Farm King 12112, 12122 Operator And Parts Manual

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OPERATOR AND PARTS MANUAL

Backsaver Auger

Model 12112 and 12122

012015

SZ102632

062013 | Rev 1 | 88664296

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Table of Contents - Backsaver Auger 12112 / 12122

Manufacturer’s Statement: For technical reasons, Buhler Industries Inc. reserves the right to modify machinery design

and specifications provided herein without any preliminary notice. Information provided herein is of descriptive nature. Performance quality may depend on soil fertility, applied agricultural techniques, weather conditions and other factors.

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Table of Contents - Backsaver Auger 12112 / 12122

Warranty Registration - Backsaver Auger 12112 / 12122

WARRANTY REGISTRATION FORM

This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery.

Customer Name: Dealer Name:

Customer Address: Dealer Address:

City: Prov / State: City: Prov / State:

Postal / Zip Code: Phone: Postal / Zip Code: Phone:

Backsaver Auger Model: Serial Number: Delivery Date:

I have thoroughly instructed the buyer on the above described equipment which review included the Operator And Parts Manual content, equipment care, adjustments, safe operation and applicable warranty policy.

Dealer Inspection Report Safety

Bearings Turn Freely Safety Chain On Hitch (if equipped)

Winch Cable Tension Checked All Decals Installed

Check Oil Level In Auger Drive Gear Box Guards And Shields Installed And Secure

Pulleys Aligned Review Operating And Safety Instructions

Fasteners Tight Check For Hydraulic Leaks

Lubricate Machine

Check Tire Pressure

Hopper Raises And Lowers Freely

Date: Dealer Rep. Signature:

The above equipment and Operator And Parts Manual have been received by me and I have been thoroughly instructed as to care, adjustments, safe operation and applicable warranty policy.

Date: Customer / Owner’s Signature:

Remove this Warranty Registration Form from the Operator And Parts Manual. Make two copies of the form. Send

original Warranty Registration Form to Farm King. Give one copy to the customer and the dealer will keep one copy.

Warranty Registration - Backsaver Auger 12112 / 12122

Introduction - Backsaver Auger 12112 / 12122

INTRODUCTION

This Operator And Parts Manual was written to give the owner / operator instructions on the safe operation, maintenance and part identification of the Farm King equipment. READ AND UNDERSTAND THIS OPERATOR AND PARTS MANUAL BEFORE OPERATING YOUR FARM KING EQUIPMENT. If you have any questions, see your Farm King dealer. This manual may illustrate options and accessories not installed on your Farm King equipment.

OWNER’S INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Manual Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

EQUIPMENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Introduction - Backsaver Auger 12112 / 12122

OWNER’S INFORMATION

B-3017

Model Number:

Serial Number:

B-3133

Serial Number Location

Thank you for your decision to purchase a Farm King 12112 / 12122 Backsaver Auger. To ensure maximum performance of your equipment, it is mandatory that you thoroughly study the Operator And Parts Manual and follow the recommendations. Proper operation and maintenance are essential to maximize equipment life and prevent personal injury.

Operate and maintain this equipment in a safe manner and in accordance with all applicable local, state, and federal codes, regulations and / or laws. Follow all onproduct labeling and instructions.

Make sure that all personnel have read this Operator And Parts Manual and thoroughly understand safe and correct operating, installation and maintenance procedures.

Farm King is continually working to improve its products. Farm King reserves the right to make any improvements or changes as deemed practical and possible without incurring any responsibility or obligation to make any changes or additions to equipment sold previously.

Although great care has been taken to ensure the accuracy of this publication, Farm King, makes no warranty or guarantee of any kind, written or expressed, implied or otherwise with regard to the information contained within this manual. Farm King assumes no responsibility for any errors that may appear in this manual and shall not be liable under any circumstances for incidental, consequential or punitive damages in connection with, or arising from the use of this manual.

Please enter the model and serial number in the space provided for easy reference.

Figure 1

The serial number plate (Item 1) [Figure 1] is located on the second upright support on the lower truss support.

Always use your serial number when requesting information or when ordering parts.

Manual Storage

Figure 2

Keep this manual available for frequent reference. All new operators or owners must review the manual before using the equipment and annually thereafter. Contact your Farm King Dealer if you need assistance, information, or additional copies of the manual. Visit our website at www.farm-king.com for a complete list of dealers in your area.

The directions left, right, front and rear, as mentioned throughout this manual, are as viewed from the intake end of the equipment.

The Operator And Parts Manual and other documents can be stored in the canister (Item 1) [Figure 2] located on the PTO hanger.

EQUIPMENT IDENTIFICATION

TRACK CAR

DISCHARGE TUBING

WELDMENT

LOWER TRUSS

TUBING

WELDMENT

BRIDGING SUPPORT

AND CABLES

LOWER TUBING

WELDMENT

HOPPER LIFT

ASSEMBLY

HOPPER HEAD

ASSEMBLY

REAR

UNDERCARRIAGE

WELDMENT

AXLE RISERS

HOPPER

PTO

DRIVELINE

JACK

HOPPER DRIVE

TUBE

DRIVE SECTION

TRUSS LIFT WINCH

DISCHARGE SPOUT

AXLE

UNDERCARRIAGE

WELDMENT

TOP TRUSS

TUBING

WELDMENT

LIFT

STOP

Component Location

Introduction - Backsaver Auger 12112 / 12122

Safety - Backsaver Auger 12112 / 12122

SAFETY

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Use Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Transport Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Safety Rules For Power Take-Off (PTO) Driven Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Machine Requirements And Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

OPERATING SAFETY ZONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Safety Zone Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SAFETY SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

EQUIPMENT DECALS AND SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

SAFETY SIGN-OFF FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Safety - Backsaver Auger 12112 / 12122

SAFETY INSTRUCTIONS

This symbol with a warning statement means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows.

Safety Alert Symbol

The signal word CAUTION on the machine and in the manuals indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

The signal word DANGER on the machine and in the manuals indicates a hazardous situation which, if not avoided, will result in death or serious injury.

The signal word WARNING on the machine and in the manuals indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

This notice identifies procedures which must be followed to avoid damage to the machine.

Operators must have instructions before operating the machine. Untrained operators can cause injury or death.

Safe Operation Is The Operator’s Responsibility

Safe Operation Needs A Qualified Operator

For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine and the equipment.

A Qualified Operator Must Do The Following:

Understand the Written Instructions, Rules and Regulations

• The written instructions from Farm King include the Warranty Registration, Dealer Inspection Report, Operator And Parts Manual and machine signs (decals).

• Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line.

Have Training with Actual Operation

• Operator training must consist of a demonstration and verbal instruction. This training is given by the machine owner prior to operation.

• The new operator must start in an area without bystanders and use all the controls until he or she can operate the machine safely under all conditions of the work area.

Know the Work Conditions

• Clear working area of all bystanders, especially small children and all obstacles that might be hooked or snagged, causing injury or damage.

• Know the location of any overhead power lines.

• Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service.

Safety - Backsaver Auger 12112 / 12122

SAFETY INSTRUCTIONS (CONT’D)

Use Safety Rules

• Read and follow instructions in this manual and the tractor’s Operators Manual before operating.

• Under no circumstances should young children be allowed to work with this equipment.

• This equipment is dangerous to children and persons unfamiliar with its operation.

• If the elderly are assisting with work, their physical limitations need to be recognized and accommodated.

• Stay clear of overhead power lines when raising or lowering the auger. Electrocution can occur without direct contact.

• Check for overhead and / or underground lines before operating equipment (if applicable).

• In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

• Check that the equipment is securely fastened to the tractor / towing vehicle.

• Make sure all the machine controls are in the NEUTRAL position before starting the machine.

• Operate the equipment only from the operator’s position.

Transport Safety

• Do not exceed 20 mph (32 kph). Reduce speed on rough roads and surfaces.

• Comply with state and local laws governing highway safety and movement of machinery on public roads.

• The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements.

• Always install transport locks, pins or brackets before transporting.

• Always yield to oncoming traffic in all situations and move to the side of the road so any following traffic may pass.

• Always enter curves or drive up or down hills at a low speed and at a gradual steering angle.

• Never allow riders on either tractor or equipment.

• Keep tractor / towing vehicle in a lower gear at all times when traveling down steep grades.

• Maintain proper brake settings at all times (if equipped).

• Stay away from overhead power lines when auger is raised. Electrocution can occur without direct contact.

• Operate the equipment according to the Operator And Parts Manual.

• When learning to operate the equipment, do it at a slow rate in an area clear of bystanders, especially small children.

• DO NOT permit personnel to be in the work area when operating the equipment.

• The equipment must be used ONLY on approved tractors / transport vehicles.

• DO NOT modify the equipment in any way. Unauthorized modification may impair the function and / or safety and could affect the life of the equipment.

• DO NOT make any adjustments or repairs on the equipment while the machine is running.

• Keep shields and guards in place. Replace if damaged.

Safety - Backsaver Auger 12112 / 12122

Safety Rules For Power Take-Off (PTO) Driven Equipment

• Keep PTO shields and all guards in place. Replace damaged or missing shields and guards before operating.

• Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals.

• Do not wear loose or bulky clothing around the PTO or other moving parts.

• Keep bystanders away from PTO driven equipment, and never allow children near machines.

• Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not be readily apparent.

• Always walk around equipment to avoid coming near a turning PTO driveline. Stepping over, leaning across or crawling under a turning PTO driveline can cause entanglement.

Machine Requirements And Capabilities

• Stop the machine and engage the parking brake. Install blocks in front of and behind the rear tires of the machine. Install blocks underneath and support the equipment securely before working under raised equipment.

• Keep bystanders clear of moving parts and the work area. Keep children away.

• Use increased caution on slopes and near banks and ditches to prevent overturn.

• Make certain that the Slow Moving Vehicle (SMV) emblem is installed so that it is visible and legible. When transporting the equipment, use the flashing warning lights (if equipped) and follow all local regulations.

• Operate this equipment with a machine equipped with an approved Roll-Over Protective Structure (ROPS). Always wear seat belt when the ROPS is up. Serious injury or death could result from falling off the machine.

• Position the machine and equipment hitch correctly to prevent driveline stress and separation.

• Use caution when turning. Turning too sharp can cause driveline damage.

• Use caution when raising PTO driven attachment. Excessive driveline angle can cause driveline damage. Use stops if needed.

• Before leaving the operator’s position:

1. Always park on a flat level surface.

2. Place all controls in neutral.

3. Engage the parking brake.

4. Stop engine.

5. Wait for all moving parts to stop.

• Carry passengers only in designated seating areas. Never allow riders on the machine or equipment. Falling off can result in serious injury or death.

• Start the equipment only when properly seated in the operator’s seat. Starting a machine in gear can result in serious injury or death.

• Operate the machine and equipment from the

operator's position only.

• The parking brake must be engaged before leaving the operator’s seat. Rollaway can occur because the transmission may not prevent machine movement.

Safety - Backsaver Auger 12112 / 12122

FIRE PREVENTION

Maintenance

The machine and some equipment have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the gearboxes. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.

Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.

Operation

The Farm King machine must be in good operating condition before use.

Hydraulic System

Check hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check for leaks. Hydraulic tubes and hoses must be properly routed and have adequate support and secure clamps. Tighten or replace any parts that show leakage.

Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents.

Check all of the items listed on the service schedule under the 8 hour column. (See “SERVICE SCHEDULE” on page 104.)

Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.

Electrical

Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. Repair or replace any damaged part or wires that are loose or frayed.

Battery gas can explode and cause serious injury. Do not jump start or charge a frozen or damaged battery. Keep any open flames or sparks away from batteries. Do not smoke in battery charging area.

Safety - Backsaver Auger 12112 / 12122

FIRE PREVENTION (CONT’D)

Welding And Grinding

Always clean the machine and equipment, disconnect the battery, and disconnect the wiring from the machine controls before welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire extinguisher near the machine when welding.

Have good ventilation when grinding or welding painted parts. Wear dust mask when grinding painted parts. Toxic dust or gas can be produced.

Dust generated from repairing nonmetallic parts such as hoods, fenders or covers can be flammable or explosive. Repair such components in a well ventilated area away from open flames or sparks.

Fire Extinguishers

Know where fire extinguishers and first aid kits are located and how to use them. Inspect the fire extinguisher and service the fire extinguisher regularly. Obey the recommendations on the instructions plate.

OPERATING SAFETY ZONE

AVOID INJURY OR DEATH

• Do not allow small children, bystanders or unauthorized persons in the work area during operation.

• Never stand or work under the auger and undercarriage when in the raised position or during operation.

• Always keep PTO shields and all guards in place during operation.

• Keep away from moving parts.

• Keep everyone clear when operating the hopper mover.

• Owners and operators should allow only authorized personnel and grain transport vehicles near the auger or inside the work area.

• Allow adequate space for grain transport vehicles to operate safely.

• Make certain everyone is clear of the equipment before applying power or moving the machine.

• While in operation, always support the discharge end or provide adequate anchorage of the intake end to prevent sudden tipping.

ELECTROCUTION HAZARD

Keep away from power lines, electrocution can occur without direct contact.

Safety Zone Identification

Safety - Backsaver Auger 12112 / 12122

SAFETY SIGNS (DECALS)

p/n SZ06049

p/n SZ06136

B-3115

Follow the instructions on all the Signs (Decals) that are on the equipment. Replace any damaged signs (decals) and be sure they are in the correct locations. Equipment signs are available from your Farm King equipment dealer.

