Fastbind Elite User Manual

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E L I T E

Manual Rev. d5 090804 --- multilang

1. DESCRIPTION………………………………………… 1-2

2. SAFETY INSTRUCTIONS……….………..…………. 1-3

3. MAIN PARTS AND CONTROLS....…….……………. 1-4

4. PREPARATIONS ........…………...….………………… 1-5

5. BINDING A SOFTCOVER BOOK ......………………. 1-6

6. BINDING A HARDCOVER BOOK ……................…. 1-9

7. BINDING WITH STRIP ..........................…………….. 1-13

8. BINDING A SCRATCH PAD .....….….….…………… 1-16

9. CARE AND MAINTENANCE ……..….………….….... 1-18

10. TECHNICAL SPECIFICATIONS ….……….……..…... 1-19

11. WARRANTY TERMS ….……….……..…..................... 1-19

12. NIPPING TOOL ADJUSTMENT .……..…..................... 1-19

APPENDIX A : Hardcover Toolset Installation ............…....... 1-26

APPENDIX B : Fastbind Trimmer Installation ..............…….. 1-27

ENGL I SH

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1. Scratch pad

2. Softcover

3. Hardcover

4. Strip

Paper Guide

Model

Nipping Tool

S for softcover and H hardcovers. Please note that the Hardcover toolkit is an accessory consisting of hardcover paperguide and hardcover nipping tool.

Binding Types and Required Tools

Congratulations on your purchase of the Fastbind Elite hot melt book binding

machine - the current ag ship of Fastbind models!

Elite offers Fastbinds cutting edge rotary binding technology and takes the

concept further by offering excellent binding charasteristics even with difcult

materials. New double roller roughener broadens binding material range by

providing necessary tools to open paper grain with coated papers. As before,

various cover materials can be processed without time consuming adjustments.

One binding machine to handle a whole range of paper products from simple tear-

off pads to demanding hard cover applications!

We believe that Elite brings tabletop document binding onto a completely new

level and wish you productive moments with it!

General

Elite can be used to bind various paper and cardboard products. All four binding

types can be done with two simple tool sets and with the same machine settings.

The machine is normally delivered with softcover tool set and hardcover tools are

available as an accessory. Following table lists which tools can be used each of

the four binding types:

Section 1 DESCRIPTION

Binding Possibilitiess

Elite uses hot melt adhesive for binding and works properly only with hot melt

type of adhesives. This means that adhesives designed for other purposes, or

containing organic ingredients for instance, cannot be used. The manufacturer

recommends Fastbind Hot Melts, which have optimal melting point - viscosity

combination for Fastbind machines and thus suits for all binding work done with

Elite. Moreover, this adhesive is nontoxic and can be used safely indoors.

Hot Melt Adhesives

DESCRIPTION

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Before installing and operating Fastbind Elite, the safety instructions and recommendations in this User’s Manual must be studied carefully. In this way one can ensure to get the most out of the new binding machine and operate it safely. Store this document within easy reach of personnel operating or maintaining the unit.

Section 2 SAFETY

Operate Safely

Safety Symbols

Following symbols are used to warn against dangers or possible sources of danger. Become familiar with them.

WARNING: Failure to observe may result in personal injury, death or equipment damage.

CAUTION: Hot surface or hot material. Failure to observe may result in burns.

CAUTION: Failure to observe may result in equipment damage.

• Note that the machine weights 52 kg (~105 lb)! When handling the

machine, two persons should always be used. Do not lift from the rail!

• Install the machine on a stable horizontal surface, close to a power

outlet.

• Fastbind book binding machines are designed for indoor use only.

Avoid drafty, mois and dusty environment. For normal operation, the

ambient temperature range should be +15 to +30 °C.

Handling and Location

Power Supply

• Before using the machine, check that the operating voltage and other

specications indicated on machine’s identity plate match with the specications of the power source. This plate is located at the rear of the machine.

