Falcon AH/1-20, AH/1-80, AH/1-40, AH/1-60, DEE/4 Brochure & Specs

...
Falcon has teamed up with Groen, leaders in steaming and boiling technology, based in the USA.
Groen were established in 1907 and are recognised as the world’s largest manufacturer of steam-jacketed kettles, braising pans and pressureless steamers.
The Products include Floor Standing and Table Top mounted Tilting Kettles with capacities from 10 to 227 litres. Braising Pans (40 to 152 litre capacity) and Jacketed Boiling Pans (76 to 303 litre capacity) are also available.
These products add an extra dimension to the comprehensive range of Falcon equipment used throughout the catering and hospitality industry. Whether its those special á la carte or banqueting occasions the heavy demands of the armed forces, prison services, health care and educational establishments, Groen’s partnership with Falcon assures the caterer the confidence associated with reliable equipment manufactured to the highest standards.
INTRODUCTION TO STEAM JACKETED KETTLES
Self Contained Floor Model Kettles
Floor Standing Tilting Kettles
Table Top Steam Jacketed Kettles
Floor Kettles – Direct Steam
Direct Steam Table Top Kettles, Options & Accessories
INTRODUCTION TO TILTING BRAISING PANS
Tilting Braising Pans
INTRODUCTION TO HyPerSteam
STEAMERS
What Makes HyPerSteam
Different?
HyPerSteam
Steamers (Counter-Top)
HyPerSteam
Steamers
HyPerSteam
Steamers
Kettle Options and Accessories & Sizing Guide
Braising Pan Menu Guide
HyPerSteam Menu & Features Guide
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Steam Jacketed Kettles All products that
otherwise might be prepared in a stockpot, can be prepared more quickly and efficiently in a Groen Steam Jacketed Kettle. There is a Groen Kettle that is perfect for your operation and menu requirements.
Tilting Braising Pans The Groen Braising Pan
is now considered the most versatile piece of cooking equipment available today. Excellent for pan frying, kettle & griddle cooking, and braising. The versatility of the Groen Braising Pan makes it ideal for foodservice operations of all sizes.
HyPerSteam™Steamers The Groen Hypersteam
range of steamers is a true breakthrough in steamer technology. Atmospheric steam generators coupled with a powerful fan increase steam velocity. The result is faster cooking times with even cooking temperatures throughout.
Contents
WATER OR PRODUCT
OUTER JACKET
INNER JACKET
STEAM UNDER PRESSURE
BOILING WATER
HEATING ELEMENTS (ELECTRIC)
1
Introduction to Steam Jacketed Kettles
Steam jacketed kettles cook faster, yet cost less to operate, and provide more even, gentle heating. How do they deliver this unique combination of power and cooking precision?
The Amazing Thermal Efficiency Of Steam...
Steam carries approximately six times the energy of boiling water and gives up that energy upon contact with a colder surface. This simple fact makes steam an ideal heat transfer medium, and steam jacketed kettles the ideal way to cook, reheat and hold a wide variety of menu items.
Unique Kettle Construction...A steam jacketed kettle is formed from two stainless steel hemispheres, which are nested and welded to form a space or jacket to contain steam.
Groen Kettles Cook Faster
A stock pot only transfers heat on the bottom. A kettle transfers heat through the entire jacketed bottom and sides. Steam jacketed kettles have 3-4 times more heat transfer surface area than the same size stock pot, which means faster heat up and faster cook times.
Groen Kettles Are More Efficient
Kettles transfer more of their energy into the food product. Range burners only heat the bottom of the stock pot and can be inefficient. Groen gas heated kettles are 58-65% efficient and electric models are even more efficient. Faster cook times mean less energy used and lower fuel bills. Direct steam kettles can operate from an existing steam source, for even greater energy savings.
Groen Kettles Save Labour
A single chef or cook can prepare larger batches of your soups and other popular menu specialties, in a steam kettle. With even heating and precise temperature control, there is less need for constant "pot watching" and frequent stirring. Gear assisted manual and power tilts make product transfer and portioning fast and easy. With larger single batch capabilities, you can reduce repetitive work and utilise more automated prep equipment. Kettles are major labour savers.
Groen Kettles Improve Consistency & Reduce Product Loss From Burn-on
Groen kettles don't have "hot spots" and don't require constant stirring to avoid product burn-on and scorching. Steam jacketed kettles are ideal for preparation of delicate sauces, cream based soups, dessert fillings and heat sensitive confections. Even unskilled employees can consistently cook, reheat and hold menu items, batch after batch, day after day. Groen kettles are more "forgiving" than range top preparation methods and they make employee training easier.
Groen Kettles Reduce Heavy Lifting...
Counterbalanced tilting kettles and models equipped with product drawoff valves reduce the need for heavy lifting and simplify product transfer and portioning.
