THE USER OF THIS EQUIPMENT, AND THE USER’S EMPLOYER MUST READ AND
COMPLY WITH THESE INSTRUCTIONS. FURTHERMORE, THE USER AND THE
USER’S EMPOLYER MUST READ AND COMPLY WITH ALL INSTRUCTIONS, LABELS
WARNINGS AND MARKINGS INCLUDED WITH EACH COMPONENT OF THE FALL
ARREST SYSTEM OF WHICH THIS PRODUCT IS A PART. FAILURE TO
UNDERSTAND AND COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN
SERIOUS INJURY OR DEATH.
IF THESE INSTRUCTIONS ARE UNCLEAR TO YOU, PLEASE CONSULT A
COMPETENT PERSON. SHOULD THESE INSTRUCTIONS BECOME LOST OR
DAMAGED, OR SHOULD ANY LABELS, INSTRUCTIONS OR MARKINGS BECOME
ILLEGIBLE, PLEASE CONTACT FALLTECH FOR REPLACEMENTS. SHOULD YOU
NEED FURTHER ASSISTANCE WITH UNDERSTANDING THE PROPER
EMPLOYMENT OF THIS PRODUCT, PLEASE CONTACT FALLTECH FOR
ASSISTANCE:
Alexander Andrew, Inc. (dba FallTech)
1306 South Alameda Street
Compton, CA 90221, USA
1-800-719-4619
1-323-752-0066
www.falltech.com
Section 1: Warnings and Advisories
Table of Contents
Section 2: Fall Protection Basics – ABCD’s
Section 3: Use and Limitations
Section 4: Product Selection
Section 5: Anchorage Considerations
Section 6: Employer and User Training
Section 7: Fall Protection Plan
Section 8: Product Inspection
Section 9: Maintenance and Storage
Section 10: Specifications
2.1: Anchorage
2.2: Body wear
2.3: Connectors/Connecting devices
2.4: Deceleration devices
2.5: Fall Arrest
2.6: Fall Restraint
2.7: Work Positioning
2.8: Free-fall
2.9: Clear-fall
2.10: Swing-fall
3.1: General Guidelines
3.2: Sling Anchor types
3.3: Approved applications
3.4: Restricted Applications
3.5: Specialty Applications
3.6: Installation and Use – Chokers
3.7: Installation and Use – Web Pass-Thru Sling Anchors
3.8: Installation and Use – Cable Pass-Thru Sling Anchors
3.9: Installation and Use – Carabiner Sling Anchors
3.10: Installation and Use – Cable Anchor Extenders
6.1: Special notes for the employer
6.2: User training
7.1: The fall protection plan
7.2: Suspension trauma
7.3: Rescue plan
8.1: Issuing
8.2: Daily/Incidental use
8.3: Mandatory semi-annual inspection
10.1: Mandatory disclosures
10.2: Performance specifications
10.3: Labels and markings
10.4: Standards and references
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Product Listing
This instruction manual pertains to the use and operation of the
products listed below. Should you have any questions about the product
that you have purchased, please contact FallTech for additional details.
This product is to be used as a part of a personal fall arrest system,
and should be used only with compatible components. Please see
Advisory #3 in this section for further details. Failure to use
compatible components can result in a failure of the system to
perform as intended, which may result in serious injury or death.
Throughout the OSHA regulations for safety and health, there are
references to Competent Persons and Qualified Persons. ANSI
Z359.0-2007 goes on to further define the roles and qualifications of
these individuals; as well as Authorized Persons, and their
importance in the workplace. These terms are also used in these
instructions. Below is a brief description of the part these
individuals play in the employment of fall protection equipment:
Authorized Person - a person who is exposed to fall hazards during
the course of their work. This individual requires formal training in
the use of personal fall protection equipment and systems. The
term Authorized Person may be used interchangeably with User
and End-User.
Competent Person – a trained and experienced person who is
designated to supervise, implement and monitor an employer’s
managed fall protection program. This individual is capable of
identifying and addressing fall hazards and is authorized to make
decisions and take corrective action in the workplace.
Qualified Person – a person possessing a degree or professional
certificate and having extensive training, knowledge and experience
with fall protection and who is capable of designing and specifying
fall protection equipment and systems to address fall hazards.
Please read these instructions and be sure that you understand
them prior to utilizing this equipment. Also be sure to read the
instructions included with other components which are being
utilized in your Personal Fall Arrest System (Harnesses,
connectors, anchorage connectors, etc.). Failure to understand and
comply with manufacturer’s instructions may result in serious
injury or death. IF YOU DO NOT UNDERSTAND ANY PART OF
THESE INSTRUCTIONS, PLEASE HAVE THEM EXPLAINED TO YOU
BY A COMPETENT PERSON.
This product is to be used as part of a complete fall arrest system in
accordance with industry-recognized best-practices and your
employer’s fall protection plan, as required by the Occupational
Safety and Health Administration. Be aware of your employer’s fall
protection plan and rescue plan. Be aware of the specific fall
hazards on your jobsite and work deliberately to avoid these
hazards in the course of your work. Also be aware of hazards and
obstructions in your fall path, and work with your employer to
eliminate these hazards where possible. Failure to be aware of and
to address these hazards may result in serious injury or death.
Do’s and Don’ts
Do use this device only with compatible components of a
comprehensive fall arrest system.
Do use this device only in a system which limits free fall distance
to 6 ft or less.
Do use extreme caution when rigging this device.
Do rig this device to avoid the hazards of “swing fall” (see
Section 2.9)
Do use this device only when your clearance distance is a
minimum of 2 ft AFTER you have calculated the total fall
distance (see section 2.10 for details on clear fall distances).
Do make compatible connections (see Advisory #3 at the end of
this Section).
Do avoid sharp or abrasive edges and be sure to employ a pad
or tarp to protect the sling anchor.
Do call FallTech if the device is damaged, does not pass
inspection (see Section 8), or has arrested a fall.
Don’t use this component to hoist materials or equipment.
Don’t use this device if it exhibits signs of corrosion or damage
from exposure to chemicals, excessive heat, flames and
electrical charge or shows signs of any physical damage or
deformation.
Don’t use this equipment if there are signs of excessive wear,
deterioration, deformation of corrosion.