• This unit may only be connected to properly earthed power outlet.

• Never damage, modify or place heavy objects on the power cord. Do

not use the machine if the power cord is bundled, knotted or damaged. When unplugging the power cord, always grasp the plug to pull it out.

• Switch off the unit and pull out the mains plug prior to all cleaning and

maintenance.

SAFETY

170 ºC

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• Use only Fastbind Hot-Melt adhesives for binding. Caution: using

other than Fastbind adhesives will invalidate the warranty and the manufacturer is not responsible for any damage caused.

• Add only new, clean and dry hot melt glue to reservoir. Collecting

accidentally dropped glue granulates from dirty oor for instance can block glue applicator and requires expensive service work.

• Do not re-use hotmelt drops from the drop collector tray. These

contain impurities that can block the applicator! From binding quality perspectivem, chemical properties of the recycled glue are inferior.

• All of the machine covers, panels and safety labels must be in place

when operating the machine.

• Machine needs to warm up properly before it is ready to use (20

min). Moving adhesive applicator before adhesive has completely

liqueed will damage the machine.

• Do not attempt to alter or modify the machine. It contains high-

voltage components and unexpected faults or electric shock might occur. Modication will invalidate the warranty.

• Turn the machine off when you have nished working with it.

Even if the machine has unlimited continuous working time, leaving it on and idle degrades hot melt glue slowly. This can lead to adhesive ‘overcooking’, which blocks the applicator. External timer available as an external accesory.

• Use only original Fastbind accessories and spare parts approved by the

manufacturer to ensure that the unit can be operated safely. For service and maintenance, contact Fastbind authorized service outlet.

Operating Machine

Adhesive Applicator

170 ºC

SAFETY

N O

glue

recycling

MAX. LEVEL DO NOT OVERFILL!

MELTED GLUE IS HOT !

MIN. LEVEL

• Keep the glue reservoir cap on except when adding hot-melt adhesive.

Foreign objects or substances in the adhesive reservoir can seriously damage applicator.

• Hot-melt glue and parts within the cover of the adhesive applicator

are hot and can cause skin burns. Let the machine cool down properly before touching this area.

In case of burns:

• Immediately cool affected skin areas using cold, clean water.

• Do not forcefully remove hot melt material from the skin.

• Seek medical attention immediately.

• Glue roller under adhesive applicator is high precision part and designed

for paper contact only. Foreign objects such as paper clips or staples damage roller easily. Do not try to rotate the roller by force.

Roughener

• Roughener is intended for clean paper only. Using roughner on warm

(soft) glue will block the rollers.

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Connecttogrounded poweroutletonly!

Connecttogrounded power

outletonly!

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Serialnoxx-xx 220V,50-60Hz MadeinFinland

ELITE

Section 3 MAIN PARTS AND CONTROLS

MAIN PARTS AND CONTROLS

Machine Overview

S -nipping tool for soft covers

H -nipping tool for hard covers

Rail height adjustment screws Rail height locking screws Table angle adjustment (table down) Table angle adjustment (table up) Type plate with serial number Main connector Fuse holder with fuse: 230V 6.3 A (T)

23.

24.

25.

26.

27.

28.

29.

Applicator guide Hand Knob Reservoir Cap Adhesive Applicator Drop Collector with Drop Tray Turn Table Paper Guide (Soft or Hardcover) Knob and Support Rod

Operating Handle Main Switch Clamp Handle Leveling foot Spine Pressing Tool (nipping tool) Cam Driving Nipping Tool Positioning Deck Clamp

Back Support Clamp Guide Rod Roughener Cover for adjustment elements Roughener handle Rail

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

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To prepare your machine for use:

a) Remove the packing and protective material. When handling the machine,

two persons should be used. Do not lift from the rail!

b) Check the delivery for any damage incurred during transportation.

Conrm that the shipment corresponds with the details in the delivery note. Inform dealer and sender immediately about possible damages or incomplete shipment.

