Falcon MA311, MA321, MA371, MA381, MA411 Service Manual
...
MA Series Service Manual
Grade 1 Mortise Lever and Knob Locks
MA-Series Service Manual
Table of Contents
Introduction ......................................................ii
Functions .........................................................2
MA101 - Passage or Closet Latch .............5
MA161 - Exit or Communicating Lock ......6
MA301 - Privacy, Bedroom/Bath ................7
MA311 - Privacy, Bedroom/Bath ................8
MA321 - Privacy, Bedroom/Bath ................9
MA371 - Store Door Lock .........................10
MA381 - Apartment, Exit ..........................11
MA411 - Asylum or Institutional Lock .....12
MA431 - Intruder Dead Bolt Lock ............13
MA441 - Intruder Latch Bolt Lock ...........14
MA451 - Hotel Guest Lock .......................15
MA521 - Entry Lock ..................................16
MA531 - Apartment Corridor Door Lock .17
MA541 - Entry/Office Lock ....................... 18
MA551 - Holdback Lock............................19
MA561 - Classroom Lock .........................20
MA571 - Dormitory or Exit Lock ..............21
MA581 - Storeroom / Closet Lock............22
MA621 - Front Door / Apartment
Corridor .....................................................23
MA641 - Dormitory Lock ..........................24
MA851 - Electrified EL - 12 & 24 VDC (Fail
Safe) ........................................................... 25
MA881 - Electrified EU - 12 & 24 VDC (Fail
Secure) .......................................................26
MA911 - Classroom Dead Lock ...............27
MA921 - Dead Lock ...................................28
MA931 - Dead Lock ...................................29
MA941 - Dead Lock ...................................30
MA12 - Single Dummy ..............................31
MA18 - Double Dummy .............................32
Knob and Lever Designs ..............................33
MA-Series Screw Packs ................................34
Strikes .............................................................36
Cams ............................................................... 37
Mortise, Rim and Cam Lock for Standard
Cylinders ........................................................39
Cylinder Collars ............................................. 40
Trim Rings & Collars .....................................41
Electrically Locking ....................................... 42
Ordering Procedures .....................................43
Installation Instructions ................................44
i
Introduction
MA-Series Service Manual
Introduction
This manual contains a complete listing of parts and assemblies for MA-Series mortise locks manufactured by Falcon
Lock Company. This edition lists components of MA-Series locks manufactured after June, 2010. All lock case covers
are labeled with dates to identify year of manufacture. Example: 12507 = the 125th day of 2007.
Exploded views of each lock function and trim assembly are provided with accompanying charts to identify parts for
replacement purposes. Exploded views of trim are shown with parts for standard size doors. In addition, this manual
provides lock trim ordering procedures, cylinder length charts by door range, and all auxiliary components of the MASeries mortise locks.
Standard Features*
Certifications ANSI A156 .13, Series 1000, Grade 1 Operation and Security, UL Listed for 3-hour fire door
Latch
Strike
Cylinder 6-Pin solid brass, keyed 5-pin, Falcon G keyway, keyed different (KD)
Door Range
Keys Two, nickel silver cut keys per lock, Falcon G keyway
Backset
* Locks are furnished with standard features unless otherwise specified.
2-piece brass mechanical anti-friction bolt, ³⁄₄” projection
1¹⁄₄” x 4⁷⁄₈”, ANSI, Square corner, with dust box
1³⁄₈” – 2¹⁄₂” standard
2³⁄₄”
Lock Assembly Drawing Index
The Lock Assembly Drawing Index provides visual representations and textual descriptions of available functions.
Page numbers for full trim and chassis drawings are referenced.
Rigid Knob
Key
Blank Plate
Knob
T-Turn
Key
Lever
ii
MA-Series Service Manual
7
6
Introduction
8
9
12
3
5
10
4
12
Lock Faceplate Strike
13
Lock Dimension
1 6” (152mm)
2 3-39/64” (92mm)
3 2-27/64” (62mm)
4 1-3/16” (30mm)
5 1-3/16” (30mm)
6 1/4” (6mm)
7 1” (25mm)
8 1” (25mm)
9 1-17/64” (32mm)
10 3-49/64” (96mm)
11 3/4” (19mm)
12 2-3/4” (70mm)
13 4-5/32” (106mm)
11
Faceplate Dimension
14 8” (203mm)
15 6-3/8” (162mm)
16 9/16” (14mm)
17 1-9/64” (29mm)
18 45/64” (18mm)
19 1-1/32” (26mm)
20 1/4” (6mm)
21 11/32” (9mm)
22 1-1/4” (32mm)
23 1-27/32” (47mm)
24 2-7/16” (62mm)
25 3-21/32” (93mm)
26 25/32” (20mm)
14
15
25
24
19
17
23
16
18
20
21
26
22
Strike
(A) Door Thickness Lip Size
1-3/4” – 1-7/8” 1-1/4” (32mm)
2” – 2-1/8” 1-7/16” (37mm)
2-1/4” – 2-3/8” 1-9/16” (40mm)
2-1/2” – 2-5/8” 1-11/16” (43mm)
4-7/8"
(124mm)
A
4-1/8"
(105mm)
1-1/4"
(32mm)
1
Functions
MA-Series Service Manual
To order Falcon MA-Series locksets, please consult page 43 for ordering information and assistance.
