO. ID Versio Name QTY.
28 4027 a3 Side panel right 1
29 3568 b1 Side panel left 1
42 3563 a1 Nip return spring 3
44 2261 STD Plate screw 2,9x9,5 8
Page:
17-07
12
15
50
30
34
www.maping.com
Part no+ version:
3334 c1
Name:
Frame
ITEM NO. ID Name QTY.
12 3722 Main handle 1
15 3394 Soft cover nip tool 1
30 3721 Cup 1
34 1813 Panel screw 5x12 3
50 1843 Retaining screw M6 1
Page:
17-08
3
8
4
www.maping.com
5
6
1
ITEM NO.
7
9
2
Part no+ version:
3377 a4
Name:
Clamp A3 KP
ID Versio Name
1 26163 a1 Bar assembly
2 3376 a4 Rotary unit A3 KP
3 3379 a9 Clamp handle A3
4 3542 STD End plug
5 4042 a4 Spring bracket
6 3563 a1 Spring XT clamp
7 4043 a5 Locking unit A3 KP
8 4050 STD Plug
9 2246 STD Retaining screw M5x10
c
Maping Co 2011. All rights reserved.
QTY.
1
1
1
2
1
1
2
2
1
Page:
17-09
14
ITEM NO. ID Versio Name QTY.
1 3353 b1 Elite XT rail 1
2 3357 a2 Elite XT rail guide rod 1
3 3233 a4 Applicator assembly 1
4 2899 a2 Roughener 1
5 3366 a4 Guide pin 1
6 3514 a5 Elite XT rail cover 1
4
10
11
17
9
7
19
3
6
7 3538 b1 Elite XT chain with fasteners 1
8 1123 a2 Rail adjuster 1
9 1181 a2 Adjuster pivot sleeve 1
10 1829 STD Hexagon nut M5 1
11 3548 STD Retaining screw M5x20 1
12 1810 STD Hex socket screw M5x20 1
13 1802 STD Washer 5 mm 3
14 2335 STD Nyloc nut M5 1
15 1813 STD Panel screw 5x12 4
16 1809 STD Hex socket screw M5 2
17 2363 STD Rail adjuster spring 1
19 3729 a1 Steel strip 1
20 2315 STD Rubber foot 1
21 4098 STD Lock pin 1
22 3757 a1 Chain guard 1
w w w . m a p i n g .c o m
8
2
5
12
1
15
Part no+ version:
21
Name:
Rail assembly 3354 a4
13
16
Page:
17-10
2
15
7
w w w . m a p i n g .c o m
Part no+ version:
6
Name:
Roughener 2899 a2
1
16
10
9
12
8
10
17
3
ITEM NO. ID Versio Name QTY.
1 0405 a3 Handle holder 1
2 4126 STD Plate screw 2
3 0327 a1 Roughener roller 2
6 2888 a1 Roughner handle 1
7 1524 a2 Roughener cover 1
9 1813 STD Panel screw 5x12 2
10 1829 STD Hexagon nut M5 3
12 2385 a1 Pull spring 2
15 1809 STD Hex socket screw M5 2
16 2271 STD Screw M5x40 3
17 1921 STD Screw M5x30 1
Page:
17-11
8
14
6
9
7
NOTE: for thermostat or thermal resistor installation,
please refer to detail view on page 17-13. This exploded
view is for spare part identification purposes only!
11
ITEM NO. ID Versio Name QTY.
1 3804 a2 Applicator body pre-assy 1
1
10
2
13
12
3
13
10
4
2 3229 a3 Twin groove pin d8x30 2
3 1163 a1 Chain pulley 2
4 1173 a1 Driving chain wheel 1
5 0695 a1 Thermal resistor assembly 1
6 3807 a1 Normal thermostat 175 KO 1
7 1827 STD Retaining screw 5x10 1
8 2261 STD Plate screw 2
9 1849 STD Screw M3x6 2
10 2245 STD Retaining screw M5x6 2
11 2246 STD Retaining screw M5x10 1
12 4040 STD Sliding bearing 2
13 2322 STD Retaining ring 8 mm 4
14 0653 a1 Insulation plate 1
8 2261 STD
AVAILABLE ASSEMBLIES FOR FOR SPARE PART PURPOSES:
3040a4 Complete applicator XT
w w w . m a p i n g .c o m
3039a4 Applicator body XT
Part no+ version:
3531 a3
Name:
Applicator body XT
5
Page:
17-12
BEARINGROCKERADJUSTMENT
1.Loosentheupperlockingscrewfromthe
Lockingscrew()
3.
1. 3.
2.
Feelergauge
bearingrocker.
2.Insert0,15mmfeelergaugebetweentherail
andupperballbearing.
0,15mm
3.Useascrewdrivertoleverthebearingrocker
andtightenthe
lockingscrew(6Nmtorque).
4.Testadjustment.Thereshouldbeminimal
gapbetweenallowingapplicatortomove
smoothlyallthewayalongguiderail.
APPLICATORDRIVINGCHAINTENSION
1.Loosenscrewfromleftorrightend.
Lockingscrew
Roller
Driving
Wheel
Lockingscrew
2.Tighten/loosenchainbymovingendlink.
Lockthescrew.
3.Testadjustment.Applicatorshouldmove
smoothly.Withtootightchainsnappingsound
canbeheard.
www.maping.com
(c)MapingCo
GLUEAPPLICATOR(DETAILVIEW)
Whenexchangingthermalfuseorthermostat,
pleasenotethepositionoftheparts.
A-Isolationtubeforthermalfuse
B-Thermalfuse
C-Retainingscrewforheatingelement
D-Thermostatforgluetemperature
E-Heatingelement
B
A
C
E
D
BEARINGROCKERANDCHAINTENSION
DETAILVIEWOFGLUEAPPLICATOR
17-13
Backcover
W5
F1
M1
W10W8
W3
W2
Connectionboxof
glueapplicator
White
Black
W1+F2
S2
Glueapplicator
W4
HeatingResistor
R1
Backcase
W7
W6
Brown
Black
W9
Sideboxleft
5L2N4L1N6
S1
3
www.maping.com
(c)MapingCo
ELITEXTWIRINGDIAGRAM
1.8.2006PAR
17-14
Loading...