THE USER OF THIS EQUIPMENT, AND THE USER’S EMPLOYER MUST READ AND
COMPLY WITH THESE INSTRUCTIONS. FURTHERMORE, THE USER AND THE
USER’S EMPOLYER MUST READ AND COMPLY WITH ALL INSTRUCTIONS, LABELS
WARNINGS AND MARKINGS INCLUDED WITH EACH COMPONENT OF THE FALL
ARREST SYSTEM OF WHICH THIS PRODUCT IS A PART. FAILURE TO
UNDERSTAND AND COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN
SERIOUS INJURY OR DEATH.
IF THESE INSTRUCTIONS ARE UNCLEAR TO YOU, PLEASE CONSULT A
COMPETENT PERSON. SHOULD THESE INSTRUCTIONS BECOME LOST OR
DAMAGED, OR SHOULD ANY LABELS, INSTRUCTIONS OR MARKINGS BECOME
ILLEGIBLE, PLEASE CONTACT FALLTECH FOR REPLACEMENTS. SHOULD YOU
NEED FURTHER ASSISTANCE WITH UNDERSTANDING THE PROPER
EMPLOYMENT OF THIS PRODUCT, PLEASE CONTACT FALLTECH FOR
ASSISTANCE:
Alexander Andrew, Inc. (dba FallTech)
1306 South Alameda Street
Compton, CA 90221, USA
1-800-719-4619
1-323-752-0066
www.falltech.com
FallTech Shock-Absorbing Lanyards by Model #
This instruction manual should be referenced for the proper use of the
FallTech products listed below. Please read and understand the entire
manual before utilizing your FallTech SAL.
All FallTech Shock-Absorbing Lanyards use connectors which meet
the minimum requirements for gate strength as outlined in Title 29 CFR
(OSHA 1910.66, App. C / 1926, Subpart M) and ANSI A10.32-2004.
Products with model numbers starting with an “8” meet the more
stringent requirement of 3,600 lb. connector gates as recommended in
ANSI Z359-1-2007, ANSI Z359.12-2009 and ANSI Z359.13-2009.
ClearPack Shock-Absorbing Lanyards
Model # Standard Model # Standard Model # Standard
Section 1: Warnings and Advisories
Section 2: Fall Protection Basics – ABCD’s
Section 3: Use and Limitations
Section 4: Product Selection
Section 5: Anchorage Considerations
Section 6: Employer and User Training
Section 7: Fall Protection Plan
Section 8: Product Inspection
Section 9: Maintenance and Storage
Section 10: Specifications
Appendix A: Connector Types and Connections
2.1: Anchorage
2.2: Body wear
2.3: Connectors/Connecting devices
2.4: Deceleration devices
2.5: Fall Arrest
2.6: Fall Restraint
2.7: Work Positioning
2.8: Free-fall
2.9: Clear-fall
2.10: Swing-fall
3.1: General Guidelines
3.2: Approved applications
3.3: Restricted Applications
3.4: Specialty Applications
3.5: Product Descriptions
3.6: Instructions for use by type
6.1: Special notes for the employer
6.2: User training
7.1: The fall protection plan
7.2: Suspension trauma
7.3: Rescue plan
8.1: Issuing
8.2: Daily/Incidental use
8.3: Mandatory semi-annual inspection
10.1: Mandatory disclosures
10.2: Performance specifications
10.3: Labels and markings
10.4: Standards and references
Section 1: Warnings and Advisories
This product is to be used as a part of a personal fall arrest system,
and should be used only with compatible components. Please see
Advisory #3 in this section for further details. Failure to use
compatible components can result in a failure of the system to
perform as intended, which may result in serious injury or death.
Throughout the OSHA regulations for safety and health, there are
references to Competent Persons and Qualified Persons. ANSI
Z359.0-2007 goes on to further define the roles and qualifications of
these individuals; as well as Authorized Persons, and their
importance in the workplace. These terms are also used in these
instructions. Below is a brief description of the part these
individuals play in the employment of fall protection equipment:
Authorized Person - a person who is exposed to fall hazards during
the course of their work. This individual requires formal training in
the use of personal fall protection equipment and systems.
Competent Person – a trained and experienced person who is
designated to supervise, implement and monitor an employer’s
managed fall protection program. This individual is capable of
identifying and addressing fall hazards and is authorized to make
decisions and take corrective action in the workplace.
Qualified Person – a person possessing a degree or professional
certificate and having extensive training, knowledge and experience
with fall protection and who is capable of designing and specifying
fall protection equipment and systems to address fall hazards.
Please read these instructions and be sure that you understand
them prior to utilizing this equipment. Also be sure to read the
instructions included with other components which are being
utilized in your Personal Fall Arrest System (Harnesses,
connectors, anchorage connectors, etc.). Failure to understand and
comply with manufacturer’s instructions may result in serious
injury or death. IF YOU DO NOT UNDERSTAND ANY PART OF
THESE INSTRUCTIONS, PLEASE HAVE THEM EXPLAINED TO YOU
BY A COMPETENT PERSON.
This product is to be used as part of a complete fall arrest system in
accordance with industry-recognized best-practices and your
employer’s fall protection plan, as required by the Occupational
Safety and Health Administration. Be aware of your employer’s fall
protection plan and rescue plan. Be aware of the specific fall
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hazards on your jobsite and work deliberately to avoid these
hazards in the course of your work. Also be aware of hazards and
obstructions in your fall path, and work with your employer to
eliminate these hazards where possible. Failure to be aware of and
to address these hazards may result in serious injury or death.
Do’s and Don’ts
Do use this device only with compatible components of a
comprehensive fall arrest system.
Do use this device only in a system which limits free fall distance
to 6 ft or less (except for Ironman series SAL’s, which are rated
for free falls up to 12 feet).
Do use extreme caution when rigging this device.
