Falcon T101, T351, T381, T411, T501 Service Manual
...
T-Series
Service manual
Contents
5 Introduction
6 Lock Assembly Index
8 Chassis assemblies
9 Passage latchset
10 Privacy hospital lock
11 Closet lock
12 Closet lock – IC
13 Classroom security lock
14 Classroom security lock – IC
15 Asylum lock
16 Asylum lock – IC
17 Entry lock
18 Entry lock – IC
19 Entry/oce lock
20 Entry/oce lock – IC
21 Oce lock
22 Oce lock – IC
23 Classroom lock
24 Classroom lock – IC
25 Dormitory lock
26 Dormitory lock – IC
27 Storeroom lock
28 Storeroom lock – IC
29 Storeroom lock (electrified – fail safe)
30 Storeroom lock (electrified – fail safe) – IC
31 Storeroom lock (electrified – fail secure)
32 Storeroom lock (electrified – fail secure) – IC
33 Trim assemblies
34 Passage latchset
35 Privacy hospital lock
36 Privacy lock
37 Closet lock
38 Classroom security lock
39 Asylum lock
40 Entry lock
41 Entry/oce lock
42 Oce lock
43 Classroom lock
44 Dormitory lock
45 Storeroom lock
46 Storeroom lock (electrified – fail safe)
47 Storeroom lock (electrified – fail secure)
48 Parts and Accessories
48 Standard cylinders
49 IC cylinders
50 Spindles
51 Spring cage replacement kits
52 Levers
53 Latches
54 Other Accessories
54 Strikes
54 Dust boxes
55 Warranty
Introduction
Introduction
This manual contains a complete listing of T-Series (Grade 1) cylindrical lock parts and assemblies manufactured by the
Falcon Lock Company. This edition lists components of T-Series locks manufactured aer July 2007.
Exploded views of each lock chassis and trim assemblies are provided with an accompanying chart to identify parts for
replacement purposes. In addition, this manual provides general cylinder information, many auxiliary components of the
T-Series cylindrical locks and installation instructions.
Standard features*
Certications ANSI A156 .2, Series 4000, Grade 1, UL Listed for 3-hour re door.
Latch
Strike
Backset
Cylinder 6-Pin solid brass, keyed 5-pin, Falcon G keyway, keyed different (KD)
Door Range
Keys Two nickel silver cut keys per lock, keyed 5-pin, Falcon G keyway
* Locks are furnished with standard features unless otherwise specied.
Lock assembly drawing index
The lock assembly drawing index provides visual representations and textual descriptions of available functions. Page
numbers for full trim and chassis drawings are referenced.
Z\,” x 2Z\v”, Square corner faceplate, 1” housing diameter, Z\x” throw.
1
Z\v” x 4M\,”, ANSI, Square corner, no box.
2
C\v”
1
C\v” – 2Z\,” standard
Outside Inside
Deadlatch
Key
Electrified
Knurled Knob
Springlatch
Push button
Fixed Lever
Tu rn/push button
Falcon • T-Series service manual • 5
Lock Assembly Index
Lock Assembly Index
Function ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis
Falcon ANSI Description Outside function Inside function
T101 F75
Passage/closet latch Lever is always unlocked. Lever is always unlocked and is
always free for immediate egress.
34 9
T291
T301 F76
T351
T381 F88
T411 F87
Privacy hospital lock Unlocked from outside by turning
emergency turn-button.
Privacy lock Can be opened from outside with
small screwdriver or emergency
release tool.
Closet lock Can be locked with key. Knurled knob free for immediate
Classroom security lock Outside lever locked or unlocked by
key in either lever.
Asylum lock Lever is xed. Entrance by key only. Lever is xed. Exit by key only.
Push-button locks outside lever.
Turning inside lever or closing door
releases button. Inside lever is
always free for immediate egress.
Push-button locks outside lever.
Turning inside lever or closing door
releases button. Inside lever is
always free for immediate egress.
egress unless outside lever locked
with key.
Key locks or unlocks outside lever.
Inside lever is always unlocked and
is always free for immediate
egress.
35 10
36 10
37 11
12 (IC)
38 13
14 (IC)
39 15
16 (IC)
T501 F82
T511 F109
T521 F81
NOTE: Any function with deadlatch locks latchbolt when door is closed.
6 • Falcon • T-Series service manual
Entry lock Lever is unlocked with key when
Entry/oce lock Key retracts latch when button
Oce lock Key retracts latch when button
push-button is pushed.
pushed and turned. Lever is
unlocked with key when pushbutton is pushed.
turned.
Push-button locks outside lever.
Turning inside lever releases
button. Inside lever is always free
for immediate egress.
Turn/push-button: pushing and
turning button locks outside lever
until manually unlocked. Push button: pushing button locks
outside lever until unlocked by
turning inside lever. Inside always
free for immediate egress.