Don’t use this equipment if you are working near high voltage
power lines or other energized electrical equipment.
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Don’t use near moving machinery which may entangle any
component of the system.
Don’t use oil to lubricate moving parts. If lubrication is needed,
first be sure to clean all moving parts thoroughly; then use only
100% silicone lubricant.
Don’t use this device if it will expose some element of your
Personal Fall Arrest system (PFAS) to sharp or jagged edges.
Don’t knot any component of this system.
Don’t use this device if you are pregnant, a minor, or have a
reduced tolerance to fall forces by reason of age, physical
medical condition, or other pre-existing disorders.
Don’t use this device if you weigh less than 75 lbs.
Don’t use this device if your total combined weight (body,
clothes, tools, etc) exceeds 425 lbs.
Don’t attempt to modify, repair or alter this device in any way.
Don’t use this equipment if it has been used to arrest a fall.
If it has been used to arrest a fall, this device must
immediately be removed from service and replaced.
Advisory #1: Further Reading
If you have access to the internet, please go to www.osha.gov. This
website is an exceptional resource, and has a great deal of information
which is easy to access. Use the search field to find information on fall
arrest, including standards, news, interpretations and other valuable tools.
The more you know about how this product works and how it is supposed
to be used, the safer you will be during the course of your work.
Advisory #2: Proper product selection
Product selection is an important element of fall protection. Fall Arrest
products are like any other tools that you may use in the course of your
work – there is a proper tool for every application. You may find that while
this product is suitable for some applications, it may not be suitable for
others. Please be sure to pay close attention to sections 2, 3, and 4, for
greater detail on this point.
Advisory #3: Connector Compatibility
Making compatible connections may mean the difference between life
and death. Connectors (snap hooks, rebar hooks and carabin ers), must be
of the locking type and require two distinct actions to open the gate. Your
connectors must be sized and shaped so that the rings or structural
members to which they are attached will not pose a risk of forcing the gate
open, and must fully captivate the connector so that it cannot become
disengaged, slide or shift during use or in the event of a fall.
Certain connections are forbidden and should never be attempted with
this product or any other unless there is a specific allowance in the
manufacturer’s instructions. Forbidden connections include, but are not
limited to:
Two or more connectors to one d-ring are a forbidden connection.
A connection that rests on or loads the gate is a forbidden
connection.
A connection that does not allow the gate to close and lock is a
forbidden connection.
Two or more connectors attached to one another are a forbidden
connection.
Connecting directly to webbing, rope, cable (wire rope) is a
forbidden connection.
Connecting directly to a horizontal lifeline is a forbidden
connection.
Tie-back with your FallTech SAL is a forbidden connection except
for model # 7241, 7241Y, 8241 and 8241Y in the WrapTech series.
Connecting to any ring or structure that does not fully captivate
and completely restrict the movement your connector is a
forbidden connection.
Section 2: ABCD’s
Every Personal Fall Arrest System consists of four basic elements –
Anchorage, Body-wear, Connectors/Connecting Devices and
Deceleration Devices. Each of these four elements is discussed in
greater detail below. If, after reading though this section, you do not fully
understand these items and how they work together to form a compatible
fall arrest system, please be sure to have this explained to you by a
Competent Person.
It is absolutely critical that you be familiar with the proper wear and/or
use of each component of your Personal Fall Arrest System (PFAS).
Failure to read, understand and adhere to instructional materials and
warnings provided with each of these components could lead to a
catastrophic failure of your PFAS, resulting in serious injury or death.
2.1: Anchorage
The selection of an anchor point and anchorage connector is critical
to the successful function of any Personal Fall Arrest System (PFAS).
OSHA 1926.502 (d) (15) states that:
“Anchorages used for attachment of personal fall arrest equipment shall
be independent of any anchorage being used to support or suspend
platforms and capable of supporting at least 5,000 pounds (22.2 kN) per
employee attached, or shall be designed, installed, and used as follows:
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as part of a complete personal fall arrest system which maintains a
safety factor of at least two; and under the supervision of a qualified
person.”
Ensure that the structure to which you are attaching your anchorage
connector is capable of meeting the above requirements and that your
anchorage connector is installed in accordance with the manufacturer’s
instructions. Also be sure to check that the anchorage connector is
compatible with your connecting device (lanyard, SRL, vertical lifeline)
and that it securely retains the connecting device without inhibiting its
function. If you are unable to determine whether your connecting device
and your anchorage are compatible, please immediately consult with a
competent person or your immediate supervisor. For more details on
anchorages, please see section 5 of this instruction manual.
2.2: Body-wear
Body wear for any application where this Beam Anchor is to be used
will be defined as a full body harness specifically manufactured for fall
arrest. If being used for restraint applications where the user is restricted
from reaching a fall hazard, a body belt may be used as an alternative.
Be sure to read and follow the manufacturer’s instructions included with
your full body harness or restraint belt at the time of purchase.
2.3: Connectors/Connecting Devices
Connectors and Connecting Devices are terms that are sometimes
used interchangeably. It is important to note the differences between
these two terms in order to help distinguish the parts that these
components play in the rigging of your PFAS. In both cases, these
products/components are required to have a minimum static strength of
5,000 lbs. For additional details on requirements for connectors and
connecting devices, see OSHA 1926.502 at www.osha.gov as
referenced in section 1, advisory #1.
A connector is any metallic, mechanical element such as a
carabiner, snap hook or rebar hook that physically links one or more
elements of a your PFAS together in a manner such that they will remain
engaged to one another unless they are intentionally disengaged.
A connecting device is an element that connects your full body
harness to the anchorage in an effort to ensure that you remain attached
or tethered to the structure upon which you are working. In other words,
the connecting device is that element which secures you to your
anchorage.
2.4: Deceleration Devices
A deceleration device is the element of a Personal Fall Arrest
System (PFAS) which is activated during a fall event and reduces the
forces exerted on the user’s body and on the anchorage during the arrest
of the fall. In the case of Shock-Absorbing Lanyards and Self-Retracting
Lifelines, these products are both a connecting device and a deceleration
device as they will keep you attached to your anchorage and will reduce
the forces on your body in the event of a fall.