Do rig this device to avoid the hazards of “swing fall” (see
Section 2.9)
Do inspect the entire SAL for cuts, abrasions, kinks, wear, or
other damage.
Do wear gloves when handling wire rope.
Do inspect the shock absorber for signs of activation.
Do use this device only when your clearance distance is a
minimum of 2 ft AFTER you have calculated the total fall
distance (see section 2.10 for details on clear fall distances).
Do make compatible connections (see Advisory #3 at the end of
this Section).
Don’t use this component to hoist materials or equipment.
Don’t use this device if it shows evidence of corrosion or
exposure to chemicals, excessive heat, flames and electrical
charge or shows signs of any physical damage or deformation.
Don’t allow the lanyard to wrap around your body. Severe injury
or death could result.
Don’t loop the lanyard under an arm or leg. If a fall should occur
while the lanyard is under an arm or leg, severe injury may
result.
Don’t move too quickly when using this device - You may
engage the lanyard resulting in the loss of footing or a fall.
Don’t use oil on the carabiner or snap hook. If needed, use only
100% silicone lubricant for the gate and keeper.
Don’t knot any component of your PFAS – knotting reduces
strength by up to 50%.
Don’t use this device if you are pregnant, a minor, or have a
reduced tolerance to fall forces by reason of age, physical
medical condition, or other pre-existing disorders.
Don’t use this device if you weigh less than 75 lbs.
Don’t use this device if your total combined weight (body,
clothes, tools, etc) exceeds 310 lbs (except for 7246 and 8246
series lanyards which are rated for up to 425 lbs).
Don’t attempt to modify, repair or alter this device in any way.
Don’t knot, clamp, or rig this SAL in any fashion as it may
reduce the strength of the lanyard.
Don’t use this component near moving machinery which may
entangle any part of your PFAS.
Don’t use this SAL if there are any signs of excessive wear, or
any signs of structural deterioration.
Don’t use this SAL if shock absorber shows any signs of
deployment, elongation or activation.
Advisory #1: Further Reading
If you have access to the internet, please go to www.osha.gov.
This website is an exceptional resource, and has a great deal of
information which is easy to access. Use the search field to find
information on fall arrest, including standards, news,
interpretations and other valuable tools. The more you know about
how this product works and how it is supposed to be used, the
safer you will be during the course of your work.
Advisory #2: Proper product selection
Product selection is an important element of fall protection. Fall
Arrest products are like any other tools that you may use in the
course of your work – there is a proper tool for every application.
You may find that while this product is suitable for some
applications, it may not be suitable for others. Please be sure to
pay close attention to sections 2, 3, and 4, for greater detail on this
point.
Advisory #3: Connector Compatibility
Making compatible connections may mean the difference
between life and death. Connectors (snap hooks, rebar hooks and
carabiners), must be of the locking type and require two distinct
actions to open the gate. Your connectors must be sized and
shaped so that the rings or structural members to which they are
attached will not pose a risk of forcing the gate open, and must fully
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captivate the connector so that it cannot become disengaged, slide
or shift during use or in the event of a fall.
Certain connections are forbidden and should never be
attempted with this product or any other unless there is a specific
allowance in the manufacturer’s instructions. Forbidden
connections include, but are not limited to:
Two or more connectors to one d-ring are a forbidden
connection.
A connection that rests on or loads the gate is a forbidden
connection.
A connection that does not allow the gate to close and lock
is a forbidden connection.
Two or more connectors attached to one another are a
forbidden connection.
Connecting directly to webbing, rope, cable (wire rope) is a
forbidden connection.
Connecting directly to a horizontal lifeline is a forbidden
connection.
Tie-back with your FallTech SAL is a forbidden connection
except for model # 7241, 7241Y, 8241, 8241Y, 82418 and
82418Y in the WrapTech series.
Connecting to any ring or structure that does not fully
captivate and completely restrict the movement your
connector is a forbidden connection.
Section 2: ABCD’s
Every Personal Fall Arrest System consists of four basic elements –
Anchorage, Body-wear, Connectors/Connecting Devices and
Deceleration Devices. Each of these four elements is discussed in
greater detail below. If, after reading though this section, you do not fully
understand these items and how they work together to form a compatible
fall arrest system, please be sure to have this explained to you by a
Competent Person.
It is absolutely critical that you be familiar with the proper wear and/or
use of each component of your Personal Fall Arrest System (PFAS).
Failure to read, understand and adhere to instructional materials and
warnings provided with each of these components could lead to a
catastrophic failure of your PFAS, resulting in serious injury or death.
2.1: Anchorage
The selection of an anchor point and anchorage connector is critical
to the successful function of any Personal Fall Arrest System (PFAS).
OSHA 1926.502 (d) (15) states that:
“Anchorages used for attachment of personal fall arrest equipment shall
be independent of any anchorage being used to support or suspend
platforms and capable of supporting at least 5,000 pounds (22.2 kN) per
employee attached, or shall be designed, installed, and used as follows:
as part of a complete personal fall arrest system which maintains a
safety factor of at least two; and under the supervision of a qualified
person.”
Ensure that the structure to which you are attaching your anchorage
connector is capable of meeting the above requirements and that your
anchorage connector is installed in accordance with the manufacturer’s
instructions. Also be sure to check that the anchorage connector is
compatible with your FallTech SAL and that it securely retains the SAL
without inhibiting its function. If you are unable to determine whether
your SAL and your anchorage are compatible, please immediately
consult with a competent person or your immediate supervisor. For
more details on anchorages, please see section 5 of this instruction
manual.
2.2: Body-wear
Body wear for any application where this SAL is to be used will be
defined as a full body harness specifically manufactured for fall arrest.
The snap hook or carabiner on the attachment end of this SAL should
only be attached to the back d-ring of your full body harness for fall arrest
applications. Under no circumstances should the SAL ever be attached
to a front, side or hip d-ring on your full body harness: Such a
connection could cause serious injury or death. Be sure to read and
follow the manufacturer’s instructions included with your full body
harness at the time of purchase.