Turning button locks outside lever
until manually unlocked. Inside
always free for immediate egress.
40 17
18 (IC)
41 19
20 (IC)
42 21
22 (IC)
Lock Assembly Index
Function ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis
Falcon ANSI Description Outside function Inside function
T561 F84
Classroom lock Outside lever locked or unlocked
by key.
Inside lever is always unlocked and
always free for immediate egress.
43 23
24 (IC)
T571 F90
T581 F86
T851
T881
NOTE: Any function with deadlatch locks latchbolt when door is closed.
Dormitory lock Locked or unlocked
Storeroom lock Lever is xed. Entrance by key only. Inside lever is always unlocked and
Storeroom lock
(electried – fail safe)
Storeroom lock
(electried – fail secure)
by key. When locked by key it can
only be unlocked by key.
Lever is continuously locked
electrically. Unlocked by switch or
power failure. When locked, key
retracts latch.
Lever is continuously locked
mechanically until unlocked by
electric current. When locked, key
retracts latch.
Push-button locks outside lever.
Turning lever or closing door
releases button. Inside lever is
always unlocked and is always
free for immediate egress.
is always free for immediate
egress.
Inside lever is always unlocked and
is always free for immediate
egress.
Inside lever is always unlocked and
is always free for immediate
egress.
44 25
26 (IC)
45 27
28 (IC)
46 29
30 (IC)
47 31
32 (IC)
Falcon • T-Series service manual • 7
Chassis assemblies
9 Passage latchset
10 Privacy hospital lock
11 Closet lock
12 Closet lock – IC
13 Classroom security lock
14 Classroom security lock – IC
15 Asylum lock
16 Asylum lock – IC
17 Entry lock
18 Entry lock – IC
19 Entry/oce lock
20 Entry/oce lock – IC
21 Oce lock
22 Oce lock – IC
23 Classroom lock
24 Classroom lock – IC
25 Dormitory lock
26 Dormitory lock – IC
27 Storeroom lock
28 Storeroom lock – IC
29 Storeroom lock (electrified – fail safe)
30 Storeroom lock (electrified – fail safe) – IC
31 Storeroom lock (electrified – fail secure)
32 Storeroom lock (electrified – fail secure) – IC
8 • Falcon • T-Series service manual
Chassis assemblies
2
2
Passage latchset
T101
12
1
8 (2)
7
6
5
4
3
No. Description Part number
1 Chassis assembly, T101 A30761-000-00
2 Flanged nut (2) 030726-000-30
3 Outer mounting plate 030712-001-30
4 #8-32 x C\,” self tap screw 031533-006-30
5 Hub and housing assembly A30746-000-00
6 Spindle 030733-000-55
7 Retractor 022106-002-55
6
14
13 (2)
11
10
9 (2)
No. Description Part number
8 Retractor insert (2) 022986-001-50
9 Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
Falcon • T-Series service manual • 9
Chassis assemblies
2
2
Privacy hospital lock
T291/T301
1
8 (2)
7
19
18
17
16
15
5
4
3
No. Description Part number
1 Chassis assembly, T291/T301 A30765-000-00
2 Flanged nut (2) 030726-000-30
3 Outer mounting plate 030712-001-30
4
5 Hub and housing assembly A30746-000-00
6 Spindle 030733-000-55
7 Retractor 022106-002-55
8 Retractor insert (2) 022986-001-50
9 Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
#8-32 x
C\,” self tap screw
031533-006-30
22
12
25
24
6
23
13 (2)
20
11
21
10
9 (2)
No. Description Part number
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
15 Spindle, 1 ear, outer 030732-005-30
16 Clutch spring 030709-000-60
17 Clutch driver 030716-001-30
18 Key spindle std 030718-000-30
19 Push actuator 030711-000-30
20 Slide catch 022105-000-30
21 Slide catch spring 012107-001-60
22 Push button sleeve 022134-000-50
23 Dogging bar 030722-000-30
24 Push/turn button mount 030731-000-30
25 Push button cap 030728-000*
14
10 • Falcon • T-Series service manual
Chassis assemblies
2
2
Closet lock
T351
12
1
8 (2)
7
26
5
4
3
No. Description Part number
1 Chassis assembly, T351/T561 A30758-000-00
2 Flanged nut (2) 030726-000-30
3 Outer mounting plate 030712-001-30
4 #8-32 x C\,” self tap screw 031533-006-30
5 Hub and housing assembly A30746-000-00
6 Spindle 030733-000-55
7 Retractor 022106-002-55
8 Retractor insert (2) 022986-001-50
6
14
13 (2)
11
10
9 (2)
No. Description Part number
9 Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
26 Key spindle assembly, std A30780-000-30
Falcon • T-Series service manual • 11
Chassis assemblies
2
2
Closet lock – IC
T351
12
1
8 (2)
7
27
5
4
3
No. Description Part number
1 Chassis assembly, T351/T561-IC A30758-001-00
2 Flanged nut (2) 030726-000-30
3 Outer mounting plate 030712-001-30
4 #8-32 x C\,” self tap screw 031533-006-30
5 Hub and housing assembly A30746-000-00
6 Spindle 030733-000-55
7 Retractor 022106-002-55
8 Retractor insert (2) 022986-001-50
6
14
13 (2)
11
10
9 (2)
No. Description Part number
9 Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
27 Key spindle assembly, ic A30780-001-30
12 • Falcon • T-Series service manual
Chassis assemblies
2
2
Classroom security lock
T381
12
1
7
18
17
16
15
5
4
3
No. Description Part number
1 Chassis assembly, T381 A30767-000-00
2 Flanged nut (2) 030726-000-30
3 Outer mounting plate 030712-001-30
4 #8-32 x C\,” self tap screw 031533-006-30
5 Hub and housing assembly A30746-000-00
7 Retractor 022106-002-55
8 Retractor insert (2) 022986-001-50
9 Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
28
8 (2)
30
13 (2)
11
10
9 (2)
19
No. Description Part number
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
15 Spindle, 1 ear, outer 030732-005-30
16 Clutch spring 030709-000-60
17 Clutch driver 030716-001-30
18 Key spindle std 030718-000-30
19 Push actuator 030711-000-30
28 IS key spindle assembly, std A30913-000-00
30 Connecting rod 030734-000-30
14
Falcon • T-Series service manual • 13
Chassis assemblies
2
2
Classroom security lock – IC
T381
12
1
7
17
16
15
5
4
3
No. Description Part number
1 Chassis assembly, T381 A30767-001-00
2 Flanged nut (2) 030726-000-30
3 Outer mounting plate 030712-001-30
4 #8-32 x C\,” Self tap screw 031533-006-30
5 Hub and housing assembly A30746-000-00
7 Retractor 022106-002-55
8 Retractor insert (2) 022986-001-50
9 Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
31
29
8 (2)
30
13 (2)
11
10
9 (2)
19
No. Description Part number
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
15 Spindle, 1 ear, outer 030732-005-30
16 Clutch spring 030709-000-60
17 Clutch driver 030716-001-30
19 Push actuator 030711-000-30
29 IS key spindle assembly, IC A30913-001-00
30 Connecting rod 030734-000-30
31 Key Spindle, IC 030718-001-30
14
14 • Falcon • T-Series service manual
Chassis assemblies
2
2
Asylum lock
T411
12
1
7
32
5
4
3
No. Description Part number
1 Chassis assembly, T411 A30769-000-00
2 Flanged nut (2) 030726-000-30
3 Outer mounting plate 030712-001-30
4 #8-32 x C\,” Self tap screw 031533-006-30
5 Hub and housing assembly A30746-000-00
7 Retractor 022106-002-55
8 Retractor insert (2) 022986-001-50
8 (2)
32
14
13 (2)
11
10
9 (2)
No. Description Part number
9 Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
32 Spindle, 2 ear, std 030732-000-30
Falcon • T-Series service manual • 15
Chassis assemblies
2
2
Asylum lock – IC
T411
12
1
8 (2)
7
33
5
4
3
No. Description Part number
1 Chassis assembly, T411-IC A30769-001-00
2 Flanged nut (2) 030726-000-30
3 Outer mounting plate 030712-001-30
4 #8-32 x C\,” Self tap screw 031533-006-30
5 Hub and housing assembly A30746-000-00
7 Retractor 022106-002-55
8 Retractor insert (2) 022986-001-50
33
14
13 (2)
11
10
9 (2)
No. Description Part number
9 Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
33 Spindle, 2 ear, IC 030732-001-30
16 • Falcon • T-Series service manual
Chassis assemblies
2
2
Entry lock
T501
1
8 (2)
7
19
18
17
16
15
5
4
3
No. Description Part number
1 Chassis assembly, T501 A30773-000-00
2 Flanged nut (2) 030726-000-30
3 Outer mounting plate 030712-001-30
4 #8-32 x C\,” Self tap screw 031533-006-30
5 Hub and housing assembly A30746-000-00
6 Spindle 030733-000-55
7 Retractor 022106-002-55
8 Retractor insert (2) 022986-001-50
9 Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
22
12
24
6
23
13 (2)
34
11
21
10
9 (2)
No. Description Part number
14 Inner mounting plate 030712-000-30
15 Spindle, 1 ear, outer 030732-005-30
16 Clutch spring 030709-000-60
17 Clutch driver 030716-001-30
18 Key spindle std 030718-000-30
19 Push actuator 030711-000-30
21 Slide catch spring 012107-001-60
22 Push button sleeve 022134-000-50
23 Dogging Bar 030722-000-30
24 Push/turn button mount 030731-000-30
25 Push button cap 030728-000*
34 Short slide catch 022104-000-30
14
25
Falcon • T-Series service manual • 17
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