Intake Elbow / Drive Section (Right Side)

SAFETY SIGNS (DECALS) (CONT’D)

p/n SZ06135

p/n SZ06136

B-3114

Intake Elbow / Drive Section (Left Side)

Safety - Backsaver Auger 12112 / 12122

SAFETY SIGNS (DECALS) (CONT’D)

B-3104

p/n SZ06023

B-3021

p/n SZ06527

Intake Auger

Auger Hitch

SAFETY SIGNS (DECALS) (CONT’D)

B-3116

p/n SZ06136

p/n SZ06011

Intake Auger

Safety - Backsaver Auger 12112 / 12122

SAFETY SIGNS (DECALS) (CONT’D)

B-1132

p/n SZ06023

B-3093

p/n SZ06136

p/n SZ06023

Upper / Lower Trusses

Drop Spout

Safety - Backsaver Auger 12112 / 12122

WARNING

AN OPERATOR’S MANUAL IS FURNISHED WITH EACH GRAIN AUGER. ADDITIONAL OR REPLACEMENT MANUALS ARE AVAILABLE. DO NOT OPERATE THE UNIT BEFORE READING AND UNDERSTANDING THE OPERATOR’S MANUAL. UNDERSTAND THE OPERATING PROCEDURES BELOW TO AVOID PERSONAL INJURY OR DEATH.

KEEP ALL SAFETY DEVICES IN PLACE! DO NOT ADJUST, SERVICE, LUBRICATE, CLEAN, UNCLOG OR MOVE THE MECHANISM UNTIL ALL POWER IS SHUT OFF!

KEEP HANDS, FEET AND CLOTHING AWAY

FROM MOVING PARTS WHILE IN OPERATION!

KEEP OFF THE EQUIPMENT AT ALL TIMES!

MAKE

CERTAIN THAT EVERYONE IS CLEAR OF THE EQUIPMENT BEFORE APPLYING POWER!

KEEP CHILDREN,

VISITORS AND ALL UNTRAINED PERSONNEL AWAY FROM MACHINE WHILE IN OPERATION!

Intentional or accidental contact with moving parts may result in a SERIOUS INJURY OR DEATH. Observe the following operating procedures:

NEVER MOVE THE AUGER MANUALLY! BE SURE AUGER IS EMPTY BEFORE ATTEMPTING TO MOVE! NEVER PUSH ON THE UNDERCARRIAGE OF THE AUGER! TOW THE AUGER AT SLOW SPEED AND IN THE DOWN POSITION! ALWAYS TEST THE INTAKE END OF THE AUGER FOR DOWNWARD WEIGHT WHEN ATTACHING OR RELEASING! NEVER RAISE THE HITCHPOINT HIGHER THAN THE VEHICLE’S TOW BAR.

Care must be used when moving or transporting the auger. Accidental tipping or upending of an auger can occur and may cause SERIOUS INJURY OR DEATH to the operator or bystanders.

WHILE UNIT IS IN OPERATION! WHEN DISMOUNTING THE UNDERCARRIAGE!

WHILE UNIT IS IN OPERATION! WHEN MOVING THE AUGER! WHEN RAISING OR LOWERING THE AUGER!

Maximum elevation is determined by interference between track car and auger structure. The operator MUST STOP RAISING the auger BEFORE track car reaches the end of the track. Continued lift will cause failure of the winch, lift cable or auger supports, causing auger to collapse, resulting in SERIOUS INJURY OR DEATH!

An auger can collapse and fall on the operator or bystanders causing a SERIOUS INJURY OR DEATH. Always support the discharge end when the following conditions occur:

The accidental tipping or upending of an auger may cause SERIOUS INJURY OR DEATH to the operator or bystanders. When the grain flow is shut off to the auger an overbalance situation can occur, suddenly raising the intake of the auger. Adequate anchorage of the intake end or support from the bin is required at all times, especially in the following conditions:

Contact with overhead wires may cause ELECTROCUTION of the operator or bystanders. Contact with overhead obstructions can cause collapse or tipping of the auger or may cause the overhead obstruction to fall. In both cases the operator or bystander can be SERIOUSLY INJURED OR KILLED! Observe the following: TOW THE AUGER AT SLOW SPEED AND IN THE DOWN POSITION! RAISE OR LOWER THE AUGER SLOWLY!

Electrical malfunction can cause ELECTROCUTION of the operator or bystanders. Observe the following rules:

DISCONNECT POWER AND ELECTRICAL DRIVEN UNITS BEFORE RESETTING MOTOR OVERLOADS! DO NOT OPERATE ELECTRIC MOTOR EQUIPPED UNITS UNTIL UNIT IS PROPERLY GROUNDED!

Contact with rotating flighting will cause SERIOUS INJURY OR DEATH! DO NOT STAND ON INTAKE CAGE!

KEEP HANDS, FEET AND CLOTHING AWAY FROM THE INTAKE AND DISCHARGE FLIGHTING!

06010

B-3051

p/n SZ06010

B-3081

p/n SZ06023

SAFETY SIGNS (DECALS) (CONT’D)

Upper Undercarriage Arms

Lower Truss / Winch

Safety - Backsaver Auger 12112 / 12122

SAFETY SIGNS (DECALS) (CONT’D)

WARNING

AN OPERATOR’S MANUAL IS FURNISHED WITH EACH GRAIN AUGER.

ADDITIONAL OR REPLACEMENT MANUALS ARE AVAILABLE.

DO NOT OPERATE THE UNIT BEFORE READING AND UNDERSTANDING THE OPERATOR’S

MANUAL.

UNDERSTAND THE OPERATING PROCEDURES BELOW TO AVOID PERSONAL INJURY OR

DEATH.

KEEP ALL SAFETY DEVICES IN PLACE! DO NOT ADJUST, SERVICE, LUBRICATE, CLEAN, UNCLOG OR

MOVE THE MECHANISM UNTIL ALL POWER IS SHUT OFF!

KEEP HANDS, FEET AND CLOTHING AWAY

FROM MOVING PARTS WHILE IN OPERATION!

KEEP OFF THE EQUIPMENT AT ALL TIMES!

MAKE

CERTAIN THAT EVERYONE IS CLEAR OF THE EQUIPMENT BEFORE APPLYING POWER!

KEEP CHILDREN,

VISITORS AND ALL UNTRAINED PERSONNEL AWAY FROM MACHINE WHILE IN OPERATION!

Intentional or accidental contact with moving parts may result in a SERIOUS INJURY OR DEATH. Observe the

following operating procedures:

NEVER MOVE THE AUGER MANUALLY! BE SURE AUGER IS EMPTY BEFORE ATTEMPTING TO MOVE!

NEVER PUSH ON THE UNDERCARRIAGE OF THE AUGER! TOW THE AUGER AT SLOW SPEED AND IN

THE DOWN POSITION! ALWAYS TEST THE INTAKE END OF THE AUGER FOR DOWNWARD WEIGHT WHEN

ATTACHING OR RELEASING! NEVER RAISE THE HITCHPOINT HIGHER THAN THE VEHICLE’S TOW BAR.

Care must be used when moving or transporting the auger. Accidental tipping or upending of an auger can

occur and may cause SERIOUS INJURY OR DEATH to the operator or bystanders.

WHILE UNIT IS IN OPERATION! WHEN DISMOUNTING THE UNDERCARRIAGE!

WHILE UNIT IS IN OPERATION! WHEN MOVING THE AUGER! WHEN RAISING OR LOWERING THE

AUGER!

An auger can collapse and fall on the operator or bystanders causing a SERIOUS INJURY OR DEATH. Always support the discharge end when the following conditions occur:

Electrical malfunction can cause ELECTROCUTION of the operator or bystanders. Observe the following rules:

DISCONNECT POWER AND ELECTRICAL DRIVEN UNITS BEFORE RESETTING MOTOR OVERLOADS! DO NOT OPERATE ELECTRIC MOTOR EQUIPPED UNITS UNTIL UNIT IS PROPERLY GROUNDED!

Contact with rotating flighting will cause SERIOUS INJURY OR DEATH! DO NOT STAND ON INTAKE CAGE!

KEEP HANDS, FEET AND CLOTHING AWAY FROM THE INTAKE AND DISCHARGE FLIGHTING!

06010

B-3131

p/n SZ06010

Lower Tube

Safety - Backsaver Auger 12112 / 12122

12112

12122

EQUIPMENT DECALS AND SIGNS

NOTE: All safety related decals are shown in the

Safety Signs Section. (See “SAFETY SIGNS (DECALS)” on page 19.)

Check and replace any worn, torn, hard to read or missing decals on your equipment.

Part Number SZ000118 (White Augers) Part Number SZ000117 (Red Augers)

Part Number SZ000111 (White Augers) Part Number SZ000114 (Red Augers)

Part Number SZ000110 (White Augers) Part Number SZ000113 (Red Augers)

Part Number SZ06052

Part Number SZ06055

Part Number SZ06057

Part Number SZ06017

Part Number SZ06080

Part Number SZ06137

Safety - Backsaver Auger 12112 / 12122

EQUIPMENT DECALS AND SIGNS (CONT’D)

Part Number SZ06094

Part Number SZ06101

Part Number SZ06001

Part Number 108143 Black Feterl

Safety - Backsaver Auger 12112 / 12122

Instructions are necessary before operating or servicing equipment. Read and understand the Operator And Parts Manual and safety signs (decals) on equipment. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

SAFETY SIGN-OFF FORM

Farm King follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and / or maintaining the Backsaver Auger must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual.

Annually review this information before the season start-up and make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment. An untrained operator is unqualified to operate this machine.

The following sign-off sheet is provided for your record and to show that all personnel who will be working with the equipment have read and understand the information in this Operator and Parts Manual and have been instructed in the operation of the equipment.

SIGN-OFF SHEET

Date Employee’s Signature Employer’s Signature

Assembly - Backsaver Auger 12112 / 12122

ASSEMBLY

GENERAL ASSEMBLY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Component Unloading And Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

BASE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Undercarriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Installing The Track Car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Installing The Axle Risers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Installing The STOP LIFT Sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Track Car / Winch Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Winch Assembly And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Hopper Assembly And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

HYDRAULIC ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Winch Fitting And Hose Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

WINCH CABLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Cable Routing and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

Top Tube Support Cable Installation (12122 Model Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Assembly - Backsaver Auger 12112 / 12122

GENERAL ASSEMBLY INFORMATION

ELECTROCUTION HAZARD

To prevent serious injury or death from electrocution:

• Be aware of overhead power lines.

• Keep away from power lines when unloading and assembling the auger.

• Electrocution can occur without direct contact.

• DO NOT permit bystanders to be in the work area when unloading and assembling the auger components.

• DO NOT work under suspended parts.

• Keep away from moving parts.

• Always use lifting devices / vehicles, chains or straps of adequate size and strength when unloading and assembling the auger components.

Unload crate(s) and auger components carefully, not to cause damage to any of the components.

B-3000

EXAMPLE

Component Unloading And Identification

NOTE: If any components are damaged, missing or

replacement parts are required, contact your Farm King Dealer.

Assemble the 12112 / 12122 Backsaver Auger in the following order:

1. Undercarriage (See “Undercarriage Assembly” on page 32.)

Using the packing list, locate and place all undercarriage components and hardware in one area. Count the individual components and verify that you have received the correct number of components to fully assemble the undercarriage.

2. Tube (See “Tube Assembly” on page 36.)

Using the packing list, locate and place all tube components and hardware in one area. Count the individual components and verify that you have received the correct number of components to fully assemble the tube.

3. Hopper Drive Tube (See “Hopper Assembly And Installation” on page 60.)

Unload the crate(s) and components in flat level area of adequate size to assemble the 12112 / 12122 Backsaver Auger.

Using the packing list, locate and place all intake auger components and hardware in one area. Count the individual components and verify that you have received the correct number of components to fully assemble the intake auger.

4. Hydraulic (See “HYDRAULIC ASSEMBLY” on page 65.)

Using the packing list, locate and place all hydraulic components in one area. Count the individual components and verify that you have received the correct number of components to fully assemble the hydraulics.

Figure 3

Larger components are marked for identification [Figure 3].

Assembly - Backsaver Auger 12112 / 12122

• DO NOT permit bystanders to be in the work area when unloading and assembling the auger components.

• DO NOT work under suspended parts.

• Keep away from moving parts.

• Always use lifting devices / vehicles, chains or straps of adequate size and strength when unloading and assembling the auger components.

AVOID INJURY OR DEATH

Keep fingers and hands out of pinch points when assembling the equipment.

B-3001

B-1015A

BASE GROUP

Undercarriage Assembly

Assemble the undercarriage on flat level surface.

Figure 4

Install straps (Item 1) around the axle weldment (Item 2) [Figure 4].

Connect the strap to an approved lifting device.

Raise and move the axle weldment to the assembly area.

Figure 5

Align and install the eight bolt spindle & hub assembly (Item 1) [Figure 5] onto the axle weldment.

Install five 5/8” x 2” bolts (Item 2) [Figure 5] through the eight bolt spindle & hub assembly and axle weldment mounting plate. Install one 5/8” lock nut on each bolt. Tighten the bolts and nuts.

Repeat for opposite eight bolt spindle & hub assembly.

Assembly - Backsaver Auger 12112 / 12122

Figure 6

B-1018

B-3004

Figure 8

Install the tire / wheel (Item 1) with the valve stem facing out (both sides). Install the eight wheel bolts (Item 2) (both sides) [Figure 6].

Figure 7

Tighten wheel nuts in a criss-cross pattern [Figure 7]. Tighten wheel nuts to 110 - 125 lb ft (149 - 169 N•m) of torque.

Install straps (Item 1) around the axle weldment (Item 2) [Figure 8]. Connect straps to an approved lifting device.

Raise axle weldment. Place a support stand (Item 3) [Figure 8] under the axle weldment.

Lower the axle weldment onto the support stand.

Lower the axle weldment and tires to the ground. Remove the straps and lifting device.

Check tire pressure.

NOTE: Recommended tire pressure is 45 - 50 PSI (310

- 345 kpa). Maximum tire pressure of 60 PSI (415 kpa).

Assembly - Backsaver Auger 12112 / 12122

B-3049

B-3050

B-1104

B-0264

Figure 9

Install a strap (Item 1) around the rear undercarriage weldment (Item 2) [Figure 9].

Connect the strap to an approved lifting device.

Raise and move the rear undercarriage weldment to the assembly area.

Figure 11

Install straps (Item 1) around the track car (Item 2) [Figure 11].