2.3: Connectors/Connecting Devices
Connectors and Connecting Devices are terms that are sometimes
used interchangeably. It is important to note the differences between
these two terms in order to help distinguish the parts that these
components play in the rigging of your PFAS. In both cases, these
products/components are required to have a minimum static strength of
5,000 lbs. For additional details on requirements for connectors and
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connecting devices, see OSHA 1926.502 at www.osha.gov as
referenced in section 1, advisory #1.
A connector is any metallic, mechanical element such as a
carabiner, snap hook or rebar hook that physically links one or more
elements of a your PFAS together in a manner such that they will remain
engaged to one another unless they are intentionally disengaged.
A connecting device is an element that connects your full body
harness to the anchorage in an effort to ensure that you remain attached
or tethered to the structure upon which you are working. In other words,
the connecting device is that element which secures you to your
anchorage.
2.4: Deceleration Devices
A deceleration device is the element of a Personal Fall Arrest
System (PFAS) which is activated during a fall event and reduces the
forces exerted on the user’s body and on the anchorage during the arrest
of the fall. In the case of your FallTech Shock-Absorbing Lanyard, this
product is both a connecting device and a deceleration device as it will
keep you attached to your anchorage and will reduce the forces on your
body in the event of a fall. For more details on the capabilities and
specifications of your FallTech SAL, please see section 10 of this
instruction manual.
2.5: Fall Arrest
Fall Arrest is an area of Fall Protection which focuses on stopping a
fall once it has occurred. Personal Fall Arrest Systems typically consist
of an anchorage, a full body harness and a self-retracting lifeline, shockabsorbing lanyard or other deceleration device designed to bring a falling
user to a stop in the shortest possible distance while limiting the force
imparted to the user’s body.
2.6: Fall Restraint
Fall Restraint is an area of Fall Protection devoted to restraining the
user of the system in a manner which restricts his or her access to the
fall hazard in a manner such that they cannot be subjected to a fall. A
typical Fall Restraint System consists of an anchorage, a full body
harness or a restraint belt and a restraint lanyard. An SAL should
never be utilized in a restraint application as it is not capable of
restricting a user’s access to fall hazards, as it may expand or
elongate under load.
2.7: Work Positioning
Work Positioning is an area of Fall Protection devoted to allowing a
user to work on a vertical surface by means of a positioning assembly,
and restricting the user’s exposure to a fall of no more than two feet.
Typical positioning assemblies consist of a large rebar hook and a length
of chain, rope, wire rope or webbing with a double locking snap hook on
either end. These snap hooks are attached to d-rings on the hips or on
the waist of the user’s full body harness, with the rebar hook attached to
the structure upon which the user is working. An SAL should never be
used for work positioning, nor should it ever be attached to a side or hip
d-ring on a full body harness. However, while rigged for work
positioning, the user should always have an SAL attached to the
back d-ring of their full body harness and tied-off to the structure
on which they are positioning, as a back up device.
2.8: Free-Fall
Free-Fall is the distance that a worker will fall before the connecting
device or deceleration device elements of the PFAS will begin to engage
during a fall event. OSHA allows a maximum Free-Fall Distance of 6’ (6
feet) when rigging a Personal Fall Arrest System (PFAS). In some
cases, exceptions may be allowed when there is no practical way to limit
the Free-Fall Distance to 6’, such as a job-site where no overhead
anchor-point is available. Tying off in a manner that would create a
Free-Fall greater than 6’ should always be a last resort. If you are
rigging a system that allows more than 6’ of Free-Fall, make sure your
Connecting Device/Deceleration Device is rated for this application.
2.9: Clear-Fall
Clear-Fall or Clear-Fall Distance is the distance that is required to
safely arrest the fall of a user. When working at heights and using a
PFAS, it is important to consider the distance between the
walking/working level and the next lower level to ensure that the
components selected are capable of arresting the user’s fall before they
hit the next lower level. The required Clear-Fall Distance can easily be
calculated by adding together the Free-Fall Distance, the Deceleration
Distance, the height of the user plus a safety factor of 2 feet. The
formula for calculating Clear-Fall Distance is shown below:
The matrix on the next page can be used as a guide for calculating
Clear-Fall Distance on your job-site:
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Free-Fall Distance
(OSHA allows up to 6’)
Deceleration
Distance
(Typically 3.5’ or less)
Height of Worker 6’
Safety Factor
(Minimum of 2’)
Total
(Sum of all values)
See figure 2.1 below for a graphic illustration of Clear-Fall Distance and
the method for calculating.
Figure 2.1: Clear-Fall Diagram
Example Values Actual Values
6’
3.5’
2’
17.5’
present an impalement hazard. Obstructions in the fall path may be just
as hazardous as the fall itself, and your PFAS may not be able to protect
you from these hazards. Failure to clear the fall path may result in
serious injury or death. Rig your PFAS with extreme caution, and be
aware of all of the factors that may come into play in the event of a fall.
2.10: Swing-Fall
Swing-Fall is the phenomenon that occurs when the user falls from a
location that is not directly adjacent to, or directly below the anchorage
connector. This is also referred to as the “pendulum effect”, and can
result in a situation where the user is not only falling vertically, but is also
swinging on the horizontal as well. This can bring additional hazards into
play, as you may swing into an obstruction or structural element, causing
serious injuries (see figure 2.2). A significant Swing-Fall may also
require increased Clear-Fall distance, and may also prevent the sho ckabsorber from functioning properly. As a rule of thumb, you should
ensure work in an area that does not exceed an angle greater than 15
degrees in any direction from your anchorage.
