FASS T D08 150G User Manual
INSTALLATION MANUAL
APPLICATION:
T D08 095G (95gph @ 16psi)
T D08 150G (150gph @ 16psi)
Cummins 5.9L 24 Valve
1998.5-2004
**Note: Cab and Chassis
may require modications**
Dear Valued Customer,
“Made in the USA” is not just a slogan at FASS; it’s what we live by! FASS is not only
assembled in the USA but 98%+ of the FASS product is manufactured in the USA, helping to employ Americans and strengthen America. At FASS, we scrutinize our suppliers and demand the
highest quality American-made components. However, this does come at a price, which is one of
the main reasons FASS products are more expensive than the competition. Remember price does
not dictate quality but quality does dictate price! Here at FASS, we believe it’s worth the commitment and will continue this practice to support America! Our competition is doing exactly the opposite by using foreign-made components.
Building extremely “High-Quality” fuel products is our business. We concentrate all of our
efforts in this arena. No one else is as specialized as FASS in what we do! This is one of the ingredients to insure you are running with the “Highest-Quality” fuel system in the world! We have implemented very rigorous testing procedures to provide the “Highest Quality” we have become
known for. Not only is our product superior, but customer satisfaction is #1 at FASS. It is our goal
to provide the best service possible. Our confidence is evident in the products we make as each
product is backed by an industry leading warranty!
Our R & D department, in conjunction with our Dealer Support department, is continually
searching for ways to improve quality, expand our product line, and provide superb support to our
network of dealers so our customers’ needs and expectations will be exceeded.
To help insure you receive the proper system and customer support at the local level, FASS
has a VIP and Authorized Dealer network representing FASS products. This is one reason you
must purchase through a dealer to comply with our warranty policies. If you do not, there is no
warranty! We recommend you go to www.FASSride.com, click “Find A Dealer”, put in their ZIP
code, select the type of dealer, and see if the company you purchased from is listed. If they are not,
put their phone number in the field below the ZIP code field to see if they are listed. Below these
two fields is a list of “Terminated/Unauthorized” dealers. You may want to review this list. If the
company is not listed or is on the “Terminated/Unauthorized” list, we suggest you return the product immediately to that dealer and call FASS. We’ll recommend you to the nearest dealer.
VERY IMPORTANT: Make sure to fill out your product registration form and return the
original form to FASS Fuel Systems within 30 days of purchase accompanied with a copy of the
purchase receipt. Complying with these guidelines will qualify you for the Extended Warranty!
See the Owner’s Manual online at www.FASSride.com for full Limitation of Warranty. In
the event that the buyer does not agree with this agreement: the buyer may promptly return this
product, in a new and unused condition, with a dated receipt, to the place of purchase within thirty
(30) days from date of purchase for a full refund less shipping.
The installation of this product indicates that the buyer has read and understands the
Limitation of Warranty agreement and accepts its terms and conditions.
¡WARNINGs!
Read all instructions before starting installation of this product!
Installing the improper FASS Pump can cause severe engine damage.
Note: If the truck has been retrofitted with an in-tank fuel pump, you must use a suction tube kit or
Due to the increase of fuel flow you may encounter a problem with the stock fuel module. Adding a
Secure vehicle from ROLLING!
Cab and Chassis may require modifications
Consult vehicle’s manufacturers’ instructions concerning the electrical system before at-
Be sure that the serial # on this installation manual matches that of the outside of the box.
FASS Recommended Application
T D08 095G
T D08 150G
tempting any electrical connections.
Cummins 1998.5-2004 with stock - moderate horse power modifications
Cummins 1998.5-2004 with moderate - extreme horsepower modifications
return this kit in its new unused condition for a T D07 095G.
FASS suction tube kit will solve that.
Flush and clean all brass fittings and fuel line from debris.
Keep debris from entering the internals of the system during installation. Getting debris in
Wear safety glasses when operating power tools such as drills and grinders or when using a
Properly secure lines to prevent chaffing.
Serial #
the water separator nipple can lock up the motor. If the motor does lock up from debris call
FASS for technical assistance.
punch or chisel.
INSTALLATION MANUAL
Follow these steps to ensure a simple installation of your new
FASS TITANIUM FUEL SYSTEM
1. Read the installation manual completely before attempting installation. The instal-
lation of this product indicates that the buyer has read and understands the limita-
tions of the FASS manufacturers warranty agreement and accepts the responsibility
of its terms and conditions.
2. Inventory the package components. Notify the place of purchase immediately of
any parts missing or damaged.
3. The installation recommendations contained herein are guidelines. Use good judg-
ment and take into consideration your vehicles' accessories.
4. For best results in accuracy and efficiency (due to training, communication, and our
relationship with our dealer network), we recommend a ViP FASS dealer for the
installation. They are prepared to install the FASS fuel pumps with the most effi-
ciency. If a situation/problem arises during the installation, they are the most pre-
pared for that situation/problem. DPPI is not responsible for any installation mis-
takes.
5. If you have any questions or concerns that can not be addressed with your dealer,
email or call FASS.
6. If any installation procedure is uncertain, contact FASS technical support.
Email techsupport@FASSride.com with the following information:
Your Name, address and daytime phone number
Model
Serial Number
Vin Number of Vehicle
Date of purchase
Nature of Your Concern
Call customer service; 636-433-5410 with the following information:
Model
Serial Number
Vin Number of Vehicle
Date of purchase
(T D08 095G or T D08 150G)
Serial # Found
(T D08 095G or T D08 150G)
Titanium Series
95 or 150 GPH
16 PSI (Approximately)
A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine damage!
“H”
Coolant Heater
“E”
To Engine
‘T’
Fuel Inlet
‘R’
Fuel Return to Tank
2nd
Electric Heater Port
Installation
Step 1: Install Electrical Harness
Step 2: Prepare Suction and Return Lines
Electric Heater
Port
‘G’
Fuel Pressure
Serial Number Location
Step 3: Mount Fuel System
Step 4: Install Fuel Line
Step 5: Check Installation
Contents
MP-9020
WH-1002
FL-1002 x17’
PBR-2001
PFB-2002
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