FallTech Web SRL’s User Manual [en, es]
Instructions for Web SRL’s
Warning!
THE USER OF THIS EQUIPMENT, AND THE USER’S EMPLOYER MUST READ AND
COMPLY WITH THESE INSTRUCTIONS. FURTHERMORE, THE USER AND THE
USER’S EMPOLYER MUST READ AND COMPLY WITH ALL INSTRUCTIONS, LABELS
WARNINGS AND MARKINGS INCLUDED WITH EACH COMPONENT OF THE FALL
ARREST SYSTEM OF WHICH THIS PRODUCT IS A PART. FAILURE TO
UNDERSTAND AND COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN
SERIOUS INJURY OR DEATH.
IF THESE INSTRUCTIONS ARE UNCLEAR TO YOU, PLEASE CONSULT A
COMPETENT PERSON. SHOULD THESE INSTRUCTIONS BECOME LOST OR
DAMAGED, OR SHOULD ANY LABELS, INSTRUCTIONS OR MARKINGS BECOME
ILLEGIBLE, PLEASE CONTACT FALLTECH FOR REPLACEMENTS. SHOULD YOU
NEED FURTHER ASSISTANCE WITH UNDERSTANDING THE PROPER
EMPLOYMENT OF THIS PRODUCT, PLEASE CONTACT FALLTECH FOR
ASSISTANCE:
Alexander Andrew, Inc. (dba FallTech)
1306 South Alameda Street
Compton, CA 90221, USA
1-800-719-4619
1-323-752-0066
www.falltech.com
FallTech Web SRL’s
Model #
7262
72624
7263
8262
7276WR 20’ Web SRL Dyneema®
7271WR 15’ Web SRL Polyester
7270WR 20’ Web SRL Polyester
7270KV
Description
10’ Web
Retractor
10’ Web
Retractor
20’ WeldTech
SRL
Webbing
Type
Polyester
Polyester
Kevlar®
Connector
Type
Alloy
Steel
Alloy
Steel
3,600 lb
Gates
Alloy
Steel
3,600 lb
Gates
Alloy
Steel
3,600 lb
Gates
Alloy
Steel
3,600 lb
Gates
Alloy
Steel
3,600 lb
Gates
Max.
Capacity
310 lbs N
310 lbs Y
310 lbs Y
310 lbs Y
310 lbs Y
310 lbs Y
3,600
Gate
lb.
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Table of Contents
Section 1: Warnings and Advisories
Section 2: Fall Protection Basics – ABCD’s
Section 3: Use and Limitations
Section 4: Product Selection
Section 5: Anchorage Considerations
Section 6: Employer and User Training
Section 7: Fall Protection Plan
Section 8: Product Inspection
Section 9: Maintenance and Storage
Section 10: Specifications
2.1: Anchorage
2.2: Body wear
2.3: Connectors/Connecting devices
2.4: Deceleration devices
2.5: Fall Arrest
2.6: Fall Restraint
2.7: Work Positioning
2.8: Free-fall
2.9: Clear-fall
2.10: Swing-fall
3.1: General Guidelines
3.2: Approved applications
3.3: Restricted Applications
3.4: Installation and use
6.1: Special notes for the employer
6.2: User training
7.1: The fall protection plan
7.2: Suspension trauma
7.3: Rescue plan
8.1: Issuing
8.2: Daily/Incidental use
8.3: Mandatory semi-annual inspection
10.1: Mandatory disclosures
10.2: Performance specifications
10.3: Labels and markings
10.4: Standards and references
This product is to be used as a part of a personal fall arrest system,
and should be used only with compatible components. Please see
Advisory #3 in this section for further details. Failure to use
compatible components can result in a failure of the system to
perform as intended, which may result in serious injury or death.
Throughout the OSHA regulations for safety and health, there are
references to Competent Persons and Qualified Persons. ANSI
Z359.0-2007 goes on to further define the roles and qualifications of
these individuals; as well as Authorized Persons, and their
importance in the workplace. These terms are also used in these
instructions. Below is a brief description of the part these
individuals play in the employment of fall protection equipment:
Authorized Person - a person who is exposed to fall hazards during
the course of their work. This individual requires formal training in
the use of personal fall protection equipment and systems.
Competent Person – a trained and experienced person who is
designated to supervise, implement and monitor an employer’s
managed fall protection program. This individual is capable of
identifying and addressing fall hazards and is authorized to make
decisions and take corrective action in the workplace.
Qualified Person – a person possessing a degree or professional
certificate and having extensive training, knowledge and experience
with fall protection and who is capable of designing and specifying
fall protection equipment and systems to address fall hazards.
