Falcon G3830, G3860, G3865 Installation And Servicing Instructions

G3830, G3860, G3865 Fryers

INSTALLATION and
SERVICING INSTRUCTIONS

This appliance must be installed and serviced by a competent person as stipulated by the
Gas Safety (Installation & Use) Regulations.

IMPORTANT

The installer must ensure that the installation of the appliance is in conformity with these instructions
and National Regulations in force at the time of installation. Particular attention MUST be paid to:

Gas Safety (Installation & Use) Regulations
Health And Safety At Work etc. Act
Local and National Building Regulations
Fire Precautions Act

The appliance has been CE-marked on the basis of compliance with the Gas Appliance Directive for
the Countries, Gas Types and Pressures as stated on the data plate.

WARNING: TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC,

MUST BE EARTHED.

On completion of the installation, these instructions should be left with the Engineer-in-Charge for
reference during servicing. Further to this, The Users Instructions should be handed over to the User,
having had a demonstration of the operation and cleaning of the Appliance.

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING
AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED
PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.

PREVENTATIVE MAINTENANCE CONTRACT

In order to obtain maximum performance from this unit we would recommend that a maintenance
contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out
adjustments and repairs. A quotation will be given upon request to the contact numbers below.

WEEE Directive Registration No. WEE/DC0059TT/PRO

At end of unit life, dispose of appliance and any replacement
parts in a safe manner, via a licenced waste handler.
Units are designed to be dismantled easily and recycling of all
material is encouraged whenever practicable.

Falcon Foodservice Equipment

HEAD OFFICE AND WORKS

Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.

SERVICELINE CONTACT

Phone: [phone] Fax: [phone]

T100760 Ref.1

Detailed recommendations are contained in
Institute of Gas Engineers published documents:
IGE/UP1, IGE/UP/2
BS6173 and BS5440

IMPORTANT INFORMATION

Warranty Policy Shortlist

Warranty does not cover :-

• Correcting faults caused by incorrect installation of a product.

• Where an engineer cannot gain access to a site or a product.

• Repeat commission visits.

• Replacement of any parts where damage has been caused by misuse.

• Engineer waiting time will be chargeable.

• Routine maintenance and cleaning.

• Gas conversions i.e. Natural to Propane gas.

• Descaling of water products and cleaning of water sensors where softeners/ conditioners are not fitted,

or are fitted and not maintained.

• Blocked drains

• Independent steam generation systems.

• Gas, water and electrical supply external to unit.

• Light bulbs

• Re-installing vacuum in kettle jackets.

• Replacement of grill burner ceramics when damage has been clearly caused by misuse.

• Where an engineer finds no fault with a product that has been reported faulty.

• Re-setting or adjustment of thermostats when unit is operating to specification.

• Cleaning and unblocking of fryer filter systems due to customer misuse.

• Lubrication and adjustment of door catches.

• Cleaning and Maintenance

• Cleaning of burner jets

• Poor combustion caused by lack of cleaning

• Lubrication of moving parts

• Lubrication of gas cocks

• Cleaning/adjustment of pilots

• Correction of gas pressure to appliance.

• Renewing of electric cable ends.

• Replacement of fuses

• Corrosion caused by use of chemical cleaners.

1.4 GAS SUPPLY

The incoming service must be of sufficient size to supply
full rate gas without excessive pressure drop. A gas meter
is connected to the service pipe by Gas Supplier.
Any existing meter should be checked by the supplier to
ensure that it is of adequate capacity to pass required
rate of gas for the unit, in addition to any other gas
equipment that has been installed.

The multifunctional control has an in-built governor
therefore an external device does not require to be fitted.

Installation pipework should be fitted in accordance with
IGE/UP/2. This should not be smaller than gas inlet
connection.

G3830 - Rp½ (½" BSP)
G3860 - Rp¾ (¾" BSP)
G3865 - 2 x Rp½ (½" BSP)

An inlet manifold may be purchased to connect G3865 to
1 x Rp¾ (¾" BSP) mains inlet.

An isolating cock must be located close to the unit to
allow shutdown during an emergency or servicing.
The installation should be checked for gas tightness and
purged as specified in IGE/UP/1.

1.5 ELECTRICAL SUPPLY

Not applicable to these units.

1.6 WATER SUPPLY

Not applicable to these units.

1.7 TOTAL GAS RATES ­NATURAL and PROPANE GAS

1.1 MODEL NUMBERS, NETT WEIGHTS
and DIMENSIONS

1.2 SITING

The unit should be installed on a level, fireproof surface
in a well lit, draught free position. A clear space of 150mm
should be left between the rear and sides of the fryer and
any combustible wall.

If the floor is constructed of combustible material,
then local fire requirements should be checked to ensure
compliance.

Important
If appliance is to be installed in suite formation with other
matching units, the instructions for all models must be
consulted to determine the necessary clearances to any
combustible rear wall or overlying surface. Some models
require greater clearances than others and the largest
figure quoted in individual instructions will therefore
determine clearance of complete suite adjoining
appliances.

1.3 VENTILATION

Adequate ventilation must be provided to supply sufficient
fresh air for combustion. This should allow easy removal
of combustion products which may be harmful to health.

Recommendations for Ventilation of Catering Appliances
are given in BS5440:2.

For multiple installations, the requirements for individual
units require to be added together. Installation should be
carried out in accordance with local and/or national
regulations which apply at the time. A competent installer
MUST be employed.

Model

Width

(mm)

Depth

(mm)

Height

(mm)

Weight

(kg)

G3830 Fryer

300 770 870 59

G3860 Fryer

600 770 870 74

G3865 Fryer

600 770 870 99

SECTION 1 - INSTALLATION

UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER

ARE NOT TO BE ADJUSTED BY THE INSTALLER.

Model kW Btu/hr

G3830 Fryer 18.1 61,757

G3860 Fryer 32.5 110,890

G3865 Fryer 2 x 18.1 2 x 61,757