Figure 2.2: Swing-Fall Diagram
It is also necessary to consider the fall path when determining the
Clear-Fall limitations in your application. Ensure the fall path is clear of
obstructions, protrusions, equipment or materials that may be a hazard in
the event of a fall. Pay special attention to those items which may
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Be sure to consider Swing-Fall when calculating your Clear-Fall
requirements and checking the fall path for hazards and instructions.
Failure to do so may result in serious injury or death. Should you have
any questions regarding Free-Fall, Clear-Fall, Swing-Fall or other
hazards in the fall path, be sure to contact FallTech or consult with a
competent person or your direct supervisor on your job-site.
Section 3: Use and Limitations
This section deals with the general use and limitations of the FallTech
Shock-Absorbing Lanyards. Please read this section and all sections of
the manual thoroughly. If your application is not addressed, or if you
have questions regarding your specific needs, please contact FallTech
immediately for additional guidance.
3.1: General Guidelines
When properly installed and utilized, this FallTech SAL will provide
safety and mobility for a single user. As the user is working while tied-off
with an SAL, they will be tethered to their anchorage connector. In the
event of a fall, the lanyard will engage the shock-absorber - greatly
reducing the forces associated with the arrest.
Before using this product, the user should be trained in the use of fall
arrest products and should have completed a minimum course of
instruction (4-8 hours) for Authorized Person Training as outlined in ANSI
Z359.2-2007. The user must also read and be familiar with all of the
material contained in this instruction manual as well as all labels and
warnings affixed to the FallTech SAL. If you have any questions
regarding the use or operation of this product, please contact FallTech, a
competent person, or your immediate supervisor before using.
This product must be inspected before each use. For details on
proper inspection procedures, please refer to section 8 of this manual.
Should this product fail to pass inspection, it must be immediately
removed from service and replaced.
This FallTech SAL is intended to be used as part of a Personal Fall
Arrest System and will comprise the Connecting Device/Deceleration
Device elements of your PFAS (see section 2.3 and 2.4 of this manual
for clarification of these terms). This product should be attached to your
anchorage connector using the integral anchorage-end connector on the
end of the lanyard opposite the shock-absorber.
Your anchorage should be overhead, or rigged in a manner such
that Free-Fall is restricted to no more than 6’ (6 feet). In circumstances
where there is no way to limit free fall to 6’, FallTech Ironman series
lanyards (7247, 7247Y, 8247 and 8247Y) are rated for free falls of up to
12’ (12 feet). Be sure to review the Clear-Fall diagram and worksheet in
section 2.9 of this manual.
This product meets the requirements of OSHA 1926.502 as well as
ANSI Z359.1-2007 and/or ANSI A10.32-2004. For further details on
these requirements, please go to www.osha.gov to review the OSHA
requirements. Copies of the ANSI standards are available at
www.asse.org in the e-standards store.
3.2: Approved Applications
Below are applications for which all FallTech Shock-Absorbing
Lanyards are specifically suited. This list is not all-inclusive, but is
intended to anticipate the most common applications in which this
product may be used. If you have questions about whether this product
is suitable for your particular application, please consult a competent
person or contact FallTech for further advice.
Be sure to consult Section 5 of this instruction manual for details on
anchorage considerations, as the anchorage and its relationship to the
walking/working surface will be an important factor in determining
suitability and could contribute to the outcome of a fall event. Use of an
anchor point that is not properly rated could lead to a catastrophic failure
of your personal fall arrest system, which may result in serious injury or
death.
Direct Overhead Applications: All FallTech SAL’s are suitable for use in
any application where the properly rated anchorage is directly above the
walking/working surface, and allows for a maximum Free-Fall Distance of
6 feet.
Horizontal Lifelines: All FallTech SAL’s are suitable for use in any
application where a horizontal lifeline has been installed under the
guidance of a qualified person, and where the Free-Fall Distance does
not exceed 6 feet.
Residential Construction: All FallTech SAL’s are suitable for use in
residential construction applications provided the anchorage meets the
basic requirements outlined in Section 5 of this instruction manual.
General Construction: This product is suitable for use in general
construction applications provided the anchorage meets the basic
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requirements outlined in Section 5 of this instruction manual, Free-Fall
does not exceed 6 feet, and there is no exposure to a sharp leading
edge.
General Industrial Use: This product is suitable for use in general
industrial applications provided the anchorage meets the basic
requirements of Section 5 of this manual and provided that it is not
exposed to sharp edges, electrical hazards or prolonged exposure to
highly corrosive environments or substances.
If you have any questions regarding the suitability of this product for
your specific application, please consult with a competent person or
contact FallTech before using. Misuse of this product may result in
serious injury or death.
3.3: Restricted Applications
Harsh Chemical Environments: Acids and other caustic chemicals can
cause damage to this SAL and its components. Damage from chemical
exposure can be difficult to detect and FallTech recommends frequent
replacement.
Arborist Applications: This product should never be used in arborist
applications or tree-trimming applications.
Aerial Lifts: This product is not approved for use in aerial lifts, bucket
trucks or scissor lifts.
Residential Roofing: This product is not suitable for use in residential
roofing applications. FallTech recommends the use of a vertical
lifeline/rope grab system or a self-retracting lifeline for this application.
Welding: For areas where your SAL may come in contact with high heat
or welding slag, FallTech recommends the use of Aramid webbing SAL’s
(Kevlar®, Nomex® or Dyneema®). Products in our model series 7242
and 7243 are specifically manufactured for this purpose.
Climbing/Fixed Ladders: This product is not suitable for use on fixed
ladders or in conjunction with fixed ladder equipment, unless it is being
used as back-up fall arrest for a work positioning application. SAL’s
should only be attached to the back d-ring of your full body harness.
Heavyweight: Most FallTech SAL’s are rated for a maximum capacity of
310 lbs (user, clothing, tools and equipment). Products are availabl e for
users requiring a higher capacity. Be sure to check the product label for
the capacity of your specific product. Refer to section 3.4 for additional
details on Heavyweight SAL’s.