Each standard package(*) contains:

• One binding machine unit equipped with

• Οne softcover paperguide and

• Οne softcover nipping plate (marked with “S”)

• One power cable

• This User’s Manual

(*) Denition of standard package may vary in different countries

c) Select a good location for your machine

• Position the machine on a steady horizontal surface close to a power outlet

• When selecting the location, remember that the machine weights 52 kg (105 lb)

• For your own convenience, make sure that there is enough space around the machine for papers, covers and other necessary supplies.

d) Rotate the turntable to down (DN) position (see the printed scale next

to a operating handle). Open the clamp by pulling the clamp handle and remove the power cord and possible test books.

e) Remove the reservoir cap and check the glue level in the adhesive

applicator. Hot-melt adhesive should always cover the minimum level plate. This plate with multiple holes is visible when glue has melted and can be seen from the lling opening. If the glue level is low, add more hotmelt to the applicator. Take care not to overll the adhesive reservoir. Do

not re-use hot melt drops from the drop collector tray.

Note that the applicator can be moved only when the machine has warmed up. At the room temperature hot melt in the reservoir is still solid and thus

blocks the roller rotation.

Section 4 SETUP

Initial Check-Up

Locating the machine

Preparations

SETUP

MELTED GLUE IS HOT!

MAX. LEVEL DO NOT OVERFILL!

MIN. LEVEL

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f. Connecting the power cord

• Once you have checked that local power supply matches with the machine’s operating voltage, connect the mains lead.

• Press the main switch to turn the machine on. The green power indicator light should light up green.

g. Let the machine warm up for 20 minutes. During this time glue in the

applicator’s reservoir melts, and the applicator will run easily along the guide rail. Now the machine is ready to use.

Note that even the best hot melts degrade during the time in high temperatures. To preserve adhesive’s chemical properties and minimize energy consumption, turn the machine off when not working with it. Alternatively one can use external timer to switch off the electricity after preset time limit. Timer is available as an optional accessory.

SETUP

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5.1.1

5.1.2

Before you begin, ensure that

• Τhere is glue in the applicator reservoir (Fastbind Hot-Melt)

• Machine has warmed up at least 20 min

• Soft cover nipping plate is attached (marked with “S”)

• Τhe paper guide is in place (either “S“ or optional H-model)

• Τhe turntable is in the normal position (the hand lever in

N-position)

Release and open the clamp by pulling the clamp handle down and towards you.

a) Insert the cover between the clamp and turntable. It

will slip in easily if you lift the turntable slightly using the clamping handle.

b) Align the cover against the paper guide. Place the

cover so that the front page faces turntable.

Place the book block between the cover and clamp.

a, b) Adjust the block from side and top carefully to

ensure that it aligns correctly with the cover.

c) Push out air between the pages with both hands.

5.1 LOADING COVER AND PAPERS

Section 5 BINDING A SOFTCOVER BOOK

Check List

Binding procedure

BINDING A SOFTCOVER BOOK

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5.1.4

5.1.3

5.2.1

5.2.2

Turn the table over (UP) by pushing the operating handle up.

a, b) Fold the cover back.

5.2. ROUGHENING AND HOT MELT APPLICATION

THICK BOOKS OR BOOKS WITH COATED PAPER:

Roughen book spine 1-3 times. Repeat if necessary.

Roughening opens the paper grain on book spine and improves binding result with difcult materials. Note that roughening several times increases spine width. Too heavy roughening results unsquare book spine.

Run adhesive applicator along the book spine using four step method illustrated below. It gives the highest binding strength and can be recommended for all binding types shown in this manual.

For bindings with easy material, simply apply glue once or twice along the whole spine length. For thicker books or books with coated paper, apply glue 2-3 times.

Push the clamp forward and lock it by lifting the clamp handle up. To keep the turntable still during this action, put your left hand on clamp’s left knob when lifting the handle.

