Falcon T Series Service Manual
T Series Service Manual
Extra Heavy Duty, Grade 1 Cylindrical Lever Lock
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Table of Contents
Table of Contents
Introduction ............................................................... iii
Lock Assembly Index ................................................. 1
Chassis Assemblies ................................................... 3
Trim Assemblies ....................................................... 27
Standard Cylinders .................................................. 41
Falcon Complete Standard Cylinders ..................... 41
Standard Cylinder Options ...................................... 41
Standard Cylinder Tailpieces ................................... 41
Cylinders ................................................................... 41
Competitor Keyway Compatibility ............................ 42
IC Cylinders .............................................................. 42
Falcon Complete IC Cylinders ................................ 42
IC Cylinder Options ................................................. 43
IC Cylinder Tailpieces .............................................. 43
Competitor IC Compatibility .................................... 43
Inserts and Spindles ................................................ 44
Inside Inserts and Spindles ..................................... 44
Outside Inserts and Spindles .................................. 45
Levers ........................................................................ 46
Closed Levers ......................................................... 46
Open Levers ............................................................ 46
SFIC/IC Levers ........................................................ 47
Spring Cage Replacement Kits ............................... 47
Latches and Accessories ........................................ 48
Levers ........................................................................ 48
Grade 1 Latches...................................................... 48
Grade 2 Latches...................................................... 48
Accessories ............................................................. 49
Strikes and Dust Boxes ........................................... 50
Strikes ..................................................................... 50
Dust Boxes .............................................................. 50
Preparation and Installation .................................... 51
Installation Template ............................................... 51
Tailpiece Installation ................................................ 51
Installation Instructions ........................................... 52
Spring Cage Replacement Installation .................... 58
Warranty .................................................................... 59
T-Series Service Manual
ii
Introduction
Introduction
This manual contains a complete listing of T-Series (Grade 1) cylindrical lock parts and assemblies manufactured by
the Falcon Lock Company. This edition lists components of T-Series locks manufactured after July 2007.
Exploded views of each lock chassis and trim assemblies are provided with an accompanying chart to identify parts
for replacement purposes. In addition, this manual provides general cylinder information, many auxiliary components
of the T-Series cylindrical locks and installation instructions.
Standard Features*
Certifications ANSI A156 .2, Series 4000, Grade 1, UL Listed for 3-hour fire door.
Latch
Strike
Backset
Cylinder 6-Pin solid brass, keyed 5-pin, Falcon G keyway, keyed different (KD)
Door Range
Keys Two nickel silver cut keys per lock, keyed 5-pin, Falcon G keyway
* Locks are furnished with standard features unless otherwise specified.
156” x 256M”, Square corner faceplate, 1” housing diameter, 56O” throw.
56M” x 4(6”, ANSI, Square corner, no box.
26M”
16M” – 256” standard
Lock Assembly Drawing Index
The Lock Assembly Drawing Index provides visual representations and textual descriptions of available functions.
Page numbers for full trim and chassis drawings are referenced.
Outside Inside
Deadlatch
Key
Electrified
Knurled Knob
Springlatch
Push button
Fixed Lever
Turn/push button
iii
T-Series Service Manual
Lock Assembly Index
Lock Assembly Index
Function ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis
FALCON ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION
T101 F75 Passage/Closet
Latch
T291 Privacy Hospital
Lock
T301 F76 Privacy Lock
T351 Closet Lock
T381 F88 Classroom
Security Lock
Lever is always unlocked. Lever is always unlocked
Unlocked from outside
by turning emergency
turn-button.
Can be opened from
outside with small
screwdriver or
emergency release tool.
Can be locked with key. Knurled knob free for
Outside lever locked or
unlocked by key in either
lever.
and is always free for
immediate egress.
Push-button locks
outside lever. Turning
inside lever or closing
door releases button.
Inside lever is always
free for immediate egress.
Push-button locks
outside lever. Turning
inside lever or closing
door releases button.
Inside lever is always
free for immediate egress.
immediate egress unless
outside lever locked with
key.
Key locks or unlocks
outside lever. Inside lever
is always unlocked and is
always free for
immediate egress.
27 3
28 4
29 4
30 5
6 (IC)
31 7
8 (IC)
T411 F87 Asylum Lock
T501 F82 Entry Lock
T511 F109 Entry/Office Lock
NOTE: Any function with deadlatch locks latchbolt when door is closed.
Lever is fixed. Entrance
by key only.
