Falcon Pro-Lite LD32, Pro-Lite LD36, Pro-Lite LD35, Pro-Lite LD33, Pro-Lite LD38 Installation And Servicing Instrucnions

Installation and Servicing Instructions

for

LD32, LD33, LD35, LD36, LD38 and LD39 DRY BAINS MARIE

LD34, LD37 and LD43 WET BAINS MARIE

Important Installation Information

The installer must ensure that installation of the unit(s) is in conformity with regulations in force at the time.
For the UK, particular attention requires to be paid to:-

BS7671 IEE Wiring Regulations
Electricity at Work Regulations
Health and Safety at Work Act
Fire Precautions Act

The unit has been CE-marked on the basis of compliance with the Low Voltage and EMC Directives for the voltage
stated on the data plate.

WARNING: THIS APPLIANCE MUST BE EARTHED!

Preventive Maintenance Contract

In order to obtain maximum performance from the equipment, we would recommend that a maintenance contract be
arranged with

AFE Serviceline.

Visits may then be made at agreed intervals to carry out adjustments and repairs. A quotation for this service will be
provided upon request. Contact

AFE Serviceline

as detailed below

:-

Tel: [phone] Fax: [phone]

Falcon Foodservice Equipment

Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
e-mail: [e-mail]

T100330 Ref. 2

C = Countertop Unit B = Base Unit

F = Freestanding Unit S = Stand Mounting Unit

Power Ratings at 230V AC

Type Width Depth Height Vertical Clearance Side/Rear Cl. Power Rating Fuse Rating

LD32 Dry Bain Marie

Model

C 300mm 600mm 285mm 600mm 150mm 0.48kW 3 amp

LD33 Dry Bain Marie

C 300mm 600mm 285mm 600mm 150mm 0.48kW 3 amp

LD34 Wet Bain Marie

C 350mm 600mm 285mm 600mm 150mm 1kW 5 amp

LD35 Dry Bain Marie

C 450mm 600mm 285mm 600mm 150mm 0.75kW 5 amp

LD36 Dry Bain Marie

C 450mm 600mm 285mm 600mm 150mm 0.75kW 5 amp

LD37 Wet Bain Marie

C 450mm 600mm 285mm 600mm 150mm 1kW 5 amp

LD38 Dry Bain Marie

C 300mm 600mm 285mm 600mm 150mm 0.48kW 5 amp

LD39 Dry Bain Marie

C 600mm 600mm 285mm 600mm 150mm 0.75kW 5 amp

LD43 Wet Bain Marie

C 600mm 600mm 285mm 600mm 150mm 2kW 13 amp

Weight

12kg

12kg

15kg

13kg

13kg

18kg

12kg

14kg

20kg

Technical Installation Information Table

Note

* 13A Fuse Rating:

The unit must be protected by a 13 amp fuse if a 13 amp plug is used.

If another type of plug is used, a 15A fuse requires to be used in the plug,

adaptor or distribution board.

Figure 1 - Front View

SECTION 1 - SITING

All PRO-LITE models have been designed in a modular
form which consists of base, counter and free-standing
units.

Information which relates to individual models is listed in
Table 1.

Free-standing and base models should be installed
upon a firm, level surface and adjustable feet are
provided for levelling purposes.

Counter units must be positioned upon a table, counter
or similar surface.

Vertical and horizontal clearances required from the top
and sides of a particular unit to any overlying
combustible surface (ie wall, partition, etc) are listed in
Table 1. Relevant fire regulations must be complied
with.

Mounting Counter Units on the Oven

When mounting a counter unit upon a PRO-LITE oven,
it is recommended that units which carry liquids,
i.e. fryers and bain marie, are secured as follows:

Remove oven outer back panel.
Remove oven crown plate.
Position unit(s) which require to be secured upon oven.
Secure hob unit(s) to oven through side flange centre

holes into the threaded inserts in the base(s) of hob
unit(s). Use fixings provided (packed separately) and
replace oven back panel.

The unit is now ready for electrical connection.

Mounting Counter Units upon a Hotcupboard

PRO-LITE hotcupboards are designed to be used in
conjunction with counter models. Assembly is achieved
by means of two shouldered fixings being applied to the
underside of a top unit from inside a base appliance as
detailed in Figure 1.

SECTION 2 - ELECTRICAL SUPPLY
AND CONNECTION

Electrical ratings are as stated on the unit data
plate. The listing in Table 1 is based on standard UK
specification at 230V

~

.

Wiring must be executed in accordance with the
regulations listed in this booklet.

WARNING: Each individual appliance must be
earthed!

After completion of installation, the method of operation
should be demonstrated to the kitchen staff.
The isolating switch location, for use in an emergency
or during cleaning should also be pointed out.

LD32, LD33, LD35, LD36, LD38 and LD39
DRY BAINS MARIE

LD34, LD37 and LD43 WET BAINS MARIE

These models are designed to be connected to a single
phase AC supply using the 2 metre mains lead fitted as
standard.