Please read these instructions and be sure that you understand
them prior to utilizing this equipment. Also be sure to read the
instructions included with other components which are being
utilized in your Personal Fall Arrest System (Harnesses,
connectors, anchorage connectors, etc.). Failure to understand and
comply with manufacturer’s instructions may result in serious
injury or death. IF YOU DO NOT UNDERSTAND ANY PART OF
THESE INSTRUCTIONS, PLEASE HAVE THEM EXPLAINED TO YOU
BY A COMPETENT PERSON.
This product is to be used as part of a complete fall arrest system in
accordance with industry-recognized best-practices and your
employer’s fall protection plan, as required by the Occupational
Health and Safety Administration. Be aware of your employer’s fall
protection plan and rescue plan. Be aware of the specific fall
Section 1: Warnings and Advisories
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hazards on your jobsite and work deliberately to avoid these
hazards in the course of your work. Also be aware of hazards and
obstructions in your fall path, and work with your employer to
eliminate these hazards where possible. Failure to be aware of and
to address these hazards may result in serious injury or death.
Do’s and Don’ts
Do use this device only with compatible components of a
comprehensive fall arrest system.
Do use this device only in a system which limits free fall distance
to 2 ft or less.
Do use extreme caution when rigging this device.
Do rig this device to avoid the hazards of “swing fall” (see
Section 2.9)
Do inspect the entire lifeline of the SRL for cuts, abrasions,
kinks, wear, or other damage.
Do inspect the load indicating swivel snap hook for the red fall
indicator band. On model series 7262 and 8262, ensure
indicator stitch is intact.
Do use this device only when your clearance distance is a
minimum of 2 ft AFTER you have calculated the total fall
distance (see section 2.10for details on clear fall distances).
Do check the brake mechanism by “hand locking” the device
before each use. Pull out 2 - 4 ft of line from the SRL and give a
swift pull to activate the brake. Then allow the line to retract
SLOWLY back into housing.
Do make compatible connections (see Advisory #3 at the end of
this Section).
Do use a tagline, if the SRL is remotely mounted, to access
cable and control the retraction speed of cable after use (see
Section 7)
Do call FallTech if the device is damaged, does not pass
inspection (see Section 6), or has arrested a fall.
Don’t use this device as a load arrestor when hoisting materials
or equipment.
Don’t use this device if it has been exposed to corrosion,
chemicals, excessive heat, flames and electrical charge or
shows signs of any physical damage or deformation.
Don’t allow the lifeline to wrap around your body. Severe injury
or death could result.
Don’t loop the lifeline under an arm or leg, turn toward the SRL
and walk toward the SRL. If a fall should occur while the line is
under an arm or leg, severe injury may result.
Don’t move too quickly when using this device. The brake may
activate and cause the loss of footing or a fall.
Don’t leave lifeline exposed when the device is not in use.
Retract lifeline fully into the housing using a tagline when needed
Don’t use oil on the carabiner or any part of the device. If
needed, use only 100% silicone lubricant for the load indicating
swivel snap hook.
Don’t use this device if you are working near high voltage power
lines or other energized electrical equipment. Extreme caution
must be taken when working under these conditions.
Don’t use this device if you are pregnant, a minor, or have a
reduced tolerance to fall forces by reason of age, physical
medical condition, or other pre-existing disorders.
Don’t use this device if you weigh less than 75 lbs.
Don’t use this device if your total combined weight (body,
clothes, tools, etc) exceeds 310 lbs.
Don’t release the lifeline allowing it to “free wheel” (see Section
7) or retract back uncontrolled into the device.
Don’t attempt to open, repair or alter this device in any way
unless trained and certified to do so by FallTech.
Don’t knot, clamp, or rig lifeline in any fashion as to inhibit its
automatic retraction function.
Don’t use the device if it does not lock or retract automatically.
Don’t use this SRL with the cable fully extended. FallTech
recommends using this SRL with a maximum of 90% of the
working length extended.
Advisory #1: Further Reading
If you have access to the internet, please go to www.osha.gov.
This website is an exceptional resource, and has a great deal of
information which is easy to access. Use the search field to find
information on fall arrest, including standards, news,
interpretations and other valuable tools. The more you know about
how this product works and how it is supposed to be used, the
safer you will be during the course of your work.
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Advisory #2: Proper product selection
Product selection is an important element of fall protection. Fall
Arrest products are like any other tools that you may use in the
course of your work – there is a proper tool for every application.
You may find that while this product is suitable for some
applications, it may not be suitable for others. Please be sure to
pay close attention to sections 2, 3, and 4, for greater detail on this
point.
Advisory #3: Connector Compatibility
Making compatible connections may mean the difference
between life and death. Connectors (snap hooks, rebar hooks and
carabiners), must be of the locking type and require two distinct
actions to open the gate. Your connectors must be sized and
shaped so that the rings or structural members to which they are
attached will not pose a risk of forcing the gate open, and must fully
captivate the connector so that it cannot become disengaged, slide
or shift during use or in the event of a fall.