Lever is
unlocked with key
when push-button
is pushed.
Key retracts latch when
button pushed and
turned. Lever is
unlocked with key
when push-button
is pushed.
Lever is fixed. Exit by
key only.
Push-button locks
outside lever. Turning
inside lever releases
button. Inside lever is
always free for immediate
egress.
Turn/push-button: pushing
and turning button locks
outside lever until manually
unlocked. Push-button:
pushing button locks
outside lever until unlocked
by turning inside lever.
Inside always free for
immediate egress.
32 9
10 (IC)
33 11
12 (IC)
34 13
14 (IC)
T-Series Service Manual
1
Lock Assembly Index
Function ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis
FALCON ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION
T521 F81 Office Lock
T561 F84 Classroom Lock
T571 F90 Dormitory Lock
T581 F86 Storeroom Lock
T851 Storeroom Lock
(Electrified – Fail
Safe)
Key retracts latch when
button turned.
Outside lever locked or
unlocked by key.
Locked or unlocked
by key. When locked
by key it can only be
unlocked by key.
Lever is fixed. Entrance
by key only.
Lever is continuously
locked electrically.
Unlocked by switch or
power failure. When
locked, key retracts latch.
Turning button locks
outside lever until manually
unlocked. Inside always
free for immediate
egress.
Inside lever is always
unlocked and always
free for immediate
egress.
Push-button locks
outside lever. Turning
lever or closing door
releases button.
Inside lever is always
unlocked and is always
free for immediate
egress.
Inside lever is always
unlocked and is always
free for immediate
egress.
Inside lever is always
unlocked and is always
free for immediate
egress.
35 15
16 (IC)
36 17
18 (IC)
37 19
20 (IC)
38 21
22 (IC)
39 23
24 (IC)
T881 Storeroom Lock
(Electrified – Fail
Secure)
NOTE: Any function with deadlatch locks latchbolt when door is closed.
Lever is continuously
locked mechanically until
unlocked by electric
current. When locked,
key retracts latch.
Inside lever is always
unlocked and is always
free for immediate
egress.
40 25
26 (IC)
2
T-Series Service Manual
Chassis Assemblies
T101
Passage Latchset
12
1
2
8 (2)
6
14
7
13 (2)
11
10
9 (2)
6
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T101 A30761-000-00 8 Retractor Insert (2) 022986-001-50
2 Flanged Nut (2) 030726-000-30 9 Retractor Spring (2) 022108-001-60
3 Outer Mounting Plate 030712-001-30 10 Retractor Spring Retainer 022112-000-30
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 12 Housing Case 022114-000-30
6 Spindle 030733-000-55 13 Cotter Pin (2) 002893-000-60
7 Retractor 022106-002-55 14 Inner Mounting Plate 030712-000-30
031533-006-30 11 Hub and Plate Assembly A30747-000-00
Call Out
Number Description Part Number
T-Series Service Manual
3
T291/T301
Privacy Hospital Lock
Chassis Assemblies
2
22
12
25
24
1
8 (2)
6
23
14
7
20
11
13 (2)
21
10
19
9 (2)
18
17
16
15
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T291/T301 A30765-000-00 14 Inner Mounting Plate 030712-000-30
2 Flanged Nut (2) 030726-000-30 15 Spindle, 1 Ear, Outer 030732-005-30
3 Outer Mounting Plate 030712-001-30 16 Clutch Spring 030709-000-60
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 18 Key Spindle STD 030718-000-30
6 Spindle 030733-000-55 19 Push Actuator 030711-000-30
7 Retractor 022106-002-55 20 Slide Catch 022105-000-30
8 Retractor Insert (2) 022986-001-50 21 Slide Catch Spring 012107-001-60
9 Retractor Spring (2) 022108-001-60 22 Push Button Sleeve 022134-000-50
10 Retractor Spring Retainer 022112-000-30 23 Dogging Bar 030722-000-30
11 Hub and Plate Assembly A30747-000-00 24 Push/Turn Button Mount 030731-000-30
12 Housing Case 022114-000-30 25 Push Button Cap 030728-000*