Extended Free Falls: Most FallTech SAL’s are rated for a maximum free
fall of 6 feet. In applications where free falls cannot be limited to 6 feet,
special products are required. See section 3.4 and 3.5 for additional
information on extended free fall.
Power Transmission: Most FallTech SAL’s are manufactured using
polyester webbings which are not well-suited for withstanding the
punishment of high heat and/or electrical arc hazards. FallTech does
offer a series of Dielectric SAL’s (7242L, 72423L, 7242YL and 7242Y3L)
which are designed to deal with these hazards; see sections 3.4 and 3.5
for additional information.
3.4: Specialty Applications
100% Tie-Off: SAL’s made for 100% Tie-Off are generally referred to as
“Y”-lanyards or dual-leg lanyards. These products have two legs joined
to a single connector on the attachment-end (the end that attaches to
your full body harness) with a single connector on the opposite end of
each leg for tying off to the anchorage connector(s). The second leg
gives you the ability to safely transition from one anchor point to another
without having to disconnect from the structure entirely during the
transition process. All FallTech dual-leg SAL’s are approved for 100%
Tie-Off applications. These products are denoted by the presence of a Y
in the model number.
Heavyweight: FallTech Heavyweight SAL’s have a maximum capacity of
425 lbs, and are manufactured to accommodate users weighing between
310 and 425 lbs (with clothing, tools and equipment). Heavyweight
SAL’s are black in color and are denoted by model numbers beginning
with 7246 or 8246.
Extended Free Falls: For applications where free fall cannot be limited to
6 feet or less, FallTech offers its Ironman series of lanyards (model
series 7247, 7248, 8247 and 8248), which are rated for free falls of up to
12 feet, with a maximum capacity of 310 lbs.
Welding/Power Transmission: FallTech manufactures lanyards in the
WeldTech line of SAL’s in the model number series of 7242, 7243, 7242
and 8243 for welding applications and for use in environments where
high heat may pose a hazard. Part numbers in the same series
containing an L have a web loop for attachment to the back d-ring of your
full body harness and are intended to be used in Power Transmission or
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in applications where the user may be exposed to an electrical arc
hazard.
Tie-Back: FallTech’s WrapTech line of SAL’s is desig ned to be used in
applications where there may not be an anchorage connector available.
WrapTech SAL’s utilize an anchorage-end carabiner with a 5,000 lb
gate, and may be wrapped around a properly rated structural member
with the carabiner fastened to the leg webbing to create the connection.
WrapTech SAL’s are denoted by model numbers beginning with 7241 or
8241. FallTech SAL’s which have a sliding D-ring on the lanyard leg or
legs may also be used for tie-back applications (these are denoted by
the presence of a “D” in the model number).
3.5: Instructions for use by type
Before using any Shock-Absorbing Lanyard, read and understand
instructions, warnings and labels for each component of your PFAS and
inspect each component, including this SAL, prior to use and in
accordance with manufacturer’s instructions. Don and properly adjust
your Full Body Harness.
Select the appropriate Shock Absorbing Lanyard for your application,
based on the conditions on your job-site and the specific fall hazards that
you will encounter. If you are unsure as to which SAL or SAL’s may be
correct for your application or applications, seek the assistance of a
competent person or contact FallTech for assistance.
Warning: Shock Absorbing Lanyards should only be attached to
the back D-ring of your Full Body Harness. Never attach an SAL to
side or hip D-rings, shoulder D-rings or to front or chest D-rings.
This may result in serious injury or death.
ClearPack, SoftPack and Internal/ElasTech SAL’s:
ClearPack and SoftPack SAL’s feature the traditional style “pack-
style” shock-absorber on one end of the SAL. This is the Attachment
End of the SAL and should be connected to the back D-ring of your Full
Body Harness using the double-locking snap hook directly adjacent to
the shock absorber. The snap hook, rebar hook or carabiner located at
the opposite end or ends of the SAL are your Anchorage-End
Connectors which are to be attached to the anchorage element of your
PFAS. See Figure 3.1 below.
Internal and ElasTech SAL’s feature an “Internal-style” shockabsorber. These SAL’s use a tubular webbing containing a full-length
shock absorber which elongates in the event of a fall. The Attachment-
End Connector is adjacent to the “scrunched” end of the tubular
webbing, which can also be identified by the presence of the labels and
label cover. This end attaches to the back D-ring of your Full Body
harness, while the snap hook, rebar hook or carabiner at the opposite
end or ends is your Anchorage-End Connector. See Figure 3.2 Below.
All ClearPack, SoftPack and Internal/ElasTech SAL’s are rated
for a maximum free fall of 6’ (six feet) and have a maximum capacity
of 310 lbs. (user, clothing, tools and equipment). FallTech
HeavyWeight SAL’s (model series 7246 and 8246) are rated for a
maximum capacity of 425 lbs (user, clothing, tools and equipment).
1. Attach the SAL to the back D-ring of your Full Body Harness by
depressing the keeper and opening the gate on the doublelocking snap hook at the attachment end. Connect the hook to
the D-ring and release the gate and keeper. Ensure the gate
closes and locks and that the D-ring is fully engaged by the snap
hook.
2. Attach the Anchorage-End Connector of your SAL to one of the
lanyard keepers on either end of the chest strap of your Full
Body Harness. Never attach the Anchorage-End Connector to
any other point on your Full Body Harness: Serious injury or
death could result.
3. Proceed to your work location. If you are working in the vicinity
of a fall hazard, calculate possible swing fall hazards, total fall
distance, and required clearance distance. If you have a swingfall hazard or do not have the required clearance distance, STOP
and reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your SAL’s anchorage location.
4. Inspect your anchorage connector and ensure it is installed in
accordance with the manufacturer’s instructions, and so as to
allow no more than six feet of free fall (the anchorage connector
should be at or above the level of your back D-ring on your Full
Body Harness. See Section 5 for additional anchorage
considerations.