Certain connections are forbidden and should never be
attempted with this product or any other unless there is a specific
allowance in the manufacturer’s instructions. Forbidden
connections include, but are not limited to:
Two or more connectors to one d-ring are a forbidden
connection.
A connection that rests on or loads the gate is a forbidden
connection.
A connection that does not allow the gate to close and lock
is a forbidden connection.
Two or more connectors attached to one another are a
forbidden connection.
Connecting directly to webbing, rope, cable (wire rope) is a
forbidden connection.
Connecting directly to a horizontal lifeline is a forbidden
connection.
Tie-back with your FallTech Web SRL is a forbidden
connection.
Connecting to any ring or structure that does not fully
captivate and completely restrict the movement your
connector is a forbidden connection.
Section 2: ABCD’s
Every Personal Fall Arrest System consists of four basic elements –
Anchorage, Body-wear, Connectors/Connecting Devices and
Deceleration Devices. Each of these four elements is discussed in
greater detail below. If, after reading though this section, you do not fully
understand these items and how they work together to form a compatible
fall arrest system, please be sure to have this explained to you by a
Competent Person.
It is absolutely critical that you be familiar with the proper wear and/or
use of each component of your Personal Fall Arrest System (PFAS).
Failure to read, understand and adhere to instructional materials and
warnings provided with each of these components could lead to a
catastrophic failure of your PFAS, resulting in serious injury or death.
2.1: Anchorage
The selection of an anchor point and anchorage connector is critical
to the successful function of any Personal Fall Arrest System (PFAS).
OSHA 1926.502 (d) (15) states that:
“Anchorages used for attachment of personal fall arrest equipment shall
be independent of any anchorage being used to support or suspend
platforms and capable of supporting at least 5,000 pounds (22.2 kN) per
employee attached, or shall be designed, installed, and used as follows:
as part of a complete personal fall arrest system which maintains a
safety factor of at least two; and under the supervision of a qualified
person.”
Ensure that the structure to which you are attaching your anchorage
connector is capable of meeting the above requirements and that your
anchorage connector is installed in accordance with the manufacturer’s
instructions. Also be sure to check that the anchorage connector is
compatible with your FallTech Webr SRL and that it securely retains the
SRL without inhibiting its function. If you are unable to determine
whether your SRL and your anchorage are compatible, please
immediately consult with a competent person or your immediate
supervisor. For more details on anchorages, please see section 5 of this
instruction manual.
2.2: Body-wear
Body wear for any application where this SRL is to be used will be
defined as a full body harness specifically manufactured for fall arrest.
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The load-indicating swivel carabiner on the attachment end of this SRL
should only be attached to the back d-ring of your full body harness for
fall arrest applications. The only allowable exception would be in
situations where the free fall is limited to an absolute maximum of two
feet – in this case, the attachment-end carabiner may be connected to
the front d-ring of a full body harness that is so equipped. Under no
circumstances should the SRL ever be attached to a side or hip d-ring:
Such a connection could cause serious injury or death. Be sure to read
and follow the manufacturer’s instructions included with your full body
harness at the time of purchase.
2.3: Connectors/Connecting Devices
Connectors and Connecting Devices are terms that are sometimes
used interchangeably. It is important to note the differences between
these two terms in order to help distinguish the parts that these
components play in the rigging of your PFAS. In both cases, these
products/components are required to have a minimum static strength of
5,000 lbs. For additional details on requirements for connectors and
connecting devices, see OSHA 1926.502 at www.osha.gov as
referenced in section 1, advisory #1.
A connector is any metallic, mechanical element such as a
carabiner, snap hook or rebar hook that physically links one or more
elements of a your PFAS together in a manner such that they will remain
engaged to one another unless they are intentionally disengaged.
A connecting device is an element that connects your full body
harness to the anchorage in an effort to ensure that you remain attached
or tethered to the structure upon which you are working. In other words,
the connecting device is that element which secures you to your
anchorage.
2.4: Deceleration Devices
A deceleration device is the element of a Personal Fall Arrest
System (PFAS) which is activated during a fall event and reduces the
forces exerted on the user’s body and on the anchorage during the arrest
of the fall. In the case of your FallTech Web SRL, this product is both a
connecting device and a deceleration device as it will keep you attached
to your anchorage and will reduce the forces on your body in the event of
a fall. For more details on the capabilities and specifications of your
FallTech Web SRL, please see section 10 of this instruction manual.
2.5: Fall Arrest
Fall Arrest is an area of Fall Protection which focuses on stopping a
fall once it has occurred. Personal Fall Arrest Systems typically consist
of an anchorage, a full body harness and a self-retracting lifeline, shockabsorbing lanyard or other deceleration device designed to bring a falling
user to a stop in the shortest possible distance while limiting the force
imparted to the user’s body.