13 Cotter Pin (2) 002893-000-60
031533-006-30 17 Clutch Driver 030716-001-30
Call Out
Number Description Part Number
4
T-Series Service Manual
Chassis Assemblies
T351
Closet Lock
12
1
2
8 (2)
6
14
7
13 (2)
11
10
9 (2)
26
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T351/T561 A30758-000-00 9 Retractor Spring (2) 022108-001-60
2 Flanged Nut (2) 030726-000-30 10 Retractor Spring Retainer 022112-000-30
3 Outer Mounting Plate 030712-001-30 11 Hub and Plate Assembly A30747-000-00
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 13 Cotter Pin (2) 002893-000-60
6 Spindle 030733-000-55 14 Inner Mounting Plate 030712-000-30
7 Retractor 022106-002-55 26 Key Spindle Assembly, STD A30780-000-30
8 Retractor Insert (2) 022986-001-50
031533-006-30 12 Housing Case 022114-000-30
Call Out
Number Description Part Number
T-Series Service Manual
5
T351
Closet Lock – IC
Chassis Assemblies
12
1
2
14
8 (2)
6
7
13 (2)
11
10
9 (2)
27
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T351/T561-ICA30758-001-00 9 Retractor Spring (2) 022108-001-60
2 Flanged Nut (2) 030726-000-30 10 Retractor Spring Retainer 022112-000-30
3 Outer Mounting Plate 030712-001-30 11 Hub and Plate Assembly A30747-000-00
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 13 Cotter Pin (2) 002893-000-60
6 Spindle 030733-000-55 14 Inner Mounting Plate 030712-000-30
7 Retractor 022106-002-55 27 Key Spindle Assembly, IC A30780-001-30
8 Retractor Insert (2) 022986-001-50
031533-006-30 12 Housing Case 022114-000-30
Call Out
Number Description Part Number
6
T-Series Service Manual
Chassis Assemblies
T381
Classroom Security Lock
12
28
2
1
8 (2)
30
14
13 (2)
7
11
10
9 (2)
19
18
17
16
15
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T381 A30767-000-00 12 Housing Case 022114-000-30
2 Flanged Nut (2) 030726-000-30 13 Cotter Pin (2) 002893-000-60
3 Outer Mounting Plate 030712-001-30 14 Inner Mounting Plate 030712-000-30
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 16 Clutch Spring 030709-000-60
7 Retractor 022106-002-55 17 Clutch Driver 030716-001-30
8 Retractor Insert (2) 022986-001-50 18 Key Spindle STD 030718-000-30
9 Retractor Spring (2) 022108-001-60 19 Push Actuator 030711-000-30
10 Retractor Spring Retainer 022112-000-30 28 IS Key Spindle Assembly, STD A30913-000-00
11 Hub and Plate Assembly A30747-000-00 30 Connecting Rod 030734-000-30
031533-006-30 15 Spindle, 1 Ear, Outer 030732-005-30
Call Out
Number Description Part Number
T-Series Service Manual
7
T381
Classroom Security Lock – IC
Chassis Assemblies
12
29
2
1
8 (2)
30
14
13 (2)
7
11
10
9 (2)
19
31
17
16
15
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T381 A30767-001-00 12 Housing Case 022114-000-30
2 Flanged Nut (2) 030726-000-30 13 Cotter Pin (2) 002893-000-60
3 Outer Mounting Plate 030712-001-30 14 Inner Mounting Plate 030712-000-30
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 16 Clutch Spring 030709-000-60
7 Retractor 022106-002-55 17 Clutch Driver 030716-001-30
8 Retractor Insert (2) 022986-001-50 19 Push Actuator 030711-000-30
9 Retractor Spring (2) 022108-001-60 29 IS Key Spindle Assembly, IC A30913-001-00
10 Retractor Spring Retainer 022112-000-30 30 Connecting Rod 030734-000-30
11 Hub and Plate Assembly A30747-000-00 31 Key Spindle, IC 030718-001-30
031533-006-30 15 Spindle, 1 Ear, Outer 030732-005-30
Call Out
Number Description Part Number
8
T-Series Service Manual
Chassis Assemblies
T411
Asylum Lock
12
1
2
8 (2)
32
14
7
13 (2)
11
10
9 (2)
32
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T411 A30769-000-00 9 Retractor Spring (2) 022108-001-60
2 Flanged Nut (2) 030726-000-30 10 Retractor Spring Retainer 022112-000-30
3 Outer Mounting Plate 030712-001-30 11 Hub and Plate Assembly A30747-000-00