BINDING A SOFTCOVER BOOK

Four step method. Note that glue is not applied right to te edge with every pass.

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Frontpanel

Clamping bar

Unscrew

Remove

Loosen

Insert

Tighten

5.2.3

5.3.1

5.3.2

5.3.3

Immediately after hot melt application, it is recommended to pull slightly from the cover to secure the binding between the cover and rst pages.

Release the clamp by lowering the handle and pull it up. Remove the book by lifting the turntable slightly with the clamp handle.

If the cover does not require trimming, the book is ready. The book can be blattered, but the binding has not yet reached the maximum strength.

Complete curing time depends on the type of hot melt, but for thick books bound with Fastbind Type 1 hot melt, the recommended waiting time is 15 to 30 minutes. The nal strength is reached after the rst 24 hours.

Push the handle down rmly and hold for 5 - 7 seconds to press the spine and fold the cover.

Turn the table back into the starting position by pulling the hand lever. Given that hot melt tacks (starts to dry) in 2 3 seconds, swift but gentle actions provide the best result.

Caution: Do not slam the table against the table limit stops as this can damage the machine

5.3. PRESSING THE SPINE

BINDING A SOFTCOVER BOOK

5.4. TRIMMING WITH FASTBIND TRIMMER (ACCESSORY)

To cut the longer tail of the cover off, place the book in the middle of the cutting support and slip the cover into slot.

Hold the book with your ngers and move the cutter all the way cross the book. If necessary, trim twice.

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1.1

6.1.1

Before you begin, ensure that

• Τhere is glue in the applicator reservoir (Fastbind Hot-Melt)

• Machine has warmed up at least 20 min

• Ηard cover nipping plate is attached (marked with “H”)

• Τhe turntable is in normal position

• Τhe hardcover paper guide is attached (H- model)

PREPARATIONS:

a. Fold the hardcover in your hands to pre-form ‘folding lines’ down

the spine against the spine board.

b. Add tacky lining sheets as the rst and last page of the paper block

with the silicone release paper outwards. Jog the complete block and align them against the paper guide.

Release the clamp by pulling the clamp handle down and towards you. Insert the cover between the clamp and turntable. It will slip in easily if you lift the turntable slightly using the clamping handle. Place the cover so that the front page faces turntable.

6.1. LOADING COVER AND PAPERS

Section 6 BINDING A HARDCOVER BOOK

Check List & Preparations

Binding procedure

BINDING A HARDCOVER BOOK

a,b ) Press the cover spine against positioning deck

Spine width

(mm)

Paper block

thickness (mm)

No. of sheets

(pages)

OLD, new ones below

8 4 ± 1,0 25 - 55 10 6,5 ± 1,5 55 - 85 12 10 ± 1,5 85 - 15 14 13 ± 1,5 115 - 145

Spine width

(mm)

Paper block

thickness (mm)

No. of sheets

(pages)

8 4 ± 1,0 35 - 55 10 6,5 ± 1,0 55 - 75 12 8,5 ± 1,0 75 - 95 14 10,5 ± 1,0 95 - 115 16 12,5 ± 1,0 115 - 135 18 14,5 ± 1,0 135 - 155 20 16,5 ± 1,0 155 - 175

NO. OF PAGES FOR DIFFERENT HARDCOVERS

Table applies to FASTBIND supplies only!

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6.1.2

6.1.3

6.1.4

6.1.5

Secure the hardcover behind the sprung outer collar of the paper guide.

Place the book block between the cover and clamp.

a, b) Adjust the block from side and top carefully to ensure

that it aligns correctly with the cover.

c) Push out air between pages using both hands.

d) Cover and papers properly aligned against back

support.

a) Pull out the outer collar of the guide and slide the

cover edge under its rim.

b) The spring force of this collar will hold the hardcover

in place.

Hold papers against turntable with your left hand as shown in the picture. Push the clamp forward and lock it by lifting the clamp handle up with right hand.