5. Attach your SAL’s Anchorage-End Connector to your anchorage.
Ensure that the gate on the anchorage-end connector closes and
latches automatically and securely.
6. SAL’s with rebar hooks may be attached to properly-rated
structural members such as pipes and scaffolding, provided they
are horizontal relative to the walking/working surface and that the
rebar hook will be unable to slide off the end of the member.
Never attach to a diagonal or vertical structural member or any
anchor point where the rebar hook may slide off in the event of a
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fall. See Section 5 for additional information on proper anchorpoints.
7. You are now tied-off and protected by your SAL. Proceed with
your work, moving carefully and deliberately while being aware
of slipping, tripping and snagging hazards. Be aware that the
SAL is only six feet long, and any of these may cause you to
loose your footing, resulting in a possible fall.
8. When proceeding to another work location, and not tied off to an
anchor point, the anchorage end or ends of your SAL should be
attached to the lanyard keepers on or adjacent to the chest strap
of your full body harness. Never attach the anchorage end or
ends to any other point on your harness, as this could result in
serious injury or death.
Fig. 3.1 ClearPack Shock-Absorbing Lanyard
Fig. 3.2 Internal Shock-Absorbing Lanyard
Dual-Leg or “Y”-Leg Lanyards and 100% Tie-Off
FallTech manufactures a wide variety of Dual-Leg or “Y”-Leg ShockAbsorbing Lanyards. These are intended to be used for 100% Tie-Off,
allowing the user to transition from one anchorage to another while being
continuously tied-off. They are also exceptionally useful in Tower and
Positioning applications as a back-up fall arrest connecting device,
allowing the user to ascend and descend between work positions while
always remaining tied-off.
1. Attach your “Y”-Leg SAL to the back D-ring of your Full Body
Harness by depressing the keeper and opening the gate on the
double-locking snap hook at the attachment end. Connect the
hook to the D-ring and release the gate and keeper. Ensure the
gate closes and locks and that the D-ring is fully engaged by the
snap hook. The Attachment-End Connector is always adjacent
to the shock-absorber element, and joins the two legs of the
lanyards together. Never attempt to attach either Anchorage-
End Connector to the back D-ring of your FBH. Never
attempt to attach multiple users to a “Y”-Leg SAL. Never
attempt to extend your reach by using a “Y”-Leg SAL as a
“12-foot lanyard”: Any of these arrangements could result
in serious injury or death. See Figures 3.3, 3.4 and 3.5
below.
2. Attach the Anchorage-End Connectors of your “Y-Leg SAL to the
lanyard keepers on either end of the chest strap of your Full
Body Harness. Never attach the Anchorage-End Connectors to
any other point on your Full Body Harness: Serious injury or
death could result.
3. Proceed to your work location. If you are working in the vicinity
of a fall hazard, calculate possible swing fall hazards, total fall
distance, and required clearance distance. If you have a swingfall hazard or do not have the required clearance distance, STOP
and reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your SAL’s anchorage location or locations.
4. Inspect your anchorage connectors(s) and ensure installation is
in accordance with the manufacturer’s instructions, and so as to
allow no more than six feet of free fall (the anchorage connector
should be at or above the level of your back D-ring on your Full
Body Harness. See Section 5 for additional anchorage
considerations.
5. Attach the Anchorage-End Connector from one leg of your SAL
to your anchorage, leaving the other leg attached to the lanyard
keeper on your FBH. Ensure that the gate on the anchorageend connector closes and latches automatically and securely.
6. “Y”-Leg SAL’s with rebar hooks may be attached to properlyrated structural members such as pipes and scaffolding,
provided they are horizontal relative to the walking/working
surface and that the rebar hook will be unable to slide off the end
of the member. Never attach to a diagonal or vertical structural
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member or any anchor point where the rebar hook may slide off
in the event of a fall. See Section 5 for additional information on
proper anchor-points.
7. You are now tied-off and protected by your SAL. Proceed with
your work, moving carefully and deliberately while being aware
of slipping, tripping and snagging hazards. Be aware that the
SAL is only six feet long, and any of these may cause you to
loose your footing, resulting in a possible fall.
8. When transitioning from one anchorage to another, remain tiedoff to the first anchorage. Attach the Anchorage-End Connector
from the free leg of your “Y”-Leg SAL to the next anchorage.
Once tied-off to your second anchorage, disconnect from the first
and attach the free leg of your “Y”-Leg SAL to the lanyard keeper
on your FBH and proceed with your work.
Figures 3.3 and 3.4
show improper use of a
“Y”-Leg SAL. Figure
3.5 shows the correct
method of attachment.
WrapTech and Sliding-D SAL’s for Tie-Back
Tie-Back is the act of wrapping the anchorage-end of a ShockAbsorbing Lanyard around a properly rated structural (member such as a
beam, pipe or scaffolding) and then connecting the Anchorage-End
Connector to the leg of the SAL, forming a closed loop. This is a useful
application for those situations where a traditional anchorage connector
may not be available.
FallTech’s WrapTech (model series 7241 and 8241) and “Sliding-D”
SAL’s (denoted by the presence of a “D” in the model number) are
suitable for this application. No other FallTech SAL should be used
for tie-back as there is a risk of accidental disengagement, which
may result in serious injury or death.
1. Attach your WrapTech or Sliding D-ring SAL to the back D-ring
of your Full Body Harness by depressing the keeper and opening
the gate on the double-locking snap hook at the attachment end.
Connect the hook to the D-ring and release the gate and keeper.
Ensure the gate closes and locks and that the D-ring is fully
engaged by the snap hook.
2. Attach the Anchorage-End Connector of your WrapTech or
Sliding D-ring SAL to one of the lanyard keepers on either end of
the chest strap of your Full Body Harness. Never attach the
Anchorage-End Connector to any other point on your Full Body
Harness: Serious injury or death could result.