2.6: Fall Restraint
Fall Restraint is an area of Fall Protection devoted to restraining the
user of the system in a manner which restricts his or her access to the
fall hazard in a manner such that they cannot be subjected to a fall. A
typical Fall Restraint System consists of an anchorage, a full body
harness or a restraint belt and a restraint lanyard. An SRL should never
be utilized in a restraint application as it is not capable of restricting a
user’s access to fall hazards.
2.7: Work Positioning
Work Positioning is an area of Fall Protection devoted to allowing a
user to work on a vertical surface by means of a positioning assembly,
and restricting the user’s exposure to a fall of no more than two feet.
Typical positioning assemblies consist of a large rebar hook and a length
of chain, rope, wire rope or webbing with a double locking snap hook on
either end. These snap hooks are attached to d-rings on the hips or on
the waist of the user’s full body harness, with the rebar hook attached to
the structure upon which the user is working. An SRL should never be
used for work positioning, nor should it ever be attached to a side or hip
d-ring on a full body harness.
2.8: Free-Fall
Free-Fall is the distance that a worker will fall before the connecting
device or deceleration device elements of the PFAS will begin to engage
during a fall event. OSHA allows a maximum Free-Fall Distance of 6’ (6
feet) when rigging a Personal Fall Arrest System (PFAS). In some
cases, exceptions may be allowed when there is no practical way to limit
the Free-Fall Distance to 6’, such as a job-site where no overhead
anchor-point is available. Tying off in a manner that would create a
Free-Fall greater than 6’ should always be a last resort. If you are
rigging a system that allows more than 6’ of Free-Fall, make sure your
Connecting Device/Deceleration Device is rated for this application.
FallTech Web SRL’s ARE NOT rated for Free-Falls greater than 2’!
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2.9: Clear-Fall
Clear-Fall or Clear-Fall Distance is the distance that is required to
safely arrest the fall of a user. When working at heights and using a
PFAS, it is important to consider the distance between the
walking/working level and the next lower level to ensure that the
components selected are capable of arresting the user’s fall before they
hit the next lower level. The required Clear-Fall Distance can easily be
calculated by adding together the Free-Fall Distance, the Deceleration
Distance, the height of the user plus a safety factor of 2 feet. The
formula for calculating Clear-Fall Distance is shown below:
Free-Fall Distance + Deceleration Distance + Height of Worker + Safety Factor = Clear-Fall
Distance
The matrix below can be used as a guide for calculating Clear-Fall
Distance on your job-site:
Free-Fall Distance
(OSHA allows up to 6’)
Deceleration
Distance
Example Values Actual Values
2’
3.5’
(Typically 3.5’ or less)
Height of Worker 6’
Safety Factor
(Minimum of 2’)
Total
(Sum of all values)
2’
13.5’
See figure 2.1 on the next page for a graphic illustration of Clear-Fall
Distance and the method for calculating. It is also necessary to consider
the fall path when determining the Clear-Fall limitations in your
application. Ensure the fall path is clear of obstructions, protrusions,
equipment or materials that may be a hazard in the event of a fall. Pay
special attention to those items which may present an impalement
hazard. Obstructions in the fall path may be just as hazardous as the fall
itself, and your PFAS may not be able to protect you from these hazards.
Failure to clear the fall path may result in serious injury or death. Rig
your PFAS with extreme caution, and be aware of all of the factors that
may come into play in the event of a fall.
Figure 2.1: Clear-Fall Diagram
2.10: Swing-Fall
Swing-Fall is the phenomenon that occurs when the user falls from a
location that is not directly adjacent to, or directly below the anchorage
connector. This is also referred to as the “pendulum effect”, and can
result in a situation where the user is not only falling vertically, but is also
swinging on the horizontal as well. This can bring additional hazards into
play, as you may swing into an obstruction or structural element, causing
serious injuries (see figure 2.2). A significant Swing-Fall may also
require increased Clear-Fall distance. As a rule of thumb, you should
ensure work in an area that does not exceed an angle greater than 15
degrees in any direction from your anchorage.
Figure 2.2: Swing-Fall Diagram
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Be sure to consider Swing-Fall when calculating your Clear-Fall
requirements and checking the fall path for hazards and instructions.
Failure to do so may result in serious injury or death. Should you have
any questions regarding Free-Fall, Clear-Fall, Swing-Fall or other
hazards in the fall path, be sure to contact FallTech or consult with a
competent person or your direct supervisor on your job-site.
Section 3: Use and Limitations
This section deals with the general use and limitations of the FallTech
Web SRL’s. Please read this section and all sections of the manual
thoroughly. If your application is not addressed, or if you have questions
regarding your specific needs, please contact FallTech immediately for
additional guidance.
3.1: General Guidelines
When properly installed and utilized, this FallTech Web SRL will
provide safety and mobility for a single user. As the user moves, the
SRL will pay out and retract automatically. In the event of a fall, a
centrifugal brake will arrest the fall in a very short distance while greatly
reducing the forces associated with the arrest.
