Falcon g3478 Installation & Service Manual

G3478 Steaming Oven

INSTALLATION and
SERVICING INSTRUCTIONS

This appliance must be installed and serviced by a competent person as stipulated by the
Gas Safety (Installation & Use) Regulations.

IMPORTANT

The installer must ensure that the installation of the appliance is in conformity with these instructions
and National Regulations in force at the time of installation. Particular attention MUST be paid to:

Gas Safety (Installation & Use) Regulations
Health And Safety At Work etc. Act
Local and National Building Regulations
Fire Precautions Act
NAtional Water Regulations

The appliance has been CE-marked on the basis of compliance with the Gas Appliance Directive for
the Countries, Gas Types and Pressures as stated on the data plate.

WARNING: TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC,

MUST BE EARTHED.

On completion of the installation, these instructions should be left with the Engineer-in-Charge for
reference during servicing. Further to this, The Users Instructions should be handed over to the User,
having had a demonstration of the operation and cleaning of the Appliance.

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING
AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED
PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.

PREVENTATIVE MAINTENANCE CONTRACT

In order to obtain maximum performance from this unit we would recommend that a maintenance
contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out
adjustments and repairs. A quotation will be given upon request to the contact numbers below.

WEEE Directive Registration No. WEE/DC0059TT/PRO

At end of unit life, dispose of appliance and any replacement
parts in a safe manner, via a licenced waste handler.
Units are designed to be dismantled easily and recycling of all
material is encouraged whenever practicable.

Falcon Foodservice Equipment

HEAD OFFICE AND WORKS

Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.

SERVICELINE CONTACT

Phone: [phone] Fax: [phone]

T100789 Ref.1

Detailed recommendations are contained in
Institute of Gas Engineers published documents:

IGE/UP1, IGE/UP/2
BS6173, BS5440 and EN1717

IMPORTANT INFORMATION

Warranty Policy Shortlist

Warranty does not cover :-

• Correcting faults caused by incorrect installation of a product.

• Where an engineer cannot gain access to a site or a product.

• Repeat commission visits.

• Replacement of any parts where damage has been caused by misuse.

• Engineer waiting time will be chargeable.

• Routine maintenance and cleaning.

• Gas conversions i.e. Natural to Propane gas.

• Descaling of water products and cleaning of water sensors where softeners/ conditioners are not fitted,

or are fitted and not maintained.

• Blocked drains

• Independent steam generation systems.

• Gas, water and electrical supply external to unit.

• Light bulbs

• Re-installing vacuum in kettle jackets.

• Replacement of grill burner ceramics when damage has been clearly caused by misuse.

• Where an engineer finds no fault with a product that has been reported faulty.

• Re-setting or adjustment of thermostats when unit is operating to specification.

• Cleaning and unblocking of fryer filter systems due to customer misuse.

• Lubrication and adjustment of door catches.

• Cleaning and Maintenance

• Cleaning of burner jets

• Poor combustion caused by lack of cleaning

• Lubrication of moving parts

• Lubrication of gas cocks

• Cleaning/adjustment of pilots

• Correction of gas pressure to appliance.

• Renewing of electric cable ends.

• Replacement of fuses

• Corrosion caused by use of chemical cleaners.

1.4 GAS SUPPLY

The incoming service must be of sufficient size to supply
full rate without excessive pressure drop.

A meter is connected to the service pipe by gas supplier.
Any existing meter should be checked by supplier to
ensure it is of adequate capacity to pass the required rate
of gas for the unit, in addition to any other gas equipment
installed.

Installation pipe work should be fitted in accordance with
IGE/UP/2. The pipe work should be of adequate size but
not be smaller than the unit gas inlet connection,
ie. Rp½ (½” BSP).

If flexible tube is used, the gas supply tubing or hose shall
comply with national requirements in force. These will be
periodically examined and replaced as necessary.

An isolating cock must be located close to appliance to
allow shut-down during an emergency or servicing.

The installation must be tested for gas tightness.
Details of this procedure can be found in IGE/UP/1.

1.5 ELECTRICAL SUPPLY

Not applicable to these appliances.

1.6 WATER SUPPLY (IRN R001)
Warning - The unit shall not be used empty.

The appliance is intended for connection to a main water
supply only, connection is 15mm compression fitting.
Backflow prevention is by means of double check valve,
fitted at inlet. Supply pressure must be within range of

0.5 to 5 bar. A stop cock must be fitted in an easily
accessible position on the supply to enable shut off for
cleaning and maintenance.

Front trough drain should be situated over a floor grating
where possible.

1.7 HEAT INPUTS

1.8 INJECTOR SIZES

1.1 MODEL NUMBERS, NETT WEIGHTS
and DIMENSIONS

1.2 SITING

The unit must be installed upon a firm, level floor in a well
lit position. It requires to be secured to this surface.

The oven can be positioned to within 150mm of a
combustible wall.

Important

If the appliance is to be installed in suite formation with
other matching appliances of the DOMINATORPLUS
Series, the instructions for all units must be consulted to
determine the necessary clearance to any combustible
rear wall or overlying surface. Some appliances require
greater clearance than others and the largest figure
quoted in the individual instructions will therefore
determine the clearance for the complete suite of
adjoining appliances.

1.3 VENTILATION

The appliance flue discharges vertically at the rear.
There must be no direct connection of the flue to any
mechanical extraction system or the outside air. Siting
the appliance under a ventilated canopy is the ideal
arrangement.

Adequate ventilation, whether natural or mechanical,
must be provided to supply sufficient fresh air for
combustion and allow easy removal of combustion
products that may be harmful to health.

Recommendations of ventilation for Catering Appliances
are given in BS 5440:2.

For multiple installations, the requirements for individual
appliances should be added together. Installation should
be made in accordance with local and/or national
regulations applying at the time. A competent installer
must be employed.

Model

Width

(mm)

Depth

(mm)

Height

(mm)

Weight

(kg)

G3478
Steaming Oven

600 840 1625 96

SECTION 1 - INSTALLATION

UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER

ARE NOT TO BE ADJUSTED BY THE INSTALLER.

Gas type kW (nett) Btu/hr (gross)

Natural gas 12.1 45,400

Propane gas 12.7 47,700

Gas type Main burner Pilot burner

Natural gas Ø3.2mm SIT No. 36

Propane gas Ø1.9mm SIT No. 19