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 13 Cotter Pin (2) 002893-000-60
7 Retractor 022106-002-55 14 Inner Mounting Plate 030712-000-30
8 Retractor Insert (2) 022986-001-50 32 Spindle, 2 Ear, STD 030732-000-30
031533-006-30 12 Housing Case 022114-000-30
Call Out
Number Description Part Number
T-Series Service Manual
9
T411
Asylum Lock – IC
Chassis Assemblies
12
1
2
14
8 (2)
33
7
13 (2)
11
10
9 (2)
33
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T411-IC A30769-001-00 9 Retractor Spring (2) 022108-001-60
2 Flanged Nut (2) 030726-000-30 10 Retractor Spring Retainer 022112-000-30
3 Outer Mounting Plate 030712-001-30 11 Hub and Plate Assembly A30747-000-00
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 13 Cotter Pin (2) 002893-000-60
7 Retractor 022106-002-55 14 Inner Mounting Plate 030712-000-30
8 Retractor Insert (2) 022986-001-50 33 Spindle, 2 Ear, IC 030732-001-30
031533-006-30 12 Housing Case 022114-000-30
Call Out
Number Description Part Number
10
T-Series Service Manual
Chassis Assemblies
T501
Entry Lock
2
22
14
12
25
24
1
8 (2)
6
23
7
34
11
13 (2)
21
10
19
9 (2)
18
17
16
15
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T501 A30773-000-00 14 Inner Mounting Plate 030712-000-30
2 Flanged Nut (2) 030726-000-30 15 Spindle, 1 Ear, Outer 030732-005-30
3 Outer Mounting Plate 030712-001-30 16 Clutch Spring 030709-000-60
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 18 Key Spindle STD 030718-000-30
6 Spindle 030733-000-55 19 Push Actuator 030711-000-30
7 Retractor 022106-002-55 21 Slide Catch Spring 012107-001-60
8 Retractor Insert (2) 022986-001-50 22 Push Button Sleeve 022134-000-50
9 Retractor Spring (2) 022108-001-60 23 Dogging Bar 030722-000-30
10 Retractor Spring Retainer 022112-000-30 24 Push/Turn Button Mount 030731-000-30
11 Hub and Plate Assembly A30747-000-00 25 Push Button Cap 030728-000*
12 Housing Case 022114-000-30 34 Short Slide Catch 022104-000-30
13 Cotter Pin (2) 002893-000-60
031533-006-30 17 Clutch Driver 030716-001-30
Call Out
Number Description Part Number
T-Series Service Manual
11
T501
Entry Lock – IC
Chassis Assemblies
2
22
12
25
24
1
8 (2)
6
23
14
7
34
11
13 (2)
21
10
19
9 (2)
31
17
16
15
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T501-IC A30773-001-00 14 Inner Mounting Plate 030712-000-30
2 Flanged Nut (2) 030726-000-30 15 Spindle, 1 Ear, Outer 030732-005-30
3 Outer Mounting Plate 030712-001-30 16 Clutch Spring 030709-000-60
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 19 Push Actuator 030711-000-30
6 Spindle 030733-000-55 21 Slide Catch Spring 012107-001-60
7 Retractor 022106-002-55 22 Push Button Sleeve 022134-000-50
8 Retractor Insert (2) 022986-001-50 23 Dogging Bar 030722-000-30
9 Retractor Spring (2) 022108-001-60 24 Push/Turn Button Mount 030731-000-30
10 Retractor Spring Retainer 022112-000-30 25 Push Button Cap 030728-000*
11 Hub and Plate Assembly A30747-000-00 31 Key Spindle, IC 030718-001-30
12 Housing Case 022114-000-30 34 Short Slide Catch 022104-000-30
13 Cotter Pin (2) 002893-000-60
031533-006-30 17 Clutch Driver 030716-001-30
Call Out
Number Description Part Number
12
T-Series Service Manual
Chassis Assemblies
T511
Entry/Office Lock
2
35
14
12
36
24
1
8 (2)
6
23
7
34
11
13 (2)
21
10
19
9 (2)
18
17
16
15
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T511 A30756-000-00 14 Inner Mounting Plate 030712-000-30
2 Flanged Nut (2) 030726-000-30 15 Spindle, 1 Ear, Outer 030732-005-30
3 Outer Mounting Plate 030712-001-30 16 Clutch Spring 030709-000-60
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 18 Key Spindle STD 030718-000-30
6 Spindle 030733-000-55 19 Push Actuator 030711-000-30
7 Retractor 022106-002-55 21 Slide Catch Spring 012107-001-60
8 Retractor Insert (2) 022986-001-50 23 Dogging Bar 030722-000-30
9 Retractor Spring (2) 022108-001-60 24 Push/Turn Button Mount 030731-000-30
10 Retractor Spring Retainer 022112-000-30 34 Short Slide Catch 022104-000-30
11 Hub and Plate Assembly A30747-000-00 35 Turn Button Sleeve 022133-000-50
12 Housing Case 022114-000-30 36 Turn Button Cap 030727-000*
13 Cotter Pin (2) 002893-000-60
031533-006-30 17 Clutch Driver 030716-001-30
Call Out
Number Description Part Number
T-Series Service Manual
13
T511
Entry/Office Lock – IC
Chassis Assemblies
2
35
12
36
24
1
8 (2)
6
23
14
7
34
11
13 (2)
21
10
19
9 (2)
31
17
16
15
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T511-IC A30756-001-00 14 Inner Mounting Plate 030712-000-30
2 Flanged Nut (2) 030726-000-30 15 Spindle, 1 Ear, Outer 030732-005-30
3 Outer Mounting Plate 030712-001-30 16 Clutch Spring 030709-000-60
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 19 Push Actuator 030711-000-30
6 Spindle 030733-000-55 21 Slide Catch Spring 012107-001-60
7 Retractor 022106-002-55 23 Dogging Bar 030722-000-30
8 Retractor Insert (2) 022986-001-50 24 Push/Turn Button Mount 030731-000-30
9 Retractor Spring (2) 022108-001-60 31 Key Spindle, IC 030718-001-30
10 Retractor Spring Retainer 022112-000-30 34 Short Slide Catch 022104-000-30
11 Hub and Plate Assembly A30747-000-00 35 Turn Button Sleeve 022133-000-50
12 Housing Case 022114-000-30 36 Turn Button Cap 030727-000*
13 Cotter Pin (2) 002893-000-60
031533-006-30 17 Clutch Driver 030716-001-30
Call Out
Number Description Part Number
14
T-Series Service Manual
Chassis Assemblies
T521
Office Lock
1
8 (2)
2
35
14
12
36
24
6
23
7
13 (2)
11
10
9 (2)
19
18
17
16
15
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T521 A30748-000-00 13 Cotter Pin (2) 002893-000-60
2 Flanged Nut (2) 030726-000-30 14 Inner Mounting Plate 030712-000-30
3 Outer Mounting Plate 030712-001-30 15 Spindle, 1 Ear, Outer 030732-005-30
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 17 Clutch Driver 030716-001-30
6 Spindle 030733-000-55 18 Key Spindle, STD 030718-000-30
7 Retractor 022106-002-55 19 Push Actuator 030711-000-30
8 Retractor Insert (2) 022986-001-50 23 Dogging Bar 030722-000-30
9 Retractor Spring (2) 022108-001-60 24 Push/Turn Button Mount 030731-000-30
10 Retractor Spring Retainer 022112-000-30 35 Turn Button Sleeve 022133-000-50
11 Hub and Plate Assembly A30747-000-00 36 Turn Button Cap 030727-000*
12 Housing Case 022114-000-30
031533-006-30 16 Clutch Spring 030709-000-60
Call Out
Number Description Part Number
T-Series Service Manual
15
T521
Office Lock – IC
Chassis Assemblies
2
35
12
36
24
1
8 (2)
6
23
14
7
13 (2)
11
10
9 (2)
19
31
17
16
15
5
4
3
2
Call Out
Number Description Part Number
1 Chassis Assembly, T521-IC A30748-001-00 13 Cotter Pin (2) 002893-000-60
2 Flanged Nut (2) 030726-000-30 14 Inner Mounting Plate 030712-000-30
3 Outer Mounting Plate 030712-001-30 15 Spindle, 1 Ear, Outer 030732-005-30
4
#8-32 x 6” Self Tap Screw
5 Hub and Housing Assembly A30746-000-00 17 Clutch Driver 030716-001-30
6 Spindle 030733-000-55 19 Push Actuator 030711-000-30
7 Retractor 022106-002-55 23 Dogging Bar 030722-000-30
8 Retractor Insert (2) 022986-001-50 24 Push/Turn Button Mount 030731-000-30
9 Retractor Spring (2) 022108-001-60 31 Key Spindle, IC 030718-001-30
10 Retractor Spring Retainer 022112-000-30 35 Turn Button Sleeve 022133-000-50
11 Hub and Plate Assembly A30747-000-00 36 Turn Button Cap 030727-000*
12 Housing Case 022114-000-30
031533-006-30 16 Clutch Spring 030709-000-60
Call Out
Number Description Part Number
16
T-Series Service Manual
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