Connect the strap to an approved lifting device.

Raise and move the track car to the assembly area.

Figure 12

Figure 10

Align the rear undercarriage (Item 1) with the axle mounting brackets (Item 2) [Figure 10] (both sides).

Install one 1-1/4” x 5-7/8” pin (Item 3) through the rear undercarriage arm(s) and axle mounting brackets. Install one flat washer and cotter pin (Item 4) [Figure 10] onto the pin to secure the rear undercarriage to the axle.

Install one 1-1/4” - 10 ga. machine bushing (Item 1) and one 1/4” x 2” cotter pin (Item 2) onto the 1-1/4” x 40-1/4” pin (Item 3) [Figure 12].

Assembly - Backsaver Auger 12112 / 12122

Figure 13

B-1105

B-1106

Align the track car with the back end (away from the axle) of the rear undercarriage weldment as shown [Figure 13].

Install the 1-1/4” x 40-1/4” pin (Item 1) [Figure 13] through the LH mount of the rear undercarriage weldment, track car and RH mount of the rear undercarriage weldment.

Figure 14

Install one 1-1/4” - 10 ga. machine bushing (Item 1) and 1/4” x 2” cotter pin (Item 2) [Figure 14] onto the 1-1/4” x 40-1/4” pin.

Assembly - Backsaver Auger 12112 / 12122

• DO NOT permit bystanders to be in the work area when unloading and assembling the auger components.

• DO NOT work under suspended parts.

• Keep away from moving parts.

• Always use lifting devices / vehicles, chains or straps of adequate size and strength when unloading and assembling the auger components.

AVOID INJURY OR DEATH

Keep fingers and hands out of pinch points when assembling the equipment.

B-3006

B-0264

BASE GROUP (CONT’D)

Tube Assembly

Assemble the tube on a flat level surface.

Figure 15

Install a strap (Item 1) through the bracing of the lower truss tube weldment (Item 2) [Figure 15].

Connect the strap to an approved lifting device.

Raise and move the lower truss tube weldment to the assembly area.

Figure 16

Install one 1-1/4” - 10 ga. machine bushing (Item 1) and one 1/4” x 2” cotter pin (Item 2) onto the 1-1/4” x 29-5/8” hinge pin (Item 3) [Figure 16].

Assembly - Backsaver Auger 12112 / 12122

Figure 17

B-3005

B-3007

B-3008

B-1142

Align the lower truss tube weldment hinge pin mounts (Item 1) with the hinge pin mounts (Item 2) [Figure 17] (both sides) on the undercarriage axle weldment.

Place the lower truss tube weldment hinge pin mounts inside the undercarriage axle weldment hinge pin mounts

[Figure 17].

Figure 19

Install a strap (Item 1) around the lower tube weldment (Item 2) [Figure 19].

Connect the strap to an approved lifting device.

Raise and move the lower tube weldment to the assembly area.

Figure 20

Install the 1-1/4” x 29-5/8” hinge pin (Item 3) [Figure 17] through the RH undercarriage axle weldment hinge pin mount, lower truss tube weldment hinge pin mounts and LH undercarriage axle weldment hinge pin mount.

Install one 1-1/4” - 10 ga. machine bushing (Item 4) and one 1/4” x 2” cotter pin (Item 5) [Figure 17] to secure the lower truss tube weldment and undercarriage axle weldment together.

Figure 18

Place the lower tube weldment assembly (Item 1) on the lower truss tube weldment (Item 2) [Figure 20]. Allow adequate space for connecting the two sections of flighting together.

Slide flighting out of the two tube sections [Figure 20].

Lower and center the lower truss tube weldment (Item 1) onto the axle (Item 2) [Figure 18]. Remove the strap.

Assembly - Backsaver Auger 12112 / 12122

B-3121

B-3009

B-3010

Figure 21

Align the flighting shaft connecting holes (Item 1) [Figure 21] and slide the flighting sections together.

Rotate the flighting sections to align the mounting holes.

Install two 1/2”-20 UNF x 3-1/2” bolts through the flighting shaft connecting holes (Item 1) [Figure 21]. Install 1/2” lock nuts on the bolts and tighten.

Then install one 3/8” x 7/8” bolt through the flighting (Item

2) [Figure 21]. Install a 3/8” lock nut on the bolt and tighten.

Figure 22

Slide the lower tube weldment (Item 1) against the lower truss tube weldment (Item 2) [Figure 22]. Align the holes in the two flanges and install twelve 1/2” x 1-1/2” bolts and lock nuts.

NOTE: Do not fully tighten bolts the first time. Fully

tightening the bolts on one side will pull the auger tubes out of alignment.

Starting at the top, work around flange ring tightening each bolt a minimum of two times to gradually pull the two tube flanges together. Tighten the bolts until the two flanges have made full contact.

Remove straps from the lower tube assembly.

Figure 23

Install lifting straps (Item 1) [Figure 23] around the outer arms of the lower truss tube weldment.

Assembly - Backsaver Auger 12112 / 12122

Figure 24

B-3011

B-3012

B-3013

B-1170

OFFSET TO THE RIGHT SIDE

OFFSET TO THE LEFT SIDE

TUBES ALIGNED

Figure 26

Raise the lower truss tube weldment and align the mounting holes of the lower tube weldment (Item 1) and lower truss arms (Item 2) [Figure 24].

Figure 25

Install two 1/2” x 1-1/2” bolts (Item 1) through the tube adjustment bracket (Item 2) [Figure 25], slotted hole of the lower truss tube weldment and lower tube weldment mount. Install one 1/2” flat washer and 1/2” lock nut onto the bolts (both sides).

Locate two 1/2” x 6-1/2” threaded rods (Item 1). Thread two 1/2” nuts (Item 2) [Figure 26] approximately half way onto each threaded rod.

Install the threaded rods through the two tube adjustment brackets. Install one 1/2” nut (Item 3) [Figure 26] onto each end of the threaded rod.

Figure 27

Sight down the top of the tube (from the intake end) to verify that the lower tube weldment is in line with the lower truss tube weldment [Figure 27].

Assembly - Backsaver Auger 12112 / 12122

B-3015

INTAKE END

B-3015A

INTAKE END

Adjusting Lower Tube Weldment To The Right

Figure 28

If the lower tube weldment is offset to the right, verify that the front nut on the right side is loosened far enough away from the mounting bracket to allow the lower tube weldment to be adjusted to the right.

Loosen the nut (Item 1) [Figure 28].

Adjusting Lower Tube Weldment To The Left

Figure 29

If the lower tube weldment is offset to the left, verify that the front nut on the left side is loosened far enough away from the mounting bracket to allow the lower tube weldment to be adjusted to the left.

Loosen the nut (Item 1) [Figure 29].

Tighten the nut (Item 2) [Figure 28] in small adjustments moving the lower tube weldment to the right.

NOTE: Visually inspect the tubes for alignment after

each small adjustment.

Continue to tighten the nut (Item 2) [Figure 28] until the lower tube weldment is in line with the lower truss tube weldment.

Tighten the nut (Item 1) [Figure 28] against the mounting bracket to maintain lower tube weldment alignment.

Tighten two nuts on the left side against the mounting bracket to maintain lower tube weldment alignment.

Tighten the two 1/2” bolts (Item 3) [Figure 28] and lock nuts to secure the tube adjustment bracket, lower tube weldment and lower truss mount to maintain lower tube weldment alignment (both sides).

Tighten the nut (Item 2) [Figure 29] in small adjustments moving the lower tube weldment to the left.

NOTE: Visually inspect the tubes for alignment after

each small adjustment.

Continue to tighten the nut (Item 2) [Figure 29] until the lower tube weldment is in line with the lower truss tube weldment.

Tighten the nut (Item 1) [Figure 29] against the mounting bracket to maintain lower tube weldment alignment.

Tighten two nuts on the right side against the mounting bracket to maintain lower tube weldment alignment.

Tighten the two 1/2” bolts (Item 3) [Figure 29] and lock nuts to secure the tube adjustment bracket, lower tube weldment and lower truss weldment mount to maintain lower tube weldment alignment (both sides).

Assembly - Backsaver Auger 12112 / 12122

Figure 30

B-1035

B-1037

EQUAL SPACE

When tightening the half clamp bolts and nuts, verify the lower tube remains level as each 2-bolt half clamp is tightened, and verify the lower tube remains level until the last 2-bolt half clamp on the lower tube has been tightened.

B-3053

Install a strap (Item 1) [Figure 30] towards the end of the lower tube weldment.

Connect the strap to an approved lifting device.

Raise the lower tube weldment until the bottom side of the tube contacts the cradles (Item 2) [Figure 30] of the lower truss tube weldment.

Figure 31

Figure 32

Align and install one 2-bolt half clamp (Item 1) [Figure 31] over the lower tube weldment (all locations on lower

tube weldment). Align the bolt holes and maintain equal space between the two mounts.

Install two 3/8” x 1-1/2” bolts (Item 2) [Figure 31] down through the 2-bolt half clamp and lower truss tube weldment cradle (both sides). Install one 3/8” lock nut onto each bolt (both sides). Repeat procedure for each 2bolt half clamp on the lower truss tube weldment.

Install a strap (Item 1) through the bracing of the top truss tube weldment (Item 2) [Figure 32]. Connect the strap to an approved lifting device.

Raise and move the top truss tube weldment to the assembly area.

Assembly - Backsaver Auger 12112 / 12122

B-3122

B-3122A

B-3054

B-3055

Figure 33

Move the top truss tube weldment (Item 1) towards the lower truss tube weldment (Item 2) [Figure 33] and align the tubes. Allow adequate space for connecting the two sections of flighting together.

Slide flighting out of the two tube sections [Figure 33].

Figure 34

Figure 35

Position the top truss tube weldment against the lower truss tube weldment. Using a punch, align the holes in the lower and top truss tube weldments.

Install 1/2” x 1-1/2” bolts (Item 1) [Figure 35] through the two truss weldments (around tube flanges). Install one 1/ 2” lock nut on each bolt.

Figure 36

Align the flighting shaft connecting holes (Item 1) [Figure 34] and slide the flighting sections together.

Rotate the flighting sections to align the mounting holes in the flighting (Item 2) [Figure 34].

Install two 1/2”-20 UNF x 3-1/2” bolts through the flighting shaft connecting holes (Item 1) [Figure 34]. Install 1/2” lock nuts on the bolts and tighten.

Then install one 3/8” x 7/8” bolt through the flighting (Item

2) [Figure 34]. Install a 3/8” lock nut on the bolt and tighten.

Install 1/2” x 1-1/2” bolts (Item 1) [Figure 36] through the two truss weldments (down both sides). Install one 1/2” lock nut on each bolt.

Align the truss weldments and tighten all the bolts and lock nuts.

Assembly - Backsaver Auger 12112 / 12122

Figure 37

B-1112

B-1142

B-1143

Figure 39

Install a strap around the discharge tube weldment.

Connect the strap to an approved lifting device.

Raise and move the discharge tube weldment to the assembly area.

Verify that the NOTICE decal (Item 1) end of the discharge tube weldment is towards the intake end of the auger and the tube seam (Item 2) [Figure 37] is facing up.

Figure 38

Align the flighting shaft connecting holes (Item 1) [Figure 39] and slide the flighting sections together.

Rotate the flighting sections to align the mounting holes.

Install two 1/2”-20 UNF x 3-1/2” bolts through the flighting shaft connecting holes (Item 1) [Figure 39]. Install 1/2” lock nuts on the bolts and tighten.

Then install one 3/8” x 7/8” bolt through the flighting (Item

2) [Figure 39]. Install a 3/8” lock nut on the bolt and tighten.

Place the discharge tube weldment (Item 1) on the top truss tube weldment towards the top truss tube weldment (Item 2) [Figure 38]. Allow adequate space for connecting the two sections of flighting together.

Slide flighting out of the top truss tube weldment and discharge tube weldment [Figure 38].

Assembly - Backsaver Auger 12112 / 12122

B-1115

B-3058

B-1037

EQUAL SPACE

B-3052

Figure 40

Slide the discharge tube weldment (Item 1) against the top truss tube weldment (Item 2) [Figure 40]. Align the holes in the two flanges and install twelve 1/2” x 1-1/2” bolts and lock nuts.

NOTE: Do not fully tighten bolts the first time. Fully

tightening the bolts on one side will pull the auger tubes out of alignment.

Figure 41

Figure 42

Align and install one 2-bolt half clamp (Item 1) [Figure 42] over the discharge tube weldment (all locations).

Align the bolt holes and maintain equal space between the two mounts.

Install two 3/8” x 1-1/2” bolts (Item 2) [Figure 42] down through the 2-bolt half clamp and top truss tube cradle (both sides). Install one 3/8” lock nut onto each bolt (both sides). Repeat procedure for each 2-bolt half clamp on the discharge tube weldment.

Slowly tighten the 3/8” x 1-1/2” bolts (Item 2) [Figure 42] and 3/8” lock nuts evenly on each side of the 2-bolt half clamp. Tighten remaining 2-bolt half clamp bolts and nuts.

Install straps (Item 1) around the top truss tube weldment (Item 2) [Figure 41].

Connect the strap to an approved lifting device.

Raise the top truss tube weldment until the bottom of the discharge tube weldment makes contact with the top truss tube weldment cradles.

NOTE: Do not attempt to pull the center tube down

into the upper truss tube cradles.

Figure 43

Install straps (Item 1) to the lower truss tube weldment (Item 2) [Figure 43] just forward of the last 2-bolt half clamp on the lower truss tube weldment.

Connect the straps to an approved lifting device.

Assembly - Backsaver Auger 12112 / 12122

Raise the lower truss tube weldment (intake end) to lower

B-3061A

B-3012A

B-3013A

B-1170

OFFSET TO THE LEFT SIDE

OFFSET TO THE RIGHT SIDE

TUBES ALIGNED

the discharge tube weldment to the desired assembly height.

