Falcon G3441, G3641, G3941, G3441R, G3641R Installation And Servicing Instructions

G3441/G3641/G3941
G3441R/G3641R/G3941R
G3641FR/G3941FR Griddles

INSTALLATION and
SERVICING INSTRUCTIONS

This appliance must be installed and serviced by a competent person as stipulated by the
Gas Safety (Installation & Use) Regulations.

IMPORTANT

The installer must ensure that the installation of the appliance is in conformity with these instructions
and National Regulations in force at the time of installation. Particular attention MUST be paid to:

Gas Safety (Installation & Use) Regulations
Health And Safety At Work etc. Act
Local and National Building Regulations
Fire Precautions Act

The appliance has been CE-marked on the basis of compliance with the Gas Appliance Directive for
the Countries, Gas Types and Pressures as stated on the data plate.

WARNING: TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC,

MUST BE EARTHED.

On completion of the installation, these instructions should be left with the Engineer-in-Charge for
reference during servicing. Further to this, The Users Instructions should be handed over to the User,
having had a demonstration of the operation and cleaning of the Appliance.

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING
AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED
PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.

PREVENTATIVE MAINTENANCE CONTRACT

In order to obtain maximum performance from this unit we would recommend that a maintenance
contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out
adjustments and repairs. A quotation will be given upon request to the contact numbers below.

WEEE Directive Registration No. WEE/DC0059TT/PRO

At end of unit life, dispose of appliance and any replacement
parts in a safe manner, via a licenced waste handler.
Units are designed to be dismantled easily and recycling of all
material is encouraged whenever practicable.

Falcon Foodservice Equipment

HEAD OFFICE AND WORKS

Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.

SERVICELINE CONTACT

Phone: [phone] Fax: [phone]

T100765 Ref. 5

Detailed recommendations are contained in
Institute of Gas Engineers published documents:

IGE/UP1, IGE/UP/2
BS6173 and BS5440

IMPORTANT INFORMATION

Warranty Policy Shortlist

Warranty does not cover :-

• Correcting faults caused by incorrect installation of a product.

• Where an engineer cannot gain access to a site or a product.

• Repeat commission visits.

• Replacement of any parts where damage has been caused by misuse.

• Engineer waiting time will be chargeable.

• Routine maintenance and cleaning.

• Gas conversions i.e. Natural to Propane gas.

• Descaling of water products and cleaning of water sensors where softeners/ conditioners are not fitted,

or are fitted and not maintained.

• Blocked drains

• Independent steam generation systems.

• Gas, water and electrical supply external to unit.

• Light bulbs

• Re-installing vacuum in kettle jackets.

• Replacement of grill burner ceramics when damage has been clearly caused by misuse.

• Where an engineer finds no fault with a product that has been reported faulty.

• Re-setting or adjustment of thermostats when unit is operating to specification.

• Cleaning and unblocking of fryer filter systems due to customer misuse.

• Lubrication and adjustment of door catches.

• Cleaning and Maintenance

• Cleaning of burner jets

• Poor combustion caused by lack of cleaning

• Lubrication of moving parts

• Lubrication of gas cocks

• Cleaning/adjustment of pilots

• Correction of gas pressure to appliance.

• Renewing of electric cable ends.

• Replacement of fuses

• Corrosion caused by use of chemical cleaners.

For multiple installations, requirements for individual
appliances should be added together.

The appliance flue discharges vertically through the grill
at the hob. There must be no direct connection of the flue
to any mechanical extraction system or the outside air.
Siting the appliance below a canopy is the ideal
arrangement.

1.4 GAS SUPPLY

The incoming service must be of sufficient size to supply
full heat input without excessive pressure drop.
A gas meter will be installed in the system by the gas
supplier. Alternatively, if an existing meter is to be utilised,
this should be checked, preferably by the supplier to
ensure that it is adequate to deal with the rate of gas
supply required. This is particularly important when a
number of units i.e. a 'suite', is being installed.

Installation pipework must be fitted in accordance with
IGE/ UP/ 2.

The size of the pipework supplying the appliance must be
no less than inlet connection R½ (½" BSP external taper).

If flexible tube is used, the gas supply tubing or hose shall
comply with national requirements in force. These will be
periodically examined and replaced as necessary.

An isolating cock must be located close to the appliance
to allow shutdown during an emergency or routine
servicing.

After installation, the complete installation must be
checked for gas soundness as specified in IGE/ UP/ 1.

1.5 ELECTRICAL SUPPLY

Not applicable to these appliances.

1.6 WATER SUPPLY

Not applicable to these appliances.

1.1 MODEL NUMBERS, NETT WEIGHTS
and DIMENSIONS

1.2 SITING

The appliance may be installed on a non-combustible
surface, counter top, or alternatively on the purpose made
stand supplied by Falcon.

Installation should be made in accordance with local and/
or national regulations applying at the time. A competent
installer MUST be employed.

The griddle plates can be installed to within 75mm of a
combustible wall at the back and sides and a clear space
of 900mm should be allowed between the top of the flue
outlet and any overlying combustible surface.

Important

If the unit is to be installed in suite formation with other
matching appliances of the DOMINATOR PLUS series,
the instructions for all units must be consulted to
determine the necessary clearance to any combustible
rear wall or overlying surface. Some appliances require
greater clearance than others and the largest figure
quoted in the individual instructions will therefore
determine the clearance for the complete suite of
adjoining appliances.

1.3 VENTILATION

Adequate ventilation whether natural or mechanical, must
be provided to ensure fresh air is available for ventilation
and removal of combustion products.

Recommendations for Ventilation of Catering Appliances
are given in BS5440 : 2. Furthermore, to ensure sufficient
room ventilation, guidance on the volume of ventilation
air required for different types of catering equipment is
provided in the table.

Appliances are to be installed with sufficient ventilation to
prevent the occurrence of unacceptable concentrations
of substances harmful to health in the room in which they
are installed.

Model

Width

(mm)

Depth

(mm)

Height

(mm)

Weight

(kg)

G3441 / R

400 770 455 65

G3641 / R / FR

600 770 455 90

G3941 / R / FR

900 770 455 127

SECTION 1 - INSTALLATION

UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER

ARE NOT TO BE ADJUSTED BY THE INSTALLER.