3. Proceed to your work location. If you are working in the vicinity
of a fall hazard, calculate possible swing fall hazards, total fall
distance, and required clearance distance. If you have a swingfall hazard or do not have the required clearance distance, STOP
and reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your SAL’s anchorage location.
4. Inspect your anchorage connector and ensure it is installed in
accordance with the manufacturer’s instructions, and so as to
allow no more than six feet of free fall (the anchorage connector
should be at or above the level of your back D-ring on your Full
Body Harness. See Section 5 for additional anchorage
considerations.
5. Attach your SAL’s Anchorage-End Connector to your anchorage.
Ensure that the gate on the anchorage-end connector closes and
latches automatically and securely.
6. If no anchorage connector is present and you need to tie-back to
a beam or other structural member, make sure it is capable of
supporting a 5,000 lb. static load.
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7. Wrap the anchorage end of the WrapTech SAL around the
structural member, rotate the barrel on the Anchorage-End
Carabiner and open the gate. Pass the leg webbing of your SAL
through the gate and release the gate so that it is closed and
locked. Make sure the carabiner is positioned so that no edge or
corner of the structural member is able to force the gate open in
the event of a fall. See Figures 3.6 and 3.7 below.
8. For Sliding-D Tie-Back SAL’s, wrap the anchorage end of the
lanyard leg around the structural member. Depress the keeper
on the snap hook and open the gate. Attach the snap hook to
the sliding D-ring on the leg webbing of your SAL and release
the gate so that it is closed and locked. Make sure the snap
hook is positioned so that no edge or corner of the structural
member is able to force the gate open in the event of a fall.
9. Check to ensure that your tie-back SAL is not able to slide off of
either end of the structural member to which you are anchored.
If tied-back to a vertical or diagonal member, ensure that lanyard
is tied back directly above another horizontal member or a
structural element that will prevent the SAL from sliding in the
event of a fall.
10. You are now tied-off and protected by your WrapTech or SlidingD SAL. Proceed with your work, moving carefully and
deliberately while being aware of slipping, tripping and snagging
hazards. Be aware that the SAL is only six feet long, and any of
these may cause you to loose your footing, resulting in a
possible fall.
Ironman Shock-Absorbing Lanyards for Extended Free Fall
FallTech Ironman SAL’s (model series 7248, 7248, 8247 and 8248)
are designed to allow up to twelve feet of free fall for those
circumstances where an overhead anchorage may not be available,
leaving the walking/working surface as the only viable option for an
anchor point. Tying off below the level of the back D-ring on your
FBH or at the foot level should always be a last resort as additional
fall clearance is required, and there is a greater risk of swing fall
injuries.
Never use any Shock-Absorbing Lanyards in a system that allows
more than 6 feet of free fall, unless this application is specifically allowed
on the product label. Use of an SAL that is not rated for this application
may result in serious injury or death.
1. Attach the Ironman SAL to the back D-ring of your Full Body
Harness by depressing the keeper and opening the gate on the
double-locking snap hook at the attachment end. Connect the
hook to the D-ring and release the gate and keeper. Ensure the
gate closes and locks and that the D-ring is fully engaged by the
snap hook.
2. Attach the Anchorage-End Connector of your SAL to one of the
lanyard keepers on either end of the chest strap of your Full
Body Harness. Never attach the Anchorage-End Connector to
any other point on your Full Body Harness: Serious injury or
death could result.
3. Proceed to your work location. If you are working in the vicinity
of a fall hazard, calculate possible swing fall hazards, total fall
distance, and required clearance distance. If you have a swingfall hazard or do not have the required clearance distance, STOP
and reevaluate your application and system. Your work location
should never exceed an angle of 15 degrees in any direction in
relation to your SAL’s anchorage location or locations.
4. Inspect your anchorage connectors(s) and ensure installation is
in accordance with the manufacturer’s instructions, and so as to
allow no more than twleve feet of free fall (the anchorage
connector should be at or above the level of your back D-ring on
your Full Body Harness. See Section 5 for additional anchorage
considerations.
5. Attach your SAL’s Anchorage-End Connector to your anchorage.
Ensure that the gate on the anchorage-end connector closes and
latches automatically and securely.
6. Ironman SAL’s with rebar hooks may be attached to properlyrated structural members such as pipes and scaffolding,
provided they are horizontal relative to the walking/working
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surface and that the rebar hook will be unable to slide off the end
of the member. Never attach to a diagonal or vertical structural
member or any anchor point where the rebar hook may slide off
in the event of a fall. See Section 5 for additional information on
proper anchor-points.
7. If using an Ironman SAL on a Beam Anchor or Beam Clamp,
check to ensure that the gate on your anchorage end connector
does not engage the edge of the beam flange. If the flange is
able to load the gate in the event of a fall, this could create a
forced disengagement resulting in serious injury or death. In
these circumstances, consider using a FallTech #7214 choker
attached to the beam anchor as a “D-ring extender”, particularly
if your Ironman SAL is equipped with an Anchorage- End rebar
hook.
8. You are now tied-off and protected by your SAL. Proceed with
your work, moving carefully and deliberately while being aware
of slipping, tripping and snagging hazards. Be aware that the
SAL is only six feet long, and any of these may cause you to
loose your footing, resulting in a possible fall.
9. When proceeding to another work location, and not tied off to an
anchor point, the anchorage end or ends of your SAL should be
attached to the lanyard keepers on or adjacent to the chest strap
of your full body harness. Never attach the anchorage end or
ends to any other point on your harness, as this could result in
serious injury or death.
Section 4: Product Selection
Product selection is as important as the proper use of the product
itself. Poor judgment in product selection can have catastrophic results –
therefore be sure to consult a competent person to ensure that the
product that is issued is appropriate for the application and the specific
location for which it is intended.