Turn the table over (UP) by pushing the operating handle up.

a,b) Fold the cover back and the block is ready for adhesive

application.

BINDING A HARDCOVER BOOK

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6.2.2

6.2.3

6.3.1

6.2.1

a) b)

6.2. ROUGHENING AND HOT MELT APPLICATION

THICK BOOKS OR BOOKS WITH COATED PAPER:

Roughen book spine 1-3 times. Repeat if necessary.

For thin books (spine witdth <10 mm), apply glue once or twice. For thicker books or books with coated paper, apply glue 2-3 times.

Dipping: Immediately after hot melt application, dip the spine stick quickly on glue with single back and forth movement.

a, b, c) Note how the cover is hold and pushed forward to perform dipping action.

6.3. BOOK REMOVAL

Turn the table back into the starting position by pulling the hand lever. Given that hot melt tacks (starts to dry) in 2 - 3 seconds, swift but gentle actions provide the best result.

Caution: Do not slam the table against the table limit stops as this can damage the machine

a) Open the clamp. b) Pull from hardcover tool’s outer collar to release the book. Move the book to left.

BINDING A HARDCOVER BOOK

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6.3.2

6.4.1

6.4.2

Turn clamp handle down, pull the clamp open. Remove the book by lifting the turntable slightly with the clamp handle.

6.4. FINISHING THE BINDING

Pressing the spine of the hardcover book: close the book and place it between the clamp and turntable (spine against positioning deck).

a) Close the clamp and press the spine.

b) Open the clamp and turn the book around. To press the

other side of the spine, place the book again between the clamp and turntable. Close the clamp and press the spine.

Open the clamp and remove the book.

Attaching tacky lining sheets (end papers) to covers. Lift the book on top of closed clamp.

a) Pull silicon lining paper to half way. Bend the cover

slightly to arc and close it to half way.

b) Close the cover and press it slightly. Pull the rest of the

silicon release paper off. The rst cover is done.

c) Turn the book over. Repeat steps a) and b) for the

other cover.

d) To nish the spine, press your ngers together and

follow the folding line all the way down.

BINDING A HARDCOVER BOOK

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7.1.1

7.1.2

Before you begin, ensure that

• Τhere is glue in the applicator reservoir (Fastbind Hot-Melt)

• Machine has warmed up at least 20 min

• Τhat softcover nipping plate is attached (marked with “S”)

• Τhe turntable is in normal position.

• Τhe paper guide is in place (S or H-model)

PREPARATIONS:

a. Fold one A4 or letter size paper sharply along the long side so that

the folding line divides the paper in approximately ratio 30_:_70%

Open the clamp and place the folded paper on positioning deck. Align the paper against paperguide.

Take a strip and make a sharp folding line on one side of the strip.

a) Folded strip.

b) Place the folded strip on paper. Note strip’s alignment:

short folded part against the turntable while the long tail comes towards and on top of the nipping tool.

7.1. LOADING STRIP AND PAPERS

Section 7 BINDING WITH STRIP

Check List & Preparations

Binding Procedure

BINDING WITH STRIP

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7.1.3

7.2.1

7.1.4

7.1.5

Place the papers that make the book between the strip and clamp.

a, b) Adjust the block from side and top carefully to ensure

that it aligns correctly with the cover.

c) Push out air between pages using both hands.

d) Since strip cannot be aligned against paperguide,

check that strip is positioned correctly: strip edge and papers are on same line.

Push the clamp forward and lock it by lifting the clamp handle up. To keep the turntable still during this action, put your left hand on clamp’s left knob when lifting the handle.

Turn the table over (UP) by pushing the operating handle up.

a, b) Fold the strip back and the block is ready for

adhesive application.

7.2. ROUGHENING AND HOT MELT APPLICATION

BINDING WITH STRIP

THICK BOOKS OR BOOKS WITH COATED PAPER:

Roughen book spine 1-3 times. Repeat if necessary.