Groen Kettles Are Easier To Clean...
A Groen kettle can braise that meat, simmer a great sauce and boil three kinds of pasta, with fewer pans and less pan and utensil washing. And less burn-on means less pot scrubbing.
Kettles Cook Faster & Use Less Energy!
HEATING TIME ENERGY USED
IN MINUTES KWH
70 60 50 40 30 20 10
35Kg OF 18° C WATER TO 100° C
(MIN)
180% LONGER
42% MORE ENERGY
FASTER
SAVE ££
7 6 5 4 3 2 1
(KWH)
GROEN
TDB/7-40
KETTLE
GROEN
TDB/7-40
KETTLE
(2) 20 QUART STOCK POTS
ON RANGE TOP SECTION
(2) 20 QUART STOCK POTS
ON RANGE TOP SECTION
When steam enters that jacket space from a built-in steam generator, it is aself-contained kettle. When steam is piped in from a remote boiler, it is called a direct steam kettle.
Efficient Steam Heat T ransfer...When steam enters the jacket, it expands to fill the entire space and transfers its energy load to the inner kettle wall and then into the water or food being heated. Heat is transferred uniformly through the entire jacketed hemisphere surface area. There are no hot spots or temperature variations.
The Steam Pressure/T emperature Relationship...At atmospheric pressure, steam is 100°C. Under pressure, water boils and converts into steam at temperatures above 100°C. For example, at 3.5 bar, steam is 148°C. The rated maximum steam pressure of kettles varies by type, but typically is 1.5 -3.45 bar and higher on food processing and some cook-chill production kettles. This relationship between pressure and steam is important if more rapid heating or browning (caramelization of sugars) is required in a steam kettle. Then kettle models with higher rated pressures should be considered.
How do Steam Jacketed Kettles Work?
See page 14 for Kettle sizing and options.
Groen self-contained, floor model kettles are perfect for preparing vegetables, stews, pasta, sauces, soups, gravies and much more. These steam jacketed kettles out-perform range top cooking with superior energy efficiency, high speed performance and greater productivity. Each gas or electric heated model makes its own steam.
No remote steam source or boiler is required. All models are thermostatically controlled to heat and hold any product at the desired temperature, without scorching. Product transfers are accomplished with a tangent draw-off (stationary models) or a convenient, self locking tilt mechanism (tilting models).
Non-Tilting Kettles
Model EE, Steam Jacketed Boiling Pan
Self Contained Floor Model Kettles
Electric heated, self-contained steam source
Air insulated sheathing over hot cooking surfaces
50mm tangent draw-off valve standard
Energy saving hinged cover standard
Precise thermostatic temperature control
Low water safety control
Your choice of 76, 151, 227 & 303 litre models
Options: 75mm tangent draw-off, triple cooking basket inserts (TRI-BC),
water faucets, 316 stainless steel interior
Model AH/1
Gas heated, self-contained steam source
Dependable electronic ignition
Insulated stainless steel sheathing over hot cooking surfaces
50mm tangent draw-off valve standard
Energy saving hinged cover standard
Precise thermostatic temperature control
Low water safety control
Your choice of 76, 151, 227 & 303 litre models
Options: 75mm tangent draw-off, basket inserts, water faucets,
stainless steel interior, spray with flexible hose
Capacity (In litres)
MODELS (Electric) EE-20 EE-40 EE-60 EE-80
76 151 227 303 972 1226 1200 1291 660 813 914 965
12kW 24kW 24kW 36kW
Dimensions
(In mm)
Left to Right
Front to Back
Electric Rating
Capacity (In litres)
MODELS (Gas) AH/1-20 AH/1-40 AH/1-60 AH/1-80
76 151 227 303 991 1143 1245 1295 933 972 1041 1080
100,000 BTUs/HR
100,000 BTUs/HR
145,000 BTUs/HR
145,000 BTUs/HR
Dimensions
(In mm)
Left to Right
Front to Back
Gas Rating
2
Stationary (Non-Tilting) KettlesTilting Kettles
Model DEE/4
Electric heated, self-contained steam source
Smooth gear assisted manual tilting kettle body
Reinforced bar rim and large butterfly shaped pouring lip
Precise thermostatic temperature control
Low water safety control
Your choice of 76, 151 & 227 litre models
Options: Cover, 50mm tangent draw-offs, basket inserts,
water faucet with swivel tap, spray with flexible hose
Model DH
Gas heated, self-contained steam source
Patented fin tube burner assembly 62-65% efficient
Dependable electronic ignition
Smooth gear assisted manual tilting kettle body
Reinforced bar rim and large butterfly shaped pouring lip
Precise thermostatic temperature control
Low water safety control
Your choice of 76, 151 & 227 litre models
Options: Cover, 50mm tangent draw-offs, basket inserts,