Figure 44

Align the top truss tube weldment mounts (Item 1) with the discharge tube weldment mount (Item 2) [Figure 44] (both sides).

Figure 45

Figure 46

Locate two 1/2” x 6-1/2” threaded rods (Item 1). Thread two 1/2” nuts (Item 2) [Figure 46] approximately half way onto each threaded rod.

Install the threaded rods through the two tube adjustment brackets (both sides). Install one 1/2” nut (Item 3) [Figure

46] onto each end of the threaded rod.

Figure 47

Install two 1/2” x 1-1/2” bolts (Item 1) [Figure 45] through the tube adjustment bracket (Item 2), slotted hole of the top truss tube weldment and discharge tube weldment mount. Install one 1/2” flat washer and 1/2” lock nut onto the bolts (both sides).

Sight down the top of the discharge tube weldment (from the discharge end) to verify that the discharge tube weldment is in line with the top truss tube weldment

[Figure 47].

Assembly - Backsaver Auger 12112 / 12122

B-3061B

DISCHARGE END

B-3061

DISCHARGE END

Adjusting Discharge Tube Weldment To The Left

Figure 48

If the discharge tube weldment is offset to the left, verify that the front nut on the right side is loosened far enough away from the mounting bracket to allow the discharge tube weldment to be adjusted to the left.

Loosen the nut (Item 1) [Figure 48].

Adjusting Discharge Tube Weldment To The Right

Figure 49

If the discharge tube weldment is offset to the right, verify that the front nut on the left side is loosened far enough away from the mounting bracket to allow the discharge tube weldment to be adjusted to the right.

Loosen the nut (Item 1) [Figure 49].

Tighten the nut (Item 2) [Figure 48] in small adjustments moving the discharge tube weldment to the left.

NOTE: Visually inspect the tubes for alignment after

each small adjustment.

Continue to tighten the nut (Item 2) [Figure 48] until the discharge tube weldment is in line with the top truss tube weldment.

Tighten the nut (Item 1) [Figure 48] against the mounting bracket to maintain discharge tube weldment alignment.

Tighten two nuts on the right side against the mounting bracket to maintain discharge tube weldment alignment.

Tighten the two 1/2” bolts (Item 3) [Figure 48] and lock nuts to secure the tube adjustment bracket, discharge tube weldment and top truss tube weldment mount to maintain discharge tube weldment alignment (both sides).

Tighten the nut (Item 2) [Figure 49] in small adjustments moving the discharge tube weldment to the right.

NOTE: Visually inspect the tubes for alignment after

each small adjustment.

Continue to tighten the nut (Item 2) [Figure 49] until the discharge tube weldment is in line with the top truss tube weldment.

Tighten the nut (Item 1) [Figure 49] against the mounting bracket to maintain discharge tube weldment alignment.

Tighten two nuts on the left side against the mounting bracket to maintain discharge tube weldment alignment.

Tighten the two 1/2” bolts (Item 3) [Figure 49] and lock nuts to secure the tube adjustment bracket, discharge tube weldment and top truss tube weldment mount to maintain discharge tube weldment alignment (both sides).

Assembly - Backsaver Auger 12112 / 12122

Figure 50

B-3019

B-3126

B-3127

Figure 52

Install straps (Item 1) through the drive section (Item 2) [Figure 50] as shown.

Connect the straps to an approved lifting device.

Raise and move the drive section to the assembly area.

Figure 51

Align the drive section (Item 1) with the lower tube (Item

2) [Figure 51].

Align the flighting shaft connecting holes (Item 1) [Figure 52] and slide the flighting sections together.

Rotate the flighting sections to align the mounting holes.

Install two 1/2”-20 UNF x 3-1/2” bolts through the flighting shaft connecting holes (Item 1) [Figure 52]. Install 1/2” lock nuts on the bolts and tighten.

Install one 3/8” x 7/8” bolt through the flighting (Item 2) [Figure 52]. Install a 3/8” lock nut on the bolt and tighten.

Slide flighting out of the drive section & tube sections to allow adequate space for connecting the drive section & tube sections of flighting together [Figure 51].

Figure 53

B-3019

Move the drive section (Item 1) towards the lower tube (Item 2) [Figure 53].

Assembly - Backsaver Auger 12112 / 12122

Align and install 1/2” - 1-1/2” bolts (Item 3) [Figure 53] through the drive section and lower tube flange (from the inside of the drive section) open holes.

Install 1/2” lock nuts onto the 1/2” studs and 1/2” x 1-1/2” bolts.

Starting at the top, work around flange ring tightening each bolt a minimum of two times to gradually pull the drive section and lower tube flanges together. Tighten the bolts until the two flanges have made full contact with each other.

Assembly - Backsaver Auger 12112 / 12122

Figure 54

B-1178

B-3089

B-3090

B-3092

Figure 56

Apply an anti-seize lubricant to the lower drive shaft (Item

1) [Figure 54].

Push the flighting (Item 2) (from discharge end) onto the lower drive shaft until there is approximately 1/4” - 3/8” gap between the flighting and bearing mount (Item 3)

[Figure 54].

Figure 55

Install the drop spout (Item 1) [Figure 55] over the flighting shaft.

Install the bearing flange (Item 1) onto the four 5/8” studs. Install four 5/8” lock nuts (Item 2) [Figure 56] on the studs and tighten.

Figure 57

Thread the 2” nut (Item 1) onto the flighting shaft until it contacts the bearing collar. Turn 2” nut until the set screw (Item 2) [Figure 57] lines up with the keyway in the flighting shaft. Tighten the 2” nut one additional turn until it lines up with the keyway in the flighting shaft.

Install ten 1/2” x 1-1/2” bolts (Item 2) [Figure 55] through the drop spout and discharge tube flange.

Model 12122 Only - Install the two anchor rings (Item 3) [Figure 55] on the back side of the discharge tube flange

(both sides).

Install 1/2” lock nuts on the bolts and tighten.

Assembly - Backsaver Auger 12112 / 12122

B-1185

1/4” - 3/8” maximum gap

Do not allow the flighting to bottom out on the spline shaft at the intake end after adjustment. The thrust load must be carried at the discharge end of the auger.

B-3092

B-3093

Make sure gearbox case is approximately filled 1” from top with 80W-90 synthetic oil.

B-3021

Figure 58

Check the gap between the flighting and bearing mount.

NOTE: The gap must be between 1/4” - 3/8”

maximum.

Figure 60

Install the bearing shield (Item 1), then install one 3/8” lock nut (Item 2) [Figure 60] onto each 3/8” stud and tighten.

Apply grease to the bearing until grease shows.

Figure 59

When the correct gap between the flighting and bearing mount is achieved, tighten the set screw (Item 1) [Figure 59] into the keyway in the flighting shaft.

Tighten the two set screws (Item 2) [Figure 59] on the bearing collar.

Figure 61

Align and install the jack (Item 1) onto the hitch. Install the retaining pin (Item 2) [Figure 61] through the jack and hitch mounting bracket.

Assembly - Backsaver Auger 12112 / 12122

Figure 62

B-3020

B-3022

B-3030

B-3032

Figure 64

Install the hopper winch plate (Item 1) using two 1/2” x 1” bolts (Item 2) [Figure 62] and 1/2” lock nuts.

Figure 63

Install the hopper winch (Item 1) onto the hopper winch plate using three 3/8” x 1” bolts (Item 2) [Figure 63] and 3/8” lock nuts.

Install the PTO hanger (Item 1) onto the drive section (Item 2) [Figure 64] using two 3/8” x 1” bolts and 3/8” lock nuts. Tighten bolts and lock nuts.

Install the operator and parts manual container (Item 3) onto the PTO hanger (Item 1) [Figure 64] using two 5/16” x 1” bolts and 5/16” lock nuts. Tighten bolts and lock nuts. Install parts manual container cover.

Figure 65

Remove the four bolts (Item 1) [Figure 65].

Assembly - Backsaver Auger 12112 / 12122

B-3033

B-3035

B-3036

B-3037

Figure 66

Install the 5/16” x 1-3/4” key (Item 1) [Figure 66] onto the gearbox shaft (PTO drive).

NOTE: Apply an anti-seize lubricant onto the gearbox

shaft before installing the PTO driveline.

Install the Yellow poly implement shield (Item 2). Align the shield with the four holes of the gearbox and re-install the four bolts (Item 3) [Figure 66] removed earlier.

Figure 68

Using a punch (Item 1) [Figure 68], align the two mounting holes.

Figure 69

Figure 67

Install the PTO driveline (Item 1) onto the gearbox shaft. Align the mounting holes (Item 2) [Figure 67].

Install the 1/4” x 2-1/4” roll pin (Item 1) [Figure 69] though the PTO driveline and gearbox shaft (opposite side from punch).

Assembly - Backsaver Auger 12112 / 12122

Figure 70

B-3038

B-3039

B-3124

Figure 72

Rotate the PTO driveline 90°.

Using a hex wrench (Item 1) [Figure 70], tighten the set screw against the shaft key to secure the PTO driveline to the gearbox shaft.

Figure 71

Close and secure the cover (Item 1) [Figure 71] (both sides) of the Yellow poly implement shield.

Rotate the PTO driveline up. Install the rubber strap (Item

1) around the PTO driveline and hook to the PTO hanger (Item 2) [Figure 72].

Assembly - Backsaver Auger 12112 / 12122

B-3068

B-3066

B-1127

Installing The Track Car

Figure 73

Install straps (Item 1) around one of the upper undercarriage arms (Item 2) [Figure 73].

Connect the straps to an approved lifting device.

Figure 74

Figure 75

Place one track car guide (Item 1) on the frame of top truss tube weldment (Item 2) just forward of the last first vertical support (Item 3) [Figure 75] (discharge end).

Align and install four 1/2” x 1-1/2” bolts (Item 4) [Figure 75] down through the track car guide and track car frame. Install one 1/2” lock nut on each bolt and tighten.

Repeat procedure for remaining track car guide.

Raise the upper undercarriage assembly until the track car guide wheels (Item 1) contact the bottom frame (Item

2) [Figure 74] of the upper truss.

Remove straps.

Assembly - Backsaver Auger 12112 / 12122

Installing The Axle Risers

B-1129

B-1130

B-1137

B-1138

Installing The STOP LIFT Sign

Figure 76

Install a strap (Item 1) through the axle riser (Item 2) [Figure 76] as shown.

Connect the strap to an approved lifting device.

Raise and move the axle riser to the assembly area.

Figure 77

Figure 78

Position the STOP LIFT sign (Item 1) [Figure 78] and mounting bracket on the first vertical support on the left side of the top truss tube weldment.

When installing the STOP LIFT sign, verify that the trip lever (Item 2) [Figure 78] is approximately 1-1/2” above the frame of top truss tube weldment.

Figure 79

Position the axle riser (Item 1) at the back of the axle. Move the axle riser back (towards the intake end) against the mounting plate (Item 2) [Figure 77] on the axle. Then lower the axle riser down onto the axle.

Install five 5/8”-11UNC x 4-1/2” bolts (Item 3) [Figure 77] through the axle riser and mounting plate on the axle. Install 5/8” lock nuts on the bolts and tighten.

Repeat the procedure for the remaining axle riser.

With the trip lever approximately 1-1/2” above the frame of top truss tube weldment, install four 3/8” x 3” bolts (Item 1) through the mounting bracket (Item 2) and the two flat straps (Item 3) [Figure 79]. Install four 3/8” lock nuts on the bolts and tighten.

NOTE: Maintain approximately 1-1/2” between trip

lever and frame of top truss tube weldment.

Track Car / Winch Cable Routing

B-1173

LEFT AXLE

RISER

RIGHT AXLE

RISER

TRACK

CAR

WINCH

B-1224

Figure 80

Assembly - Backsaver Auger 12112 / 12122

Thread the cable under the sheave (Item 1) [Figure 80] on the left side of the lower truss, up over the top sheave on the left axle riser, then to the bottom of the sheave on the upper truss and route towards the track car.

With the cable routed around the track car sheaves, route the cable along the right side to the bottom of the sheave on the upper truss, up over the top sheave on the right axle riser, then to the bottom of the sheave on the lower truss.

Next, thread the cable around the two horizontal sheaves just ahead of the axle and right axle riser, then back to the vertical pin (Item 2) [Figure 80] on the rear of the track car.

Anchor the cable around the vertical pin (Item 2) on the track car with two 3/8” cable clamps (Item 3) [Figure 80] and one 3/8” thimble.

Assembly - Backsaver Auger 12112 / 12122

Winch Assembly And Installation

B-1067

B-1072

B-1074

B-3043

Figure 81

Remove the two 1/2” x 2” bolts (Item 1) and cover (Item

2) [Figure 81] from the winch assembly. Retain bolts for securing the hydraulic motor.

Figure 82

Figure 83

Align the hydraulic motor (Item 1) [Figure 83] as shown and install onto the gasket.

Install the two 1/2” x 2” bolts (Item 2) [Figure 83] (removed from the winch assembly) though the hydraulic motor and into the winch assembly. Tighten the bolts to securely fasten the hydraulic motor to the winch assembly.

Install gasket (Item 1) [Figure 82] onto the hydraulic motor mounting flange.

Apply a high performance silicone gasket sealant (such

as Loctite

598) to the gasket.

Figure 84

Install four 5/8” x 2” bolts down through the lower truss mounting plate and winch assembly. Install four 5/8” lock nuts (Item 1) [Figure 84] onto the bolts and tighten.

Assembly - Backsaver Auger 12112 / 12122

B-4079

B-4081

B-3027

B-3028

Figure 85

Install the hopper lift (Item 1) onto the mounting plate on the lower tube. Align pegs (Item 2) [Figure 85] with holes in the mounting plate. Slide peg(s) into holes and lower the hopper lift down flat onto the mounting plate.

Install one hair pin (Item 3) [Figure 85] through the two pegs.

Figure 87

Install the second sheave weldment (Item 1) onto the hopper lift. Install one 1/2” flat washer and one 1/8” hair pin (Item 2) [Figure 87] to secure the sheave to the hopper lift.

Figure 88

Figure 86

Install one sheave weldment (Item 1) onto the hopper lift. Install one 1/2” flat washer and one 1/8” hair pin (Item 2) [Figure 86] to secure the sheave to the hopper lift.

Install one 1/2” flat washer (Item 1) onto the hopper lift. Install the hopper safety cable / hook (Item 2), then install one 1/2” flat washer and one 1/8” hair pin (Item 3) [Figure 88] to secure the hopper safety cable / hook to the hopper lift.

Assembly - Backsaver Auger 12112 / 12122

Figure 89

CUT HAZARD

To prevent injury to fingers and hands:

• Always wear heavy leather gloves when handling a wire rope.

• Never let wire rope slip through your hands.

B-4082

Do not remove the drum to install the cable.

B-0582

B-3042

B-3041

Figure 90

Install the cable clamp (Item 1) [Figure 90] using the two bolts provided with winch. Leave bolts loose.

Route the cable over the top of the hand winch drum.

Install the cable (Item 2) from the inside of the drum through one of the dimpled holes (Item 3) [Figure 90] in the outer plate.

Loop the cable around the drum bearing. Feed the cable between the loop and outer plate, then through the cable clamp.

Thread the 3/8” cable through the upper pulley (Item 1) and around the lower pulley (Item 2) [Figure 89]. Route the cable to the hopper winch.

Leave approximately 1” of cable extending past the clamp. Tighten and torque the clamp bolts to approximately 2 ft.-lb. (3 N•m).

Turn handle to wrap cable around drum.

Figure 91

Attach the hopper winch cable to the bracket (Item 1) on the right side of the drive section. Using the handle (Item

2) [Figure 91], wind the cable onto the drum of the winch.

NOTE: This is for storing cable until hopper is

installed.

Assembly - Backsaver Auger 12112 / 12122

B-3078

B-3079

B-3125

Hopper Assembly And Installation

Figure 92

Align the flex extension (rubber flap) (Item 1) holes with the holes in the hopper sides. Install one 1/4” x 3/4” carriage bolt (Item 2) [Figure 92] through flex extension and hopper side. Install one 1/4” lock washer and 1/4” nut on the carriage bolt.

Figure 94

Install two straps (Item 1) around the hopper (Item 2) [Figure 94].

Connect the straps to an approved lifting device.

Raise the hopper and move to the assembly area.

Place support stands (Item 3) [Figure 94] under the hopper.

NOTE: Slot(s) (Item 3) [Figure 92] in the flex

extension (rubber flap) can be enlarged for installation (if required).

Figure 93

Continue installing 1/4” carriage bolts, 1/4” lock washers and 1/4” nuts around the bottom of the flex extension (rubber flap) (Item 1) [Figure 93].

Lower the hopper onto the support stands.

Tighten all carriage bolts and lock nuts.

Assembly - Backsaver Auger 12112 / 12122

Figure 95

B-1228

B-3077

B-3086

B-3080

Locate four axle pins (Item 1) [Figure 95].

Remove the retaining clip (Item 2) and slide the bushing (Item 3) [Figure 95] off the pin(s).

Install the axle pin through wheel, slide the bushing back onto the axle pin.

Figure 97

Install the CV joint (Item 1) on the drive shaft (center) of the hopper. Install a 3/8” x 3” bolt (Item 2) through the CV joint and drive shaft. Install a 3/8” lock nut (Item 3) [Figure 97] on the bolt and tighten the nut against the CV joint.

Figure 98

Install the axle pin through the center (Item 4) [Figure 95] (or desired) hole in the hopper frame. Install retaining

clip (all tires).

Figure 96

Install straps (Item 1) around the hopper drive tube (Item

2) [Figure 98].

Connect the straps to an approved lifting device.

Remove the two nuts (Item 1) and washer (Item 2) [Figure 96] (both sides). Pull bolts in to allow the intake auger to slide over the hopper.

Raise the hopper drive tube and move into position in front of the hopper.

Assembly - Backsaver Auger 12112 / 12122

B-3088

B-3128

B-3100

B-3101

Figure 99

Align the hopper drive tube flighting (Item 1) with the CV joint (Item 2) [Figure 99], move hopper drive tube towards hopper until the flighting fully engages the CV joint.

Install two straps around the hopper.

Connect the straps to an approved lifting device.

Figure 101

Install a strap (Item 1) onto the hopper head (Item 2) [Figure 101].

Connect the straps to an approved lifting device.

Raise the hopper head and move to the end of the hopper drive tube.

Figure 102

Raise the hopper and move to the assembly area.

Figure 100

Place a support stand (Item 1) under the hopper drive tube (Item 2) [Figure 100]. Lower the hopper drive tube onto the support stand.

Install a 1/4” x 1.19” key (Item 1) [Figure 102].

Align the mounting holes of the upper hopper drive tube flighting shaft (Item 2) and hopper head u-joint (Item 3)

[Figure 102].

Assembly - Backsaver Auger 12112 / 12122

Figure 103

B-3102

B-3103

B-3104

B-3106

Figure 105

Move the hopper head towards the hopper drive tube until the flighting shaft fully engages the u-joint.

Install one 3/8” x 3” bolt (Item 1) [Figure 103] through the u-joint and flighting shaft. Install one 3/8” lock nut onto the bolt and tighten against the u-joint.

Tighten setscrew (Item 2) [Figure 103] against key.

Figure 104

Install the hopper access door (Item 1) onto the hopper. Align mounting holes and install four 3/8” x 1” bolts (Item

2) [Figure 105] and tighten to secure the hopper access door to the hopper.

Install the pivot pin (Item 3), then install one 3/8” flat washer and hair pin (Item 4) [Figure 105] on each end of the pivot pin.

Figure 106

Move the hopper head onto the hopper drive tube.

Install the two swivel plates (Item 1) into the groove around the hopper drive tube. Align mounting holes. Install six 1/2” x 1” bolts through the hopper head (from inside out) and swivel plates. Install one 1/2” lock nut (Item 2) [Figure 104] onto each bolt and tighten.

NOTE: The hopper head should rotate freely on the

hopper drive tube.

Install the internal power shaft lower u-joint (Item 1) [Figure 106] onto the top shaft of the lower gearbox in the drive section.

Align mounting holes of top shaft of the lower gearbox and internal power shaft u-joint. Install one 5/16” x 3” bolt (Item 2) through the u-joint and lower gearbox shaft. Install one 5/16” lock nut (Item 3) [Figure 106] onto the bolt and tighten against the u-joint.

Assembly - Backsaver Auger 12112 / 12122

B-3107

B-1211

B-1212

B-3113

Figure 107

Install two straps (Item 1) [Figure 107] around the hopper drive tube.

Connect the straps to an approved lifting device.

Raise the hopper drive tube assembly and move to the assembly area.

Figure 108

Figure 109

Install four retaining washers (Item 1) onto the four studs and over the hopper head flange. Install four 1/2” lock nuts (Item 2) [Figure 109]. Tighten the lock nuts until they contact the retaining washers.

Figure 110

Install bushings (Item 1) [Figure 108] on the four studs on the top of the drive section.

Lower the hopper head until the flange (Item 2) [Figure 108] is inside the bushings and resting on top of the drive section.

Install the key (Item 1) [Figure 110] onto the bottom shaft of the upper gearbox.

Install the internal power shaft upper u-joint (Item 2) [Figure 110] onto the top shaft of the lower gearbox in the drive section.

Align mounting holes of top shaft of the lower gearbox and internal power shaft u-joint. Install one 3/8” x 3” bolt (Item 3) [Figure 110] through the u-joint and lower gearbox shaft. Install one 3/8” lock nut onto the bolt and tighten against the u-joint.

Tighten set screw (Item 4) [Figure 110] against the key.

Install and secure all shields on the drive section.

Assembly - Backsaver Auger 12112 / 12122

HYDRAULIC ASSEMBLY

When installing and servicing hydraulic systems, clean the work area before assembly or disassembly and keep all parts clean. Always use caps and plugs on hoses, hydraulic tubes and ports to keep dirt out. Dirt can quickly damage the system.

Contain and dispose of any oil leakage in an environmentally safe manner. Some regulations require that certain spills and leaks on the ground must be cleaned in a specific manner. See local, state and federal regulations for the correct disposal.

B-1080

B-1081

B-1089A

B-3044

Winch Fitting And Hose Installation

Figure 112

Locate and install the two hydraulic hoses (Item 1)

[Figure 112] into the two fittings on the hydraulic motor.

Figure 113

Figure 111

Locate two MNPT x FJIC 90° elbow fittings (Item 1) [Figure 111] and install into the hydraulic motor on the winch assembly with the fittings facing the intake end of the auger.

Apply thread sealant to the threads (Item 1) of the hydraulic hose fitting, then install and tighten the male quick coupler fitting (Item 2) [Figure 113] on each set of hydraulic hoses (winch, hopper lift cylinder and hopper hydraulic wheel motors).

Figure 114

Route the hydraulic hoses (Item 1) through the brackets (Item 2) [Figure 114] towards the auger hitch.

Assembly - Backsaver Auger 12112 / 12122

B-1244

B-1174

B-1176

B-1176A

WINCH CABLE INSTALLATION

Cable Routing and Installation

Figure 115

NOTE: Route the cable over the Red components and

under the White components.

Connect the winch hydraulic hoses to the tractor. (See “Connecting / Disconnecting Hydraulic Lines” on page 82.)

Enter the tractor and start the engine. (See “Entering And Leaving The Operator’s Position” on page 76.)

Engage the hydraulic circuit for the winch. Run the tractor engine at low idle.

Figure 117

Route the cable (Item 1) over the lower truss hinge pin (Item 2) [Figure 115], then to the winch.

Figure 116

Remove the wedge (Item 1) [Figure 116].

Using the tractor’s auxiliary control, rotate the winch drum (Item 1) until the cable slot (Item 2) [Figure 117] is vertical and facing the intake end of the auger.

Disengage the tractor hydraulics.

Leave the operator’s position. (See “Entering And Leaving The Operator’s Position” on page 76.)

Figure 118

Feed the cable over the top of the winch drum and down through the cable slots (Item 1) [Figure 118].

Assembly - Backsaver Auger 12112 / 12122

Figure 119

B-1179

B-1181

B-1180

Spooling the cable onto the winch drum will require three people.

• One person to operate the tractor controls.

• One person to guide the cable.

• One person to direct the tractor operator.

ENTANGLEMENT HAZARD

To prevent injury to fingers and hands:

• Keep hands clear of winch during operation.

CUT HAZARD

To prevent injury to fingers and hands:

• Always wear heavy leather gloves when handling a wire rope and operating the winch.

• Never let wire rope slip through your hands.

Loop the tail end (Item 1) [Figure 119] of the cable and feed back into the slot on the winch drum.

Figure 120

Install the wedge (Item 1) [Figure 120] inside the loop.

Pull back on the cable (Item 2) until the loop and wedge are inside the lower slot (Item 3) [Figure 120] on the winch drum.

NOTE: A rubber mallet / dead blow hammer may be

used to help seat the wedge & cable into the slot.

Enter the tractor and start the engine. (See “Entering And Leaving The Operator’s Position” on page 76.)

Engage the hydraulic circuit for the winch. Run the tractor engine at low idle.

Figure 121

Keep hands a minimum of 3 feet from the winch while spooling cable.

B-1182

The person directing the tractor operator must remain in clear sight of the tractor operator and cable handler at all times during cable spooling. The person directing must be able to signal the tractor operator to shut the tractor down in case of an emergency.

B-3094

CUT HAZARD

To prevent injury to fingers and hands:

• Always wear heavy leather gloves when handling a wire rope.

• Never let wire rope slip through your hands.

Assembly - Backsaver Auger 12112 / 12122

Top Tube Support Cable Installation (12122 Model Only)

Figure 122

Wearing heavy leather gloves, pull back on the cable (Item 1) [Figure 121], keeping tension on the cable. Using a hand over hand method, guide the cable onto the winch drum.

Using the tractor’s auxiliary control, rotate the winch drum counterclockwise (towards the intake end of the auger) wrapping the cable around the winch drum [Figure 121].

Install one eyebolt anchor bar (Item 1) on the first vertical support (from discharge end) on the upper truss with cross bracing (Item 2) [Figure 122] (both sides).

Install one 5/8”-11 UNC x 3-1/2” bolt (Item 3) [Figure 122] through the eyebolt anchor bar and vertical support. Install one 5/8” lock nut onto the bolt. Do not tighten at this time.

Install one 5/8”-11 UNC x 6-1/2” eyebolt (Item 4) into the eyebolt anchor bar. Install one 5/8” lock nut (Item 5) [Figure 122] onto the eyebolt.

Install one 3/8” cable thimble (Item 6) [Figure 122] onto the eyebolt.

Continue to wrap the cable onto the winch drum until the slack has been removed from the cable.

Disengage the tractor hydraulics.

Leave the operator’s position. (See “Entering And Leaving The Operator’s Position” on page 76.)

Assembly - Backsaver Auger 12112 / 12122

Figure 123

B-3095

B-3062

B-3096

B-3093

Figure 125

Feed the 3/8” cable through the eyebolt (Item 1) and around the thimble (both sides).

Install two 3/8” cable clamps (Item 2) [Figure 123] on the cable (both sides). Tighten the cable clamp closest to the thimble first, then the tighten the second clamp.

Figure 124

Route the cables over the upper tension cable truss (Item

1) and install a cable clamp (Item 2) [Figure 125] on the cable(s) and fasten the cable clamps to the bridging yoke. Do not fully tighten clamps at this time.

Figure 126

Install one cable thimble (Item 1) [Figure 126] onto the anchor rings (both sides)

Align and install the upper tension cable truss (Item 1) [Figure 124] over the top tube (upper tube cradle on top tube). Align the bolt holes and maintain equal space between the two mounts.

Install two 1/2” x 1” bolts (Item 2) [Figure 124] down through the bridging yoke and upper truss tube cradle (both sides). Install one 1/2” lock nut onto each bolt (both sides). Tighten bolts and lock nuts.

Figure 127

B-3097

B-3095

Feed the 3/8” cable through the bracket (Item 1) [Figure 127], around the thimble (both sides).

Assembly - Backsaver Auger 12112 / 12122

Pull the cable as tight as possible by hand.

Install two cable clamps (Item 2) [Figure 127] on the cable (both sides). Tighten the cable clamp closest to the thimble first, then tighten the second clamp.

Figure 128

Tighten the nut (Item 1) [Figure 128] until there is approximately 2-1/2” of thread showing on the eyebolt (both sides).

Operation - Backsaver Auger 12112 / 12122

OPERATION

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

Pre - Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Break - In Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Tractor Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Entering And Leaving The Operator’s Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

INITIAL SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Connecting The Backsaver Auger To The Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Connecting The PTO Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Disconnecting The PTO Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

PTO Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Connecting / Disconnecting Hydraulic Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Axle Extension Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Lowering And Raising The Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Hydraulic Hopper Mover Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

Raising The Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Auger Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Lowering The Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

LOADING GRAIN INTO THE HOPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

Unloading Belly Dump Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

Unloading Rear And Side Dump Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Transporting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Transporting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Operation - Backsaver Auger 12112 / 12122

GENERAL INFORMATION

AVOID INJURY OR DEATH

• Disengage the PTO, engage the machine’s parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

• Always keep PTO shields and all guards in place when using PTO driven equipment.

• Disengage PTO for road travel.

• Keep hands, feet and clothing away.

AVOID INJURY OR DEATH

Wear safety glasses to prevent eye injury when any of the following conditions exist:

• When fluids are under pressure.

• Flying debris or loose material is present.

• Engine is running.

• Tools are being used.

Leaking fluids under pressure can enter the skin and cause serious injury or death. Immediate medical attention is required. Wear goggles. Use cardboard to check for leaks.

Pre - Operation Checklist

Before operating the Backsaver Auger for the first time and each time thereafter, check the following items:

4. Check wheel bolts for tightness. Torque as required. (See “Wheel Bolt Torque” on page 110.)

5. Check the augers. Remove any material build-up or debris that has become entangled.

6. Check that all bearings turn freely. Replace as required.

7. Make sure that all guards and shields are in place, secured and functioning as designed.

1. Lubricate the equipment per the schedule outline in the Maintenance Section. (See “SERVICE SCHEDULE” on page 104.)

2. Check the Backsaver Auger’s hitch for damaged, loose or missing parts. Repair as needed before operation.

3. Check tire pressure. Inflate per manufacturer’s specification.

8. Check condition of all hydraulic components for leaks. Repair as required.

NOTE: Do not operate with hydraulic leaks.

9. Check gearbox oil level. Fill as required. (See “LUBRICATION” on page 105.)

10. Verify that the tractor’s drawbar is adjusted correctly for use with the auger. (See “Drawbar Adjustment” on page 75.)

11. Check that the PTO driveline telescope easily and turn freely.

12. Make sure the PTO ends are securely attached to the auger and the tractor.

Operation - Backsaver Auger 12112 / 12122

AVOID INJURY OR DEATH

• Always keep PTO shields and all guards in place when using PTO driven equipment.

• Disengage PTO for road travel.

• Keep hands, feet and clothing away.

Break - In Checklist

NOTE: The Backsaver Auger must have a break-in

period with different operating conditions than for normal use.

The tube and flighting must get a polished surface through use. Once the new auger has polished it will run smooth at recommended speed.

NOTE: Never operate an empty auger for over one

minute, as the flighting and housing will experience excessive wear.

During the break-in-period:

1. Run the tractor at slow idle until grain begins to flow from the discharge. For the first 500 bushels, operate at the slow speed and restrict the flow of grain at the intake.

2. Gradually increase the speed until operating at full PTO speed.

NOTE: Do not run empty during break-in period.

1. Check the auger hitch for damaged, loose or missing parts. Repair as needed before operation.

2. Check for loose fasteners and hardware. Tighten as required.

3. Make sure that all guards and shields are in place, secured and functioning as designed

4. Check that the PTO driveline telescopes easily and turns freely.

5. Check condition of all hydraulic components for leaks. Tighten fittings to correct leaks or replace components. Do not operate with hydraulic leaks.

6. Check tire pressure. Inflate per manufacturer’s specification.

7. Check gearbox oil level. Fill as required. (See “LUBRICATION” on page 105.)

8. Check the augers. Remove any debris.

Check the following mechanical items after 1 hour of operation and again after 10 hours of operation:

Operation - Backsaver Auger 12112 / 12122

Tractor Requirements

• Do NOT exceed 540 RPM PTO.

• Keep PTO shields and all guards in place.

• Keep away from moving parts.

• Keep bystanders away.

B-0001

14 in.

(357 mm)

B-0528

36 - 38 in.

(914 - 965 mm)

Figure 129

AUGER MODEL

MINIMUM PTO HP

(with 540 RPM PTO)

HYD PSI FOR LIFT

(approximate)

12112 110 hp 1500 psi

12122 120 hp 1500 psi

The chart [Figure 129] lists the minimum tractor PTO hp (with 540 rpm PTO) and approximate hydraulic pressure for lift.

The 12” Backsaver Auger will require a tractor, three auxiliary hydraulic functions, Category IV rated drawbar.

Drawbar Adjustment

Figure 130

Adjust the tractor’s drawbar in / out, until the center of the hitch pin hole (Item 1) [Figure 130] is 14 inches (357 mm) from the end of the tractor’s PTO shaft. See your tractor’s owner’s manual for correct adjustment procedures.

NOTE: A tractor hitch of less than 16” minimum will

result in PTO bottoming out, when operating auger at maximum height.

Figure 131

The tractor must be equipped with a 6 - spline, 1-3/8 inch PTO shaft when used with the 12” Backsaver Auger.

The tractor / tow vehicle towing capacity must be to transport the specified auger model.

The distance between the tractor and the auger PTO shaft should be between 36 - 38 in. (914 - 965 mm) with the tractor and auger on level ground and the auger in full down position. This distance is obtained by either adjusting the tractor hitch, the auger hitch or both [Figure 131].

For checking PTO driveline see “PTO Driveline” on page 79.

Operation - Backsaver Auger 12112 / 12122

Follow the instructions in your tractor’s operation manual for the correct procedure.

AVOID INJURY OR DEATH

Before you leave the operator’s position:

• Always park on a flat level surface.

• Place all controls in NEUTRAL.

• Engage the park brake.

• Stop the engine and remove the key.

• Wait for all moving parts to stop.

AVOID INJURY OR DEATH

Before moving the tractor, look in all directions and make sure no bystanders, especially small children are in the work area. Do not allow anyone between the tractor and the equipment when backing up to the equipment for connecting.

Entering And Leaving The Operator’s Position

Entering The Operator’s Position

Move to the operator’s position, start the engine and release the parking brake.

Leaving The Operator’s Position

INITIAL SET-UP

Connecting The Backsaver Auger To The Tractor

Always inspect the tractor’s drawbar and Backsaver Auger hitch before connecting. See the tractor’s owner’s manual.

Verify that the tractor’s drawbar is adjusted correctly for use with the Backsaver Auger. (See “Drawbar Adjustment” on page 75.)

Enter the operator’s position. (See “Entering The Operator’s Position” on page 76.)

Move the tractor into position in front of the Backsaver Auger.

Park the tractor / equipment on a flat level surface.

Place all controls in neutral, engage the park brake, stop the engine and wait for all moving parts to stop. Leave the operator’s position.

Move the tractor backwards, aligning the drawbar with the Backsaver Auger hitch.

NOTE: The jack may need to be lowered or raised for

proper alignment of the drawbar and hitch.

If the Backsaver Auger hitch needs to be adjusted, stop the tractor when drawbar is just in front of the Backsaver Auger hitch.

Leave the operator’s position. (See “Leaving The Operator’s Position” on page 76.)

Operation - Backsaver Auger 12112 / 12122

Figure 132

B-3021

AVOID INJURY OR DEATH

Keep fingers and hands out of pinch points when connecting and disconnecting equipment.

B-0111

AVOID INJURY OR DEATH

Warnings on the machine and in the manuals are for your safety. Failure to obey warnings can cause serious injury or death.

Turn the handle (Item 1) [Figure 132] clockwise to raise the hitch or counterclockwise to lower the hitch.

Lower or raise the Backsaver Auger hitch until aligned with the tractor’s drawbar.

Move to the operator’s seat, start the engine and release the parking brake.

Figure 133

Install the hitch pin (Item 1) [Figure 133] and retaining pin to securely fasten the Backsaver Auger hitch to the tractor drawbar.

Attach the safety chain (Item 2) [Figure 133] around the drawbar.

Connecting The PTO Driveline

Move the tractor backwards, aligning the drawbar hitch pin hole with the Backsaver Auger hitch pin hole(s).

Stop the tractor and leave operator’s position.

NOTE: Always use a hitch pin of adequate size and

strength and a retaining pin with a locking device.

NOTE: Clean and grease tractor’s PTO shaft and PTO

driveline coupling each time driveline is connected.

Operation - Backsaver Auger 12112 / 12122

Improper hitch installation can cause PTO driveline damage.

• Do not modify the hitch or use an unapproved hitch.

• Make sure the PTO driveline is of adequate length and that u-joints are in the correct phase.

B-0113

B-0112

• Do NOT exceed 540 RPM PTO.

• Keep PTO shields and all guards in place.

• Keep away from moving parts.

• Keep bystanders away.

Stop the engine and leave the operator’s position. (See “Leaving The Operator’s Position” on page 76.)

Remove the PTO driveline from the storage position (if applicable).

Figure 134

Disconnecting The PTO Driveline

Park the tractor / equipment on a flat level surface.

Stop the engine and leave the operator’s position. (See “Leaving The Operator’s Position” on page 76.)

Remove PTO driveline safety chain (Item 2) [Figure 134], retract the collar and remove the PTO driveline (Item 1) from the tractor PTO shaft.

Retract the collar and slide the PTO driveline (Item 1) onto the tractor PTO shaft until it locks onto the shaft. Push and pull on the PTO driveline to verify it is securely attached to the PTO shaft. Install PTO driveline safety chain (Item 2) [Figure 134].

NOTE: The PTO driveline must have a means to

retain it to the PTO shaft on the tractor.

Operation - Backsaver Auger 12112 / 12122

PTO Driveline

AVOID INJURY OR DEATH

• Do NOT exceed the rated implement PTO speed.

• Stay clear of rotating driveline.

• Keep bystanders away.

• Keep hands, feet, clothing and long hair away.

• Keep PTO shields and all guards in place.

• Disengage PTO, move the tractor controls to the Neutral position, stop the engine and make sure all rotating components are stopped before leaving the operator’s position.

• Do NOT service the tractor or implement with the PTO engaged.

• Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

• Disengage PTO for road travel.

B-0215

Retracted

(Compressed Length)

Mark inner guard here

2 in. (50.8 mm)

PTO Driveline Bottoming Out Check

PTO Driveline Length Check

NOTE: Due to variations in distances between tractor

PTO shafts and implement input shafts, drivelines may need to be shortened or a longer shaft may be required. When fitting the implement to the tractor, the PTO driveline, with telescoping sections, must be inspected. When the sections are at the most compressed operating position, the sections must not “bottom out”. At its shortest length, there must be at least 2 in. (50,8 mm) of clearance between each section end and opposite section end at the most compressed operating position. When the sections are at the most extended position, there must be sufficient engagement between the sections. At its farthest operating extension, a minimum section engagement of 33% of shaft length must be maintained.

Stop the engine and leave the operator’s position. (See “Leaving The Operator’s Position” on page 76.)

Make sure the PTO driveline and all rotating components have come to a complete stop before leaving the operator’s position (if applicable).

Figure 135

1. Disconnect the PTO driveline from the tractor and slide the PTO driveline together until fully retracted (compressed).

2. Measure the retracted (compressed) length of PTO driveline [Figure 135].

3. Extend the PTO driveline 2 in. (50,8 mm) from the retracted length and place a mark on the inner guard at the end of the outer guard [Figure 135].

4. Reattach the PTO driveline to the tractor PTO shaft.

5. Enter the operator’s position. (See “Entering The Operator’s Position” on page 76.) Start the engine.

6. With the rear PTO DISENGAGED, raise and lower the implement and watch the PTO driveline extend and retract.

7. If the outer PTO driveline guard slides in (retracts) over the mark at any point of travel, the PTO driveline needs to be shortened.

Operation - Backsaver Auger 12112 / 12122

AVOID INJURY OR DEATH

• Do NOT exceed the rated implement PTO speed.

• Stay clear of rotating driveline.

• Keep bystanders away.

• Keep hands, feet, clothing and long hair away.

• Keep PTO shields and all guards in place.

• Disengage PTO, move the tractor controls to the Neutral position, stop the engine and make sure all rotating components are stopped before leaving the operator’s position.

• Do NOT service the tractor or implement with the PTO engaged.

• Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

• Disengage PTO for road travel.

B-0216

Tractor PTO

Shaft

Auger PTO

Shaft

B-0217

Tractor PTO

Shaft

Auger PTO

Shaft

Reducing The PTO Driveline Length

Stop the engine and leave the operator’s position. (See “Leaving The Operator’s Position” on page 76.)

Make sure the PTO driveline and all rotating components have come to a complete stop before leaving the operator’s position.

Figure 136

1. Hold PTO driveline sections parallel to one another and measure back 2 in. (50,8 mm) (Item 1) from the yoke of each section and place mark on opposite section. Cut the plastic shield at this length (Item 2)

[Figure 136].

Figure 137

Remove the PTO driveline from the tractor and place in storage position (if equipped).

Enter the operator’s position. (See “Entering The Operator’s Position” on page 76.) Start the engine.

Raise or lower the auger to get the shortest distance between the tractor PTO shaft and auger gearbox PTO shaft.