Catalog Number Prefixes: Add the following prefix for the appropriate trim style.
Function ANSI A156.13, 2005 Page
SCHLAGE ANSI DESCRIPTION FUNCTION
MA101 F01
MA161 F31
MA301 F02 Privacy Lock
MA311 F19
MA321 F22 Privacy Lock
MA371 F14
Passage/Closet
Latchset
Connecting
Room/Exit
Latch
Privacy,
Bedroom or
Bath Lock
Store Door
Lock
Latch bolt by knob/levers at all times.
Latch bolt operated by knob/lever from inside. No
trim outside. Auxiliary dead latch.
Latch bolt by knobs/levers either side, dead bolt by
turn inside or emergency release outside.
Latch bolt by knobs/levers. Deadbolt by turn from
inside and emergency release outside. Rotating
inside knob/lever retracts both bolts.
Latch bolt operated by knob/lever from either side
except when outside knob/lever is locked by inside
T-turn. Operating inside knob/lever, closing door
or operating outside emergency release unlocks
outside knob/lever.
Latch bolt by knobs/levers. Deadbolt by key from
either side. Throwing deadbolt locks latchbot from
either side.
5
6
7
8
9
10
MA381 F09
MA411 F30 Asylum Lock
MA431 F34
MA441 F32
Apartment, Exit
Lock
Intruder
Deadbolt Lock
Intruder
Latchbolt Lock
Latch bolt operated by knob/lever from either side,
except when outside knob/lever is locked by key
from inside. When outside knob/lever is locked,
latch bolt is retracted by key from outside or by
operating inside lever. Auxiliary dead latch.
Latch bolt operated by key from either side. Both
knobs/levers always inoperative. Auxiliary dead
latch.
Latch bolt operated by knob/lever from either side
except when outside knob/lever is locked from
inside or outside by key. Dead bolt retracted by key
from inside or outside. Operating inside knob/lever
retracts both bolts and unlocks outside. Latch bolt
dead locked when dead bolt is thrown.
Latch bolt operated by knob/lever from either side
except when outside knob/lever is locked from
inside or outside by key. When outside knob/lever is
locked, latch bolt is retracted by key from inside or
outside or by operating inside knob/lever. Auxiliary
dead latch.
11
12
13
14
2
MA-Series Service Manual
Function ANSI A156.13, 2005 Page
SCHLAGE ANSI DESCRIPTION FUNCTION
Latch bolt operated by key from outside or by
operating inside knob/lever. Outside knob/lever
MA451 F15 Hotel/Guest Lock
MA521 F04 Entry/Office Lock
Apartment
Corridor Door
Lock
MA531
F12,
F20
is always inoperative. Dead bolt projected by
turn from inside and all keys except emergency
key are shut out. Operating inside knob/lever
retracts both bolts. Auxiliary dead latch.
Latch bolt operated by knob/lever from either
side except when outside knob/lever is made
inoperative by buttons in face. When outside
knob/lever is locked, latch bolt is retracted by
key from outside or by operating inside knob/
lever. Auxiliary dead latch.
Latch bolt operated by knob/lever from either
side, except when outside knob/lever is made
inoperative by buttons in face. Dead bolt
operated by key outside or turn inside. Key
outside operates both bolts. Operating inside
knob/lever retracts both bolts and outside
remains locked. Latch bolt is deadlocked when
outside knob/lever is made inoperative or
when the dead bolt is projected. When dead
bolt is retracted, knob/lever is unlocked by
buttons in face.
Functions
15
16
17
MA541 F21 Entry/Office Lock
MA551 F06 Holdback Lock
MA561 F05 Classroom Lock
MA571 F13
Dormitory or Exit
Lock
Latch bolt by knobs/levers either side.