water faucet with swivel tap, spray with flexible hose
Capacity (In litres)
MODELS Electric MODEL DEE/4 Gas MODEL DH
76 151 227 76 889 1194 1194 889 781 876 924 889
12kW 24kW 24kW
72,000
BTUs/HR
151
1194
918
100,000
BTUs/HR
227 1194 1114
150,000 BTUs/HR
Dimensions
(In mm)
Left to Right
Front to Back
Electric/Gas Rating
3
Floor Standing Tilting Kettles
4
Self Contained Table Top Models
Model TDB/7
Table Top Kettles
Electric heated, self-contained steam source
Two thirds jacketed construction
Counterbalanced manual tilt
Reinforced bar rim and large butterfly shaped
pouring lip
Precise thermostatic temperature control
Low water safety control
Your choice of 18 and 38 litre models
Options: Lift-off cover, basket insert,
TS/9 stand, table or cabinet mounting, left hand tilt, spray with flexible hose
Model TDH
Gas heated, self-contained steam source
Patented fin tube burner assembly 62% efficient
Energy saving electronic ignition standard
Two thirds jacketed construction
Counterbalanced manual tilt
Reinforced bar rim and large butterfly shaped
pouring lip
Precise thermostatic temperature control
Your choice of 18 and 38 litre models
Options: Lift-off cover, basket insert,
TS/9 stand, table or cabinet mounting, left hand tilt, spray with flexible hose
Model TS/9 Stand
TS/9 STAND ORDERING GUIDE
Groen can provide sturdy, easy to clean stand TS/9 for mounting our table top kettles. It provides the ideal kettle work height. New TS/9 stands can be ordered with a pull-out drain sink, with cover that doubles as a splash shield. Stand shown with TDB/7 kettle.
Capacity (In litres)
MODELS TDB/7-20
Electric SELF-CONTAINED Gas SELF-CONTAINED
TDB/7-40 TDH-20 TDH-40
18 38 18 38 451 467 686 730 603 670 610 686
6kW 12kW
31,000 BTUs/HR 52,000 BTUs/HR
Dimensions
(In mm)
Front to Back
Left to Right
Electric/Gas Rating
MODELS
TDB/7-20 & 40 TDH-20 TDH-40 TD/FPC TDB/7-20 TDB/7-40
Table of Dimensions
(in mm)
Table
Size
Width
Front to
Back
Height
2 3 3 3 3 3
686 711 568 762 940 568 762 940 568 762 940 568 762 940 568 762 1041 568
Groen table top steam jacketed kettles are up to 3 times faster and twice as energy efficient as range top cooking. From soups and stews to pasta and vegetables, Groen table top kettles are versatile, labour saving performers. All Groen kettles have a hand polished
finish for easy clean-up and hygiene, and feature a reinforced bar rim to resist hard use. Compact, table top kettles are available in capacities up to 38 litres and may be direct steam heated or come with a self-contained gas or electric heated steam source.
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When house steam or a remote steam source is available, floor mounted, direct steam jacketed kettles add productivity and efficiency to any kitchen. Models come in a full range of sizes (from 76 to 568 litres) to meet the production requirements of any type
of foodservice operation. Reinforced bar rim and one-piece welded construction make these kettles the most durable, maintenance free cooking equipment available today.
Non-Tilting Kettles Tilting Kettles
Model PT
(Pedestal Mounted)
Model FT
(Tri-Leg Mounted)
Floor Kettles – Direct Steam
Direct steam heated
Two thirds jacketed construction
All stainless pedestal (Model PT) or Tri-Leg (Model FT) mounting
50mm tangent draw-off valve standard
Energy saving hinged cover standard
Reinforced bar rim construction
Your choice from 76 through to 568 litres capacity
Options: 75mm tangent draw-off, triple cooking basket inserts (TRI-BC),
water faucets, stainless steel interior
Direct steam heated
Two thirds jacketed construction
All stainless pedestal (Model D) or Tri-Leg (Model DL) mounting
Smooth warm and gear assisted manual tilting kettle body
Reinforced bar rim and large butterfly shaped pouring lip
Your choice from 76 through to 303 litres capacity
Options: Cover, tangent draw-off, triple cooking basket inserts (TRI-BC),
water faucets
Model D
(Pedestal Mounted)
Model DL
(Tri-Leg Mounted)
Models PT & FT
Dimensions
(In mm)
Capacity (In litres)
76 151 227 303 749 851 978 1003 571 724 825 876 914 914 991 1092
378
1054
978
1118
473 1067 1016 1219
568 1168 1130 1219
Front to Back
Left to Right
Rim Height
Capacity (In litres)
76 151 227 303 584 762 864 – 927 1092 1194 – 791 978 1092
Model D
Dimensions
(In mm)
Front to Back
*
Left to Right Rim Height
733 876 972 997 921 1092 1194 1245 914 965 1118 1219
Model DL
Dimensions
(In mm)
Front to Back Left to Right Rim Height
*Doesnt include wall clearance. Add 89mm for tangent draw-off.