Wires are coloured in accordance with the following
code and should be connected to the plug as follows:

EARTH to terminal marked E
or coloured GREEN or GREEN/YELLOW.

NEUTRAL to terminal marked N or coloured BLACK.
LIVE to terminal marked L or coloured RED.
Units which receive power from a plug, adaptor or

distribution board must be individually protected by a
fuse with an appropriate rating. (See Table 1)

For models with two mains leads, each lead requires to
be protected by a fuse with an appropriate rating.
(See Table 1)

Any replacement supply cable must be 1.5mm

2

, cord

code designation 245 IEC 57 (CENELEC H05 RN-F).
For internal connection, outer sheathing must be

stripped 140mm from the cable end. The live and
neutral conductors must be trimmed so that Earth
conductor is longer by 50mm. Pass inlet cable through
the rear panel cord grip and ensure that cable is routed
without leaving excessive free length inside unit.

SECTION 3 -
USING AND CLEANING PRO-LITE UNITS

IMPORTANT: GENERAL NOTES ON CLEANING
Disconnect unit from electricity supply prior to

cleaning
Never use a coarse abrasive to clean exterior

panels. A soft cloth with a warm wate r and
detergent solution is sufficient.

Never attempt to steam clean a unit or hose it down
with a jet of water.

LD32, LD33, LD35, LD36, LD38 and LD39
DRY BAINS MARIE

LD34, LD37 and LD43 WET BAINS MARIE

The LD32, LD33, LD34,
LD35, LD36 and LD37 are
supplied with 4.5 litre pots.

The LD38, LD39 and
LD43 models accomodate
a mix of gastronorm
containers and b ridging
bars are provided as
standard. Containers are

not

supplied.

The LD39 and LD43
models are designed to
hold 1/4, 1/2 and 1/1 size
gastronorm trays.

The LD38 is supplied with 3 x 1/4 gastronorm trays and
lids.

Wet bains marie require a water level of approx. 38mm
to be maintained during operation. This will allow pot
bases to be immersed. A drain valve with safety catch is
located on unit front for well draining. Never drain well
until water cools.

Using a Bains Marie

A bains marie is used to store hot food prior to and
during serving whilst maintaining the proper
temperature. Successful achievement of this is
dependent upon a number of factors, such as type of
food, container amount and skill and experience of the
operator. The following hints may be found useful in
achieving satisfactory results.

Containers should be warm before being loaded with
hot food. Place complete with lids, in the chosen
position(s). Switch on at Full (6) setting until the desired
temperature is reached. Load food quickly and replace
cover(s) before setting control as required.

When serving, it is advantageous to raise the setting to
counteract heat loss incurred by lid removal. Take care
not to overheat food and replace lids when it is
practicable to do so.

Cleaning a Bains Marie

Clean containers as soon as possible after use with hot
water and detergent. Soap filled pads may be used to
remove stubborn deposits. Avoid leaving empty used
containers in the unit. Food deposits may bake on.

SECTION 4 - SERVICING

LD32, LD33, LD35, LD36, LD38 and LD39
DRY BAINS MARIE

LD34, LD37 and LD43 WET BAINS MARIE
SERVICE ACCESS

Base Plate

Upturn unit and rest it at edge of a work surface with
rear upstand overhanging edge.

Undo base plate fixings to remove base plate.

FUNCTIONAL COMPONENTS
Temperature Control.

Remove access panel.
Remove control knob.
Remove electrical connections, noting their positions.
Carefully remove phial from retaining clips and clear

structure.
Undo fixings that secures control to panel and remove.
Replace in reverse order.

Elements

Remove access panel.
Undo electrical connections, noting positions.
Undo element fixings and remove.
Replace in reverse order.

Terminal Block

Remove base plate.
Remove electrical connections at terminal block, noting

positions.
Undo fixings that secure block to unit and remove.
Replace in reverse order.

Cable

Remove base plate.
Undo mains cable cord grip at unit rear.
Undo electrical connections at terminal block and

remove cable.
Replace in reverse order. Ensure cable is fed through

securing clamp and pulled taut before tightening clamp.

PRO-LITE BAIN MARIE SHORT SPARES
735230001 Control Knob
735230002 Thermostat for dry bain marie
735300000 Thermostat for wet bain marie
735300001 Element (0.48kW)

for LD32, LD33 & LD38

735230003 Element (0.75kW) for

LD35, LD36, LD39, LD58 & LD60
735300002 Element (1kW) for LD34
735300003 Element (1kW) for LD37
735300004 Element (2kW) for LD43
735300005 Round Pan c/w Lid (Stainless steel)
735300006 Round Pan c/w Lid (Aluminium)
735300007 Gastronorm Tray (1/4 size)
735300008 Gastronorm Lid (1/4 size)
735120013 Amber Neon
735120020 Drain Valve
735110110 Supply Cable

LD32, LD33, LD35, LD36, LD38 and LD39
DRY BAINS MARIE

WIRING DIAGRAM

LD34, LD37 and LD43 WET BAINS MARIE

WIRING DIAGRAM