Deadbolt by key outside or turn inside.
Latch bolt operated by lever from either side
except when outside lever is locked from
outside by key. Latch bolt can be locked in a
retracted position by key. When outside lever
is locked, latch bolt is retracted by key from
outside or by operating inside lever unless
latch bolt has been locked in a retracted
position. Auxiliary dead latch. Activate/
Deactivate instructions on page
Note: Chassis is handed. For Holdback
Activation instructions see page 48.
Latch bolt operated by knob/lever from either
side except when outside knob/lever is locked
by key. When outside knob/lever is locked,
latchbolt is retracted by key from outside or
by operating inside knob/lever. Auxiliary latch
deadlocks latch bolt when door is closed.
Inside knob/lever always free for immediate
use.
Latch bolt operated by knob/lever from either
side. Dead bolt projected by key from outside
and turn from inside. Operating inside knob/
lever retracts both bolts and unlocks outside.
18
19
20
21
3
Functions
MA-Series Service Manual
Function ANSI A156.13, 2005 Page
SCHLAGE ANSI DESCRIPTION FUNCTION
Latch bolt operated by key from outside or by
MA581 F07 Storeroom Lock
MA621
MA641 - Dormitory Lock
MA851 -
MA881 -
F08/
F10
Front Door/
Apartment
Corridor
Storeroom - Fail
Safe EL
Storeroom - Fail
Secure EU
operating inside knob/lever. Outside knob/lever
is always inoperative. Auxiliary dead latch.
Latch bolt is operated by knob/lever from either
side except when outside knob/lever is made
inoperative by buttons in face. Dead bolt is
operated by turn inside. Key outside operates
both bolts.
Latch bolt by knob/lever inside and key outside.
Inside knob/lever free. Outside knob/lever
rigid. Dead bolt by key outside or T-turn inside.
Rotating inside knob/lever retracts both bolts.
Deadlocking latch.
Latch bolt operated by knob/lever from either
side except when outer knob/lever is electrically
locked. When outer knob/lever is locked, latch
bolt retracted by key outside. Deadlocking latch.
Latch bolt operated by knob/lever from inside
except when outer knob/lever is electrically
unlocked, then latch bolt from either side.
When locked, key outside retracts latch bolt.
Deadlocking latch.
22
23
24
25
26
MA911 F29
MA921 F18 Deadlock Deadbolt by key outside only.
MA931 F16 Deadlock Deadbolt by key from either side. 29
MA941 F17 Deadlock Deadbolt by key outside or turn inside. 30
MA12/
MA18
Classroom
Deadlock
- Dummy Trim
Key from outside operates deadbolt. Turn from
inside retracts but does not project dead bolt.
Single or double available.
SIngle (MA12).
Double (MA18).
27
28
31
32
4
MA-Series Service Manual
MA101 - Passage or Closet Latch
Trim
Lever Knob
Description
KNOB/LEVER SECTIONAL
INSIDE TRIM
OUTSIDE TRIM
ROSE (2 REQ'D) G S76012
ASSY, LOCK UNIT H A7801
FACEPLATE J S77801
STRIKE ASSY
STRIKE BOX L PE1396
DOOR MARKER M Q513-068
INSTRUCTION SHEETS N Q513-067
SCREW PACK
KNOB/LEVER ESCUTCHEON
ESCUTCHEON C E77012-IP