ANSI Z359.1-2007, Section 7 describes in detail the steps that should
be taken with regard to the selection of fall arrest equipment. FallTech
strongly encourages the use of this guide by those who employ users of
fall arrest products. The ANSI standard recommends the following steps
be taken:
A workplace assessment by a competent person taking into
account the presence of sources of extreme heat, chemicals,
electrical hazards, environmental contaminants, sharp objects,
abrasive surfaces; moving equipment and materials, unstable,
uneven and slippery walking/working surfaces; unguarded
openings; climatic/weather factors and foreseeable changes to
these conditions. Care must be taken to ensure that the
equipment that is selected is suitable for use where any of these
conditions may exist.
The workplace assessment must identify all paths of movement
and the fall hazards along these paths. Care must be taken to
ensure that there are proper anchorages at appropriate intervals
along these paths to protect the users from these hazards
without exposure to swing-fall conditions. The PFAS selected
must limit the fall distance in order to avoid contact with the next
lower level in the event of a fall.
Anchorage connectors should be selected on the basis of their
suitability for attachment to the anchor point to ensure a
compatible and secure connection.
The exposure of the anchorage connector to sharp edges,
abrasive surfaces and other physical/structural hazards should
be considered when evaluating compatibility.
The competent person shall calculate the weight of all authorized
persons when fully equipped to ensure that they are within the
maximum capacity of the PFAS.
A full body harness meeting the requirements of Z359 shall be
selected, and it shall be sized to fit the user as per the
manufacturer’s instructions.
Connectors that are selected shall be suitably sized and shaped
so as to be compatible with the devices to which they will be
attached.
The competent person shall select the method of protecting the
equipment from damage by workplace conditions, in accordance
with the manufacturer’s instructions.
The competent person shall check the equipment instructions
and markings to ensure compliance with the appropriate
standards and will ensure that manufacturer’s instructions;
markings and warnings are read and followed.
If the PFAS that is selected is made up of components from
different manufacturers, the competent person will ensure that
these components are compatible.
FallTech strongly encourages that the following points also be
considered in the course of product selection, in addition to the points
above:
Select the anchorage connector that is most appropri ate for your
application and for the anchor point to which it will be attached.
While sling-style anchors are popular because of their versatility,
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they are not always the best choice where sharp or angular
edges are present on the structure to which they are attached.
Select a full body harness of appropriate durability for your
workplace which contains all of the attachment elements that you
will require. Never attach any SAL to anything other than the
back/dorsal d-ring of your full body harness.
Depending on workplace conditions and hazards, you may need
to employ multiple systems or different combinations of
components. Do not try and force the system to fit the
application. Use of the correct equipment is the best policy.
Section 5: Anchorage Considerations
OSHA 1910.66 and 1926.502 state that anchorages used for
attachment of a PFAS must be independent of any anchorage being
used to support or suspend platforms, and must support at least 5,000
lbs. per user attached, or be designed, installed and used as part of a
complete PFAS which maintains a safety factor of at least two, and is
supervised by a qualified person (architect, structural engineer, etc.).
The anchorage to which this SAL is attached must capable of
sustaining static loads in directions applied by the personal fall arrest
system of at least 3,600 lbs (or at least twice the expected dynamic load)
with certification of a qualified person (architect, structural engineer,
etc.), or 5,000 lbs in the absence of certification. If multiple personal fall
arrest systems are being attached to the same anchorage, the minimum
values stated above must be multiplied by the number of users.
Ensure that the anchorage connector that you are using is compatible
with the anchor point to which you are attaching it. If you are using this
SAL with a Horizontal Lifeline, tripod or davit, ensure that it is compatible
with these systems by checking the manufacturer’s instructions for these
systems for the minimum performance requirements of deceleration
devices.
Be sure that your anchorage is mounted overhead or above the level
of the back d-ring of your full body harness. Be sure to calculate your
clear-fall (as discussed in section 2.9) and to avoid swing fall hazards.
Ensure the fall path is clear of obstructions and impalement hazards.
Section 6: Employer and User Training
6.1: Special notes for the Employer
As an employer, you may be obliged to provide Personal Protective
Equipment (to include Personal Fall Arrest and Fall Protection
Equipment) along with an appropriate amount of training to your
employees so that they will be adequately prepared to use this
equipment in the course of their work. If you are unsure about your duty
to provide fall protection, consult Title 29 CFR, section 1926.501 which
can easily be viewed at www.osha.gov. Another important resource for
employers is the Consensus standard on Managed Fall Protection:
ANSI Z359.2-2007.
Equally important is the subject of product/equipment selection. If
you are obliged to provide fall protection equipment for your employees,
be sure to consult with or appoint a competent or qualified person to
select and prescribe equipment that is suitable to address the specific
hazards which may be present on your job-site or in your facility. There
are different products for different applications, and under many
circumstances these products are not interchangeable. If you have
questions as to whether this product is suitable for your application,
please contact FallTech for assistance.
It is important to note that improper use of fall arrest equipment can
be just as dangerous as not using it at all. Failure to adequately train
and supervise your employees may result in serious injury or death. It is
critical to have a training program supported by documentation,
refresher/remedial training and to establish best practices where the
employment of all PPE is concerned.
6.2: User Training
It is the responsibility of the user of this equipment to read and fully
understand these instructions before employing this product as part of a
Personal Fall Arrest System (PFAS). Every user of fall protection should
be provided a four to eight hour course of instruction for the Authorized
User. Training must also be provided in the use of each component of
the user’s PFAS and in the recognition of fall hazards. During the course
of this training, the user may not be exposed to a fall hazard.
In the absence of a formal training program, FallTech has designed
these instructional materials to act as an abbreviated course of
instruction in an effort to give the user an over-view of fall arrest. This
manual does not constitute a comprehensive training program, and it is
not all-inclusive. Be sure to consult www.osha.gov for details on OSHA
requirements for training. FallTech has additional services available to
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