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7.3.2

7.3.1

7.3.2

7.3.3

GLUE APPLICATION

For thin books (spine witdth <10 mm), apply glue once or twice. For thicker books or books with coated paper, apply glue 2-3 times.

Release the clamp by lowering the handle and pull it up. Remove the book by lifting the turntable slightly with the clamp handle.

Push the handle down rmly and hold for 5 - 7 seconds to press the spine and fold the cover.

7.3. PRESSING THE SPINE

Turn the table back into the starting position by pulling the hand lever. Given that hot melt tacks (starts to dry) in 2 3 seconds, swift but gentle actions provide the best result.

Caution: Do not slam the table against the table limit stops as this can damage the machine

BINDING WITH STRIP

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b)a)

7.4.1

7.4. FINISHING THE BINDING

Attaching the strip edges to binding

a, b) Remove the silicon release paper.

c) Press to attach the strip to cover.

d) Turn binding around and repeat steps b) to c).

BINDING WITH STRIP

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8.1.1

8.1.2

Before you begin, ensure that

• Τhere is glue in the applicator reservoir (Fastbind Hot-Melt )

• Machine has warmed up at least 20 min.

• Softcover nipping plate is attached (marked with “S”)

• Τhe turntable is in normal position

• Τhe paper guide is in place (S or H-model)

PREPARATIONS:

a. Fold A4 or letter size silicon release paper sharply along the long

side so that the folding line divides the paper in approximately ratio 30 : 70%. The width of the silicon paper should be larger than binding width. If spine pressing is preferred, the paper should be so long that it comes on the top of the nipping tool.

Place the papers that make the book between the turntable and clamp.

a, b) Adjust papers from side and top carefully to ensure

that it aligns correctly with the cover.

Open the clamp and place the folded silicon paper on positioning deck. It slides in easily when inserted from below

a) Note the length of the silicon paper. It extends on the

top of the nipping tool. This prevents silicon paper being crumpled when nipping tool moves.

8.1. LOADING PAPERS

Section 8 BINDING A SCRATCH PAD (BOOK WITHOUT COVER)

Check List & Preparations

Binding Procedure

BINDING A SCRATCH PAD (BOOK WITHOUT COVER)

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8.2.1

8.2.2

8.3.1

8.3.2

8.3.3

8.2. ROUGHENING AND HOT MELT APPLICATION

GLUE APPLICATION For thin books (spine witdth <10 mm), apply glue once or twice. For thicker books or books with coated paper, apply glue 2-3 times.

Push the handle down rmly and hold for 5 - 7 seconds to press the spine and fold the cover.

8.3. PRESSING THE SPINE

Turn the table back into the starting position by pulling the hand lever. Given that hot melt tacks (starts to dry) in 2 3 seconds, swift but gentle actions provide the best result.

Caution: Do not slam the table against the table limit stops as this can damage the machine

Release the clamp by lowering the handle and pull it up. Remove the binding by lifting the turntable slightly with the clamp handle.

BINDING A SCRATCH PAD (BOOK WITHOUT COVER)

THICK BOOKS OR BOOKS WITH COATED PAPER:

Roughen book spine 1-3 times. Repeat if necessary.

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Section 9 CARE AND MAINTENANCE

Cleaning

CARE AND MAINTENANCE

Adding glue

Lubrication

Changing drop tray

Service and Spare Parts

Switch off the unit and pull out the mains plug prior to all cleaning and maintenance work.

Elite is easy to take care of and serves you well if cleaned periodically. Use a damp soft cloth with alcohol based solvent or mild detergent solution for this purpose. Do not use solution containing ammonia or abrasive. Let glue drops cool down before removal.

Check the glue level now and then. Add only clean and dry hot melt glue to applicator reservoir. Let the machine warm up properly before using it again. If glue is added to empty tank (glue on minimum level), it may take longer than 20 min to re-heat the applicator. Do not re-use glue drops from the drop collector tray. These contain impurities that can block the applicator.