KNOB/LEVER SECTIONAL D AS76280 AS76526 AS76029 AS76140 AS76100
KNOB/LEVER ESCUTCHEON E AE77280 AE77526 AE77029 AE77140 AE77100
ESCUTCHEON
A
B
F
K
P
Dane Sutro Avalon Quantum Hana
AS76280 AS76526 AS76029 AS76140 AS76100
AE77280 AE77526 AE77029 AE77140 AE77100
AE77012-0P
A8737-1
See page 34
5
MA161 - Exit or Communicating Lock
MA-Series Service Manual
Trim
Lever Knob
Description
KNOB/LEVER SECTIONAL
INSIDE TRIM
OUTSIDE TRIM
ROSE D S76012
ASSY, LOCK UNIT E A7831
FACEPLATE F S77805
STRIKE ASSY
STRIKE BOX H PE1396
DOOR MARKER J Q513-068
INSTRUCTION SHEETS K Q513-067
SCREW PACK
PLATE M
KNOB/LEVER ESCUTCHEON
ESCUTCHEON C E77012-IP
KNOB/LEVER SECTIONAL - N/A N/A N/A N/A N/A
KNOB/LEVER ESCUTCHEON - N/A N/A N/A N/A N/A
ESCUTCHEON
A
B
-
G
L
Dane Sutro Avalon Quantum Hana
AS76280 AS76526 AS76029 AS76140 AS76100
AE77280 AE77526 AE77029 AE77140 AE77100
N/A
A8737-1
See page 34
AS5813
6
MA-Series Service Manual
MA301 - Privacy, Bedroom/Bath
Trim
Lever Knob
Description
KNOB/LEVER SECTIONAL
INSIDE TRIM
OUTSIDE TRIM
ROSE (2 REQ'D) G S76012
ASSY, LOCK UNIT H A7802
FACEPLATE J S77819
STRIKE ASSY
STRIKE BOX L PE1396
THUMB TURN M AS76319
EMERGENCY TURN N AS76853
DOOR MARKER
INSTRUCTION SHEETS
SCREW PACK
KNOB/LEVER ESCUTCHEON
ESCUTCHEON C AE77012-IT
KNOB/LEVER SECTIONAL D AS76280 AS76526 AS76029 AS76140 AS76100
KNOB/LEVER ESCUTCHEON E AE77280 AE77526 AE77029 AE77140 AE77100
ESCUTCHEON
A
B
F
K
P
R
T
Dane Sutro Avalon Quantum Hana
AS76280 AS76526 AS76029 AS76140 AS76100
AE77280 AE77526 AE77029 AE77140 AE77100
AE77012-OT
A8737-1
Q513-068
Q513-067
See page 34
7
MA311 - Privacy, Bedroom/Bath
MA-Series Service Manual
Trim
Lever Knob
Description
KNOB/LEVER SECTIONAL
INSIDE TRIM
OUTSIDE TRIM
ROSE (2 REQ'D) G S76012
ASSY, LOCK UNIT H A7819
FACEPLATE J S77819
STRIKE ASSY
STRIKE BOX L PE1396
THUMB TURN M AS76319
EMERGENCY TURN N AS76853
DOOR MARKER
INSCTRUCTION SHEETS
SCREW PACK
KNOB/LEVER ESCUTCHEON
ESCUTCHEON C AE77012-IT
KNOB/LEVER SECTIONAL D AS76280 AS76526 AS76029 AS76140 AS76100
KNOB/LEVER ESCUTCHEON E AE77280 AE77526 AE77029 AE77140 AE77100
ESCUTCHEON
A
B
F
K
P
R
T
Dane Sutro Avalon Quantum Hana
AS76280 AS76526 AS76029 AS76140 AS76100
AE77280 AE77526 AE77029 AE77140 AE77100
AE77012-OT
A8737-1
Q513-068
Q513-067
See page 34
8
MA-Series Service Manual
MA321 - Privacy, Bedroom/Bath
Trim
Lever Knob
Description
KNOB/LEVER SECTIONAL
INSIDE TRIM
OUTSIDE TRIM
ROSE (2 REQ'D) G S76012
ASSY, LOCK UNIT H A7822
FACEPLATE J S77801
STRIKE ASSY
STRIKE BOX L PE1396
THUMB TURN M AS76319
EMERGENCY TURN N AS76853
DOOR MARKER
INSTRUCTION SHEETS
SCREW PACK
KNOB/LEVER ESCUTCHEON
ESCUTCHEON C AE77012-IT
KNOB/LEVER SECTIONAL D AS76280 AS76526 AS76029 AS76140 AS76100
KNOB/LEVER ESCUTCHEON E AE77280 AE77526 AE77029 AE77140 AE77100
ESCUTCHEON
A
B
F
K
P
R
T
Dane Sutro Avalon Quantum Hana
AS76280 AS76526 AS76029 AS76140 AS76100
AE77280 AE77526 AE77029 AE77140 AE77100
AE77012-OT
A8737-1
Q513-068
Q513-067
See page 34
9
MA371 - Store Door Lock