Before using this product, the user should be trained in the use of fall
arrest products and should have completed a minimum course of
instruction (4-8 hours) for Authorized Person Training as outlined in ANSI
Z359.2-2007. The user must also read and be familiar with all of the
material contained in this instruction manual as well as all labels and
warnings affixed to the FallTech Web SRL. If you have any questions
regarding the use or operation of this product, please contact FallTech, a
competent person, or your immediate supervisor before using.
This product must be inspected before each use. For details on
proper inspection procedures, please refer to section 8 of this manual.
Should this product fail to pass inspection, it must be immediately
removed from service and replaced.
This FallTech Web SRL is intended to be used as part of a Personal
Fall Arrest System and will comprise the Connecting Device/Deceleration
Device elements of your PFAS (see section 2.3 and 2.4 of this manual
for clarification of these terms). This product should be attached to your
anchorage connector using a properly dimensioned connector (such as
the included carabiner).
Your anchorage should be overhead, or rigged in a manner such
that Free-Fall is restricted to no more than 2’ (2 feet). This product is not
designed to be used in applications where Free-Fall may exceed 2’. Be
sure to review the Clear-Fall diagram and worksheet in section 2.9 of this
manual.
This product meets the requirements of OSHA 1926.502 as well as
ANSI Z359.1-2007 and ANSI A10.32-2004. For further details on these
requirements, please go to www.osha.gov to review the OSHA
requirements. Copies of the ANSI standards are available at
www.asse.org in the e-standards store.
3.2: Approved Applications
Below are applications for which the FallTech Web SRL is specifically
suited. This list is not all-inclusive, but is intended to anticipate the most
common applications in which this product may be used. If you have
questions about whether this product is suitable for your particular
application, please consult a competent person or contact FallTech for
further advice.
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Be sure to consult Section 5 of this instruction manual for details on
anchorage considerations, as the anchorage and its relationship to the
walking/working surface will be an important factor in determining
suitability and could contribute to the outcome of a fall event. Use of an
anchor point that is not properly rated could lead to a catastrophic failure
of your personal fall arrest system, which may result in serious injury or
death.
Direct Overhead Applications: This product is suitable for use in any
application where the properly rated anchorage is directly above the
walking/working surface, and allows for a maximum Free-Fall Distance of
2 feet.
Horizontal Lifelines: This product is suitable for use in any application
where a horizontal lifeline has been installed under the guidance of a
qualified person, and where the Free-Fall Distance does not exceed 2
feet.
Residential Construction: This product is suitable for use in residential
construction applications provided the anchorage meets the basic
requirements outlined in Section 5 of this instruction manual.
General Construction: This product is suitable for use in general
construction applications provided the anchorage meets the basic
requirements outlined in Section 5 of this instruction manual, Free-Fall
does not exceed 2 feet, and there is no exposure to a sharp leading
edge.
Climbing/Fixed Ladders: This product is suitable for use on fixed ladders
or in conjunction with fixed ladder equipment, provided that the
anchorage meets the basic requirements outlined in Section 5 of this
instruction manual and provided that it is used in conjunction with a Full
Body Harness (FBH) containing a front or chest d-ring. Free-Fall must
not exceed 2 feet.
General Industrial Use: This product is suitable for use in general
industrial applications provided the anchorage meets the basic
requirements of Section 5 of this manual and provided that it is not
exposed to sharp edges, electrical hazards or prolonged exposure to
highly corrosive environments or substances.
Industrial Lift Trucks: This product is suitable for use in industrial lift
trucks and order pickers.
If you have any questions regarding the suitability of this product for
your specific application, please consult with a competent person or
contact FallTech before using. Misuse of this product may result in
serious injury or death.
3.3: Restricted Applications
Leading-Edge Work: This product is not suitable for leading-edge work
except in the case of residential roofing applications.
Offshore Oil Rigs: This product is not suitable for offshore drilling
applications where there will be prolonged exposure to the corrosive
exposure to sea air and/or salt water.
Harsh Chemical Environments: Acids and other caustic chemicals can
cause damage to this SRL and its components. Damage from chemical
exposure can be difficult to detect and FallTech recommends frequent
replacement and/or factory service.
Arborist Applications: This product should never be used in arborist
applications or tree-trimming applications.
Aerial Lifts: This product is not approved for use in aerial lifts, bucket
trucks or scissor lifts.
Extended Free-Falls: This product should not be used in applications
where free-fall exceeds 2’ (2 feet).
Heavyweight: This product should not be used in applications where the
total weight of the user (including clothing, tools and equipment) exceeds
310 lbs.