When necessary, use a soft cloth with a few drops of machine oil on the adhesive applicator’s guide rail. Apply slighly oil or silicon on clamp guide rods now and then. This is the easiest way to protect rods from glue drops - and makes them easily removable. When machine is cold, check and remove old glue drops regularly from drop collector plate under the adhesive applicator.

Change drop tray or remove excessive glue under adhesive applicator from time to time. This is the easiest way to prevent melted glue to cause problems with chain driving glue roller.

For service and component replacements, contact your dealer or Fastbind authorized service outlet. Use only accessories and spare parts approved by the manufacturer.

N O

glue

recycling

MIN. LEVEL

glue

recycling

MELTED GLUE IS HOT !

MAX. LEVEL DO NOT OVERFILL!

MIN. LEVEL

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TECHNICAL SPECIFICATIONS

Section 10 TECHNICAL SPECIFICATIONS

Summary Table

Applications

Softcover bindings Cardboard covers Transparent covers Hardcover bindings Hardcover (supply) Personalized hardcovers (made with Fastbind H530) Scratch pad (pad without covers) Duo Strip binding Lay at -binding

Binding material

Binding thickness

Maximum sheet size

Max. thickness for cover material

Performance (cycles / hour) Performance (books / hour)

Working time

Normal uncoated paper Coated and colorcopy paper --- with roughener 0,1 - 40 mm (0,004 - 1,57 inch) 320 x 235 mm / 12,6 x 9,2 inch 400 g/m2 (depending on cardboard properties) Up to 450 pcs Up to 180 pcs (user dependent) Unlimited continuos (machine is used) working time

Operating voltage and fuses

Heating system

Overheating protection

630 W -- 230V or 115V; See machine type plate External switch off timer recommended

Electrical; thermostat controlled Thermofuse (~192 °C)

Roughening

Hot melt application

Turntable and spine pressing

Twin roller roughener with page grain opening system From above; glue layer thickness adjustable (based on number of gluing cycles) Single double action lever operating both the turntable and spine pressing

Accessories:

Supplies:

1) Hardcover toolset including hardover paperguide and hardcover nipping tool for spine pressing

2) Trimmer for cutting the cover

3) External timer switching the machine off after pre set delay.

Softcovers, Transparent covers, Manager covers, Hardcovers and duo strips plus materials both for the hard and soft cover production.

BINDING POSSIBILITIES

BINDING SPECIFICATIONS

HEATING SYSTEM

FUNCTIONS

ACCESSORIES AND SUPPLIES

CERTIFICATES

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Section 11 TROUBLESHOOTING

Diagnostics table

TROUBLESHOOTING

10. TROUBLESHOOTING

Symptoms Cause Remedy

POWER SUPPLY

Machine not warming up

Power cord Fuse

Connect the machine to power outlet. Check the fuse and change if necessary.

ADHESIVE APPLICATOR

Adhesive not spread evenly

Not enough hot melt in the reservoir

Adhesive roller does not rotate properly

Add hot melt adhesive.

Check the cable and driving wheel connected to roller.

Adhesive applicator is difficult to move or jammed

Glue not warm enough or still solid

Mechanical block

Adhesive overcooking

Switch the machine on and the power indicator lights up green. Let the machine warm up properly (20 min).

Inspect the adhesive reservoir visually and remove any foreign objects.

If the machine is turned on but not used for a very long time, adhesive will degrade and turn into a plastic like substance blocking the roller. Contact your dealer.

BINDING

Spine shape not satisfactory

Paper block jogged poorly

Short nipping time or low compressing force

Back support and or levelling plate not clean

Wrong nipping to

Nipping tool misalignment

Jog the paper block carefully and align it with the paper guide.

For the best results, press firmly for 5-7 seconds.

Clean the levelling plate and back support regularly. Lock the clamp completely.

Use H-nipping tool for hard covers and S for soft covers.