2.5: Fall Arrest
Fall Arrest is an area of Fall Protection which focuses on stopping a
fall once it has occurred. Personal Fall Arrest Systems typically consist
of an anchorage, a full body harness and a self-retracting lifeline, shockabsorbing lanyard or other deceleration device designed to bring a falling
user to a stop in the shortest possible distance while limiting the force
imparted to the user’s body.
2.6: Fall Restraint
Fall Restraint is an area of Fall Protection devoted to restraining the
user of the system in a manner which restricts his or her access to the
fall hazard in a manner such that they cannot be subjected to a fall. A
typical Fall Restraint System consists of an anchorage, a full body
harness or a restraint belt and a restraint lanyard. A Shock-Absorbing
Lanyard or a Self-Retracting Lifeline should never be utilized in a
restraint application as it they not capable of restricting a user’s access
to fall hazards.
2.7: Work Positioning
Work Positioning is an area of Fall Protection devoted to allowing a
user to work on a vertical surface by means of a positioning assembly,
and restricting the user’s exposure to a fall of no more than two feet.
Typical positioning assemblies consist of a large rebar hook and a length
of chain, rope, wire rope or webbing with a double locking snap hook on
either end. These snap hooks are attached to d-rings on the hips or on
the waist of the user’s full body harness, with the rebar hook attached to
the structure upon which the user is working. An SAL or an SRL should
never be used for work positioning, nor should they ever be attached to a
side or hip d-ring on a full body harness. However, while rigged for
work positioning, the user should always have an SAL or SRL
attached to the back d-ring of their full body harness and tied-off to
the structure on which they are positioning as a back up device.
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2.8: Free-Fall
Free-Fall is the distance that a worker will fall before the connecting
device or deceleration device elements of the PFAS will begin to engage
during a fall event. OSHA allows a maximum Free-Fall Distance of 6’ (6
feet) when rigging a Personal Fall Arrest System (PFAS). In some
cases, exceptions may be allowed when there is no practical way to limit
the Free-Fall Distance to 6’, such as a job-site where no overhead
anchor-point is available. Tying off in a manner that would create a
Free-Fall greater than 6’ should always be a last resort. If you are
rigging a system that allows more than 6’ of Free-Fall, make sure your
Connecting Device/Deceleration Device is rated for this application.
2.9: Clear-Fall
Clear-Fall or Clear-Fall Distance is the distance that is required to
safely arrest the fall of a user. When working at heights and using a
PFAS, it is important to consider the distance between the
walking/working level and the next lower level to ensure that the
components selected are capable of arresting the user’s fall before they
hit the next lower level. The required Clear-Fall Distance can easily be
calculated by adding together the Free-Fall Distance, the Deceleration
Distance, the height of the user plus a safety factor of 2 feet. The
formula for calculating Clear-Fall Distance is shown below:
The matrix below can be used as a guide for calculating Clear-Fall
Distance on your job-site:
Free-Fall Distance
(OSHA allows up to 6’)
Deceleration
Distance
Example Values Actual Values
6’
3.5’
(Typically 3.5’ or less)
Height of Worker 6’
Safety Factor
(Minimum of 2’)
Total
(Sum of all values)
2’
17.5’
See figure 2.1 below for a graphic illustration of Clear-Fall Distance and
the method for calculating. It is also necessary to consider the fall path
when determining the Clear-Fall limitations in your application. Ensure
the fall path is clear of obstructions, protrusions, equipment or materials
that may be a hazard in the event of a fall. Pay special attention to those
items which may present an impalement hazard. Obstructions in the fall
path may be just as hazardous as the fall itself, and your PFAS may not
be able to protect you from these hazards. Failure to clear the fall path
may result in serious injury or death. Rig your PFAS with extreme
caution, and be aware of all of the factors that may come into play in the
event of a fall.
Figure 2.1: Clear-Fall Diagram
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2.10: Swing-Fall
Swing-Fall is the phenomenon that occurs when the user falls from a
location that is not directly adjacent to, or directly below the anchorage
connector. This is also referred to as the “pendulum effect”, and can
result in a situation where the user is not only falling vertically, but is also
swinging on the horizontal as well. This can bring additional hazards into
play, as you may swing into an obstruction or structural element, causing
serious injuries (see figure 2.2). A significant Swing-Fall may also
require increased Clear-Fall distance. As a rule of thumb, you should
ensure work in an area that does not exceed an angle greater than 15
degrees in any direction from your anchorage.
Figure 2.2: Swing-Fall Diagram
Be sure to consider Swing-Fall when calculating your Clear-Fall
requirements and checking the fall path for hazards and instructions.
Failure to do so may result in serious injury or death. Should you have
any questions regarding Free-Fall, Clear-Fall, Swing-Fall or other
hazards in the fall path, be sure to contact FallTech or consult with a
competent person or your direct supervisor on your job-site.
Section 3: Use and Limitations
This section deals with the general use and limitations of FallTech
Sling Anchors. Please read this section and all sections of this manual
thoroughly. If your application is not addressed, or if you have questions
regarding your specific needs, please contact FallTech immediately for
additional guidance.
3.1: General Guidelines
When properly installed and utilized, this FallTech Sling Anchor will
provide a safe anchorage for a single user (the exception to this rule is
the Web Pass-Thru Anchor Slings, which may be included as anchorage
connectors with certain FallTech HLL Kits for multiple users. As the user
is working while tied-off to this Sling Anchor, their Personal Fall Arrest
System (PFAS) will be securely attached to the structure.
Before using this product, the user should be trained in the use of fall
arrest products and should have completed a minimum course of
instruction (4-8 hours) for Authorized Person Training as outlined in ANSI
Z359.2-2007. The user must also read and be familiar with all of the
material contained in this instruction manual as well as all labels and
warnings affixed to the FallTech Sling Anchor. If you have any questions
regarding the use or operation of this product, please contact FallTech, a
competent person, or your immediate supervisor before using.
This product must be inspected before each use. For details on
proper inspection procedures, please refer to section 8 of this manual.
Should this product fail to pass inspection, it must be immediately
removed from service and replaced.
This FallTech Sling Anchor is intended to be used as part of a
Personal Fall Arrest System and will comprise the Anchorage element of
your PFAS (see section 2 of this manual for clarification of these terms).
This product is designed to be attached to a properly rated structural
member meeting the anchorage requirements established in Title 29,
Subpart M (OSHA 1926.502) as well as the ANSI Z359 body of
standards, in order to provide a secure anchorage for your PFAS.
Your Sling Anchor should ideally be mounted to an overhead
structural member, or rigged in a manner such that Free-Fall is restricted
to no more than 6’ (6 feet). In circumstances where there is no way to
limit free fall to 6’, or where there is no access to an overhead structural
member Chokers and Pass-Thru Slings may be used mounted to a rated
structural member provided that the Free-Fall is restricted to a maximum
of 12’, and the Sling Anchor IS NOT exposed to any sharp, jagged or
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abrasive edges or surfaces. When rigged for a Free-Fall greater than six
feet, your FallTech Sling Anchor must be used with a FallTech Ironman
series lanyard (7247, 7247Y, 8247, 8247Y, 8248 and 8248Y). Users
weighing more than 310 lbs. (including tools and equipment) may only
use this device if they are utilizing a FallTech Heavyweight Series ShockAbsorbing Lanyards (8248, 82483, 8248Y and 8248Y3) or Heavyweight
Series Self Retracting Lifelines (denoted by “HW” in the model number)
Be sure to review the Clear-Fall diagram and worksheet in section 2.9 of
this manual.
This product meets the requirements of OSHA 1926.502 as well as
ANSI Z359.1-2007 and/or ANSI A10.32-2004. For further details on
these requirements, please go to www.osha.gov to review the OSHA
requirements. Copies of the ANSI standards are available at
www.asse.org in the e-standards store.
3.2: Sling Anchor Types
Chokers
Chokers are Sling Anchors which consist of a webbing loop with a D-
ring or O-ring on one end. Typically, the loop is wrapped around a rated
structural member, and then the D-ring or O-ring is passed through the
loop and cinched down tightly. The D-ring or O-ring is then used as the
attachment point for a connecting device. (See figures 3.1 and 3.2)
Web Pass-Thru Sling Anchors
Web Pass-Thru Sling Anchors are web straps that have a large D-ring
on one end and a smaller D-ring on the opposite end. The strap is
wrapped around a rated structural member and the smaller D-ring is
passed through the larger one, and then the strap is cinched down
tightly. The smaller D-ring is then used as the attachment point for a
connecting device. (See figure 3.3 and 3.4)
Cable Pass-Thru Sling Anchors
Cable Pass-Thru Sling Anchors are web straps that have a large D-
ring or O-ring on one end and a smaller D-ring or O-ring on the opposite
end. The strap is wrapped around a rated structural member and the
smaller D-ring or O-ring is passed through the larger one, and then the
cable is cinched down tightly. The smaller D-ring or O-ring is then used
as the attachment point for a connecting device. (See figure 3.5)
Carabiner Sling Anchors
Carabiner Sling Anchors are made using a length of cable. On one
end is a carabiner, and on the opposite end is a pair of D-rings or Orings. Typically, the cable is wrapped around a rated structural member
and the carabiner is attached to one of the two D-rings or O-rings,
leaving the other to be used as the attachment point for a connecting
device. (See figure 3.6)
Cable Anchor Extenders
Cable Anchor Extenders are made using a length of cable having a
snap hook or carabiner at one end and a D-ring or O-ring at the opposite
end. These can be attached to an existing anchorage connector in order
to lower the attachment point in order to make it more accessible to the
user.
3.3: Approved Applications
Below are applications for which your FallTech Sling Anchor is
specifically suited. This list is not all-inclusive, but is intended to
anticipate the most common applications in which this product may be
used. If you have questions about whether this product is suitable for
your particular application, please consult a competent person or contact
FallTech for further advice.
Sling Anchors come in various lengths in order to put the attachment
point within proximity of the user and the walking/working surface. Be
sure to rig your sling anchor so that Free Fall is limited to 6’ (six feet) or
less.
The length of some Sling Anchors is such that it may also contribute
to Swing Fall. See Section 2.10 of this manual for additional details, and
be sure to rig your Sling Anchor so as to avoid this hazard.
Be sure to consult Section 5 of this instruction manual for details on
anchorage considerations, as the anchorage and its relationship to the
walking/working surface will be an important factor in determining
suitability and could contribute to the outcome of a fall event. Use of an
anchor point that is not properly rated could lead to a catastrophic failure
of your personal fall arrest system, which may result in serious injury or
death.
Direct Overhead Applications: All FallTech Sling Anchors are suitable for
use in any application where the properly rated anchorage is dire ctly
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above the walking/working surface, and allows for a maximum Free-Fall
Distance of 6 feet.
Horizontal Lifelines: Model # 7372R is included with FallTech Checkline
4-User Horizontal Lifeline Kits and with FallTech PSR Horizontal Lifeline
Kits. As components of this kit, a pair of 7372R’s may be used on a
vertical column to provide the anchorage for the multi-user systems.
They may not be used in conjunction with any other Horizontal Lifeline
System. See the instructions for the FallTech Checkline and PSR
Systems for additional details.
Non-Horizontal Structural Members: FallTech Sling Anchors (particula rly
Chokers and Scaffold Chokers) are often used in tower climbing
applications. They may only be attached to vertical or diagonally
oriented members provided that they are rated for fall arrest and that the
Sling Anchor is installed directly above a supporting horizontal member
which will prevent it from sliding in the event of a fall.
If you have any questions regarding the suitability of this product for
your specific application, please consult with a competent person or
contact FallTech before using. Misuse of this product may result in
serious injury or death.
Warning: The structural member to which you are attaching this
product must not be open-ended. If the structural member is open
on either end, and the Sling Anchor is not captivated on the
member, do not attempt to use this device, as there is a serious risk
of accidental disengagement. Serious injury or death may result!
3.4: Restricted Applications
Harsh Chemical Environments: Acids and other caustic chemicals can
cause damage to this Sling Anchor and its component parts. Damage
from chemical exposure can be difficult to detect and FallTech
recommends increased inspection and/or replacement frequency.
Residential Construction: This product is not suitable for certain
applications in residential construction. Consult a competent person
before using this product on a Residential Construction jobsite to ensure
that the anchorage to which you are attaching it meets the requirements
of this manual and applicable fall protection regulations and standards.
Climbing/Fixed Ladders: Do not attempt to affix this product to a fixed
ladder to be used in conjunction with any other equipment for the
purposes of climbing or fall arrest. A Scaffold Choker may be used in a
temporary rigging in this applicaton with a Vertical Lifeline, provided that
the Vertical Lifeline is appropriately counterweighted, and that the
system is installed under the supervision of a Competent Person.
Extended Free Falls: While FallTech Sling Anchors are rated to
withstand the forces associated with extended free falls or foot-level tieoff, they are often exposed to sharp, jagged or abrasive edges in these
applications which may greatly reduce the strength of the Sling Anchor.
In circumstances where Free Fall can’t be limited to 6’ (6 feet), your Sling
Anchor may be used provided the following conditions are met:
Care must be taken to ensure that the structural member does
not make direct contact with the gate or keeper on your
connecting device.
You must use a connecting device that is rated for free falls
greater than six feet (i.e. 7247, 7248, 8247, 8248 or “Y”
versions of these models).
You must protect the Sling Anchor from exposure to sharp,
jagged or abrasive edges by wrapping a tarp or other similar
padding around the structural member prior to installing the
Sling Anchor.
These steps must be done at the discretion of and under the
supervision of a Competent Person.
Welding/Power Transmission: Most FallTech Web Sling Anchors are
manufactured using materials that will not withstand high temperatures.
These models should not be used in situations where they may be
exposed to high temperatures or welding splatter.
3.5: Specialty Applications
Heavyweight: FallTech Sling Anchors have a maximum capacity of 425
lbs. For users weighing between 310 and 425 lbs (with clothing, tools
and equipment), be sure to utilize this product along with body wear and
connecting devices that are rated appropriately (FallTech Heavyweight
SAL’s are black in color and are denoted by model numbers beginning
with 7246 or 8246). Under no circumstances should any user
weighing more than 310 lbs be subjected to more than six feet of
free fall.
Welding/Power Transmission: FallTech Cable Sling Anchors are
manufactured using materials that will withstand high temperatures.
These models should be inspected frequently to ensure that they are
serviceable and have not been damaged by welding splatter or an
electrical arc. Additionally, Model #’s 72493FT and 72496FT are Web
Sling Anchors that have been manufactured using Aramid webbing and
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insulated hardware and have been tested in accordance with the
requirements of ASTM F887 for Arc Flash exposure.
3.6: Installation and Use – Chokers (All Types)
1. Select the appropriate FallTech Choker Sling Anchor based on
the work conditions and specific hazards (See Section 3.2 for
recommendations).
2. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (FullBody Harness, Connecting Devices, Anchorage Connectors,
etc.). Be sure to choose components that are compatible with
this Choker Sling Anchor. If you have questions about product
or component compatibility, be sure to contact FallTech for
additional instructions.
3. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. If you have a swing-fall hazard or
do not have the required clearance distance, STOP and
reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your anchorage location.
4. Inspect this Choker Sling Anchor, and all components of your
Personal Fall Arrest System in accordance with Section 8 of this
manual. Be sure to consult, and adhere to the instructional
materials, labels and warnings accompanying the other
components of your PFAS as well.
5. Ensure that the rated structural member to which you are about
to attach your Choker Sling Anchor is free of sharp, jagged or
abrasive edges. If it is not, cover these hazards with a tarp, pad
or moving blanket to protect your Choker Sling Anchor. (See
Section 5 of this manual for details on proper anchorage
strength)
6. Place your Choker Sling Anchor over the top of the structural
member so that the web loop is hanging on one side and the Dring or O-ring is hanging on the other. Pass the D-ring or O-ring
through the web loop, and cinch the Choker Sling Anchor down
tight. (See Figures 3.1 and 3.2)
7. Check your installation to ensure that the Choker Sling Anchor
cannot come off of the structural member at any point along the
intended path of movement or at joints or ends.
8. Ensure your Full Body Harness is properly donned and adjusted
and that your connecting device is securely attached to your
back D-ring. Tie-off to the D-ring on your Choker Sling Anchor
with your connecting device.
9. Proceed cautiously with your work. Do not run, jump or overreach. Any type of sudden movement may cause you to
lose your footing. Move with care and deliberation at all
times while tied-off and working at heights.
10. Do not allow your connecting device to pass under your arm or
between your legs – severe injury or death may result. Also
avoid sharp edges which may damage your connecting device in
the event of a fall.
11. If the structural member that this Choker Sling Anchor is
attached to is sloped or vertical, the Choker Sling Anchor must
be positioned next to a stop which will prevent the Choker Sling
Anchor from sliding or moving in the event of a fall.
12. If you are tied-off at the foot-level, or in a manner that will allow
more than six feet of free fall, ensure that your connecting device
is rated for extended free falls. Also ensure that the gate of your
carabiner or snap hook which is attached to the Choker Sling
Anchor does not make direct contact with the edge of the
structural member or any other obstruction. Such contact could
force a roll-out or accidental disengagement. If in doubt, you
may use a FallTech #7214 Choker to extend your connection.
Attach the 7214 Choker to the D-ring on your Choker Sling
Anchor, and then attach your connecting device to the D-ring on
the 7214. This will help to keep your connector gate away from
any potential hazard.
Note: The 7214 Scaffold Choker makes an excellent anchorage
extender when there are concerns about compatibility or rollout.
Consult a Competent Person on your jobsite if you have questions
or contact FallTech for additional details.
Once the above steps have been taken, the user will have access to
their work area while walking and moving at normal speeds. It is
important not to make sudden or dramatic movements! When using this
device, care must be taken to be aware of the work environment and any
hazards, obstructions or obstacles that may exist. Be careful of any and
all fall hazards and also be aware of slipping and tripping hazards as
well.
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Fig. 3.1
Installation Method for Choker Sling Anchors
Fig. 3.2
Correct Installation of Choker Sling Anchors
Scaffold Choker Choker Sling Anchor
3.7: Installation and Use – Web Pass-Thru Sling Anchors
1. Select the appropriate FallTech Web Pass-Thru Sling Anchor
based on the work conditions and specific hazards (See Section
3.2 for recommendations).
2. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (FullBody Harness, Connecting Devices, Anchorage Connectors,
etc.). Be sure to choose components that are compatible with
this Web Pass-Thru Sling Anchor. If you have questions about
product or component compatibility, be sure to contact FallTech
for additional instructions.
3. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. If you have a swing-fall hazard or
do not have the required clearance distance, STOP and
reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your anchorage location.
4. Inspect this Web Pass-Thru Sling Anchor, and all components of
your Personal Fall Arrest System in accordance with Section 8 of
this manual. Be sure to consult, and adhere to the
instructional materials, labels and warnings accompanying
the other components of your PFAS as well.
5. Ensure that the rated structural member to which you are about
to attach your Web Pass-Thru Sling Anchor is free of sharp,
jagged or abrasive edges. If it is not, cover these hazards with a
tarp, pad or moving blanket to protect your Web Pass-Thru Sling
Anchor. (See Section 5 of this manual for details on proper
anchorage strength)
6. Place your Web Pass-Thru Sling Anchor over the top of the
structural member so that the large D-ring is hanging on one side
and the small D-ring is hanging on the other. Pass the small Dring through the large D-ring, and cinch the Web Pass-Thru Sling
Anchor down tight. (See Figures 3.3 and 3.4)
7. Check your installation to ensure that the Web Pass-Thru Sling
Anchor cannot come off of the structural member at any point
along the intended path of movement or at joints or ends.
8. Ensure your Full Body Harness is properly donned and adjusted
and that your connecting device is securely attached to your
back D-ring. Tie-off to the small D-ring on your Web Pass-Thru
Sling Anchor with your connecting device.
9. Proceed cautiously with your work. Do not run, jump or overreach. Any type of sudden movement may cause you to
lose your footing. Move with care and deliberation at all
times while tied-off and working at heights.
10. Do not allow your connecting device to pass under your arm or
between your legs – severe injury or death may result. Also
avoid sharp edges which may damage your connecting device in
the event of a fall.
11. If the structural member that this Web Pass-Thru Sling Anchor is
attached to is sloped or vertical, the Web Pass-Thru Sling
Anchor must be positioned next to a stop which will prevent it
from sliding or moving in the event of a fall.
12. If you are tied-off at the foot-level, or in a manner that will allow
more than six feet of free fall, ensure that your connecting device
is rated for extended free falls. Also ensure that the gate of your
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carabiner or snap hook which is attached to the Web Pass-Thru
Sling Anchor does not make direct contact with the edge of the
structural member or any other obstruction. Such contact could
force a roll-out or accidental disengagement.
Once the above steps have been taken, the user will have access to
their work area while walking and moving at normal speeds. It is
important not to make sudden or dramatic movements! When using this
device, care must be taken to be aware of the work environment and any
hazards, obstructions or obstacles that may exist. Be careful of any and
all fall hazards and also be aware of slipping and tripping hazards as
well.
Fig. 3.3
Installation Method for Web Pass-Thru Sling Anchor
Fig. 3.4
Correct Installation of Web Pass-Thru Sling Anchor
3.8: Installation and Use – Cable Pass-Thru Sling Anchors
1. Select the appropriate FallTech Cable Pass-Thru Sling Anchor
based on the work conditions and specific hazards (See Section
3.2 for recommendations).
2. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (FullBody Harness, Connecting Devices, Anchorage Connectors,
etc.). Be sure to choose components that are compatible with
this Cable Pass-Thru Sling Anchor. If you have questions about
product or component compatibility, be sure to contact FallTech
for additional instructions.
3. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. If you have a swing-fall hazard or
do not have the required clearance distance, STOP and
reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your anchorage location.
4. Inspect this Cable Pass-Thru Sling Anchor, and all components
of your Personal Fall Arrest System in accordance with Section 8
of this manual. Be sure to consult, and adhere to the
instructional materials, labels and warnings accompanying
the other components of your PFAS as well.
5. Ensure that the rated structural member to which you are about
to attach your Cable Pass-Thru Sling Anchor is free of sharp,
jagged or abrasive edges. If it is not, cover these hazards with a
tarp, pad or moving blanket to protect your Cable Pass-Thru
Sling Anchor. (See Section 5 of this manual for details on proper
anchorage strength)
6. Place your Cable Pass-Thru Sling Anchor over the top of the
structural member so that the large O-ring is hanging on one
side and the small O-ring is hanging on the other. Pass the
small O-ring through the large O-ring, and cinch the Cable PassThru Sling Anchor down tight. (See Figure 3.5)
7. Check your installation to ensure that the Cable Pass-Thru Sling
Anchor cannot come off of the structural member at any point
along the intended path of movement or at joints or ends.
8. Ensure your Full Body Harness is properly donned and adjusted
and that your connecting device is securely attached to your
back D-ring. Tie-off to the small O-ring on your Cable Pass-Thru
Sling Anchor with your connecting device.
9. Proceed cautiously with your work. Do not run, jump or overreach. Any type of sudden movement may cause you to
lose your footing. Move with care and deliberation at all
times while tied-off and working at heights.
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24
10. Do not allow your connecting device to pass under your arm or
between your legs – severe injury or death may result. Also
avoid sharp edges which may damage your connecting device in
the event of a fall.
11. If the structural member that this Cable Pass-Thru Sling Anchor
is attached to is sloped or vertical, the Cable Pass-Thru Sling
Anchor must be positioned next to a stop which will prevent it
from sliding or moving in the event of a fall.
12. If you are tied-off at the foot-level, or in a manner that will allow
more than six feet of free fall, ensure that your connecting device
is rated for extended free falls. Also ensure that the gate of your
carabiner or snap hook which is attached to the Cable Pass-Thru
Sling Anchor does not make direct contact with the edge of the
structural member or any other obstruction. Such contact could
force a roll-out or accidental disengagement.
Once the above steps have been taken, the user will have access to
their work area while walking and moving at normal speeds. It is
important not to make sudden or dramatic movements! When using this
device, care must be taken to be aware of the work environment and any
hazards, obstructions or obstacles that may exist. Be careful of any and
all fall hazards and also be aware of slipping and tripping hazards as
well.
Fig. 3.5
Correct Installation of Cable Pass-Thru Sling Anchor
3.9: Installation and Use – Carabiner Sling Anchors
1. Select the appropriate FallTech Carabiner Sling Anchor based
on the work conditions and specific hazards (See Section 3.2 for
recommendations).
2. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (FullBody Harness, Connecting Devices, Anchorage Connectors,
etc.). Be sure to choose components that are compatible with
this Carabiner Sling Anchor. If you have questions about
product or component compatibility, be sure to contact FallTech
for additional instructions.
3. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. If you have a swing-fall hazard or
do not have the required clearance distance, STOP and
reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your anchorage location.
4. Inspect this Carabiner Sling Anchor, and all components of your
Personal Fall Arrest System in accordance with Section 8 of this
manual. Be sure to consult, and adhere to the instructional
materials, labels and warnings accompanying the other
components of your PFAS as well.
5. Ensure that the rated structural member to which you are about
to attach your Carabiner Sling Anchor is free of sharp, jagged or
abrasive edges. If it is not, cover these hazards with a tarp, pad
or moving blanket to protect your Carabiner Sling Anchor. (See
Section 5 of this manual for details on proper anchorage
strength)
6. Place your Carabiner Sling Anchor over the top of the structural
member so that the carabiner is hanging on one side and the two
O-rings or D-rings are hanging on the other. Connect the
carabiner to one of the two O-rings or D-rings, leaving the other
to hang free – this free O-ring or D-ring will be your attachment
point. (See Figure 3.6)
7. Check your installation and make sure that the gate of the
carabiner will not be forced open by the structural member or
any other object or obstruction in the event of a fall.
8. Check your installation to ensure that the Carabiner Sling Anchor
cannot come off of the structural member at any point along the
intended path of movement or at joints or ends.
9. Ensure your Full Body Harness is properly donned and adjusted
and that your connecting device is securely attached to your
back D-ring. Tie-off to the free D-ring or O-ring on your
Carabiner Sling Anchor with your connecting device. Make sure
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that each D-ring or O-ring is used for only a single
connection.
10. Proceed cautiously with your work. Do not run, jump or overreach. Any type of sudden movement may cause you to
lose your footing. Move with care and deliberation at all
times while tied-off and working at heights.
11. Do not allow your connecting device to pass under your arm or
between your legs – severe injury or death may result. Also
avoid sharp edges which may damage your connecting device in
the event of a fall.
12. If the structural member that this Carabiner Sling Anchor is
attached to is sloped or vertical, the Carabiner Sling Anchor must
be positioned next to a stop which will prevent it from sliding or
moving in the event of a fall.
13. If you are tied-off at the foot-level, or in a manner that will allow
more than six feet of free fall, ensure that your connecting device
is rated for extended free falls. Also ensure that the gate of your
carabiner or snap hook which is attached to the Carabiner Sling
Anchor does not make direct contact with the edge of the
structural member or any other obstruction. Such contact could
force a roll-out or accidental disengagement.
Once the above steps have been taken, the user will have access to
their work area while walking and moving at normal speeds. It is
important not to make sudden or dramatic movements! When using this
device, care must be taken to be aware of the work environment and any
hazards, obstructions or obstacles that may exist. Be careful of any and
all fall hazards and also be aware of slipping and tripping hazards as
well.
Fig. 3.6
Correct Installation of Carabiner Sling Anchor
3.10: Installation and Use – Cable Anchor Extenders
1. Read, understand and comply with manufacturer’s instructions
for each component of your Personal Fall Arrest System (FullBody Harness, Connecting Devices, Anchorage Connectors,
etc.). Be sure to choose components that are compatible with
this Cable Anchor Extender. If you have questions about
product or component compatibility, be sure to contact FallTech
for additional instructions.
2. Calculate possible swing fall hazards, total fall distance, and
required clearance distance. If you have a swing-fall hazard or
do not have the required clearance distance, STOP and
reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your anchorage location.
3. Inspect this Cable Anchor Extender, and all components of your
Personal Fall Arrest System in accordance with Section 8 of this
manual. Be sure to consult, and adhere to the instructional
materials, labels and warnings accompanying the other
components of your PFAS as well.
4. Check the installation of the anchorage connector to which you
intend to attach this Cable Anchor Extender. Ensure that it has
been inspected and installed according to the manufacturer’s
instructions and that it is firmly attached to the anchorage.
5. Attach the snap hook at the end of this Cable Anchor Extender to
the attachment connector on your anchorage connector. Ensure
that the gate closes and locks automatically, and that the
connection is compatible.
6. Ensure your Full Body Harness is properly donned and adjusted
and that your connecting device is securely attached to your
back D-ring. Tie-off to the Cable Anchor Extender with your
connecting device.
7. Proceed cautiously with your work. Do not run, jump or overreach. While moving, the Ratcheting/Sliding Beam Anchor
should glide on the beam, allowing you greater mobility. If it
does not glide smoothly, then check to ensure the D-ring on the
Beam Anchor is centered on the beam. Also check for jagged
edges, fasteners, paint build-up welding spatter or other
obstructions. Any type of obstruction or any sudden
movement may cause the Beam Anchor to seize-up on the
beam, causing you to lose your footing. Move with care and
deliberation at all times while working at heights.
8. Do not allow your connecting device to pass under your arm or
between your legs – severe injury or death may result. Also
avoid sharp edges which may damage your connecting device in
the event of a fall.
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9. The FallTech Cable Anchor Extender should never be used
for foot-level tie-off, nor should it ever be rigged for more
than six feet of free fall: NO EXCEPTIONS. Such a
connection will create Swing Fall and will increase Free Fall
Distance and may lead to serious injury or death.
Once the above steps have been taken, the user will have access to
their work area while walking and moving at normal speeds. It is
important not to make sudden or dramatic movements! When using this
device, care must be taken to be aware of the work environment and any
hazards, obstructions or obstacles that may exist. Be careful of any and
all fall hazards and also be aware of slipping and tripping hazards as
well.
Section 4: Product Selection
Product selection is as important as the proper use of the product
itself. Poor judgment in product selection can have catastrophic results –
therefore be sure to consult a competent person to ensure that the
product that is issued is appropriate for the application and the specific
location for which it is intended.
ANSI Z359.1-2007, Section 7 describes in detail the steps that should
be taken with regard to the selection of fall arrest equipment. FallTech
strongly encourages the use of this guide by those who employ users of
fall arrest products. The ANSI standard recommends the following steps
be taken:
A workplace assessment by a competent person taking into
account the presence of sources of extreme heat, chemicals,
electrical hazards, environmental contaminants, sharp objects,
abrasive surfaces; moving equipment and materials, unstable,
uneven and slippery walking/working surfaces; unguarded
openings; climatic/weather factors and foreseeable changes to
these conditions. Care must be taken to ensure that the
equipment that is selected is suitable for use where any of these
conditions may exist.
The workplace assessment must identify all paths of movement
and the fall hazards along these paths. Care must be taken to
ensure that there are proper anchorages at appropriate intervals
along these paths to protect the users from these hazards
without exposure to swing-fall conditions. The PFAS selected
must limit the fall distance in order to avoid contact with the next
lower level in the event of a fall.
Anchorage connectors should be selected on the basis of their
suitability for attachment to the anchor point to ensure a
compatible and secure connection.
The exposure of the anchorage connector to sharp edges,
abrasive surfaces and other physical/structural hazards should
be considered when evaluating compatibility.
The competent person shall calculate the weight of all authorized
persons when fully equipped to ensure that they are within the
maximum capacity of the PFAS.
A full body harness meeting the requirements of Z359 shall be
selected, and it shall be sized to fit the user as per the
manufacturer’s instructions.
Connectors that are selected shall be suitably sized and shaped
so as to be compatible with the devices to which they will be
attached.
The competent person shall select the method of protecting the
equipment from damage by workplace conditions, in accordance
with the manufacturer’s instructions.
The competent person shall check the equipment instructions
and markings to ensure compliance with the appropriate
standards and will ensure that manufacturer’s instructions;
markings and warnings are read and followed.
If the PFAS that is selected is made up of components from
different manufacturers, the competent person will ensure that
these components are compatible.
FallTech strongly encourages that the following points also be
considered in the course of product selection, in addition to the points
above:
Select the anchorage connector that is most appropriate for your
application and for the anchor point to which it will be attached.
While sling-style anchors are popular because of their versatility,
they are not always the best choice where sharp or angular
edges are present on the structure to which they are attached.
Select a full body harness of appropriate durability for your
workplace which contains all of the attachment elements that you
will require. Never attach any SRL to anything other than the
back/dorsal d-ring or the front/chest d-ring of your full body
harness.
Depending on workplace conditions and hazards, you may need
to employ multiple systems or different combinations of
components. Do not try and force the system to fit the
application. Use of the correct equipment is the best policy.
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Section 5: Anchorage Considerations
OSHA 1910.66 and 1926.502 state that anchorages used for
attachment of a PFAS must be independent of any anchorage being
used to support or suspend platforms, and must support at least 5,000
lbs. per user attached, or be designed, installed and used as part of a
complete PFAS which maintains a safety factor of at least two, and is
supervised by a qualified person (architect, structural engineer, etc.).
The anchor-point to which this Beam Anchor is attached must
capable of sustaining static loads in directions applied by the personal
fall arrest system of at least 3,600 lbs (or at least twice the expected
dynamic load) with certification of a qualified person (architect, structural
engineer, etc.), or 5,000 lbs in the absence of certification. If multiple
personal fall arrest systems are being attached to the same anchorage,
the minimum values stated above must be multiplied by the number of
users.
Ensure that this Sling Anchor is compatible with the anchor point to
which you are attaching it. Be sure that this Beam Anchor is compatible
with other elements of your Personal Fall Arrest System (PFAS) by
checking the manufacturer’s instructions for these compone nts.
Be sure that your anchorage is mounted overhead or above the level
of the back d-ring of your full body harness if at all possible (check for
specific restrictions in sections 3.3 – 3.10). Be sure to calculate your
clear-fall (as discussed in section 2.9) and to avoid swing fall hazards.
Ensure the fall path is clear of obstructions and impalement hazards.
Section 6: Employer and User Training
6.1: Special notes for the Employer
As an employer, you may be obliged to provide Personal Protective
Equipment (to include Personal Fall Arrest and Fall Protection
Equipment) along with an appropriate amount of training to your
employees so that they will be adequately prepared to use this
equipment in the course of their work. If you are unsure about your duty
to provide fall protection, consult Title 29 CFR, section 1926.501 which
can easily be viewed at www.osha.gov. Another important resource for
employers is the Consensus standard on Managed Fall Protection:
ANSI Z359.2-2007.
Equally important is the subject of product/equipment selection. If
you are obliged to provide fall protection equipment for your employees,
be sure to consult with or appoint a competent or qualified person to
select and prescribe equipment that is suitable to address the specific
hazards which may be present on your job-site or in your facility. There
are different products for different applications, and under many
circumstances these products are not interchangeable. If you have
questions as to whether this product is suitable for your application,
please contact FallTech for assistance.
It is important to note that improper use of fall arrest equipment can
be just as dangerous as not using it at all. Failure to adequately train
and supervise your employees may result in serious injury or death. It is
critical to have a training program supported by documentation,
refresher/remedial training and to establish best practices where the
employment of all PPE is concerned.
6.2: User Training
It is the responsibility of the user of this equipment to read and fully
understand these instructions before employing this product as part of a
Personal Fall Arrest System (PFAS). Every user of fall protection should
be provided a four to eight hour course of instruction for the Authorized
User. Training must also be provided in the use of each component of
the user’s PFAS and in the recognition of fall hazards. During the course
of this training, the user may not be exposed to a fall hazard.
In the absence of a formal training program, FallTech has designed
these instructional materials to act as an abbreviated course of
instruction in an effort to give the user an over-view of fall arrest. This
manual does not constitute a comprehensive training program, and it is
not all-inclusive. Be sure to consult www.osha.gov for details on OSHA
requirements for training. FallTech has additional services available to
assist with end-user training – contact a FallTech sales professional for
additional details.
As a minimum, training should address the following points:
ABCD’s of Fall Arrest (as discussed in Section 2).
Recognition of fall hazards.
Fall hazard elimination and control methods.
Applicable fall protection regulations and standards.
The responsibilities of designated persons (Authori zed,
Competent, Qualified).
How to use written fall protection procedures.
Inspection of equipment components and systems before use.
Fall protection rescue procedures.
Installation and use of products common to your duties, job-site
or facility.
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