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Direct Steam Table Top Kettles Table Top Kettle Options & Accessories
Model TDC/3
Direct steam heated
Two thirds jacketed construction
Counterbalanced manual tilt
All stainless steel trunnion
support posts
Reinforced bar rim and large butterfly shaped pouring lip
Your choice of 3, 6, 9 & 18 litre models
Options: Lift-off cover, basket insert, custom table and cabinet mounting
Model TDA/1-40
Direct steam heated
Two thirds jacketed construction
Counterbalanced manual tilt
All stainless steel trunnion
support posts
Reinforced bar rim and large butterfly shaped pouring lip
38 litre capacity
Options: Lift-off cover, basket insert,
custom table and cabinet mounting
Covers
Kettle covers reduce heatup times, save energy, reduce the heat and humidity load on ventilation and HVACsystems and make the kitchen more comfortable for cooks and staff. Covers also can be used to control moisture content and reduction during cooking. Covers are standard on stationary floor models, with liftoff or hinged covers available for most other models.
Water Fill Faucets
Every Groen kettle is provided with a sturdy bracket with knockout, for mounting a water fill faucet. Available in single pantry (hot or cold) or double pantry (hot & cold) styles, fill faucets speed recipe preparation, eliminate carrying buckets of water and simplify kettle cleanup.
Draw-off Valves
Groen stationary floor model kettles come standard with 50mm draw-off valves. Larger product outlets are available on these models, to make transfer of thick and chunky product easier. In addition, draw-off valves are available on all tilting floor model kettles, to provide an additional product transfer option.
Cooking Baskets
Basket inserts are stainless steel wire baskets designed to make it easier to load, cook and unload product, when boiling vegetables, shellfish and pasta. A single basket is available for table top models, while floor models can be ordered with a triple basket set (TRI-BC), for preparing three different products at the same time.
Table & Stands
Groen can provide sturdy, easy to clean stands for mounting our table top kettles. Please refer to page 4 for details.
Capacity (In litres)
MODELS
TDC/3-3 TDC/3-6 TDC/3-10 TDC/3-20 TDA/1-40
3691838 336 387 340 387 502 327 378 327 378 679
Dimensions
(In mm)
Front to Back
Left to Right
See page 14 for further option details.
7
Introduction to Tilting Braising Pans
Groen has continuously refined the basic design to meet the needs of high volume commercial and institutional foodservice operations.
The Groen Braising Pan is now considered the single most versatile piece of cooking equipment available today.
With its unique combination of large griddle surface, liquid capacity, quick tilting body and special vented cover, it can perform the duties of a range, grill, oven, kettle, steamer, holding and thawing oven, bain marie and more
No other single piece of equipment can griddle cook pancakes and eggs for breakfast, kettle cook soup and grill hamburgers for lunch; and cook pasta with sauce, steam vegetables, and prepare pudding or jelly for dinner.
Groen/QualityTilting Braising Pans
The Groen Braising Pan does all this and can reduce your energy bill, cut labour, reduce waste, and produce consistently high quality meals.
The versatility of the Groen Braising Pan makes it ideal for Commercial and institutional foodservice operations of all sizes. Whether you are producing a single staple or an extensive list of special items, a Groen Braising Pan can reduce preparation times, save energy, increase batch consistency and save effort. A Groen Braising Pan is the logical choice when replacing a range top, when you remodel your kitchen or when designing a new foodservice operation from the ground up.
See page 15 for menu ideas and cook times.
Heat T ransfer Fins
Groen precision welds up to 130 heat transfer fins to the bottom of Gas Heated Braising Pan models. These fins ensure an even heat distribution over the entire cooking surface . . . no hot and cold spots.
Groen Burner Design
Groens Gas burner assembly design which delivers an average efficiency rating of 60%. Thats the highest in the industry and translates into energy savings for you.
HFP Series
8
Tilting Braising Pans
When ordering specify natural or propane (gas).
Capacity (In litres)
MODEL HFP/2-3 HFP/2-4
114 151
1245 1499
956 956
104,000 BTUs/HR
144,000 BTUs/HR
Dimensions
(In mm)
Left to Right
Front to Back
Gas Rating
Manual Tilt
Model HFP/2-3
Gas heated, 60-65% efficient
Heat transfer fins spread heat evenly
Dependable electronic ignition
Easy to clean open leg design
Smooth action manual tilt (23 turns to full tilt)
Heavy duty cover with condensate vent
75mm radius coved pan corners
Factory installed faucet bracket
Your choice of two sizes with 230mm pan depth standard
Options: Water faucet with swivel tap.
The expansive cooking surface of the braising pan readily handles all griddle work. Kilos of bacon or sausage, dozens of hamburgers, grilled sandwiches, pancakes or french toast are handled with ease. Add breakfast or snacks to your menu or back up existing griddles. Only a portion of heating capacity is required for heaviest griddle loads.
Groen braising pans fry heavy loads of chicken or fish and deep fry doughnuts, chicken and fish fillets with extra fast recovery time assured. Thermostatic control regulates oil temperature to prevent breaking down and thinning.
Braising pans can do all types of liquid cooking. Total capacities range from 114 litres (Size 3) through 151 litres (size 4). Wide temperature range provides for simmering and rapid boiling. High temperature flat griddle surface is ideal for browning meat in the first step of stew, chilli, or chop suey preparation.
Groen braising pans can be used to roast or bake all types of meat and poultry. Product is supported in the braising pan on wire racks. With cover closed, the cooking action is the same as a conventional oven. Thermostatic control allows cooking at normal temperatures (66°-93°C). Low temperature wet roasting reduces shrinkage and holds in all the natural flavour.
Groen braising pans are the best suited appliance for quantity braising of meat and poultry. Quick browning then simmering with the cover down, brings out the natural flavour while sealing in the natural juices. Compared to an oven, cooking time is less than half.
Griddle Cooking
Pan Frying
Kettle Cooking
Oven Roasting
Braising
Equipment Versatility Critical in Today’s Kitchens
1 2 3 4 5
6 7 8
9 10 11 12 13 14 15 16 17 18
Introduction to HyPerSteam
Steamers
Exclusive HyPerSteam™Features
Performance Features That Deliver
9
See page 16 for cooking information and features guide.
Faster steam velocity reduces cook times.
Large ports eliminate scale common with small ports or jets.
Allows proper steam flow around multiple 2
1
/
2
deep pans.
Saves money, ensures dependable operation… longer unit life.
Eliminates odour and flavour transfer between foods… a problem with no-drain steamers.
Safer door design… just warm when operating.
Operator can open door while holding a loaded pan.
More flexibility for kitchen layout and future movement.
Door won’t sag, reduces leaks.
For frequent use when timed cooking isn’t required.
Simple to use – simple employee training.
Helps protect unit from costly component failure… reminds operator to clean generator.
Makes it faster and easier for operator to descale.
Less water on the floor, safer for employees.
Fewer valves, gauges and components to fail.
No compensating timer required, no waiting for cavity to warm up.
Faster morning startup, less preheat required. More pan capacity in less space.
Helps reduce sediment and loose scale buildup.
Powerful fan in cavity
Large steam entry port(s)
Full 3
1
/
2
pan slide spacing
Simple operator descaling through cavity or access port.
Free venting cavity drain with spray condenser.
Solid, insulated one piece door
Easy open no hands latch.
Field reversible door.
Strong continuous hinge.
Constant steam setting.
Simple mechanical 60 minute timer
“Clean Me” steam generator descaling warning light/system.
Integrated condensate collection sink with drain (HY-6 Series)
Atmospheric steam generator (Twin generators on HY-6 Series).
Warm cavity-true instant steam system.
Ready to steam in 6-8 minutes from a cold start.
Narrow unit width: 6 Series only 546mm, 12 & 24 pan models 816mm wide.
Automatic steam generator flushing when unit is shut off.
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What Makes HyPerSteam
Different?
HyPerSteam is a radical departure from traditional convection steamers. Aware of the problems associated with conventional steamers, Groen engineers designed a line of steamers that: 1) cook faster; 2) are more dependable, have fewer parts and problems and 3) can be easily
descaled by the operator. In addition, the HyPerSteam family of steamers are compact, simple to operate, simple to service, and both energy and water efficient! HyPerSteam . . . created a new class of steamers. Lets review these breakthrough differences in steamer technology . . .
Standard Pressure Boiler
Convection Steamer
HyPerSteam™– Twin Atmospheric Steam
Generator / Convection Steamer
Standard Steamer Technology
Large pressure boiler which requires safety valves, water level glass and pressure gauges.
Float type water level controls with moving parts.
Steam channelled through manifolds to small ports or orifices... which can clog
and scale up.
A pressure boiler that requires descaling by a Service Agent or experienced maintenance personnel, requires tools, and can cost hundreds of pounds each time.
Doors that sag, leak, arent adjustable . . . often difficult to open, hard and noisy to close.
The single large pressure boiler provides steam to multiple cavities. Any boiler problem disables the entire unit.
Single large pressure boiler must operate at full capacity, even if you are preparing a single portion or pan load.
New HyPerSteam™Technology
Atmospheric steam generator(s) with fewer parts and fewer potential problems.
Water level sensors...with no moving parts.
Steam enters cavity through large diameter steam port, which cant scale up
or clog. Steam is circulated by a powerful fan.
Operator can descale the unit without tools or a service call, through an easy access port.
Door is adjustable, even field reversible. Strong continuous hinge resists sagging, closes with gentle push or slam, with a no-hands latch.
Multiple independent steam generators serving each steamer cavity. One generator/cavity pair still operates, if the other goes down.
Independent generator/cavity pairs allow use of single cavity for smaller loads... saves energy and water.
STEAM LINES
ALSO PROVIDE
GENERATOR ACCESS FOR
DESCALING
TWIN
ATMOSPHERIC
STEAM
GENERATORS
ATMOSPHERIC
CAVITY
ATMOSPHERIC
CAVITY
ATMOSPHERIC
CAVITY
POWER TAKE-OFF PROVIDES
STEAM FOR
KETTLE,ETC.
PRESSURE
BOILER
PRESSURE
GAUGE
SOLENOID
VALVES
STEAM
DISTRIBUTION
MANIFOLD
ATMOSPHERIC
CAVITY
STEAM
CIRCULATING
FAN
STEAM
CIRCULATING
FAN
HyPerSteam
Steamers
Most of the innovative HyPerSteam performance features are also available in a compact three pan countertop steamer. And now you can order stacked 3 pan models offering 6 pan capacity, and order a single unit with stacking kit to mount on an existing Model HY-3E unit.
Counter-Top Models Counter-Top HyPerSteam
Model HY-3E (shown with optional stand and pan racks)
Atmospheric electric steam generator
Powerful fan in cavity
Free venting drain eliminates flavour transfer
•“Clean Me” steam generator descaling warning system
Simple steam generator descaling through cavity
Warm cavity Instant Steam feature
Rugged field reversible door
60 minute timer with constant steam setting
Condensate collection tray under door
Hidden magnetic door switch
Condensate collection box standard
Options include support stand, pan racks for support stand and 100mm legs
Model HY-5E
15.5kw self contained electric steam generator
All stainless steel construction
Powerful fan in cavity
•“Clean Me” descaling warning system
Simple steam generator descaling
Rugged field reversible door
60 minute timer with constant steam setting
Condensate collection tray under door
Hidden magnetic door switches
Options include support stand, stacking kit, pan racks spray condenser.
HY-3E
(2)HY-3E
Model
3
6 (2 x 3)
Pan Capacity
406 838
Height
*
(mm)
549 549
Width (mm)
783 783
Depth (mm)
1 x 8kW 2 x 8kW
Power Input
*Without Stand
11
HY-5E
HY-5EF
(with stand)
Model
5 5
Pan Capacity
571
1284
Height
*
(mm)
549 549
Width (mm)
783 783
Depth (mm)
15.5kW
15.5kW
Power Input
*Shown with Stand
12
HyPerSteam is a true breakthrough in steamer technology, designed to eliminate most common steamer problems. Twin atmospheric steam generators allow independent operation of each cavity, to match capacity to your production needs and provide a built-in backup steamer. A powerful fan in each cavity increases steam velocity.
We call this accelerated conduction heat transfer process HyPerDuction. The result is FASTERCOOKING TIMES!Clean Me warning light and easy access for descaling, allows operator to descale their own steamer without a service call or tools.
Electric HyPerSteam
Gas HyPerSteam
Model HY-6E
HyPerSteam
Steamers
Twin, independent electric steam generators
9kW input per steam generator
Powerful fan in each cavity
Free venting drain eliminates flavour transfer
•“Clean Me” steam generator descaling warning system
Simple steam generator descaling through cavity
Warm cavity True instant steam feature
Rugged field reversible door
60 minute timer with constant steam setting
Condensate collection sink with drain
Hidden magnetic door switch
Model HY-6G
Twin, independent gas steam generators
45,000 BTU input each 65% efficient
Powerful fan in each cavity
Free venting drain eliminates flavour transfer
•“Clean Me” steam generator descaling warning system
Simple steam generator descaling through cavity
Warm cavity True instant steam feature
Rugged field reversible door
60 minute timer with constant steam setting
Condensate collection sink with drain
Hidden magnetic door switch
Standing pilot with electronic ignition standard
HY-6E
HY-6G
Model
6 (2 x 3) 6 (2 x 3)
Pan Capacity
1489 1489
Height (mm)
546 546
Width (mm)
868 868
Depth (mm)
18kW
90,000
BTUs/HR
Gas/Electric
Rating
All the HyPerformanceHyReliability features introduced with the popular HyPerSteam line are available in larger HyCapacity Models. HyCapacity HyPerSteams are available in 12 pan models. Two powerful fans and two 38mm diameter steam entry ports ensure fast and uniform cooking. HyCapacity HyPerSteams have more pan capacity, more operator flexibility and require less space than old fashioned pressure steamers.
The range of products included in this brochure are currently being supplied into various applications such as prisons, hospitals, restaurants, hotels and schools.
Falcon Catering Equipment supply the Prison service with Groen equipment with the most popular items being the DH-40, a gas heated 152 Litre capacity tilting kettle and the HY 6G, a gas heated six pan steamer. These products have the seal of approval from the prison service and is on their list of approved equipment.
Hospitals throughout the UK, are reaping the rewards by using Groen equipment. Not only are the units very fuel-efficient but they can also be used to prepare a variety of products, thereby reducing the need for additional equipment.
Some other recent examples of sites which have purchased Groen include:
Electric HyCapacity HyPerSteam
The Perfect Choice
Model HY-12E/HY-12G
(Single 12 Pan Cavity)
Powerful 32kW/160,000 BTU/hr atmospheric steam generator
Two powerful fans per cavity
Two 38mm diameter steam entry ports per cavity
Free venting drain eliminates flavour transfer
Adjustable side rack accepts either steam or bake pans
Simple steam generator descaling through cavity
•“Clean Me” generator descaling warning system
Warm cavity True instant steam capability
Rugged, insulated, field reversible door
60 minute timer with constant steam setting
Ready to steam in 6 minutes, from cold start
London University
Marriot Hotels
Hilton Hotels
Iceland Frozen Foods
Northwick Park
HY-12E
(No Stand)
HY-12G
(No Stand)
Model
12 12
Pan Capacity
1753 1753
Height
*
(mm)
816 816
Width (mm)
1000 1000
Depth (mm)
32kW
160,000
BTUs/HR
PowerInput
Electric
Gas
Fuel
*Shown with Stand
13
Quadrant
John Lewis
Morgan Stanley Call Centre
The Seafood Restaurant
Royal Academy of Music
14
Kettle Options & Accessories
Sizing and Portion Guide
Accessory items will increase the versatility, labour and energy savings of your Groen equipment.
Kettles
TDH ••
EE S
*
•••S •••
DEE/4
*
•••• ••
AH/1 S
*
•••S •••
DH
*
•••• ••
PT, FT S
*
•••S S
D, DL
*
•••••S
TS/9 Stands
Cabinet Mounting
Hinged
Covers
Basket Inserts
Lift-Off
Single
Triple
Fill Faucet
Etch Markings
50mm Tangent Draw-Off
75mm Tangent Draw-Off
Flanged Feet
Kettle Brush Set
S
= Standard
= Available Option or Accessory
*
= Available/Hoist Required
TABLE
TOP
FLOOR MODELS
Groen Steam Jacketed Kettles are available in a wide range of types, styles and capacities. There is a Groen kettle that is perfect for your operation, menu mix and production volume requirement. See pages 1 - 6 to help you choose the type or style kettle that is right for you. Check out the table below for help in sizing that kettle. Some things to remember when sizing a kettle:
It is better and often more cost effective to purchase a slightly larger kettle than your current volume requires. You can always make a 76 litres batch in a 151 litre kettle. It will provide extra capacity for growth, carryout business etc.
Two smaller kettles may provide more production flexibility than one larger kettle, for use by multiple chefs or simultaneous preparation of several menu items.
All kettles require head space or freeboard for safe operation. Nominal kettle capacity is the calculated maximum volume when filled to the rim. You need a minimum 50-75mm of clearance below the rim for stirring and to avoid boilover etc. This working capacity is about 80% of rim or nominal capacity and the figure you should use in determining kettle size.
Kettle Size (litres) Number Of Portions Per Batch
Nominal Capacity
9.5
18.0
38.0 76
151 227 303
Working Capacity
7.5
14.5
30.5 61
121 182 242
57gms (2 Oz.)
128 256
512 1024 2048 3072 4096
114gms
(4 Oz.)
64 129 256 512
1024 1536 2048
170gms
(6 Oz.)
42
86 170 341 682
1024 1365
227gms
(8 Oz.)
32
64 128 256 512 768
1024
284gms
(10 Oz.)
25
51 102 204 409 614 819
340gms
(12 Oz.)
21 43
85 170 341 512 682
397gms
(14 Oz.)
18 37
73 146 292 438 585
454gms (16 Oz.)
16 32
64 128 256 384 512
15
Versatile is the one word that best describes the Groen braising pan. You can roast, braise, fry, steam cook, kettle cook, thaw, warm and serve in a Groen pan. You can expand and vary your menu without adding equipment or changing your kitchen layout. Thats equipment versatility!