A properly aligned nipping tool is parallel with the back support

support to ensure even

compression when the hand lever is pressed

down. Use nipping tool’s adjustment screws to eliminate any

clearance between nipping cams and nipping tool.

Binding strength not sufficient

Adhesive applied too slowly

Nipping began too late or the time was too short

Poor adhesive quality or low temperature

Book bound against paper fiber direction

With the four step adhesive application method, the whole cycle takes 4 - 6 seconds. Average time for a single back and forth application is between 3 and 4 seconds.

Start nipping in 1 – 2 seconds after adhesive application. The sooner the better. Proper compressing time is between 5 – 7 seconds.

Use Fastbind hot melt type 1adhesive. Normal operating temperature for the adhesive applicator is 170 - 180 °C.

Highest binding strength results when the cover and papers are bound along the fiber direction.

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www.maping.com

TWELVE MONTHS LIMITED WARRANTY

Maping Co warrants this product against defects in material or workmanship as follows:

For the period of twelve months from the date of purchase, repair or replace free of charge, for the original purchaser, any part or parts found by inspection to be defective by our factory authorized service outlet or by the manufacturer at Helsinki, Finland. All transportation charges on parts submitted for repair or replacement under this warranty shall be paid for by the purchaser.

All service under this warranty will be furnished and performed by factory authorized service stations or by the manufacturer. Warranty service does not extend the warranty period.

This warranty is limited to the value of the product and it does not cover damage caused by:

• Transportation

• Normal wear and tear (parts within the clamp, trimmer’s cutting blade etc.)

• Neglected or improper maintenance

• Misuse (for instance: blocked applicator roller in cases where other

adhesives has been used, glue drops from collector tray has been reused or usage of impure glue)

The warranty will be voided if machine’s type plate has been wholly or partially removed or erased.

Maping Co is not responsible for any damages, including but not limited to direct, indirect or consequential damages, loss of material, prot or interruption of business. Maping Co may at any time discharge its warranty by refunding the purchase price and taking back the product.

Maping Co

Atomitie 5 F, FIN-00370 Helsinki, FINLAND

Tel. +358 9 562 6022, Fax +358 9 562 6215

Email: support@maping.com

http://www.maping.com

Section 12 WARRANTY TERMS

Warranty

WARRANTY TERMS

Declaration of Conformity

Fastbind ELITE 12 Hot melt book binding machine

Atomitie 5 F, FIN-00370 Helsinki, Finland Tel. +358 9 562 6022 Fax: +358 9 562 6215

Maping Co warrants this product against defects in material or workmanship as follows:

Machine name: Fastbind ELITE Model number: 12 Type: Hot-melt book binding machine Manufacturer: Maping Co, Finland

is in conformity with essential requirements of the following standard(s): 98/37/EEC (MC).

Helsinki, 2004-01-05

Lauri Huotari, Managing Director

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REV. d5 Elite Multilang

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APPENDIX A HARDCOVER TOOLSET INSTALLATION

Instructions

APPENDIX A

Turntableover.

Pushthemainhandlecompletelydownandkeep nippingbarpressedagainstthesupport(1).

Checkthenippingbarplaybymovingthebar fromleft(2)andrightside(3).Noplayshouldbe felt.

back

Change"S"nipping toolto"H"nippingtool.

Toadjustnippingbar,removelockingscrewfromthesideplaywasdetected.Rotateadjustmentscrew

clockwiseandrepeatnippingtestuntilplayiseliminated.

Fastentheguidewithscrewdriver.Attachhardcoverpaper

guide.

Removesoftcoverpaper guide.

Lockingscrew

Adjustmentscrew

S H

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APPENDIX B

APPENDIX B TRIMMER INSTALLATION

Instructions

Frontpanel

Clamping bar

Unscrew

Remove

Loosen

Insert

Tighten

Fasten

2.TRIMMERINSTALLATION

1.FRONTPANELDETACHMENT

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Fastbind Elite User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual