FARGO electronics Persona M30e, DTC400e, Persona C30e User Manual

DTC400e/Persona® C30e/M30e Card Printer User Guide (Rev. 1.0)
Single-side Model
Dual-side Model
Single-side (plus Mag) Model
Dual-side (plus Mag) Model
Part Number: L001364 (user guide)
RESTRICTED USE ONLY Fargo Electronics, Inc.
DTC400e/Persona C30e/M30e Card Printer User Guide (Rev. 1.0), property of Fargo Electronics, Incorporated
Copyright © 2008 by Fargo Electronics, Incorporated. All rights reserved. Printed in the United States of America. Exclusive permission is granted to authorized resellers of Fargo products to reproduce and distribute this copyrighted document to authorized Fargo customers, who have signed a “no disclosure agreement” regarding the restricted, proprietary use of said document.
The revision number for this document will be updated to reflect changes, corrections, updates and enhancements to this document.
Revision Control
Date Document Title
Number
Revision 1.0 February 2009 DTC400e/Persona C30e/M30e Card
Printer User Guide
These reference documents were thoroughly reviewed to provide Fargo with professional and international standards, requirements, guidelines and models for our technical, training and user documentation. At all times, the Copyright Protection Notice for each document was adhered to within our Fargo documentation process. This reference to other documents does not imply that Fargo is an ISO-certified company at this time.
ANSI/ISO/ASQ Q9001-2000 American National Standard
, (sub-title) Quality Management Systems - Requirements (published by the American Society of Quality, Quality Press, P.O. Box 3005, Milwaukee, Wisconsin 53201-3005)
The ASQ ISO 9000:2000 Handbook
(editors, Charles A. Cianfrani, Joseph J. Tsiakals and John E. West; Second Edition; published by the American Society of Quality, Quality Press, 600 N. Plankinton Avenue, Milwaukee, Wisconsin 53203)
Juran's Quality Handbook (editors, Joseph M. Juran and A. Blanton Godfrey; Fifth Edition, McGraw-Hill)
Any questions regarding changes, corrections, updates or enhancements to this document should be forwarded to:
Support Services 6533 Flying Cloud Drive Eden Prairie, MN 55344 (USA) (952) 941-0050 FAX: (952) 946-8492 www.fargosupport.com
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Table of Contents
Section 1: Introduction_____________________________________________________1-1
How to use the manual _______________________________________________________________ 1-1 Safety Messages (review carefully)______________________________________________________1-2 DTC400e/C30e/M30e Card Printer Overview _____________________________________________ 1-3
Reviewing the DTC400e/C30e/M30e Block Diagram_____________________________________ 1-3 Reviewing the DTC400e/C30e/M30e Card Printer Sequence of Operations____________________ 1-4 Reviewing the DTC400e/C30e/M30e Boot up Sequence___________________________________1-7
Section 2: Specifications____________________________________________________2-1
Regulatory Compliances______________________________________________________________ 2-1 Agency Listings_____________________________________________________________________2-2 Technical Specifications ______________________________________________________________ 2-2 Functional Specifications _____________________________________________________________ 2-5
Printer Components: Front Cover to USB Port__________________________________________ 2-6 Printer Components: Print Ribbons___________________________________________________ 2-7 Printer Components: Resin-Only Print Ribbons _________________________________________ 2-8 Printer Components: Dye-Sublimation Print Ribbons_____________________________________ 2-9 Printer Components: Dye-Sublimation/Resin Print Ribbons_______________________________ 2-10 Dye-Sublimation Ribbons for M30e__________________________________________________2-10 Printer Components: Blank Cards___________________________________________________ 2-11
Section 3: Printer Setup & Installation ________________________________________3-1
Choosing A Good Location _________________________________________________________3-1 About Moisture Condensation _______________________________________________________3-1 Unpacking and Inspection __________________________________________________________ 3-2 Reviewing the Printer (front view)____________________________________________________ 3-2 Connecting the Printer power________________________________________________________ 3-3 Flipper Table Module Assembly _____________________________________________________ 3-4 Installing the Print Ribbon Cartridge __________________________________________________3-5 Installing Blank Cards into the Card Hopper ____________________________________________ 3-7 Lowering the Card Output Hoppe r___________________________________________________3-10
Printer Driver Installation ____________________________________________________________3-11
Printing a Test Print Image_________________________________________________________ 3-20
Printer Transport ___________________________________________________________________3-21
Section 4: General Troubleshooting __________________________________________4-1
Safety Messages (review carefully)______________________________________________________4-1 Communications Errors_______________________________________________________________4-2 Print Process Errors__________________________________________________________________4-4
Resolving a Card Not Fed Error (Cards will not feed off the Hopper)_________________________ 4-4 Resolving a Card Not Fed Error (Two (2) or more cards feed at the same time)_________________ 4-7 Resolving a Ribbon RFID Error (Ribbon RFID Antenna is Corrupted)________________________ 4-9 Resolving the Mag Verify Error_____________________________________________________ 4-10 Resolving the No Magnetic Encoder Installed Error _____________________________________4-13 Resolving the No Mag Stripe Present Error____________________________________________4-15
Resolving the No Smart Card Encoder Error ___________________________________________4-16 Resolving the No Prox Card Encoder Error ______________________________________________ 4-18 Resolving a Ribbon Sensor Error (Ribbon Miscue) DTC400e & C30e _________________________4-20
Resolving a Ribbon Break Jam Error_________________________________________________ 4-21
Resolving a Ribbon Out Error ______________________________________________________ 4-24
Resolving a No Ribbon Installed Error________________________________________________4-25
Resolving a Invalid Ribbon Error____________________________________________________ 4-26
Resolving a Wrong Ribbon Error____________________________________________________ 4-28
Resolving a Card Jam Error ________________________________________________________ 4-30
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Resolving a Card Jam (Encoder) Error________________________________________________ 4-32
Resolving a Headlift Motor or Sensor Error____________________________________________ 4-34
Resolving the Cover Open issue_____________________________________________________ 4-36
Resolving the Blank Output issues___________________________________________________4-37
Resolving the Remove Ribbon Me ssage (Rewriteable Job)________________________________ 4-39 Flipper Table Module Assembly Problems_______________________________________________ 4-40
Resolving the No Flipper Table Module problem _______________________________________ 4-40
Resolving the Flipper Jam Error_____________________________________________________ 4-41 Diagnosing Image Problems __________________________________________________________ 4-43
Resolving the Pixel Failure probl e ms_________________________________________________ 4-43
Resolving the Card Surface Debris probl e ms___________________________________________ 4-44
Resolving the Incorrect Image Darkness problems ______________________________________ 4-45
Resolving Ribbon Wrinkle problems_________________________________________________4-47
Resolving the Excessive Resin pri nt i ng problems _______________________________________4-49
Resolving the Incomplete Resin printing problems ______________________________________4-51
Resolving the Image Placement problems _____________________________________________4-52
Resolving the Poor Image Quality problems ___________________________________________ 4-56 Running the Self Test _______________________________________________________________4-57
Running the Standard Self Test Print _________________________________________________ 4-58
Section 5: Ethernet Option Introduction _______________________________________5-1
Technical Specification - Ethernet Option ________________________________________________ 5-1 Functional Specification - Ethernet Option________________________________________________ 5-2 Network Services - Overview__________________________________________________________5-3
Reviewing the Print Server__________________________________________________________ 5-3
Reviewing the Web Page Server _____________________________________________________ 5-3
Reviewing the Network Management Interface__________________________________________ 5-3
Reviewing the Telnet Server ________________________________________________________5-3 Network Management Interface ________________________________________________________ 5-4 Telnet Command Line Interface ________________________________________________________ 5-4
Initiating a Telnet Session __________________________________________________________5-4
Reviewing the Telnet Command Table ________________________________________________5-5
Ethernet Printer Troubleshooting Procedures______________________________________5-9
Verifying the Printer Connection ____________________________________________________ 5-10
Verifying the Printer IP address _____________________________________________________ 5-10
Verify that the PC can access the Printer using the ping command __________________________ 5-11
Printing a test page_______________________________________________________________5-12
Reviewing Frequently-asked Questions __________________________________________5-13 Glossary of Terms ____________________________________________________________5-17
Section 6: Printer Adjustments_______________________________________________6-1
Safety Messages (review carefully) ___________________________________________________ 6-1 DTC400e/C30e/M30e Print Driver Options _______________________________________________ 6-2
Using the Card tab (DTC400e/C30e/M30e) ________________________________________6-3
Adjusting the Card Size Option ______________________________________________________6-3
Adjusting the Orientation Option _____________________________________________________6-4
Selecting the number of copies _______________________________________________________ 6-5
Using the Diagnostics button under the Card tab_________________________________________6-6
Using the Clean Printer Option_______________________________________________________ 6-7
Using the Test Print button__________________________________________________________ 6-9
Using the About button____________________________________________________________ 6-10
Using the Device Options tab (DTC 400e/C30e or M30e) _________________________________ 6-11
Adjusting the Ribbon Type option ___________________________________________________ 6-13
Selecting the Auto Ribbon Select option ______________________________________________ 6-16
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Adjusting the Color Matching option_________________________________________________ 6-20
Adjusting for the Resin Dither ______________________________________________________ 6-21
Using the Print Both Sides option ___________________________________________________ 6-22
Using the Split 1 Set of Ribbon Panels option __________________________________________ 6-23
Using the Print Back Side First opti o n________________________________________________ 6-24
Using the Print Back Side Only option________________________________________________ 6-25
Using the Rotate Front 180 Degrees or Rotate Back 180 Degrees options ____________________6-26
Using the Disable Printing opt ion____________________________________________________ 6-27
Using the Image Color tab (DTC40 0e/C30e/M30e)______________________________________ 6-28
Using the Resin Heat (K) option (Front and Back) ______________________________________6-29
Using the Overlay Heat (O) option___________________________________________________ 6-30
Using the Color Matching option and Default button_____________________________________6-31
Using the Calibrate tab (DTC400e/C30e/M30e)____________________________________6-32
Using the Image Position Controls___________________________________________________ 6-33
Using the Sensors button __________________________________________________________ 6-35
Using the Settings button __________________________________________________________6-37
Using the Magnetic Encoding tab _______________________________________________6-38
Using the Encoding Mode dropdown list______________________________________________ 6-39
Selecting the Coercivity/Magnetic Track______________________________________________6-45
Reviewing the Shift Data Left Function_______________________________________________ 6-46
Reviewing the Magnetic Track Options_______________________________________________ 6-47
Using the Character Size buttons ____________________________________________________ 6-49
Using the ASCII Offset dropdown lis t________________________________________________ 6-50
Using the Bit Density dropdown list__________________________________________________6-51
Using the LRC Generation dropdown list _____________________________________________6-52
Using the Character Parity dropd ow n li s t______________________________________________ 6-53
Reviewing the ISO Track Locations__________________________________________________ 6-54
Sending the Track Information______________________________________________________ 6-55
Reviewing the Sample String _______________________________________________________6-56
Reviewing the ASCII Code and Character Table________________________________________ 6-57
Using the Overlay / Print Area tab (DTC400e/C30e/M30e) __________________________6-58
Enabling the Back options _________________________________________________________6-59
Using the Front option (Overlay / Print Area) __________________________________________ 6-60
Using the Back option (Overlay / Print Area) __________________________________________6-61
Using the Overlay / Print Area dropdown menu ________________________________________6-62
Using the Overlay / Print Area ______________________________________________________6-64
Using the Defined Area Option _____________________________________________________ 6-66
Using Security Options (Visual Security Solutions) (Front option only)______________________ 6-70
Selecting Orientation - Landscape under Card tab_______________________________________ 6-71
Selecting the Visual Security Solutions dropdown menu (A to D) __________________________6-72
Selecting Orientation - Portrait under Card tab _________________________________________ 6-73
Selecting the Visual Security Solutions dropdown menu (E to H)___________________________ 6-74
Selecting the VeriMark radio button (F rontside option only)_______________________________6-75
Selecting HoloMark (Front opt ion only) ______________________________________________6-76
Reviewing the Custom VeriMark Card (Custom Graphic in a 2D foil)_______________________6-77
Reviewing the Custom HoloMark Card (Custom Graphic in a 2D foil) ______________________6-78
Using the K Panel Resin tab (DTC400e/C30e/M30e)________________________________6-79
Enabling the Frontside and Backside options___________________________________________6-80
Enabling the Frontside option (K Panel Resin) _________________________________________ 6-81
Enabling the Backside option (K Panel Resin)__________________________________________ 6-82
Selecting from the Print All Black with K Panel options (Front and Back options) _____________6-83
Selecting the Full Card option (Front and Back options)__________________________________6-84
Selecting the Defined Area(s) option (Front and Back options)_____________________________ 6-85
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Selecting the Undefined Area(s) option (Front and Back options)___________________________ 6-86
Selecting the Defined Area(s) function (Front and Back options) ___________________________ 6-87
Selecting the Print YMC under K and Print K Only options _______________________________6-94
Using the Printer Info tab (DTC400e/C30e/M30e)__________________________________6-95
Reviewing the Ribbon Information __________________________________________________6-96
Reviewing the Ribbon Level Indicator________________________________________________ 6-96
Using the Printer Calibration Utility (DTC400e/C30e/M30e)_________________________6-97
Using the Image Darkness Option ___________________________________________________6-98
Using the Print Top of Form Option__________________________________________________ 6-99
Using the Print End of Form Option_________________________________________________ 6-100
Using the Print Left of Form Option ________________________________________________6-101
Using the Magnetic Encoder Voltage Offset Option ____________________________________6-102
Adjusting the Hi-Co Voltage Offset_________________________________________________ 6-103
Adjusting the Lo-Co Voltage Offset_________________________________________________ 6-104
Using the Mag Top of Form Option_________________________________________________ 6-105
Using the Ribbon Tension Option __________________________________________________ 6-107
Using the Flipper Home Offset Option_______________________________________________ 6-108
Using the Flipper Center Offset Option ______________________________________________ 6-108
Using the Flipper Smart Angle Offset Option _________________________________________ 6-109
Using the Resin Heat (K) Adjustment (Settings) _______________________________________ 6-110
Using the Print Temperature Offset _________________________________________________ 6-111
Using the Erase Temperature Offset_________________________________________________ 6-112
Using the Flipper Prox Offset Option________________________________________________ 6-113
Using the Flipper Prox Angle Offset Option __________________________________________ 6-114
Section 7: Using the YMCFKO Ribbon in the Workbench_________________________7-1
Adding a Secure ID to the Card ______________________________________________________ 7-4
Changing the Secure ID Properties____________________________________________________ 7-5
Adding a Logo to the Card__________________________________________________________7-6
Changing the Logo Properties _______________________________________________________ 7-7
Adding a Text on the Card __________________________________________________________ 7-8
Changing the Text Properties ________________________________________________________ 7-9
Fluorescing Panel – Application Specifications_________________________________________7-10
Inserting Fluorescent Text _________________________________________________________ 7-10
Insert Fluorescent Image __________________________________________________________7-11
Printing Dynamic Text____________________________________________________________7-11
Selecting the NONE- Re-Writable Ribbon Type DTC400e/C30e______________________7-12
Using the Workbench (to erase the card) ________________________________________________ 7-13 Using the Erase Intensity Option (DTC400e/C30e) ________________________________________7-15 Using the Erase Temperature Offset____________________________________________________7-16
Section 8: Cleaning________________________________________________________8-1
Safety Messages (review carefully)______________________________________________________8-1 Supplies (included with the Cleaning Kit) ________________________________________________ 8-2 Cleaning the Printhead _______________________________________________________________ 8-3 Cleaning the Platen and the Card Feed Rollers_____________________________________________ 8-4 Cleaning the Printer’s Interior__________________________________________________________ 8-6 Cleaning the Printer’s Exterior _________________________________________________________8-6 Packing the Card Printer ______________________________________________________________ 8-1
Section 9: Firmware Upgrades_______________________________________________9-1
Requirements_______________________________________________________________________ 9-1 Safety Messages (review carefully)______________________________________________________9-1 Upgrade the Printer Firmware__________________________________________________________ 9-2
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Section 10: Fargo Technical Support ________________________________________10-1
Contacting Fargo Technical Support____________________________________________________ 10-1 Reading the Serial Numbers on a Fargo Printer ___________________________________________ 10-2
Finding out when a Fargo Card Printer was manufactured ________________________________ 10-2
Reviewing Example No. 1: Serial Number A9020001 ___________________________________ 10-2
Section 11: Glossary of Terms ______________________________________________11-1
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Section 1: Introduction
How to use the manual
The DTC400e/Persona C30e/M30e Card Printer User Guide is designed to provide Installers and Technicians with quick, efficient lookup of related procedures, components and terms. The manual can be used effectively either in soft or hard copy, depending on the preference of the Installer or Technician.
Manual Description
Sequence of Operations, Glossary of Terms and Technical/Functional Specifications (hyper-linked)
Table of Contents (hyper­linked)
Troubleshooting, Replacement, Removal, Diagnostic and Navigation Procedures (in hyper-linked Sections)
Cross-Referencing (hyper­linked)
Comprehensive Index (hyper-linked)
You can go directly to the Sequence of Operations, Glossary of Terms, Technical Specifications and Functional Specifications to learn how to use the processes, procedures, functions and windows for the card Printer within concise, correlative tables.
You can use the automated Table of Contents to quickly locate, for example, an error message, a procedure, the index or an appendix.
You can go directly to Specifications, General Troubleshooting, Printer Adjustments, Parts Replacement, Printer Packing, Board Level Diagnostics and Firmware Updates to find troubleshooting, removal and replacement procedures. The section titles are always labeled according to their function for consistent usage.
You can use the cross-referencing links to quickly locate, for example, an error message or a procedure.
You can use the COMPREHENSIVE INDEX to quickly locate information on the card Printer, relating to a specification, a procedural step, a window or screen, a component, a term, a qualifier or a related feature to this Printer.
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Safety Messages (review carefully)
Symbol Critical Instructions for Safety purposes
Danger:
Caution:
Failure to follow these installation guidelines can result in death or serious injury.
Information that raises potential safety issues is indicated by a warning symbol (as shown to the left).
To prevent personal injury, refer to the following safety messages before performing an operation preceded by this symbol.
To prevent personal injury, always remove the power cord prior to performing repair procedures, unless otherwise specified.
To prevent personal injury, make sure only qualified personnel perform these procedures.
This device is electrostatically sensitive. It may be damaged if exposed to static electricity discharges.
Information that raises potential electrostatic safety issues is indicated by a warning symbol (as shown to the left).
To prevent equipment or media damage, refer to the following safety messages before performing an operation preceded by this symbol.
To prevent equipment or media damage, observe all established Electrostatic Discharge (ESD) procedures while handling cables in or near the Circuit Board and Printhead Assemblies.
To prevent equipment or media damage, always wear an appropriate personal grounding device (e.g., a high quality wrist strap grounded to avoid potential damage).
To prevent equipment or media damage, always remove the Ribbon and Cards from the Printer before making any repairs, unless otherwise specified.
To prevent equipment or media damage, take jewelry off of fingers and hands, as well as thoroughly clean hands to remove oil and debris before working on the Printer.
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DTC400e/C30e/M30e Card Printer Overview
Reviewing the DTC400e/C30e/M30e Block Diagram
Motors Sensors Parts
1 Card Feed 6 Card Feed 13 Card Input Roller 2 Print Stepper 7 Ribbon Sensor 14 Cleaning Roller
3 Ribbon Drive 8 Ribbon Encoder 15 Card Feed Roller 4 Print Headlift 9 Headlift Sensor 16 Printhead Cooling
Fan
5 Ribbon Rewind
Motor
11 Ribbon LED SNR 18 Magnetic Encoding 12 RFID Antenna 19 Platen Roller
20 Pinch Roller
10 Printhead Thermistor 17 Card Input Hopper
Head Module
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Reviewing the DTC400e/C30e/M30e Card Printer Sequence of Operations
The following sequence describes a full color print job with magnetic encoding.
Step Process
1 The File information is received from the PC. 2 Printer checks the installed Ribbon type (stored in memory) against the Ribbon
type command that was sent from the Printer.
If Ribbon type does not match, the Pause button on the right will begin flashing.
3 The Card Input Motor and Print Stepper Motor engage. 4 The Card Feed Sensor detects leading edge of card and disengages the card
input Motor.
Output Hopper
Input Hopper
Cartridge Bay
5 The Card Feed Stepper Motor engages to queue card for magnetic encoding.
6 The Encoding data is written to the card. 7 The Magnetic Encoder verifies while the Stepper reverses the card. 8 The Print Ribbon Drive engages.
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9 The Print Ribbon Sensor looks for the Yellow panel. (Note: The Print Ribbon
Encoder detects number of revolutions, required to use an entire color panel.)
(C30e & DTC 400e only) 10 The Print Stepper Motor engages. 11 The Card Feed Sensor detects trailing edge of card. 12 The Print Stepper Motor queues card to the middle of the platen Roller. All Stop. 13 The Print Headlift Motor engages. 14 The Print Headlift Sensor detects the closed state. 15 The Print Headlift Motor disengages. 16 The Print Stepper Motor engages. 17 The Print Cover Sensor checks for a closed state. 18 The Ribbon Drive Motor engages. 19 The Image data is burned by the Printhead until the image data is depleted. All
Stop. 20 The Thermistor engages the Printhead Cooling Fan to maintain proper operating
temperature. 21 The Headlift Motor engages. 22 The Print Headlift Sensor detects an open state. 23 The Print Headlift Motor disengages. 24 The Print Stepper Motor engages. 25 The Print Ribbon Drive engages. 26 After Ribbon advances a few encoder clicks, assume Ribbon free of card. All Stop. 27 Repeat steps 9 through 22 for the appropriate number of color/overlay panels. 28 The Card is ejected from the singled-sided Printer.
OR
The Card Feed Stepper engages to queue the card for the Flipper Table for the
dual-sided Printer. 29 All Stop.
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Reviewing the DTC400e/C30e/M30e Boot up Sequence
Step Process
1 On Power up, the Printer checks the current state of the Card Feed Sensor and
the Headlift Sensor.
2 If the Headlift Sensor is found to be open, the Headlift Motor will turn until a
closed state is seen.
3 If the Card Feed Sensor is found to be blocked, the Card Feed Stepper will
engage to eject the card.
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Section 2: Specifications
The purpose of this section is to provide the User with specific information on the Regulatory Compliances, Agency Listings, Technical Specifications and Functional Specifications for the DTC400e/Persona C30e/M30e Card Printer User Guide.
Regulatory Compliances
Term Description
CSA (cUL)
FCC The Card Printer complies with the requirements in Part 15 of
ITS-EMC The Card Printer has been tested and complies with EN55022
The Printer manufacturer has been authorized by UL to represent the Card Printer as CSA Certified under CSA Standard C22.2 No. 60950-1-03.
File Number: E145118
the FCC rules for a Class B digital device. (Note: These requirements are designed to provide reasonable protection against harmful interference in a residential installation.)
If equipment operation in a residential area causes unacceptable interference to radio and TV reception, the operator is required to take whatever steps are necessary to correct the interference.
Class B: 1995 and EN82082-1: 1997 standards for EMI emissions.
(Note: Based on the above testing, the Printer manufacturer certifies that the Card Printer complies with all current EMC directives of the European Community and has placed the CE mark on the Card Printer.)
License Number: J99032510
UL The Card Printer is listed under UL IEC 60950-1 (2001)
DTC400e/Persona C30e/M30e Card Printer User Guide (Rev. 1.0)
INFORMATION TECHNOLOGY EQUIPMENT. File Number: E145118
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Agency Listings
Term Description
Emissions Standards
Safety Standards UL IEC 60950-1 (2001), CSA C22.2 No. 60950-1-03.
CE, FCC, CRC c1374, EN 55022 Class B, FCC Class B, EN 55024: 1998, EN 61000-3-2 and EN 61000-3-3.
Technical Specifications
Type Description
Accepted Standard Card Sizes
Accepted Card Thickness
Accepted Card Types
CR-80 (3.375"L x 2.125"W / 85.6mmL x 54mmW)
CR-79 (3.295”L x 2.043”W / 83.7mmL x 51.9mmW)
9 mil to 40 mil (.009”/.23mm to .040" /1.02mm)
PVC, polyester cards with polished PVC finish. Re-Writable cards (C30e & DTC 400e only).
Agency Listings
Card Input Hopper Capacity
Colors Up to 16.7 million: Monochrome (M30e monochrome only) Dimensions See the Size and Weight information in this same table. Humidity 20-80% non-condensing Interface USB 20.
Safety: UL IEC 60950-1 (2001), CSA C22.2 No. 60950-1-03. Emissions: CE, FCC, CRC c1374, EN 55022 Class B, FCC Class B,
EN 55024: 1998, EN 61000-3-2 and EN 61000-3-3. 100 cards (30 mil)
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Type Description
ISO Magnetic Encoding
ISO: This option allows the user to select magnetic encoding that conforms to ISO standard 7811, Parts 1-7.
ISO Coercivity: ISO magnetic encoding option provides selectable options for either High or Low Coercivity.
See the Using the Magnetic Encoding tab Memory 2MB RAM Monochrome
Printing
The C30e shall render rewriteable card images using a monochrome
color pallet.
The M30e shall render card images using a monochrome pallet. Operating
65° to 80° F / 18° to 27° C Temperature
Print Area CR-80 edge-to-edge Printer
32-bit Windows 2000/XP/2003/VISTA ( 32 bit only) Drivers
Print Method
Dye-Sublimation/Resin Thermal Transfer
section.
Resin Thermal Transfer
Print Speed Print Speeds**
7 seconds per card / 514 cards per hour (K, Color Resin)*
12 seconds per card / 300 cards per hour (KO, BO)
27 seconds per card / 133 cards per hour (YMCKO)*
35 seconds per card / 102 cards per hour (YMCKOK)*
*Indicates the Ribbon type and the number of Ribbon panels printed
where Y=Yellow, M=Magenta, C=Cyan, K=Resin Black, O=Overlay,
**Print speed indicates an approximate batch print speed and is
measured from the time a card feeds into the printer to the time it ejects
from the printer.
Print speeds do not include encoding time or the time needed for the PC
to process the image. Process time is dependent on the size of the file,
the CPU, amount of RAM and the amount of available resources at the
time of the print.
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Type Description
Resolution 300 dpi (11.8 dots/mm) Supply
Voltage Supply
Frequency System
Requirements
Weight and Size
100-240 VAC, .6-1.0 A
50 Hz/60 Hz
x86 based PC or compatible
Windows 2000, Windows XP, Windows 2003, Windows Vista (32 bit
only)
500MHz computer with 256MB of RAM or higher
500MB free hard disk space or higher
Single-sided (weight): 8 lbs. / 3.65 kg
Single-sided (size): 7.90"H x 13.62"W x 8.14"D / 200mmH x
346mmW x 207mmD
Dual-sided (weight): 12 lbs. / 5.45 kg
Dual-sided (size): 7.9"H x 18.28"W x 8.14"D / 200mmH x 465mmW
x 207mmD
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Functional Specifications
This Card Printer utilizes two different, yet closely related printing technologies to achieve its remarkable direct-to-card print quality for dye-sublimation and resin thermal transfer.
The following describes how each of these technologies works:
Function Description
Dye­Sublimation
Resin Thermal Transfer
Dye-Sublimation is the print method the Persona C30e/M30e uses to produce smooth, continuous-tone images that look truly photographic. (Note: This process uses a dye-based Ribbon roll that is partitioned by a number of consecutive color panels.)
The panels are grouped in a repeating series of these three process colors along the entire length of the print Ribbon: yellow, magenta and cyan or YMC.
The Printer always prints the yellow panel first, followed by the magenta panel and the cyan panel. (Note: As the print Ribbon passes beneath the Printhead, hundreds of thermal elements within the Printhead heat the dyes on the Ribbon. When these dyes are heated, they diffuse into the surface of the card. A separate pass is made for each of the three color panels on the Ribbon.)
By combining the colors of each panel and by varying the heat used to transfer these colors, it is possible to print up to 16.7 million different shades of color. (Note: This blends one color smoothly into the next, producing photo-quality images with absolutely no dot pattern.)
Resin Thermal Transfer is the print method the Printer uses to print sharp black text and crisp bar codes, which can be read by both infrared and visible-light bar code scanners.
Used to print ultra-fast, one-color ID cards on the Persona C30e/M30e. (Note: Like dye-sublimation, this process uses the same thermal Printhead to transfer color to a card from a resin-only print Ribbon or the resin black (K) panel of a full color print Ribbon.)
Solid dots of resin-based ink are transferred and fused to the surface of the card. (Note: This produces durable, saturated printing.)
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Printer Components: Front Cover to USB Port
Components Description
Front Cover Opens to allow access to the Ribbon Cartridge. (Note: This cover must
be closed in order for the Printer to begin printing.)
Printhead The component of the Printer that actually does the printing. (Note:
This component is fragile and must not be bumped or touched with anything other than a cleaning swab.)
Cancel button The Cancel button turns the Printer ON and OFF. (Note: It also
serves to cancel the current print job and reset the Printer for the next print job.)
If a card is left within the Printer after a print job is canceled, it will automatically be ejected when the Printer is turned back ON.
Pause button The Pause button is used to pause the Printer during normal operation
and also to resume operation after an error condition is cleared. (Note: In general, as the icon above this button indicates, errors are related to either the Ribbon or the cards. If an error occurs, the Pause LED will flash.)
Card
Automatically cleans cards for higher print quality. Cleaning Roller
Card Input
Load blank cards into this Hopper. Hopper
Power Port Connect to the included power cord. USB Port Connect to a Windows PC with a USB cable.
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Printer Components: Print Ribbons
The Card Printer utilizes both dye-sublimation and/or resin thermal transfer methods to print images directly onto blank cards. Since the dye-sublimation and the resin thermal transfer print methods each provide their own unique benefits, print Ribbons are available in resin­only, dye-sublimation-only and combination dye-sublimation/resin versions.
To make it easier to remember which print Ribbons are which, a letter code has been developed to indicate the type of Ribbon panels found on each Ribbon. This letter code is as follows:
C30e & DTC400e
= Dye-Sublimation Yellow Panel
= Dye-Sublimation Magenta Panel
= Dye-Sublimation Cyan Panel
= Resin Black Panel
= Clear Protective Overlay Panel
= Ultra Violet Fluorescing Panel DTC 400e
M30e B = Dye-Sub Black Panel
= Resin Black Panel
= Clear Protective Overlay Panel
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Printer Components: Resin-Only Print Ribbons
Resin-only print Ribbons consist of a continuous roll of a single resin color. No protective overlay panel (O) is provided since resin images do not require the protection of such an overlay. The following resin-only Ribbon types are available for use with the DTDC400e/Persona C30e/M30e.
Type Description
Standard Resin Black (K) (provides 1,000 prints)
Premium Resin Black (K) (provides 1,000 prints)
Colored Resin (provides 1,000 prints)
Metallic Resin (provides 500 prints)
This Ribbon provides high resin durability ideal for most general-purpose monochrome ID card applications. Resin black bar codes are readable by both infrared and visible-light bar codes scanners.
This Ribbon provides maximum resin durability ideal for applications such as access control where cards are repeatedly swiped through a Magnetic Stripe reader. Resin black bar codes are readable by both infrared and visible-light bar codes scanners.
(Note: Using a Premium Resin Black Ribbon will provide better photo realistic output.)
Several colored resin Ribbons are available in a variety of colors for customizing or color-coding resin-only ID cards.
Metallic resin Ribbons are available for printing resin images with a unique metallic sheen.
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Printer Components: Dye-Sublimation Print Ribbons
Note that the Printer requires both specialized and authorized print Ribbons in order to print and function properly.
Step Procedure
1 Do not run the cards with a contaminated, dull or uneven surface through the
Printer.
Caution: Printing onto such cards will ultimately lead to poor print
quality and will greatly reduce the life of the Printhead.
2 Always store the card stock in its original packaging or in a clean, dust-free
container.
3 Do not print onto cards that have been dropped or soiled. (Note: Printhead
damage caused by contaminated or poor quality cards will automatically void the Printhead's factory warranty.)
4 If printing onto cards with a pre-punched slot, do not print over the area of the
card with the punched slot. (Note: To avoid this area when printing, use the options in the Overlay / Print Area tab to omit printing in this area or punch the slot after the
card has printed.)
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Printer Components: Dye-Sublimation/Resin Print Ribbons
Type Description
Dye­Sublimation/ resin print Ribbon
Full-Color (YMCKO) (provides 250 prints)
YMCKOK The designation of colored Ribbon by the Panels of color in the order in
The Dye-Sublimation/resin print Ribbon combines the yellow (Y),
magenta (M) and cyan (C) dye-sublimation panels with a resin black (K)
panel.
By combining both types of Ribbon panels, this Ribbon can be used to
print full-color, photo-quality images with the dye-sublimation panels
along with sharp, black text and bar codes with the resin black panel.
A clear overlay panel (O) is also included on most Ribbons to protect the
dye-sublimation images. Dye-Sublimation images must have an overlay
panel applied to them or they will quickly begin to wear or fade.
This Ribbon is used to print full-color photo ID cards along with resin
black text and bar codes. Both infrared and visible-light bar code
scanners can read bar codes printed with resin black.
An overlay panel (O) is included to protect the full-color dye­sublimation printing.
which they are printed: Yellow (Y), Magenta (M), Cyan (C), Black (K), Overlay (O), Black (K) (used for backside, black only printing).
YMCFKO Here are the colored Ribbon designations. The Panels of color are
displayed in the order in which they are printed: Yellow (Y), Magenta (M), Cyan (C), Flourescent (F), Black (K), Overlay (O).
YMCFKOK Here are the colored Ribbon designations. The Panels of color are
displayed in the order in which they are printed: Yellow (Y), Magenta (M), Cyan (C), Flourescent (F), Black (K), Overlay (O) and Black (K) (used for backside, black only printing.)
Dye-Sublimation Ribbons for M30e
Type Description
BO The BO print Ribbon uses the Black (B) dye-sublimation panel
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A clear overlay panel (O) is also included Ribbons to protect the dye­sublimation images. Dye-Sublimation images must have an overlay panel applied to them or they will quickly begin to wear or fade.
Printer Components: Blank Cards
Type Description
Card Size The Card Printer accepts standard CR-80 and CR-79 sized cards. Card
Design
Card Surface
UltraCard Stock
The Printer will print onto any card with a clean, level and polished PVC surface.
Although the Printer is equipped with card cleaning Rollers, it is very important to always print onto cards specifically designed for direct-to-card dye-sublimation printing.
Suitable cards must have a polished PVC surface free of fingerprints, dust or any other types of embedded contaminants. In addition, cards must have a completely smooth, level surface in order for the Printer to achieve consistent color coverage.
Certain types of Proximity cards have an uneven surface that will inhibit consistent color transfer.
Certain types of smart card chips are raised slightly above the cards surface which also results in poor color transfer.
Due to the importance of using high-quality blank cards, a factory-approved card stock called UltraCard™ is available and recommended for best results.
UltraCard stock has a glossy PVC laminate on top and bottom and is optically inspected to provide the cleanest, most scratch and debris­reduced cards possible.
Two types of these cards are available: UltraCard and UltraCard III. UltraCard stock has a PVC core and offers medium card durability. UltraCard III stock has a 40% polyester core and offers high durability.
Both types of UltraCards produce printed images with a glossy, photo­quality finish.
The following guide will walk you through the installation of the Persona C30e/M30e Card Printer Driver.
Time Requirement (software): This software installation process will require approximately 2 to 5 minutes (depending on the speed of your PC).
Time Requirement (Printer): The time required to set up a standard Persona C30e/M30e Printer would be approximately 5 to 10 minutes.
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The System Requirements are as follows:
x86 PC or compatible, Windows 2000, Windows XP, Windows 2003, 500MHz computer with 256MB of RAM or higher, 500MB free hard disk space or higher
Printer Setup and Installation
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Section 3: Printer Setup & Installation
Choosing A Good Location
Follow these guidelines:
Place the unit in a location with adequate air circulation to prevent internal heat build up.
Use the Printer's dimensions as a guideline for the minimum clearances to the unit.
(Note: Allow for adequate clearance in front of the unit to accommodate the unit with its Covers open.)
Do not install unit near heat sources such as radiators or air ducts or in a place subject to direct sunlight, excessive dust, mechanical vibration or shock.
About Moisture Condensation
If the unit is brought directly from a cold to a warm location or is placed in a very damp room, moisture may condense inside the unit. Should this occur, print quality may not be optimum.
Leave the unit turned OFF in a warm, dry room for several hours before using. This will allow the moisture to evaporate.
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Unpacking and Inspection
While unpacking your Printer, inspect the carton to ensure that no damage has occurred during shipping. Make sure that all supplied accessories are included with your unit.
Check that the following items are included:
Power Supply
US / EU Power Cable
Software Installation CD/User Guide
User Guide
Warranty Statement, Registration Card and Compliancy Document
Reviewing the Printer (front view)
Output Hopper
Input Hopper
Cartridge Bay
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Reviewing the Printer (front view; Cartridge being installed)
Connecting the Printer power
Follow this procedure. (Note: Do not connect the Printer’s USB cable until prompted during the Printer Driver installation.)
Step Procedure
1 Plug the AC adapter power cable into the back of the Printer. See Display A. 2 Plug the wall power cable into the AC power adapter. 3 Plug the wall power cable into a standard 110VAC power outlet.
Display A – Shows back of Printer with AC power cable (below).
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Flipper Table Module Assembly
The Flipper Table Module Assembly (D900200) is an automated Flipping Module that allows the Printer to print on the frontside and backside of each card.
Display: Flipper Table Module Assembly
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Installing the Print Ribbon Cartridge
The DTC400e/C30e/M30e Card Printer uses a one-piece, disposable Ribbon Cartridge load system.
Step Procedure
1 To install the Ribbon Cartridge, simply open the front Cover by pressing the
black rubber pad or touch pad and lowering the Cover down, as shown below.
2 a. Remove the liner on the Card Cleaning Roller before installing the Cartridge,
as shown in Display A (upper right arrow of display).
b. Remove the Ribbon securing tape, as shown in Display A (middle right arrow
of display). 3 Slide the Ribbon Cartridge into the Printer, as shown in this section. 4 Raise the front Cover and press the front Cover’s black rubber pad or touch pad
to secure it.
Display A – Shows the Print Ribbon Cartridge before it is installed or inserted into the Printer. The Card Cleaning Roller (see arrow) is already inserted into the Print Ribbon Cartridge.
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Display B – Shows direction that Cartridge is inserted in the Printer.
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Installing Blank Cards into the Card Hopper
The DTC400e/C30e/M30e Printer is capable of printing single load cards and multiple feed cards (batch mode).
To print using single feed, simply remove all cards from the Card Hopper, leave the Card Hopper door closed and place a card in the single Feed Card Slot (which can be used repeatedly).
Again, the cards should be loaded with the print side down and (if applicable) the magnetic strip up and towards the front of the Printer.
To print using Batch Mode follow the instructions below.
Step Procedure
1 Open the Card Hopper Cover. 2 Press the Card Hopper Load Lever down until the Card Tray locks into place,
as shown in Display B in this section.
3 Load up to 100 cards into the Hopper with the print side down.
If using cards with a magnetic stripe, the magnetic stripe should be loaded with the stripe up and to the front of the Printer, as shown in Display C in this section.
4 Close the Card Hopper Cover to release the Card Tray.
Display A – This is a graphics showing how to insert the cards.
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Display B - Press the Card Hopper Load Lever down. Insert the cards. Here the Lever is still up.
Here the Lever is pressed down.
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Here are the cards ready to insert.
Here the Input Hopper Door is closed.
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Lowering the Card Output Hopper
Step Procedure
1 The DTC400e/C30e/M30e comes with a Card Output Hopper (to hold cards after
they have been printed). Pull the Output Hopper down until it snaps into place.
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Printer Driver Installation
Installing the Printer Driver – (C30e shown for this example) Use the same procedure for M30e and DTC400e Card Printer.
Step Procedure
1 Close all programs and insert the Software Installation CD into your computer’s
CD drive. After a few seconds, the CD’s installer program will automatically open.
Follow the CD’s on-screen Procedures to complete installation. (Note: If the CD does not automatically open, use My Computer or Windows
Explorer to view the contents of the CD. Then, double-click on the Setup.exe file listed on the CD.)
2 Click on the following buttons to install the appropriate Printer Driver and Online
User’s Guide, as shown below: INSTALL the Printer Driver button for the C30e/M30e Card Printer/Encoder
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3 Click on the Next button to continue with the Setup program.
4 Read the License Agreement. Select the I accept the license agreement option
and click Next to continue.
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5 Select Local Connection (USB :) if the printer is equipped with a USB port and
click Next to continue with the installation.
OR
Select Network Connection (Ethernet) if the printer is equipped with an Ethernet port and enter the Printer’s IP address. Click Next to continue with the installation.
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6 Click Next to begin the installation.
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7 Wait while the DTC400e/C30e/M30e Card Printer is configuring your new software
installation.
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8 This step only applies to local connection installation (USB).
a. Connect the USB cable to the Printer. b. Turn ON the Printer at this time if it is not already ON. c. Wait during the installation.
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9 Select the installed Ribbon Type.
DTC400e & C30e
M30e
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Click on the Finish button to complete the Setup.
10
11
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Click the Exit button to exit the installer, as shown below.
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OR
Click on Install the Fargo Workbench.
12
You have completed the installation
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Printing a Test Print Image
Step Procedure
1 a. From your computer’s startup menu, select Settings > Printers and Faxes
(Windows XP, 2003) or > Printers (Windows 2000).
b. Double click on the DTC400e or Persona C30e or M30e Card Printer under
the Printers window.
c. Select Printing Preferences under the Printer drop-down menu. This will bring
up the Printing Preferences window.
2 a. Select the Card tab, and then click on the Test Print button, as shown in
Display A in this section. (Important: Ensure that the Ribbon is installed before proceeding. The correct Ribbon type is selected in the Device Options tab.)
b. When the Test Print button is selected, an image is copied to the Printer.
Display A - Persona C30e/M30e Printer Driver Card tab
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Printer Transport
Moving the Printer to another location
Step Procedure
1 The Printer can be transported by gripping it under the back lid, as shown in the
photo below.
2 You have completed the setup and installation procedures in this section.
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Section 4: General Troubleshooting
This section provides Troubleshooting procedures for this Printer for Communication Errors, Card Feed Errors, Print Process Errors, Card Jam Errors, Encoding Errors and Diagnosing Image Problems.
NOTE: ANY PART REPLACEMENT REFERENCES MUST BE DONE BY FARGO AUTHORIZED DEALERS OR FARGO REPAIR DEPARTMENT ONLY.
Safety Messages (review carefully)
Symbol Critical Instructions for Safety purposes
Danger:
Caution:
Failure to follow these installation guidelines can result in death or serious injury.
Information that raises potential safety issues is indicated by a warning symbol (as shown to the left).
To prevent personal injury, refer to the following safety messages before performing an operation preceded by this symbol.
To prevent personal injury, always remove the power cord prior to performing repair procedures, unless otherwise specified.
To prevent personal injury, make sure only qualified personnel perform these procedures.
This device is electrostatically sensitive. It may be damaged if exposed to static electricity discharges.
Information that raises potential electrostatic safety issues is indicated by a warning symbol (as shown to the left).
To prevent equipment or media damage, refer to the following safety messages before performing an operation preceded by this symbol.
To prevent equipment or media damage, observe all established Electrostatic Discharge (ESD) procedures while handling cables in or near the Circuit Board and Printhead Assemblies.
To prevent equipment or media damage, always wear an appropriate personal grounding device (e.g., a high quality wrist strap grounded to avoid potential damage).
To prevent equipment or media damage, always remove the Ribbon and Cards from the Printer before making any repairs, unless otherwise specified.
To prevent equipment or media damage, take jewelry off of fingers and hands, as well as thoroughly clean hands to remove oil and debris before working on the Printer.
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Communications Errors
Resolving the Communication Errors Symptom(s): Incorrect output, communications error on PC or Printer, stalling, no response
from Printer, no job printed, “paper out” error.
Step Procedure
1 Confirm that the system meets the minimum requirements, as shown here:
IBM-PC or compatible.
Windows 2000/XP Pentium
RAM or higher
500 MB free hard disk space or higher
USB Port
2 Confirm the correct installation of the Printer Driver.
class 500 MHz computer with 256 MB of
a. Close the software program and check the Printer Driver. b. Reboot the computer. c. Ensure the Printer Driver is installed correctly. (Note: Especially if an
obsolete Driver was recently removed.) d. Ensure the correct setup options within the Printer Driver are selected. e. Confirm that the Driver is current by checking at: www.fargo.com
3 Confirm the correct installation of the Flipper Table Module Assembly.
a. Reboot the computer. b. Ensure that the Print Both Sides option in the Printer Driver is set
correctly. c. Verify the Flipper Table Module Assembly is functioning properly by
printing out cards in a test run. d. If you are experiencing problems, see Resolving the No Flipper Table
Module problem.
4 Determine the problem with printing from the application.
a. Print a self-test from the Printer by holding down the Pause button on
power up to ensure that the Printer (itself) is functioning properly. b. Print the Windows test page that is located in the General tab of the
Driver. c. Use WordPad (a Windows word processing program in the Accessories
Program Group).
1) Go to the File menu and select Page Setup.
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2) Click on the Printer button and select the Persona C30e/M30e Card Printer.
3) Click OK and reset all four margins to zero. (Note: The WordPad will automatically replace the values with its minimum margins.)
4) Open the program and type: “This is a Test.” then, go to File on the menu bar and select Print.
5 Determine whether there is adequate hard Drive space.
(Note: A large volume of temporary files on the computer can cause communications errors.)
a. Access the temporary files by following this process:
Search for all folders called TEMP. Once found, clear out the contents of the folders.
If using Windows 2000/XP, run the System Utility - Disk Defragmenter found in the Accessories folder of the Start Menu.
Use a disk cleanup utility (such as Disk Cleanup found in the System Tools folder of the Start menu) or use a third party application.
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Print Process Errors
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Resolving a Card Not Fed Error (Cards will not feed off the Hopper)
Step Procedure
1 Review the following information.
Symptom: Cards will not feed at all.
Printer Error State: Card is not being detected by the Card TOF Sensor
11 seconds after the initiation of a print job causing the Printer to produce an error.
Driver Monitor Error Display: Unable to Feed Card
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2 Check the card quality / loading.
a. Remove cards from the Card Hopper. b. Ensure that the cards are not sticking together by fanning them out and then
lining them back together in a straight deck. c. Press the Card Hopper Load Lever down until the Card Tray locks into place. d. Load up to 100 cards into the Hopper with the print side down. e. Close the Card Hopper Cover to release the Card Tray. f. Press on the Resume button. g. If the cards do not feed, continue to Step 3.
3 Press the Cancel Print button on the Driver Monitor Error Display Message. 4 Reboot the Printer by cycling the power.
5 Check the Card Feed Motor.
a. Remove all cards from the Hopper. b. Press the Card Hopper Load Lever down until the Card Tray locks into place. c. Use the Fargo Workbench Printer Utility to send a test print to the Printer. d. Gently touch the Card Hopper Feed Roller to verify that it is turning e. If Roller is NOT turning, continue to Step 7. f. If Roller is turning, continue to Step 6.
6 Check Hopper Tray Spring Tension.
a. Open Card Hopper Cover. b. Use the Fargo Workbench Printer Utility to send a test print to the Printer. c. When the Card Hopper Feed Roller engages, push up on the Card Hopper
Tray. g. If the cards feed, replace the Card Hopper Lift Spring. d. If the cards do not feed, replace the Card Hopper Feed Roller.
7 Card Hopper Feed Roller is not turning during a print job.
a. Remove the Printer rear cover. b. Ensure that the Card Hopper Feed Motor power cable is securely connected
to J-20 on the Printers Main Board. c. Ensure that the Card Hopper Feed Motor power cable is securely connected
to the Card Hopper Feed Motor. d. Use the Fargo Workbench Printer Utility to send a test print to the Printer. e. If the Card Hopper Feed Motor is not moving, continue to Step 8.
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8 Replace Card Hopper Feed Motor.
a. Replace the Card Hopper Feed Motor. b. Use the Fargo Workbench Printer Utility to send a test print to the Printer. c. If the Card Hopper Feed Motor does not turn, replace the Main Board.
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Resolving a Card Not Fed Error (Two (2) or more cards feed at the same time)
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptoms: Two or more cards feed at the same time causing the cards to jam at the Card Hopper Roller. Printer is out of cards.
Printer Error State: Card is not being detected by card TOF Sensor 11 sec after the initiation of a print job causing the Printer to produce an error.
Driver Monitor Error Display: Unable to Feed Card
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2 Check card quality / loading.
a. Remove cards from the Card Hopper. b. Ensure that the cards are not sticking together by fanning them out and then
lining them back together in a straight deck. c. Press the Card Hopper Load Lever down until the Card Tray locks into place. d. Load up to 100 cards into the Hopper with the print side down. e. Close the Card Hopper Cover to release the Card Tray. f. Press on the Resume button. g. If the cards do not feed, continue to Step 3.
3 Press the Cancel Print button on the Driver Monitor Error Display Message. 4 Reboot the Printer by cycling the power. 5 Check Card Feed TOF Sensor.
a. Remove the Printers rear cover. b. Use a digital volt meter to place the Positive lead to pin 9 of the J-4 Main
Board connection and the negative lead to pin 12 of the J-4 Main Board
connection.
The blocked Sensor should read +4.99 vdc.
The open Sensor should read +1.5 vdc.
c. If the Card Feed TOF Sensor does not read properly, replace the Sensor.
6 Clean the Card Feed Roller.
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Resolving a Ribbon RFID Error (Ribbon RFID Antenna is Corrupted)
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: Printer RFID Sensor does not detect a recognizable signal from the Ribbon.
Printer Error State: The Ribbon tag information is corrupted or incorrect.
• Driver Monitor Error Display: Ribbon RFID Error
2 Replace the Print Ribbon
a. Replace the Print Ribbon Cartridge. b. Press on the Resume button. c. If the error continues, replace the Printer Main Board.
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Resolving the Mag Verify Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: The Printer is unable to verify encoded data.
Printer Error State: The Printer is unable to verify encoded data.
Driver Monitor Error Display: Mag Verify Error
2 Check to ensure that the cards are loaded with the Magnetic Stripe facing Up
and towards the front of the Printer.
3 a. Press on the Resume button.
b. If the error continues continue to step 4
4 Verify the Driver settings if cards are loaded properly. See the Using the
Magnetic Encoding tab (Persona C30e/M30e) procedure.
5 Verify that data is being encoded to the Magnetic Stripe.
a. Clear any Error Messages by unplugging the Printer and reapplying power. b. Remove the failed card. c. Use a Magnetic Stripe reader or magnetic developer spray to determine if
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data is being written to the Magnetic Stripe.
d. If data is not being written to the Magnetic Stripe,
Open the front cover.
Verify that the Magnetic Module is seated securely into the Magnetic
Module docking station.
e. If the Magnetic Module is properly seated, replace the magnetic head (as
needed). (Note: in the Parts Replacement Section.)
f. If data is being written to the Magnetic Stripe, the Magnetic Offset may
need to be adjusted. See the Using the Mag Top of Form Option procedure.
6 Verify that the coercivity of the cards matches the Driver Settings.
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Resolving the No Magnetic Encoder Installed Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: There is not a Magnetic Encoder installed.
Printer Error State: A print job with Magnetic encoding was sent with no
Magnetic encoder installed in the Printer.
Driver Monitor Error Display: No Magnetic Encoder Installed
2 Press the Cancel Print button on the Driver Monitor Error Display Message.
3 Reboot the Printer by cycling the power. 4 Verify that the Printer has a Magnetic Encoder installed.
a. Open the front cover. b. Verify that the Printer has a Magnetic Module installed. (Note: If the
Printer is equipped with a Magnetic Encoder Module, ensure that it is seated securely into the Magnetic Module docking station. If the issue persists, replace the Magnetic Module. See the Persona C30e/M30e service manual for replacement procedures.)
5 If the Printer has no Magnetic Encoder Module, verify that the encoding data
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was sent in error, check the appropriate software user’s manual for encoding instructions.
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Resolving the No Mag Stripe Present Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: There is no magnetic card in the printer.
Printer Error State: A print job with Magnetic encoding data was sent to
the printer but the card does not have a magnetic stripe on it.
Driver Monitor Error Display: No Mag Strip Present
2
Verify card has magnetic stripe and it is placed in the hopper correctly. Magnetic stripe must face UP.
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Resolving the No Smart Card Encoder Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: There is not a Smart Card Encoder installed.
Printer Error State: A print job with Smart Card encoding was sent with no
encoder installed in the Printer.
Driver Monitor Error Display: No Smart Card Encoder Installed
2 Press the Cancel Print button on the Driver Monitor Error Display Message. 3 Reboot the Printer by cycling the power. 4 Verify that the Printer has a Smart Card Encoder installed.
c. Open the front cover. d. Verify that the Printer has a Smart Card Module installed. (Note: If the
Printer is equipped with a Smart Card Encoder Module, ensure that it is seated securely into the Module docking station. If the issue persists, replace the Smart Card Module. See the Persona C30e/M30e service manual for replacement procedures.)
5 If the Printer has no Smart Card Encoder Module, verify that the encoding data
was sent in error, check the appropriate software user’s manual for encoding instructions.
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Resolving the No Prox Card Encoder Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: There is not a Prox Card Encoder installed.
Printer Error State: A print job with Prox Card encoding was sent with no
encoder installed in the Printer.
Driver Monitor Error Display: No Prox Card Encoder Installed
2 Press the Cancel Print button on the Driver Monitor Error Display Message. 3 Reboot the Printer by cycling the power. 4 Verify that the Printer has a Prox Card Encoder installed.
e. Open the front cover. f. Verify that the Printer has a Prox Card Module installed. (Note: If the
Printer is equipped with a Prox Card Encoder Module, ensure that it is seated securely into the Module docking station. If the issue persists, replace the Prox Card Module. See the Persona C30e/M30e service manual for replacement procedures.)
5 If the Printer has no Prox Card Encoder Module, verify that the encoding data
was sent in error, check the appropriate software user’s manual for encoding instructions.
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Resolving a Ribbon Sensor Error (Ribbon Miscue) DTC400e & C30e
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer. (Note: Using the printer in direct sunlight may adversely affect the ribbon sensor integrity.)
Step Procedure
1 Review the following information.
Symptom: The Printer rolls through Ribbon and errors out.
Printer Error State: The Printer cannot find the next panel on the Ribbon.
Driver Monitor Error Display: Ribbon Sensor Error
2 Open the front cover and remove the Ribbon Cartridge.
a. Check that the Ribbon is in good condition and not wrinkled or broken. b. If Ribbon is broke or wrinkled, repair the Ribbon and wind up the take-up
roll 4-color panels past the damaged area.
3 Press on the Resume button.
If the issue persists, continue to Step 4.
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4 Replace the Ribbon Cartridge.
a. Press on the Resume button. b. If the issue persists, continue to Step 5.
5 Press the Cancel Print button on the Driver Monitor Error Display Message.
6 Reboot the Printer by cycling the power.
7 Use the Driver Calibration tab to calibrate the Ribbon Sensor. Cover the front
of the printer to block the light while calibrating this sensor.
If the issue persists, continue to Step 8.
8 Replace the Ribbon Sensor.
Resolving a Ribbon Break Jam Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer. (Note: Using the printer in direct sunlight may adversely affect the ribbon sensor integrity.)
Step Procedure
1 Review the following information.
Symptom: The Print Ribbon has become jammed or has broken in the Printer.
Printer Error State: The Ribbon Supply Encoder Sensor has unexpectedly stop receiving information from the Ribbon Encoder
Driver Monitor Error Display: Ribbon Break/Jam
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2 Open the front cover and remove the Ribbon Cartridge.
If Ribbon is broken, continue to Step 3.
If Ribbon is in good condition, continue to Step 6.
3 Adjust the print offset. See the Using the Print Top of Form Option procedure.
If the issue persists, continue to Step 4.
4 Repair the Ribbon and wind up the take-up roll 4 color panels past the
damaged area. a. Press on the Resume button. b. If the issue persists, continue to Step 5.
5 Use the Fargo Workbench Printer Utility to cycle the Printhead to ensure
proper Printhead operation.
If the Printhead does not cycle properly, see Resolving the Headlift Motor / Sensor Error.
If the Printhead functions properly, continue to Step 6.
6 Replace the Ribbon Cartridge.
a. Press on the Resume button. b. If the issue persists, continue to Step 7.
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7 Remove the rear cover in order to check that the Ribbon Encoder Sensor is
securely connected to the J-4 Main Board connection and to the Encoder Sensor.
a. Press on the Resume button. b. If the issue persists, replace the Encoder Sensor.
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Resolving a Ribbon Out Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer. (Note: Using the printer in direct sunlight may adversely affect the ribbon sensor integrity.)
Step Procedure
1 Review the following information.
Symptom: Printer will not print.
Printer Error State: The Ribbon Sensor has detected the End of Ribbon
mark.
Driver Monitor Error Display: Ribbon Out
2 Replace the Ribbon Cartridge
a. Press on the Resume button.
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Resolving a No Ribbon Installed Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: Printer errors out as soon as it receives data from PC.
Printer Error State: The Printer RFID Sensor is not receiving a signal from
the Ribbon.
Driver Monitor Error Display: No Ribbon Installed
2 Verify that a Ribbon Cartridge is installed in the Printer.
a. Press on the Resume button. b. If the issue persists, continue to Step 3.
3 Remove the rear cover and check that the Ribbon RFID cable is securely
connected to the Main Board (J-5) and the RFID Sensor.
If the connections are loose, reattach them.
Press on the Resume button.
If the connections are good or if the issue persists, continue to Step 4.
4 Replace the Ribbon RFID Sensor.
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Resolving a Invalid Ribbon Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: Printer errors out as soon as it receives data from the PC.
Printer Error State: The Ribbon installed does not match the Printer
model.
Driver Monitor Error Display: Invalid Ribbon
2 Verify that the Ribbon Cartridge installed is designed for the correct Printer
model.
3 Press on the Resume button.
If the issue persists, continue to Step 4.
4 Remove the rear cover and check that the Ribbon RFID cable is securely
connected to the Main Board (J-5) and the RFID Sensor.
If the connections are loose, reattach.
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Press on the Resume button.
If the connections are good or if the issue persists, continue to Step 5.
5 Replace the Ribbon RFID Sensor.
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Resolving a Wrong Ribbon Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: Printer errors out as soon as it receives data from the PC.
Printer Error State: The Ribbon installed does not match the Printer
Driver information.
Driver Monitor Error Display: Wrong Ribbon Installed
2 Verify the Driver settings are correct.
a. Open the Printer Control Panel from the Computer.
If using Windows 2000/XP, right click on the DTC400e/C30e/M30e Card Printer and select Printing Preferences.
b. Click on the Device Option tab. c. Click on the auto select button. d. Check that the Ribbon type matches the Ribbon selected.
3 Press on the Resume button.
If the issue persists, continue to Step 4.
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4 Remove the rear cover and check that the Ribbon RFID cable is securely
connected to the Main Board (J-5) and the RFID Sensor.
If the connections are loose, reattach it.
Press on the Resume button.
If the connections are good or if the issue persists, continue to Step 5.
5 Replace the Ribbon RFID Sensor.
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Resolving a Card Jam Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: Card is jammed.
Printer Error State: Card TOF Sensor is detecting no card motion.
Driver Monitor Error Display: Card Jam
2 Look for a jammed card in the Printer.
a. Open the Printer’s front cover. b. Remove the Ribbon Cartridge from the Printer. c. Check to see if a card is jammed in the print station of the Printer. d. If a card is found in the print station, continue to Step 3. e. If no card was found in the print station, continue to Step 4.
3 Clearing a jammed card.
a. If a card is jammed in the Printer, use the Cancel button and the Pause
button to move the Feed Rollers and free the card.
b. The card can then be fed out of the Printer.
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4 Test the Card Sensor.
a. Remove the rear cover. b. Using a Digital Voltmeter, connect the negative lead to ground. c. Connect the positive lead to Pin 10 of J4.
If blocked, the Sensor should read 4.9 to 5.5 VDC.
If unblocked, the Sensor should read 0.15 to 0.18 VDC.
d. If the voltages do not read correctly, replace the Sensor. (Note: Contact
an authorized repair center)
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Resolving a Card Jam (Encoder) Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: Card is jammed in the Printer Encoding Station
Printer Error State: Card TOF Sensor is detecting no card motion.
Driver Monitor Error Display: Card Jam (Encoder)
Step Procedure
2
a. Look for a jammed card in the Printer. b. Open the Printer’s front cover. c. Remove the Ribbon Cartridge from the Printer. d. Check to see if a card is jammed in the encoding station of the Printer.
3
Clearing a jammed card. a. If a card is jammed in the station, use the Forward button and/or
Reverse button to move the Feed Rollers and free the card. b. Re-insert the ribbon and close the printer cover. c. Press the Resume button to continue printing.
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d. To cancel the print, press the Cancel button from the Driver dialog or Cancel the button on the Printer.
4 Test the Card Sensor.
e. Remove the rear cover. f. Using a Digital Voltmeter, connect the negative lead to ground. g. Connect the positive lead to Pin 10 of J4.
If blocked, the Sensor should read 4.9 to 5.5 VDC.
If unblocked, the Sensor should read 0.15 to 0.18 VDC.
h. If the voltages do not read correctly, replace the Sensor. (Note: Contact
an authorized repair center)
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Resolving a Headlift Motor or Sensor Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: The Printhead continuously cycles or does not cycle at all.
Printer Error State: Headlift Sensor is not detecting movement from the
Headlift Cam.
Driver Monitor Error Display: Headlift Error
2 Press the Cancel Print button on the Driver Monitor Error Display Message.
3 Reboot the Printer by cycling the power. 4 Cycle the Headlift Motors.
a. Use the Fargo Diagnostic utility to cycle the Printhead to ensure proper
printhead operation.
a. Verify that the Headlift Motor turns.
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b. If the Motor does not turn or jams, continue to Step 5.
5 Check the Headlift Motor Main Board Connection (J20).
a. Unplug the Printer. b. Remove the back cover. c. Verify that connection J20 is properly connected to the Main Board. d. If the Motor does not turn, continue to Step 7.
6 Test the Headlift Sensor.
a. Remove the back cover. b. Attach the positive lead from a Digital Voltmeter to Pin 1 of J9. Attach the
negative lead to the Pin 3 of J9.
If open, the Sensor should read 0.17 to 0.9 VDC.
If closed, the Sensor should read 4.9 to 5.5 VDC.
c. Replace the Sensor if the voltages do not read correctly. (Note: Contact an
authorized repair center)
d. If the Motor does turn, continue to Step 7.
7 Replace the Headlift Motor (Note: Contact an authorized repair center)
a. If the Motor does turn, continue to Step 8.
8 Replace the Main Board. (Note: Contact an authorized repair center)
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Resolving the Cover Open issue
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: The Printer remains idle after a print job is sent.
Printer Error State: The front cover Sensor detects that the cover is open.
Driver Monitor Error Display: None
2 Check for debris, as follows:
a. Open the front cover and check that no debris has accumulated in the
Sensor opening. Use compressed air to clean the opening as needed.
b. If the Sensor still does not work, continue to Step 3.
3 Check that the Sensor tab on the front cover is not damaged.
a. Open the front cover and examine the Lid Sensor tab for damage, if the
Sensor tab is damaged, replace the front cover. (Note: in the Parts Replacement Section.)
b. If the Sensor still does not work, continue to Step 4.
4 Replace the Main Board. . (Note: Contact an authorized repair center)
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Resolving the Blank Output issues
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: A card is ejected blank (that should be printed).
Printer Error State: None
Driver Monitor Error Display: None
2 Run a self-test.
a. Clear any card jams. b. Unplug power from the Printer. c. While holding down the Pause button, reapply power. (Note: A self-test card will be printed.)
3 Look for an image on the Ribbon.
a. After a self-test has been run, open the front cover. b. Remove the Print Ribbon from the Printer. c. Visually inspect the set of panels that were last used by the Printer. d. If an image is noticeable on the used Ribbon, continue to Step 4. e. If an image is not noticeable on the used Ribbon, continue to Step 5.
4 Adjust the placement.
a. Reset the Printer to clear any Error Messages by removing the power and
reapplying it.
b. Open the Printer Control Panel from the Computer.
If using Windows 2000/XP, right click on the DTC400e/C30e/M30e Card Printer and select Printing Preferences.
c. Click on the Calibrate tab. d. Click on the Settings button. e. Adjust the Image Placement Setting by +5. f. Click on the OK button. g. Print a self-test. h. After adjusting the Image Placement, if a white border appears on the
card, adjust the image placement back toward its original value in
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increments of 2 until the white edge is gone.
i. If still having blank card issues, continue to Step 5.
5 Check the Printhead connections.
a. Remove the Printer power and USB cables. b. Turn the Printer over to gain access to the base plate. c. Remove the one (1) screw from the Printhead cover plate and remove the
cover plate. d. Depress the Printhead locking tabs and remove the Printhead. e. Check to ensure that Power and Data Cable (that connects to the
Printhead) is properly seated. f. Remove the Back Cover. g. Ensure that the Printhead Power/Data Cable is properly seated on J16 on
the Main board. h. If still having blank card issues, continue to Step 6.
6 Ensure that the proper voltage is being applied to the Printhead.
a. Remove the back cover. b. Using a Digital Voltmeter, connect the negative lead to ground. c. Probe Pins 1 to 5 of the Printhead power connection on J16. d. Ensure that a voltage between 22 to 23 VDC is read on each pin.
If less than 22 volts is read on any of the pins, replace the Printhead.
If still having issue with blank cards, replace the Main Board. (Note:
Contact an authorized repair center)
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Resolving the Remove Ribbon Message (Rewriteable Job)
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: An error message will be displayed when a rewriteable job is
submitted to the Printer and there is a Ribbon in the Printer.
Printer Error State: The error message will instruct the user to remove
the ribbon from the printer.
Driver Monitor Error Display: Remove Ribbon
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Flipper Table Module Assembly Problems
Resolving the No Flipper Table Module problem
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: The Flipper Table Module Assembly is not functioning.
Printer Error State: The Printer is unable to communicate with the Flipper
Module.
Driver Monitor Error Display: No Flipper Module
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Resolving the Flipper Jam Error
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: The Flipper Table Module is jamming.
Printer Error State: The Flipper Table has jammed while either aligning
itself or flipping a card.
Driver Monitor Error Display: Flipper Jam
2 Open the Printer’s Flipper Table Module Cover.
a. Clear any cards in the Flipper Table Module by using the Forward and/or
Reverse buttons located on the Printer’s Top Cover. b. Ensure that the Flipper Table Module can rotate freely. c. Close the Printer’s Flipper Table Module. d. Press the Resume button on the Printer’s Top Cover to continue printing. e. To cancel the printing, press the Cancel Print button from the Driver’s
display dialog.
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Diagnosing Image Problems
Resolving the Pixel Failure problems
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: A thin line or scratch travels the entire length of the card (See sample image below).
Printer Error State: None
Driver Monitor Error Display: None
2 Check the card stock for scratches. Replace the cards (as needed). 3 Examine the Printhead for visible damage. 4 Clean the Printhead. See the procedure Cleaning the Printhead 5 Replace the Printhead if the problem persists.
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Resolving the Card Surface Debris problems
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: Prints have spots (white or colored voids) and/or dust on them (See sample image below).
Printer Error State: None
Driver Monitor Error Display: None
2 Ensure the cards are clean and stored in a dust-free environment. Do not use
cards with embedded contaminants in the surface. 3 Clean the inside of the Printer. See Cleaning the Printer’s Interior 4 Clean the Cleaning Roller. See Cleaning the Platen and the Card Feed Rollers.
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Resolving the Incorrect Image Darkness problems
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: Printed cards are too dark or too light.
Printer Error State: None
Driver Monitor Error Display: None
2 Run a self-test to ensure that the issue is not with the Driver settings. 3 Adjust the Dye-Sub Intensity setting within the Image Color tab of the Printer
Driver. See Using the Image Color tab (C30e/M30e) procedure.
4 Correct the Image Darkness. See the Using the Image Darkness Option
procedure.
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Resolving Ribbon Wrinkle problems
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: Printed cards have off-colored lines or streaks on them.
Printer Error State: None
Driver Monitor Error Display: None
2 Confirm that the Printer is using the most current Driver via:
http://www.fargo.com
3 Reduce the Dye-Sub Intensity setting within the Image Color tab of the Printer
Driver. See the Using the Image Color tab (C30e/M30e).
4 Reduce the Image Darkness. See the Using the Image Darkness Option
procedure.
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Resolving the Excessive Resin printing problems
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: Black resin text and barcodes appear smeared or too thick.
Printer Error State: None
Driver Monitor Error Display: None
2 Reduce the Resin Heat setting within the Image Color tab of the Printer Driver.
See the Using the Image Color tab (C30e/M30e).
3 Reduce the Image Darkness.
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Resolving the Incomplete Resin printing problems
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer.
Step Procedure
1 Review the following information.
Symptom: Black resin text and barcodes appear faded or too light.
Printer Error State: None
Driver Monitor Error Display: None
2 Increase the Resin Heat setting within the Image Color tab of the Printer
Driver.
3 Increase the Image Darkness. See the Using the Image Darkness Option
procedure.
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Resolving the Image Placement problems
All Troubleshooting procedures assume that only factory-authorized supplies are in use in the Printer. This procedure is used to adjust the position of the card in the Print driver and does not change the internal settings of the Printer. See Using the Printer Calibration Utility (Persona C30e/M30e) for instructions on changing the Printer’s internal settings.
Step Procedure
1 Review the following information.
Symptom: Printing is cut off or is not centered on the card or a white border appears.
Printer Error State: None
Driver Monitor Error Display: None
2 Verify if the Image Position option within the Calibrate tab is set correctly or
incorrectly. a. Open the Printer Control Panel from the Computer.
Right click on the DTC400e/C30e/M30e Card Printer and select
Printing Preferences. b. Click on the Calibrate tab. c. Adjust the Vertical and/or Horizontal Image Position settings based on
where the white border is on the card.
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3 Verify if the Horizontal Image Position Setting is set correctly or incorrectly.
See the graphic below.
If the white border is on the leading edge of the card, adjust the Horizontal value by +2.
If the white border is on the trailing edge of the card, adjust the Horizontal value by -2.
a. Click on OK. b. Run a self-test. c. If the white border is diminished, continue the adjustment until it is gone.
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