Falcon G3425, G3625, G3925, G31225, G31525 Installation And Servicing Instructions

G3425, G3625, G3925,

Gas Safety (Installation & Use) Regulations

Detailed recommendations are contained in
Institute of Gas Engineers published documents:

IGE/UP1, IGE/UP/2
BS6173 and BS5440

Health And Safety At Work etc. Act

Local and National Building Regulations

Fire Precautions Act

T100766 Ref. 6

G31225 and G31525 Chargrills
G3625, G3925, G31225

and G31525 ES Chargrills

INSTALLATION and SERVICING
INSTRUCTIONS

The appliance must be installed and serviced by a qualified person as stipulated by the Gas
Safety (Installation & Use) Regulations.

IMPORTANT

The installer must ensure that the installation of the appliance is in conformity with these instructions and
National Regulations in force at the time of installation. Particular attention MUST be paid to:

The appliance has been CE-marked on the basis of compliance with the Gas Appliance Directive for the
Countries, Gas Types and Pressures as stated on the data plate.

WARNING: TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC,

MUST BE EARTHED.

On completion of the installation, these instructions should be left with the Engineer-in-Charge for reference
during servicing. Further to this, The Users Instructions should be handed over to the User, having had a
demonstration of the operation and cleaning of the Appliance.

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES
MA Y RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.

PREVENTATIVE MAINTENANCE CONTRACT

In order to obtain maximum performance from this unit we would recommend that a maintenance contract
be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out adjustments and
repairs. A quotation will be given upon request to the contact numbers below.

WEEE Directive Registration No. WEE/DC0059TT/PRO

At end of unit life, dispose of appliance and any replacement
parts in a safe manner, via a licensed waste handler.
Units are designed to be dismantled easily and recycling
of all material is encouraged whenever practicable.

Falcon Foodservice Equipment

HEAD OFFICE AND WORKS

Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.

SERVICELINE CONTACT

Phone: [phone] Fax: [phone]

IMPORTANT INFORMATION
Warranty Policy Shortlist

Warranty does not cover :-

• Correcting faults caused by incorrect installation of a product.

• Where an engineer cannot gain access to a site or a product.

• Repeat commission visits.

• Replacement of any parts where damage has been caused by misuse.

• Engineer waiting time will be chargeable.

• Routine maintenance and cleaning.

• Gas conversions i.e. Natural to Propane gas.

• Descaling of water products and cleaning of water sensors where softeners/ conditioners are not fitted, or

are fitted and not maintained.

• Blocked drains

• Independent steam generation systems.

• Gas, water and electrical supply external to unit.

• Light bulbs

• Re-installing vacuum in kettle jackets.

• Replacement of grill burner ceramics when damage has been clearly caused by misuse.

• Where an engineer finds no fault with a product that has been reported faulty.

• Re-setting or adjustment of thermostats when unit is operating to specification.

• Cleaning and unblocking of fryer filter systems due to customer misuse.

• Lubrication and adjustment of door catches.

• Cleaning and Maintenance

• Cleaning of burner jets

• Poor combustion caused by lack of cleaning

• Lubrication of moving parts

• Lubrication of gas cocks

• Cleaning/adjustment of pilots

• Correction of gas pressure to appliance.

• Renewing of electric cable ends.

• Replacement of fuses

• Corrosion caused by use of chemical cleaners.

Note : Take care when removing cast iron components as they are heavy items
Grid Bar – 7kg

Radiants – 6kg
Burners – 7kg

SECTION 1 - INSTALLATION

Model

Width

mm)

Depth

(mm)

Height

(mm)

Weight

(kg)

G3425 Chargrill

400

770

455

83

G3625/G3625ES Chargrills

600

770

455

143

G3925/G2925ES Chargrills

900

770

455

205

G31225/G21225ES Chargrills

1200

770

455

286

G31525/G31525ES Chargrills

1500

770

455

348

UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE
NOT TO BE ADJUSTED BY THE INSTALLER.

1.1 MODEL NUMBERS, NETT WEIGHTS and DIMENSIONS

1.2 SITING

The unit may be installed on a table, counter top or purpose designed floor stand, available
from Falcon. The unit must be installed on a firm, level surface in a well lit, suitably ventilated position.

Models may be installed to within 175mm of a combustible wall at the back and sides.

Important

If a unit requires to be installed in suite formation with matching appliances, the instructions for all
units must be consulted to determine necessary clearance to any combustible rear wall or overlying
surface. Some models require greater clearance than others and the largest figure quoted in any
individual instruction will therefore determine the clearance for a complete suite of adjoining
appliances.

1.3 VENTILATION

Adequate ventilation must be provided to supply sufficient fresh air for combustion and allow easy
removal of combustion products which may be harmful to health. Recommendations for Ventilation
of Catering Appliances are given in BS5440:2.

For multiple installations the requirements should be added together. Installation should be made
in accordance with local and/or national regulations that apply at the time. A competent installer
must be employed.

1.4 GAS SUPPLY

The incoming service must be of sufficient size to supply full heat input without excessive
pressure drop. A gas meter will be installed in the system by the gas supplier. Alternatively, if an
existing meter is to be utilised, this should be checked preferably by supplier to ensure that it will deal
with the rate of gas supply required.

This is particularly important when a number of units are being installed in a suite.
Installation pipework should be fitted in accordance with IGE/UP/2. The pipe size from meter to unit

must not be less than that of inlet connection, R¾ (¾" BSP male).
An isolating cock must be located close to the unit to facilitate shut-down during emergency or

routine servicing. The cock must be easily accessible to user. The installation must be tested for
gas tightness; details are given in IGE/UP/1.

If flexible tube is used, the gas supply tubing or hose shall comply with national requirements in force.
These will be periodically examined and replaced as necessary.

The adjustable governor supplied must be fitted to Natural Gas models only.

1.5 TOTAL HEAT INPUTS and PRESSURE ADJUSTMENT

Two burners at maximum position.
Adjustment pressure at test point on gas tap manifold should be 15mbar.