Stop the engine and leave the operator’s position. (See “Leaving The Operator’s Position” on page 76.)

Pull the PTO driveline apart and reinstall each individual section; one half to the tractor PTO shaft and one half to the implement gearbox PTO shaft.

2. Using the plastic guard lengths that were cut off in [Figure 136], align the cut off lengths (Item 1) with the end of the inner & outer shafts. Place a mark (Item 2) [Figure 137] on the inner & outer shafts and cut the inner & outer shafts off at this length.

3. Round off all sharp edges and debur.

4. Thoroughly grease and install the PTO driveline halves together.

5. Recheck for proper operation.

Operation - Backsaver Auger 12112 / 12122

PTO Driveline Engagement Check

AVOID INJURY OR DEATH

• Do NOT exceed the rated implement PTO speed.

• Stay clear of rotating driveline.

• Keep bystanders away.

• Keep hands, feet, clothing and long hair away.

• Keep PTO shields and all guards in place.

• Disengage PTO, move the tractor controls to the Neutral position, stop the engine and make sure all rotating components are stopped before leaving the operator’s position.

• Do NOT service the tractor or implement with the PTO engaged.

• Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped.

• Disengage PTO for road travel.

B-0218

Tractor PTO

Shaft

Auger PTO

Shaft

Retracted

(Compressed Length)

B-0219

Maximum

Operating Length

Auger PTO

Shaft

Tractor PTO

Shaft

Stop the engine and leave the operator’s position. (See “Leaving The Operator’s Position” on page 76.)

3. Multiply the retracted driveline length by 1.667 to determine the PTO driveline Maximum Operating Length. (i.e.: 25.5 in. (647,7 mm) x 1.667= 42.5 in. (1079,7 mm) Maximum Operating Length).

Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the tractor.

4. Attach the PTO driveline to the tractor PTO output shaft.

5. Enter the operator’s position. (See “Entering The Operator’s Position” on page 76.)

6. With the PTO driveline attached, position the auger to where the telescoping PTO driveline is at its maximum operating extension.

7. Stop the engine and leave the operator’s position. (See “Leaving The Operator’s Position” on page 76.) Make sure the PTO driveline and all rotating components have come to a complete stop before leaving the operator’s position.

Figure 139

1. Disconnect the PTO driveline from the tractor and fully slide the driveline sections together (retracted).

Figure 138

2. Measure the retracted (compressed) length of the PTO driveline between the bases of the plastic guards [Figure 138].

8. Measure the length of the PTO driveline between the

bases of the plastic shields [Figure 139] to determine the maximum operating length.

A. If the measured maximum operating length is less than the Maximum Operating Length calculation (from Step 3), the PTO driveline has adequate engagement

B. If the measured maximum operating length is equal to or more than the Maximum Operating Length calculation (from Step 3), the PTO driveline does not have adequate engagement and should be replaced with a longer driveline. See your Farm King dealer for available PTO drivelines.

Operation - Backsaver Auger 12112 / 12122

HIGH PRESSURE FLUID HAZARD

To prevent serious injury or death from high pressure fluid:

• Relieve pressure on system before repairing or adjusting.

• Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands.

• Keep all components in good repair.

• Contain and dispose of any oil leakage in an environmentally safe manner.

• Thoroughly clean the quick couplers before making connections. Dirt can quickly damage the system.

B-0531

AVOID BURNS

Hydraulic fluid, tubes, fittings and quick couplers can get hot when running equipment. Be careful when connecting and disconnecting quick couplers.

Connecting / Disconnecting Hydraulic Lines

To Connect:

Figure 140

Pull back on the collar of the female coupler, push couplers together, release the collar when the couplers are fully engaged and locked [Figure 140].

1. First Circuit: Auger lift winch.

2. Second Circuit: Hydraulic hopper mover (if equipped).

NOTE: Make sure the quick couplers are fully

engaged. If the quick couplers do not fully engage, check to see that the couplers are the same size and type.

To Disconnect:

Pull back on the collar and pull the male coupler out to disconnect.

Lower jack until weight of equipment is resting on tractor drawbar. Pull lock pin on jack and remove. Mount jack to storage bracket and secure with lock pin.

Operation - Backsaver Auger 12112 / 12122

Axle Extension Installation

CRUSHING HAZARD

• Park the equipment on a solid level surface before raising any part of the equipment.

• Always support the load after raised.

• Do not work under a load supported by a jack or blocked parts.

B-1017A

The base of the jack and jack stand should be fully supported and on solid level surface. When working on soft surfaces, put a sturdy metal plate under the base of the jack for stability.

B-1018

B-1015A

Figure 142

Remove the wheel bolts (Item 1) and remove the tire (Item 2) [Figure 142].

Figure 141

Place a 5 Ton jack (Item 1) [Figure 141] under the axle.

Figure 143

Remove the five 5/8” x 2” bolts (Item 1) and 5/8” lock nuts. Remove the hub assembly (Item 2) [Figure 143].

Raise the jack / axle until the tire is off the ground.

Place a jack stand (Item 2) [Figure 141] under the axle in the raised position (tire off the ground).

Operation - Backsaver Auger 12112 / 12122

B-1013

B-1014

B-1018

Figure 144

Align the axle extension (Item 1) with the axle mounting plate. Install five 5/8” x 2” bolts (Item 2) [Figure 144] (three bolts on the bottom / two on top) through the axle extension and axle mounting plate.

Install one 5/8” lock nut onto each 5/8” x 2” bolt. Tighten the bolts and nuts.

Figure 145

Figure 146

Align and install the tire (Item 1). Install the eight wheel bolts (Item 2) [Figure 146].

Tighten wheel bolts to 110 - 125 lb ft (149 - 169 N•m) of torque in a criss-cross pattern [Figure 146].

NOTE: Recommended tire pressure is 45 - 50 PSI

(310 - 345 kpa). Maximum tire pressure of 60 PSI (415 kpa).

Align the hub assembly (Item 1) with the axle extension (Item 2) [Figure 145].

Install five 5/8” x 2” bolts (Item 3) [Figure 145] (three bolts on the bottom / two on top) through the hub assembly.

Install one 5/8” lock nut onto each 5/8” x 2” bolt. Tighten the bolts and nuts.

Remove the jack and jack stand.

Repeat the procedure for the opposite axle extension.

Operation - Backsaver Auger 12112 / 12122

Lowering And Raising The Hopper

ENTANGLEMENT HAZARD

To prevent injury to fingers and hands:

• Keep hands clear of winch during operation.

CUT HAZARD

To prevent injury to fingers and hands:

• Always wear heavy leather gloves when handling a wire rope and operating the winch.

• Never guide the cable with your hands.

• Never let wire rope slip through your hands.

• Frayed, kinked or damaged wire rope must be replaced immediately.

• Always stand clear of wire rope and hopper during operation.

• Always stand clear and keep others away during operation.

• Never touch wire rope or hook while in tension or under load.

• Never touch wire rope or hook during winching operation.

Always maintain a minimum of three wraps of cable on the drum of the winch.

B-1088

Park the tractor / equipment on a flat level surface.

Stop the engine and leave the operator’s position. (See “Leaving The Operator’s Position” on page 76.)

Figure 147

Using the hand winch, raise the hopper to release tension on the safety chain hook (Item 1) [Figure 147]. Remove the safety chain hook.

Using the hand winch, lower the hopper to the ground.

Figure 148

B-1083

Remove the hopper lift cable hook (Item 1) [Figure 148] from the hopper.

Operation - Backsaver Auger 12112 / 12122

Hydraulic Hopper Mover Operation

Never operate the hydraulic hopper mover or hydraulic hopper lift when the PTO is engaged.

The hopper powered wheels are not designed to push grain, rocks, dirt etc. when in use. Always keep the area that the hopper moves over clear of all obstructions.

AVOID INJURY OR DEATH

Before moving the hydraulic hopper, look in all directions and make sure no bystanders, especially small children are in the swing area of the hopper.

B-1096

Figure 149

Pull / push the lever (Item 1) [Figure 149] to move the hopper to the desired location.

Lower the hopper. (See “Lowering And Raising The Hopper” on page 85.)

Enter the tractor and start the engine.

Engage the hydraulic circuit for the hopper mover control valve. Run the tractor engine at low idle.

Leave the operator’s position. (See “Entering And Leaving The Operator’s Position” on page 76.)

Move the hopper to the desired location. (See “Unloading Belly Dump Units” on page 93.) or (See “Unloading Rear And Side Dump Units” on page 95.) for additional information.

Raising The Auger

ELECTROCUTION HAZARD

To prevent serious injury or death from electrocution:

• Be aware of overhead power lines.

• Keep away from power lines when transporting or raising auger.

• Electrocution can occur without direct contact.

Always disconnect the winch hydraulic lines from the tractor after raising or lowering the auger. Accidental movement of the tractor hydraulic control valve may cause personal injury and / or equipment damage.

AVOID PERSONAL INJURY AND / OR

EQUIPMENT DAMAGE

• Do not operate the unit before reading and understanding the Operator’s Manual.

• Keep all safety devices in place.

• Keep off the equipment at all times.

• Keep hands, feet and clothing away from moving parts while in operation.

• Make certain everyone is clear of the equipment before applying power or moving the machine.

• Do not adjust, service, lubricate, clean, unclog or move the mechanism until all power is shut off.

• While in operation, always support the discharge end or provide adequate anchorage of the intake end to prevent sudden tipping.

• Disconnect power of electrical driven units before resetting motor over loads.

• To avoid tipping, make sure auger is empty before attempting to move.

• Keep wheels of undercarriage level and on firm ground.

• Lower unit to the recommended transport position before transporting.

• Do not raise the main auger higher than 35° before lowering the intake auger or interference between the intake auger and the intake box will occur.

• Never attempt to raise or lower the auger during operation.

• Verify wheels are free to move.

Operation - Backsaver Auger 12112 / 12122

With the axle extensions installed and main auger in the

• Some types of fertilizer may cause accelerated wear and corrosion as well as added stress on lift components due to additional load.

• Use of fertilizer can affect warranty.

Follow the instructions in your tractor’s operation manual for the correct operating instructions.

Disconnect The IID (PTO) from the tractor. Failure to follow this step EVERY time BEFORE maneuvering OR changing the auger elevation may cause damage to the tractor and / or auger IID.

Keep wheels of undercarriage level and on firm ground. Raise the auger to the desired height and back the auger into position. Do not support the auger on the bin. As the auger becomes full, the weight may cause damage to the underside of the auger or to the bin.

Do not place blocks under the wheels to increase the elevation of auger.

B-1060

fully down position, move the auger towards the bin or barn. Position the auger as close as possible to the bin or barn with the tractor as close to in-line with the auger as possible.

Disconnect the PTO driveline from the tractor. (See “Connecting The PTO Driveline” on page 77.)

Enter the tractor, start the engine and release the parking brake.

Move the auger and tractor to the work area and park the auger and tractor on solid level surface.

Engage the tractor’s parking brake, stop the engine and exit the tractor.

Install the axle extensions (if required). (See “Axle Extension Installation” on page 83.)

Enter the tractor, start the engine and release the parking brake.

Stop the tractor and engage the parking brake. Engage the tractor’s hydraulics. Run the tractor engine at low idle.

Figure 150

Using the tractor controls, slowly raise the main auger. The track car (Item 1) will move down the upper truss support (Item 2) [Figure 150] raising the auger.

Operation - Backsaver Auger 12112 / 12122

AVOID STRUCTURAL DAMAGE

Do not raise the auger beyond the point at which the STOP LIFT sign has been opened.

• Cable may break causing the auger to fall.

• Severe structural damage may occur.

• Operator must remain in the tractor’s operating position while raising the auger.

B-1055

ELECTROCUTION HAZARD

To prevent serious injury or death from electrocution:

• Be aware of overhead power lines.

• Keep away from power lines when transporting or raising auger.

• Electrocution can occur without direct contact.

• Do not operate the unit before reading and understanding the Operator’s Manual.

• Keep all safety devices in place.

• Keep off the equipment at all times.

• Keep hands, feet and clothing away from moving parts while in operation.

• Make certain everyone is clear of the equipment before applying power or moving the machine.

• Do not adjust, service, lubricate, clean, unclog or move the mechanism until all power is shut off.

• While in operation, always support the discharge end or provide adequate anchorage of the intake end to prevent sudden tipping.

• Disconnect power of electrical driven units before resetting motor over loads.

• To avoid tipping, make sure auger is empty before attempting to move.

• Keep wheels of undercarriage level and on firm ground.

• Lower unit to the recommended transport position before transporting.

Auger Placement

Figure 151

When raising the auger to the desired height, if the tab (Item 1) on the top of the track car engages the trip lever (Item 2) and opens the STOP LIFT sign (Item 3) [Figure

151], STOP RAISING THE AUGER IMMEDIATELY.

Operation - Backsaver Auger 12112 / 12122

Disconnect the PTO driveline from the tractor. (See

Disconnect The IID (PTO) from the tractor. Failure to follow this step EVERY time BEFORE maneuvering OR changing the auger elevation may cause damage to the tractor and / or auger IID.

Verify that the auger wheels are free to move. Because of the scissors action of the auger undercarriage assembly, damage will occur to the auger if the wheels are not free to move.

Do not place blocks under the wheels to increase the elevation of auger.

B-1051

Disconnect the main auger winch hoses from the tractor to prevent accidental raising or lowering of the auger.

“Connecting The PTO Driveline” on page 77.)

Enter the tractor, start the engine and release the parking brake.

Move the auger and tractor to the work area and park the auger and tractor on solid level surface.

Engage the tractor’s parking brake, stop the engine and exit the tractor.

Install the axle extensions (if required). (See “Axle Extension Installation” on page 83.)

Enter the tractor, start the engine and release the parking brake.

With the axle extensions installed and main auger in the fully down position, move the auger towards the bin or barn. Position the auger as close as possible to the bin or barn with the tractor as close to in-line with the auger as possible.

Stop the tractor and engage the parking brake. Engage the tractor’s hydraulics. Run the tractor engine at low idle.

Raise the auger. (See “Raising The Auger” on page 88.)

Figure 152

Back the auger into position above the bin until the downspout (Item 1) [Figure 152] is centered on / over the opening on the bin. Lower the auger to the desired height above the bin.

Disengage the tractor hydraulics.

Engage the tractor’s parking brake, stop the engine and exit the tractor. (See “Entering And Leaving The Operator’s Position” on page 76.)

Disconnect the main auger winch hoses from the tractor.

Connect the PTO driveline. (See “Connecting The PTO Driveline” on page 77.)

Lower the hopper. (See “Lowering And Raising The Hopper” on page 85.)

Lowering The Auger

ELECTROCUTION HAZARD

To prevent serious injury or death from electrocution:

• Be aware of overhead power lines.

• Keep away from power lines when transporting or lowering the auger.

• Electrocution can occur without direct contact.

AVOID PERSONAL INJURY AND / OR

EQUIPMENT DAMAGE

Disconnect The IID (PTO) from the tractor. Failure to follow this step EVERY time BEFORE maneuvering OR changing the auger elevation may cause damage to the tractor and / or auger IID.

• Do not operate the unit before reading and understanding the Operator’s Manual.

• Keep all safety devices in place.

• Keep off the equipment at all times.

• Keep hands, feet and clothing away from moving parts while in operation.

• Make certain everyone is clear of the equipment before applying power or moving the machine.

• Do not adjust, service, lubricate, clean, unclog or move the mechanism until all power is shut off.

• While in operation, always support the discharge end or provide adequate anchorage of the intake end to prevent sudden tipping.

• Disconnect power of electrical driven units before resetting motor over loads.

• To avoid tipping, make sure auger is empty before attempting to move.

• Keep wheels of undercarriage level and on firm ground.

• Lower unit to the recommended transport position before transporting.

Operation - Backsaver Auger 12112 / 12122

Disconnect the PTO driveline from the tractor. (See “Connecting The PTO Driveline” on page 77.)

Connect hydraulic hoses. (See “Connecting / Disconnecting Hydraulic Lines” on page 82.)

Raise the hopper. (See “Lowering And Raising The Hopper” on page 85.)

Enter the tractor, start the engine and release the parking brake.

Engage the tractor hydraulics.

NOTE: Verify that the discharge spout will clear the

top of the bin (raise auger if needed).

Move the auger and tractor away from the bin until there is adequate space to fully lower the auger.

Engage the tractor’s parking brake, stop the engine and exit the tractor.

Operation - Backsaver Auger 12112 / 12122

LOADING GRAIN INTO THE HOPPER

B-0534

B-0537

B-0538

• Do NOT exceed 540 RPM PTO.

• Keep PTO shields and all guards in place.

• Keep away from moving parts.

• Keep bystanders away.

Unloading Belly Dump Units

Figure 153

Move the hopper (Item 1) [Figure 153] out, at a 90° angle from the auger.

Move the belly dump unit into position, centered on the hopper [Figure 153].

Figure 155

Move the belly dump unit forward until the rear compartment is directly over the hopper (Item 1) [Figure 155].

Mark the path of the belly dump unit for future units to unload and maintain the proper distance from the auger to allow adequate space for the hopper to be moved in and out without interference.

Move the hopper mover lever left or right to move the hopper in towards the auger, away from vehicle traffic.

Figure 154

Move the belly dump unit straight forward until centered on the intake auger pivot. Stop the belly dump unit.

With tractor running at a low idle, engage the tractor PTO slowly to start the auger. Increase engine RPM (do not exceed 540 RPM PTO speed).

Slowly open the rear compartment gate.

Adjust gate until the hopper augers and intake auger can move grain to the main auger without overflowing the hopper.

When the rear compartment is empty, close the gate, disengage the PTO and lower engine RPM speed.

Move the hopper (Item 1) [Figure 154] under the belly dump unit.

Figure 156

B-0539

• Do NOT exceed 540 RPM PTO.

• Keep PTO shields and all guards in place.

• Keep away from moving parts.

• Keep bystanders away.

Move the belly dump unit back until the front compartment is directly over the hopper (Item 1) [Figure 156].

Operation - Backsaver Auger 12112 / 12122

With tractor running at a low idle, engage the tractor PTO slowly to start the auger. Increase engine RPM (do not exceed 540 RPM PTO speed).

Slowly open the front compartment gate.

Adjust gate until the hopper augers and intake auger can move grain to the main auger without overflowing the hopper.

When the front compartment is empty, close the gate, disengage the PTO and lower engine RPM speed.

Move the hopper in the desired position away from vehicle traffic.

Disengage the tractor hydraulics and exit the tractor.

Operation - Backsaver Auger 12112 / 12122

Unloading Rear And Side Dump Units

B-0542

• Do NOT exceed 540 RPM PTO.

• Keep PTO shields and all guards in place.

• Keep away from moving parts.

• Keep bystanders away.

Rear Dump Units

Figure 157

Move the hopper out at a 90° angle from the auger [Figure 157].

Move the rear dump unit into the unloading position at the end of the hopper (Item 1) or on the tractor side of the hopper (Item 2) [Figure 157].

With tractor running at a low idle, engage the tractor PTO slowly to start the auger. Increase engine RPM (do not exceed 540 RPM PTO speed).

Slowly open the gate on the rear dump unit.

Adjust gate until the hopper augers and intake auger can move grain to the main auger without overflowing the hopper.

When the unit is empty, close the gate, disengage the PTO and lower engine RPM speed.

Position the gate of the rear dump unit over the hopper (as close to the center of the hopper as possible).

Stop the rear dump unit and engage the parking brake (if equipped).

Disengage the tractor hydraulics and exit the tractor.

Side Dump Units

B-0542

• Do NOT exceed 540 RPM PTO.

• Keep PTO shields and all guards in place.

• Keep away from moving parts.

• Keep bystanders away.

Figure 158

Move the hopper out at a 90° angle from the auger [Figure 158].

Operation - Backsaver Auger 12112 / 12122

With tractor running at a low idle, engage the tractor PTO slowly to start the auger. Increase engine RPM (do not exceed 540 RPM PTO speed).

Slowly open the gate on the side dump unit.

Move the side dump unit into the unloading position at the end of the hopper (Item 1) [Figure 158].

Position the gate of the side dump unit over the hopper (as close to the center of the hopper as possible).

Stop the side dump unit and engage the parking brake (if equipped).

Adjust gate until the hopper augers and intake auger can move grain to the main auger without overflowing the hopper.

When the unit is empty, close the gate, disengage the PTO and lower engine RPM speed.

Disengage the tractor hydraulics and exit the tractor.

Operation - Backsaver Auger 12112 / 12122

TRANSPORTING

ELECTROCUTION HAZARD

To prevent serious injury or death from electrocution:

• Be aware of overhead power lines.

• Keep away from power lines when transporting or raising auger.

• Electrocution can occur without direct contact.

Use of an unapproved hitch or tractor / tow vehicle can result in loss of control, leading to serious injury or death.

Tractor / tow vehicle and hitch must have the rated capacity to tow equipment.

• Do not operate the unit before reading and understanding the Operator’s Manual.

• Make certain everyone is clear of the equipment before applying power or moving the machine.

• To avoid tipping, make sure auger is empty before attempting to move.

• Keep wheels of undercarriage level and on firm ground.

• Lower unit to the recommended transport position before transporting.

• Disconnect PTO driveline from the tractor before moving or transporting.

Never exceed 20 mph (32 kph).

Do not move or transport the auger unless the hopper and intake auger are in the raised / transport position and securely fastened before transporting.

Requirements

Comply with federal, state, local and provincial laws regarding the transport of farm equipment on pubic roadways.

Verify that the tractor / tow vehicle are approved for transporting the equipment and that the equipment is securely attached to the tractor / tow vehicle.

Verify safety chain is installed and properly connected before transporting equipment.

Verify that the SMV (Slow Moving Vehicle) emblem, all lights and reflectors are clean and visible.

Always attach a red flag to the end of the auger when transporting on roads.

Disconnect the PTO driveline from the tractor before transporting.

Transporting Guidelines

The ratio of the tractor / tow vehicle weight to the loaded equipment weight plays an important role in defining acceptable travel speed.

TRAVEL SPEED - Acceptable travel speed.

WEIGHT RATIO - Weight of fully equipped or loaded implement(s) relative to weight of tractor / tow vehicle.

TRAVEL SPEED WEIGHT RATIO

Up to 20 mph (32 kph) 1 to 1 (or less)

Up to 10 mph (16 kph) 2 to 1 (or less)

DO NOT TOW More than 2 to 1

Operation - Backsaver Auger 12112 / 12122

B-1083

B-1087

The weight of the hopper and intake auger assembly must be supported by the transport cable, whenever the auger is moved.

B-1088

Transporting Procedure

Remove all supports on the discharge end and anchoring from the intake end (if required).

Disconnect the PTO driveline from the tractor. (See “Connecting The PTO Driveline” on page 77.)

Lower the auger. (See “Lowering The Auger” on page 92.)

Raise the hopper. (See “Lowering And Raising The Hopper” on page 85.)

Enter the tractor, start the engine and engage the tractor’s hydraulics.

Engage the hydraulic circuit for the hopper / winch control valve on the intake box. Run the tractor engine at low idle.

Figure 159

Figure 160

Using the hand winch, slowly raise the hopper into the transport position [Figure 160].

Raise the hopper until the safety chain hook can be installed.

Install the boom cable (Item 1) [Figure 159] onto the hopper.

Figure 161

Install the safety chain hook (Item 1) [Figure 161] onto the hopper.

Lower the hopper until the safety chain hook is supporting the weight of the hopper and intake auger.

Operation - Backsaver Auger 12112 / 12122

Figure 162

CRUSHING HAZARD

• Park the equipment on a solid level surface before raising any part of the equipment.

• Always support the load after raised.

• Do not work under a load supported by a jack or blocked parts.

B-1017A

The base of the jack and jack stand should be fully supported and on solid level surface. When working on soft surfaces, put a sturdy metal plate under the base of the jack for stability.

B-1018

B-1014

Figure 163

Remove the eight wheel bolts (Item 1) and remove tire (Item 2) [Figure 163].

Figure 164

Place a 5 Ton jack (Item 1) [Figure 162] under the axle.

Raise the jack / axle until the tire is off the ground.

Place a jack stand (Item 2) [Figure 162] under the axle in the raised position (tire off the ground).

Remove five 5/8” x 2” bolts (Item 1) [Figure 164] (three bolts on the bottom / two on top).

Remove the hub assembly (Item 2) from the axle extension (Item 3) [Figure 164].

Operation - Backsaver Auger 12112 / 12122

B-1013

B-1015A

B-1018

B-1093

Figure 165

Remove the five 5/8” x 2” bolts (Item 1) [Figure 165] (three bolts on the bottom / two on top).

Remove the axle extension (Item 2) [Figure 165].

Figure 166

Figure 167

Align and install the tire (Item 1). Install the eight wheel bolts (Item 2) [Figure 167].

Tighten wheel bolts to 110 - 125 lb ft (149 - 169 N•m) of torque in a criss-cross pattern [Figure 167].

NOTE: Recommended tire pressure is 45 - 50 PSI

(310 - 345 kpa). Maximum tire pressure of 60 PSI (415 kpa).

Install the hub assembly (Item 1) onto the axle. Install the five 5/8” x 2” bolts (Item 2) [Figure 166] and 5/8” lock nuts (three bolts on the bottom / two on top).

Remove the jack and jack stand.

Repeat the procedure for the opposite axle extension.

Disconnect all hydraulic lines from the tractor. (See “To Disconnect:” on page 82.)

Figure 168

Verify the PTO driveline (Item 1) is secured in the transport position with the rubber strap (Item 2) [Figure

168].

100

Farm King 12112, 12122 Operator And Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

WARRANTY REGISTRATION FORM

INTRODUCTION

OWNER’S INFORMATION

Serial Number Location

Manual Storage

EQUIPMENT IDENTIFICATION

Component Location

SAFETY

SAFETY INSTRUCTIONS

Safe Operation Is The Operator’s Responsibility

Safe Operation Needs A Qualified Operator

Use Safety Rules

Transport Safety

Safety Rules For Power Take-Off (PTO) Driven Equipment

Machine Requirements And Capabilities

FIRE PREVENTION

Maintenance

Operation

Hydraulic System

Electrical

Welding And Grinding

Fire Extinguishers

OPERATING SAFETY ZONE

Safety Zone Identification

SAFETY SIGNS (DECALS)

EQUIPMENT DECALS AND SIGNS

SAFETY SIGN-OFF FORM

ASSEMBLY

GENERAL ASSEMBLY INFORMATION

Component Unloading And Identification

BASE GROUP

Undercarriage Assembly

Tube Assembly

Installing The Track Car

Installing The Axle Risers

Installing The STOP LIFT Sign

Track Car / Winch Cable Routing

Winch Assembly And Installation

Hopper Assembly And Installation

HYDRAULIC ASSEMBLY

Winch Fitting And Hose Installation

WINCH CABLE INSTALLATION

Cable Routing and Installation

Top Tube Support Cable Installation (12122 Model Only)

OPERATION

GENERAL INFORMATION

Pre - Operation Checklist

Break - In Checklist

Tractor Requirements

Entering And Leaving The Operator’s Position

INITIAL SET-UP

Connecting The Backsaver Auger To The Tractor

Connecting The PTO Driveline

Disconnecting The PTO Driveline

PTO Driveline

Connecting / Disconnecting Hydraulic Lines

Axle Extension Installation

Lowering And Raising The Hopper

Hydraulic Hopper Mover Operation

Raising The Auger

Auger Placement

Lowering The Auger

LOADING GRAIN INTO THE HOPPER

Unloading Belly Dump Units

Unloading Rear And Side Dump Units

TRANSPORTING

Requirements

Transporting Procedure