MA-Series Service Manual
SFIC Not Shown
Trim
Lever Knob
Description
KNOB/LEVER SECTIONAL
INSIDE TRIM
OUTSIDE TRIM
ROSE (2 REQ'D) G S76012
ASSY, LOCK UNIT H A7814
FACEPLATE J S77819
STRIKE ASSY
STRIKE BOX L PE1396
DOOR MARKER M Q513-068
INSTRUCTION SHEETS N Q513-067
SCREW PACK
CYLINDER, CONVENTIONAL (2 REQ'D)
CYLINDER, SFIC (2 REQ'D)
KNOB/LEVER ESCUTCHEON
ESCUTCHEON C E77012-IC
KNOB/LEVER SECTIONAL D AS76280 AS76526 AS76029 AS76140 AS76100
KNOB/LEVER ESCUTCHEON E AE77280 AE77526 AE77029 AE77140 AE77100
ESCUTCHEON
A
B
F
K
P
R See Cylinder Chart on page 39
Dane Sutro Avalon Quantum Hana
AS76280 AS76526 AS76029 AS76140 AS76100
AE77280 AE77526 AE77029 AE77140 AE77100
AE77012-OC
A8737-1
See page 34
10
MA-Series Service Manual
MA381 - Apartment, Exit
SFIC Not Shown
Trim
Lever Knob
Description
KNOB/LEVER SECTIONAL
INSIDE TRIM
OUTSIDE TRIM
ROSE (2 REQ'D) G S76012
ASSY, LOCK UNIT H A7809
FACEPLATE J S77805
STRIKE ASSY K A8737-1
STRIKE BOX L PE1396
DOOR MARKER M Q513-068
INSTRUCTION SHEETS N Q513-067
SCREW PACK
CYLINDER, CONVENTIONAL (2 REQ'D)
CYLINDER, SFIC (2 REQ'D)
KNOB/LEVER ESCUTCHEON
ESCUTCHEON C E77012-IC
KNOB/LEVER SECTIONAL D AS76280 AS76526 AS76029 AS76140 AS76100
KNOB/LEVER ESCUTCHEON E AE77280 AE77526 AE77029 AE77140 AE77100
ESCUTCHEON
A
B
F
P
R See Cylinder Chart on page 39
Dane Sutro Avalon Quantum Hana
AS76280 AS76526 AS76029 AS76140 AS76100
AE77280 AE77526 AE77029 AE77140 AE77100
AE77012-OC
See page 34
11
MA411 - Asylum or Institutional Lock
MA-Series Service Manual
SFIC Not Shown
Trim
Lever Knob
Description
KNOB/LEVER SECTIONAL
INSIDE TRIM
OUTSIDE TRIM
ROSE (2 REQ'D) G S76012
ASSY, LOCK UNIT H A7830
FACEPLATE J S77805
STRIKE ASSY
STRIKE BOX L PE1396
DOOR MARKER M Q513-068
INSTRUCTION SHEETS N Q513-067
SCREW PACK
CYLINDER, CONVENTIONAL (2 REQ'D)
CYLINDER, SFIC (2 REQ'D)
KNOB/LEVER ESCUTCHEON
ESCUTCHEON C E77012-IC
KNOB/LEVER SECTIONAL D AS76280 AS76526 AS76029 AS76140 AS76100
KNOB/LEVER ESCUTCHEON E AE77280 AE77526 AE77029 AE77140 AE77100
ESCUTCHEON
A
B
F
K
P
R See Cylinder Chart on page 39
Dane Sutro Avalon Quantum Hana
AS76280 AS76526 AS76029 AS76140 AS76100
AE77280 AE77526 AE77029 AE77140 AE77100
AE77012-OC
A8737-1
See page 34
12
MA-Series Service Manual
MA431 - Intruder Dead Bolt Lock
SFIC Not Shown
Trim
Lever Knob
Description
KNOB/LEVER SECTIONAL
INSIDE TRIM
OUTSIDE TRIM
ROSE (2 REQ'D) G S76012
ASSY, LOCK UNIT H A7813
FACEPLATE J S77819
STRIKE ASSY K A8737-1
STRIKE BOX L PE1396
DOOR MARKER N Q513-068
INSTRUCTION SHEETS P Q513-067
SCREW PACK
CYLINDER, CONVENTIONAL (2 REQ'D)
CYLINDER, SFIC (2 REQ'D)
KNOB/LEVER ESCUTCHEON
ESCUTCHEON C E77012-IC
KNOB/LEVER SECTIONAL D AS76280 AS76526 AS76029 AS76140 AS76100
KNOB/LEVER ESCUTCHEON E AE77280 AE77526 AE77029 AE77140 AE77100
ESCUTCHEON
A
B
F
R
T See Cylinder Chart on page 39
Dane Sutro Avalon Quantum Hana
AS76280 AS76526 AS76029 AS76140 AS76100
AE77280 AE77526 AE77029 AE77140 AE77100
AE77012-OC
See page 34
13
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