FASS T F14 125G User Manual

INSTALLATION MANUAL
APPLICATION:
T F14 125G (125gph @ 55psi)
Powerstroke 7.3L
*Bypassing the Factory Lift Pump*
1999-2003
Powerstroke 6.0L
*Bypassing the Factory Lift Pump*
2003-2007
**Note: Cab and Chassis
may require modications**
Dear Valued Customer,
“Made in the USA” is not just a slogan at FASS; it’s what we live by! FASS is not only
assembled in the USA but 98%+ of the FASS product is manufactured in the USA, helping to em­ploy Americans and strengthen America. At FASS, we scrutinize our suppliers and demand the highest quality American-made components. However, this does come at a price, which is one of the main reasons FASS products are more expensive than the competition. Remember price does not dictate quality but quality does dictate price! Here at FASS, we believe it’s worth the commit­ment and will continue this practice to support America! Our competition is doing exactly the op­posite by using foreign-made components.
Building extremely “High-Quality” fuel products is our business. We concentrate all of our efforts in this arena. No one else is as specialized as FASS in what we do! This is one of the ingre­dients to insure you are running with the “Highest-Quality” fuel system in the world! We have im­plemented very rigorous testing procedures to provide the “Highest Quality” we have become known for. Not only is our product superior, but customer satisfaction is #1 at FASS. It is our goal to provide the best service possible. Our confidence is evident in the products we make as each product is backed by an industry leading warranty!
Our R & D department, in conjunction with our Dealer Support department, is continually searching for ways to improve quality, expand our product line, and provide superb support to our network of dealers so our customers’ needs and expectations will be exceeded.
To help insure you receive the proper system and customer support at the local level, FASS has a VIP and Authorized Dealer network representing FASS products. This is one reason you must purchase through a dealer to comply with our warranty policies. If you do not, there is no
warranty! We recommend you go to www.FASSride.com, click “Find A Dealer”, put in their ZIP
code, select the type of dealer, and see if the company you purchased from is listed. If they are not, put their phone number in the field below the ZIP code field to see if they are listed. Below these two fields is a list of “Terminated/Unauthorized” dealers. You may want to review this list. If the company is not listed or is on the “Terminated/Unauthorized” list, we suggest you return the prod­uct immediately to that dealer and call FASS. We’ll recommend you to the nearest dealer.
VERY IMPORTANT: Make sure to fill out your product registration form and return the
original form to FASS Fuel Systems within 30 days of purchase accompanied with a copy of the purchase receipt. Complying with these guidelines will qualify you for the Extended Warranty!
See the Owner’s Manual online at www.FASSride.com for full Limitation of Warranty. In the event that the buyer does not agree with this agreement: the buyer may promptly return this product, in a new and unused condition, with a dated receipt, to the place of purchase within thirty (30) days from date of purchase for a full refund less shipping.
The installation of this product indicates that the buyer has read and understands the
Limitation of Warranty agreement and accepts its terms and conditions.
¡WARNINGs!
Read all instructions before starting installation of this product!
Installing the improper FASS Pump can cause severe engine damage.
FASS Recommended Application
T F14 125G
Secure vehicle from ROLLING!
Cab and Chassis may require modifications
Consult vehicle’s manufacturers’ instructions concerning the electrical system before at-
Be sure that the serial # on this installation manual matches that of the outside of the box.
Note: Because of the higher fuel flow these systems have to offer, you may encounter
problems with the stock fuel module. FASS can solve this with a Suction Tube Kit.
tempting any electrical connections.
Serial #
Powerstroke 1999-2007 with stock -moderate horsepower modifications
Flush and clean all brass fittings and fuel line from debris
Keep debris from entering the internals of the system during installation. Getting debris in
the water separator nipple can lock up the motor. If the motor does lock up from debris call
FASS for technical assistance.
Wear safety glasses when operating power tools such as drills and grinders or when using a
punch or chisel.
Properly secure lines to prevent chaffing.
INSTALLATION MANUAL
Follow these steps to ensure a simple installation of your new
FASS TITANIUM FUEL SYSTEM
1. Inventory the package components completely. Notify the place of purchase imme- diately of any parts missing or damaged.
2. Read the installation manual completely before attempting installation. Under-
stand how the system operates and read installation recommendations before be-
ginning installation.
3. The installation recommendations contained herein are guidelines. Its important to
understand your vehicles accessories and limitations. Use good judgment and take in to consideration your vehicles' accessories.
4. For best results in accuracy and efficiency (due to training, communication, and our
relationship with our dealer network), we recommend an Authorized or ViP FASS Fuel Systems dealer for the installation. They are prepared to install the FASS fuel
pumps with the most efficiency. If a situation/problem arises during the installation,
they are the most prepared for that situation/problem. We are not responsible for
any installation mistakes.
5. Normally, technical issues can be resolved by your dealer’s service department, as
they can usually inspect the situation physically. If you have any questions or con-
cerns email or call FASS.
6. If any installation procedure is uncertain, contact FASS technical support.
Email techsupport@FASSride.com with the following information:
Your Name, address and daytime phone number Model Serial Number Last 6 of vehicles’ VIN Date of purchase Nature of Your Concern
Call customer service; 636-433-5410 with the following information:
Model Serial Number Last 6 of vehicles’ VIN Date of purchase
(T F14 125G)
Serial # Found Here….
(T F14 125G)
Titanium Series
125 GPH
50 PSI (Approximately)
A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine damage!
H”
Coolant Heater
“E”
To Engine
‘T’
Fuel Inlet
‘R’
Fuel Return to Tank
2nd
Electric Heater Port
Installation
Step 1: Install Electrical Harness Step 2: Prepare Suction and Return Lines
Electric Heater
Port
‘G’
Fuel Pressure
Serial Number Location
Step 3: Mount Fuel System Step 4: Install Fuel Line Step 5: Check Installation
Contents
FL-1058 x3
MP-9045
FL-1002 x14’
PBR-2001
2001C
-
PFB
2002
-
PFB
WH-1005
Mounting Package Contents
PL-1005
Butt Splice
BHF-1002
OR-223
*WE-1001*
Ring Terminal
ST-1005Px16”
BHN-1001
PL-1010
10-302
LW-1001
10-300
1 1/2” Washers
PL-1058
PL-1004
PLB-12516
1 Hex Bolt 1/2” -20 x 1 1/2”
*Cable Ties*
PLB-1238
4 Hex Bolt 3/8” -16x 1 1/2”
RS-2002
3 Hex Bolt 1/4”-20x1 3/4”
4 Locking Nut 3/8”
3 WA-1001D
RS-2001
4 3/8” Washers
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