Power Transmission: Use of this product in areas where the lifeline may
come in contact with electrical hazards is prohibited (with the exception
of model # 7270KV). FallTech recommends the use of Aramid webbing
SRL’s (Kevlar®, Nomex® or Dyneema®) for these applications.
Welding: Use of this product in areas where the lifeline may come in
contact with high heat or welding slag is not recommended. FallTech
recommends the use of Aramid webbing SRL’s (Kevlar®, Nomex® or
Dyneema®) for these applications.
Residential Roofing: This product is not suitable for use in residential
roofing applications.
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3.4: Installation and Use
1. Select the appropriate FallTech Web SRL based on the work
conditions and distance needed of unhindered vertical travel. Be
sure not to operate with the cable at full extension. FallTech
recommends operating at with a maximum of 90% of the cable
extended to ensure proper deceleration in the event of a fall.
2. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (FullBody Harness, Anchorage Connectors, etc.). Be sure to choose
components that are compatible with this SRL. If you have
questions about product or component compatibility, be sure to
contact FallTech for additional instructions.
3. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. If you have a swing-fall hazard or
do not have the required clearance distance, STOP and
reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your SRL’s anchorage location.
4. Attach the SRL by connecting a double-locking carabiner to top
end of the unit (some FallTech Web SRL’s come with this
carabiner included). Ensure that the carabiner is properly
dimensioned to join the SRL to the anchorage connector or
bracket. If either the SRL or the anchorage interferes with the
operation of the carabiner gate, use a larger carabiner. Hang the
unit from an approved anchorage capable of supporting a
minimum of 5,000 lbs. (or 3,600 lbs with the certification of a
qualified person). This should be done without exposing anyone
to a fall hazard. The anchorage should be at a minimum height
so that the attachment connector of the SRL is even with, or
above, the back D-ring of your full body harness. Ensure that
the connector gate is closed and locked once the SRL has been
mounted to the anchorage.
5. If the SRL is to be remotely mounted, attach a tagline to the end
of the lifeline. This tagline allows access to the lifeline of a
remotely mounted FallTech SRL and allows the lifeline to be
retracted completely back into the housing in a controlled
manner without hazardous “Free Wheeling”.
6. Detach the tagline to avoid tangling. Do not leave the tagline
attached to the SRL while you are using it.
7. Before use, be sure to inspect in accordance with the
instructions in section 8.2 of this manual. Test for proper braking
action by grasping the lifeline and pulling down hard, ensuring
that the unit locks.
8. Attach the connector on the attachment end of the SRL to the
back D-ring of your Full Body Harness. Ensure that the
connector’s gate is closed and locked.
9. You are now attached and protected by the SRL. The preferred
orientation of the device is vertical with the lifeline exit at the
bottom; however, the device will perform either completely
horizontal or any other angle. To assure proper lifeline
retraction, keep lifeline path clear of obstructions. Beware of
swing fall hazards when working at extreme angles.
Once the above steps have been taken, the user will have access to
their work area while walking and moving at normal speeds. It is
important not to make sudden or dramatic movements, as the SRL is
designed to lock up when the line begins to move at a rate of 4.5 feet per
second. Sudden movements or acceleration can cause the SRL to lock
up, which may “jerk” the user and could result in the user losing his or
her balance. When using the equipment, care must be taken to be
aware of the work environment and any hazards, obstructions or
obstacles that may exist. Be careful of any and all fall hazards and also
be aware of slipping and tripping hazards as well.
Section 4: Product Selection
Product selection is as important as the proper use of the product
itself. Poor judgment in product selection can have catastrophic results –
therefore be sure to consult a competent person to ensure that the
product that is issued is appropriate for the application and the specific
location for which it is intended.
ANSI Z359.1-2007, Section 7 describes in detail the steps that should
be taken with regard to the selection of fall arrest equipment. FallTech
strongly encourages the use of this guide by those who employ users of
fall arrest products. The ANSI standard recommends the following steps
be taken:
A workplace assessment by a competent person taking into
account the presence of sources of extreme heat, chemicals,
electrical hazards, environmental contaminants, sharp objects,
abrasive surfaces; moving equipment and materials, unstable,
uneven and slippery walking/working surfaces; unguarded
openings; climatic/weather factors and foreseeable changes to
these conditions. Care must be taken to ensure that the
equipment that is selected is suitable for use where any of these
conditions may exist.
The workplace assessment must identify all paths of movement
and the fall hazards along these paths. Care must be taken to
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ensure that there are proper anchorages at appropriate intervals
along these paths to protect the users from these hazards
without exposure to swing-fall conditions. The PFAS selected
must limit the fall distance in order to avoid contact with the next
lower level in the event of a fall.
Anchorage connectors should be selected on the basis of their
suitability for attachment to the anchor point to ensure a
compatible and secure connection.
The exposure of the anchorage connector to sharp edges,
abrasive surfaces and other physical/structural hazards should
be considered when evaluating compatibility.
The competent person shall calculate the weight of all authorized
persons when fully equipped to ensure that they are within the
maximum capacity of the PFAS.
A full body harness meeting the requirements of Z359 shall be
selected, and it shall be sized to fit the user as per the
manufacturer’s instructions.
Connectors that are selected shall be suitably sized and shaped
so as to be compatible with the devices to which they will be
attached.
The competent person shall select the method of protecting the
equipment from damage by workplace conditions, in accordance
with the manufacturer’s instructions.
The competent person shall check the equipment instructions
and markings to ensure compliance with the appropriate
standards and will ensure that manufacturer’s instructions;
markings and warnings are read and followed.
If the PFAS that is selected is made up of components from
different manufacturers, the competent person will ensure that
these components are compatible.
FallTech strongly encourages that the following points also be
considered in the course of product selection, in addition to the points
above:
Select the anchorage connector that is most appropriate for your
application and for the anchor point to which it will be attached.
While sling-style anchors are popular because of their versatility,
they are not always the best choice where sharp or angular
edges are present on the structure to which they are attached.
Select a full body harness of appropriate durability for your
workplace which contains all of the attachment elements that you
will require. Never attach any SRL to anything other than the
back/dorsal d-ring or the front/chest d-ring of your full body
harness.
Depending on workplace conditions and hazards, you may need
to employ multiple systems or different combinations of
components. Do not try and force the system to fit the
application. Use of the correct equipment is the best policy.
Section 5: Anchorage Considerations
OSHA 1910.66 and 1926.502 state that anchorages used for
attachment of a PFAS must be independent of any anchorage being
used to support or suspend platforms, and must support at least 5,000
lbs. per user attached, or be designed, installed and used as part of a
complete PFAS which maintains a safety factor of at least two, and is
supervised by a qualified person (architect, structural engineer, etc.).
The anchorage to which this SRL is attached must capable of
sustaining static loads in directions applied by the personal fall arrest
system of at least 3,600 lbs (or at least twice the expected dynamic load)
with certification of a qualified person (architect, structural engineer,
etc.), or 5,000 lbs in the absence of certification. If multiple personal fall
arrest systems are being attached to the same anchorage, the minimum
values stated above must be multiplied by the number of users.
Ensure that the anchorage connector that you are using is compatible
with the anchor point to which you are attaching it. If you are using this
SRL with a Horizontal Lifeline, tripod or davit, ensure that it is compatible
with these systems by checking the manufacturer’s instructions for these
systems for the minimum performance requirements of deceleration
devices.
Be sure that your anchorage is mounted overhead or above the level
of the back d-ring of your full body harness. Be sure to calculate your
clear-fall (as discussed in section 2.9) and to avoid swing fall hazards.
Ensure the fall path is clear of obstructions and impalement hazards.
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Section 6: Employer and User Training
6.1: Special notes for the Employer
As an employer, you may be obliged to provide Personal Protective
Equipment (to include Personal Fall Arrest and Fall Protection
Equipment) along with an appropriate amount of training to your
employees so that they will be adequately prepared to use this
equipment in the course of their work. If you are unsure about your duty
to provide fall protection, consult Title 29 CFR, section 1926.501 which
can easily be viewed at www.osha.gov. Another important resource for
employers is the Consensus standard on Managed Fall Protection:
ANSI Z359.2-2007.
Equally important is the subject of product/equipment selection. If
you are obliged to provide fall protection equipment for your employees,
be sure to consult with or appoint a competent or qualified person to
select and prescribe equipment that is suitable to address the specific
hazards which may be present on your job-site or in your facility. There
are different products for different applications, and under many
circumstances these products are not interchangeable. If you have
questions as to whether this product is suitable for your application,
please contact FallTech for assistance.
It is important to note that improper use of fall arrest equipment can
be just as dangerous as not using it at all. Failure to adequately train
and supervise your employees may result in serious injury or death. It is
critical to have a training program supported by documentation,
refresher/remedial training and to establish best practices where the
employment of all PPE is concerned.
6.2: User Training
It is the responsibility of the user of this equipment to read and fully
understand these instructions before employing this product as part of a
Personal Fall Arrest System (PFAS). Every user of fall protection should
be provided a four to eight hour course of instruction for the Authorized
User. Training must also be provided in the use of each component of
the user’s PFAS and in the recognition of fall hazards. During the course
of this training, the user may not be exposed to a fall hazard.
In the absence of a formal training program, FallTech has designed
these instructional materials to act as an abbreviated course of
instruction in an effort to give the user an over-view of fall arrest. This
manual does not constitute a comprehensive training program, and it is
not all-inclusive. Be sure to consult www.osha.gov for details on OSHA
requirements for training. FallTech has additional services available to
assist with end-user training – contact a FallTech sales professional for
additional details.
As a minimum, training should address the following points:
ABCD’s of Fall Arrest (as discussed in Section 2).
Recognition of fall hazards.
Fall hazard elimination and control methods.
Applicable fall protection regulations and standards.
The responsibilities of designated persons (Authorized,
Competent, Qualified).
How to use written fall protection procedures.
Inspection of equipment components and systems before use.
Fall protection rescue procedures.
Installation and use of products common to your duties, job-site
or facility.
It is important to note that improper use of this equipment can be just
as dangerous as not using it at all. Failure to read, understand and
follow these instructions may result in serious injury or death.
Section 7: Fall Protection Plan
Title 29 CFR, section 1926.500 – 503 requires that an employer have
a written fall protection plan where fall hazards exist. The best way to
address a fall hazard is to eliminate it entirely or to employ a passive
system to restrict access to the hazard (i.e. guardrails, netting, covers,
etc.) Fall arrest products are the last line of defense in the hierarchy of
fall protection, and should be used as a last resort by employees who
have been thoroughly trained. The accepted fall protection hierarchy is
as follows:
Eliminate the fall hazard.
Passive fall protection (guardrails, safety nets, barriers, etc.).
Fall Restraint (prevent the worker from having access to the fall
hazard by using a fixed lanyard which is short enough to restrict
access to the hazard).
Fall Arrest (utilizing Personal Fall Arrest Systems).
Administrative Controls (use of warning lines, controlled access
zones or monitors).
Two exceptional resources for developing a written fall protection
plan are OSHA 1926 Subpart M, Appendix E and ANSI Z359.2-2007. All
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ANSI standards are available for purchase at www.ansi.org in the estandards store.
7.1: The Fall Protection Plan
As a minimum, a fall protection plan should identify and/or address
the following points:
Any and all fall hazards which may exist on your job-site
or in your facility.
Steps that have been taken to eliminate each fall hazard.
Equipment that has been or will be employed to address
each fall hazard.
Provisions for 100% continuous fall protection in the
vicinity of all fall hazards.
Training procedures for all authorized persons.
Identification of acceptable anchorages for positioning,
restraint and fall arrest.
Clear-fall requirements.
Use and egress from the system.
Limitations on use of the system (maximum Free-fall,
arrest force and maximum number and permitted
locations of authorized persons who may use the system).
Procedures for installation, use and removal of the
system.
Detailed instructions for inspection of systems and system
components to include rejection criteria and replacement
procedures.
A detailed plan and procedures for the rescue of a worker
who may be involved in a fall event.
7.2: Rescue Plan
In the event of a fall, OSHA requires that a prompt rescue be
provided. In order to facilitate a prompt and effective rescue, it is
important to have a Rescue Plan as part of your overall Fall Protection
Plan.
The rescue plan should include detailed procedures for summoning a
professional rescue agency (such as the local fire department) and/or for
performing self-rescue or in-house rescue.
For detailed assistance in formulating and maintaining an effective
rescue plan, see ANSI Z359.2-2007.
7.3: Suspension Trauma
Suspension Trauma (also referred to as orthostatic intolerance) is a
condition that can arise from being suspended in a full-body harness for
a prolonged period of time while awaiting rescue after a fall. Under these
circumstances, blood circulation can be restricted allowing a large
volume of blood to accumulate or pool in the veins of the workers legs.
This condition can result in a variety of symptoms, some of which include
light-headedness, loss of consciousness, difficulty concentrating and
palpitations.
Following a rescue, Suspension Trauma can be so acute as to cause
cardiac arrest when the large volume of un-oxygenated blood
overwhelms the heart. This severity of this condition can be greatly
reduced by using any one of a variety of devices offered to alleviate
Suspension Trauma, such as FallTech’s ReliefPak and by providing a
prompt rescue in the event of a fall.
For additional details on Suspension Trauma, refer to OSHA’s Safety
and Health Information Bulletin SHIB 03-24-2004 at www.osha.gov.
Section 8: Product Inspection
Inspection is a critical element in the employment of any fall
protection equipment. In order to protect Authorized Persons who are
using this SRL, it is important that the employer establishes procedures
that has layers of inspection to ensure that any mechanical or functional
deficiencies are recognized before the product is put into use.
8.1: Issuing
If the SRL is to be kept in a locker or tool crib between periods of use,
the person responsible should inspect the product upon issuing and
receipt to ensure that it is in proper working order. If any deficiency is
noted, this should be logged on the inspection record and the product
should be removed from service and handled in accordance with the
employer’s lock-out/tag-out policy. If this SRL exhibits a deficiency, it
should be immediately removed from service and replaced.
8.2: Daily/Incidental Use
OSHA 1910.66 and OSHA 1926.502 (as well as ANSI Z359.1-2007
and ANSI A10.32-2004) specifically require that the user inspect all
fall protection equipment prior to each use to ensure proper
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