Listed below are sample menu items you can prepare in a Groen braising pan. Cook times are only approximate and dont include preparation or warm up time. Actual cook times will depend on the condition and size of ingredients, kitchen temperature and other variables.
Braising Pan Menu Guide
Menu Item
Breakfast
Scrambled Eggs 100 servings 5 min. Pancakes 24 1
1
/2 min/side French Toast 48 slices 7-8 min. Sausage 80 ser vings 5 min. Bacon 90 servings 10-12 min. Hash Browns 13.6 kilos 15-17 min. Potato Pancakes 60 ser vings 7-8 min. Poached Eggs 75 servings 5 min.
Snacks
Grilled Cheese 48 7-8 min. Hamburger 60 (113g) 5 min. Cheeseburger 60 5 min. Steak Sandwich 26 (198g) 5 min. Hot Dogs 34 kilos 7 min.
Meats
Pork Roast 45 kilos 31/2 hrs. Beef Roast 45 kilos 2
1
/2 hrs. Corned Beef 45 kilos 45 min. Lamb Roast 45 kilos 2
1
/2 hrs. Beef Tips 23 kilos 1 hr. Veal (sauteed) 9 kilos 25 min. Ribs 500 portions 2 hrs. Steak 50 portions 15-18 min. Pork Chops 50-100 12-15 min. Ground Beef (frozen) 25 kilos 1 hr. Taco Meat 79 kilos 1 hr 10 min. Swiss Steak 61 kilos 1 hr. Salisbury Steak 350 por tions 1 hr. Pepper Steak 23 kilos 1 hr. Beef Stroganoff Italian Roast Beef 91 kilos 2
1
/4 hrs. Meat Loaf 16 loaves 1
1
/2 hrs. Chicken 68 kilos 40 min. Turkey 12.7 kilos 2 hrs. Fish Fillets 50-100 10-14 min.
Quantity/ Portions
Approx. Time
Menu Item
Other Entrees
Stuffed Peppers 100 portions 55 min. Crepes 15-20 5 min. Chicken Cacciatore 500 por tions 1 hr. Chicken A La King 200 servings Beef Stew 68 ltr 3 hrs. Chilli 400 servings 20 min. Spaghetti 100 servings 1-2 hrs. Chop Suey 68 ltr 2 hrs.
Vegetables
Zucchini 300-400 portions 10-15min. Green Peppers 5 bushels 35 min. Corn 4.5 kilos 8 min. Peas 4.5 kilos 8 min. Beans 4.5 kilos 15 min. Carrots 4.5 kilos 8 min. Potatoes
(cut & peeled) 4.5 kilos 25 min.
Side Orders
Noodles 13.6 kilos 5-20 min. Dumplings 175 portions 10 min. Crabmeat Stuffing 250 servings 30 min. Refried Beans 18 kilos 2
1
/2 hrs. Potato Salad 37.8 ltr till warm Gravy 87 ltr 15 min. Sauces 68 ltr 25 min. French Fries 50 servings 12 min. Mexican Rice 100 servings 20 min.
Desserts
Chocolate Mousse 200-300 portions 15 min. Pudding 850 portions 10 min. Yogurt 113.5 ltr 1 hr. Custard 400 servings 8-10 min. Jelly 400 servings 45 min.
Quantity/ Portions
Approx. Time
16
Faster Cook Times
All HyPerSteam Models are designed for optimum cooking performance, with a powerful fan in the cavity, two in HyCapacity models; adequate spacing between pans; and steam generators sized to deliver 2-3 KW per pan in electric models and at least 90,000 BTU’s per hour input in gas models. Fans strategically located in the steamer cavity increase the velocity of steam, which sweeps away insulating layers of cold air and condensate, speeding heat transfer to the food. A minimum of 13mm spacing between pans eliminates nesting of pans and allows better circulation of steam between full pan loads. HyPerSteam cook times are often comparable to the cook times delivered by pressure steamers, if the pressure up and pressure down time delays are added to the actual cook times delivered by pressure steamers . . . AND the colour, texture, flavour and nutritional value is superior to pressure cooked foods.
A Features Guide For Selecting Your Steamer
Some Typical HyPerSteam™ Cook Times
HyPerSteam
Menu & Features Guide
Product
Asparagus, Whole Spears
Type/
Condition
Fresh
Weight
of count
227g
Number of Pans
1-Perf
Cook Time
(Minutes)
3-5 Beans, Green Cut Frozen 2.7kg 3-Per f 5 Beans, Lentils Dry 0.45kg
1-Perf/
Solid
25-30
Beans, Refried Canned 3.4kg 1-Solid 10-12 Beef, Ground (80%) Fresh 1.13kg 1-Per f 4 Broccoli, Florets Fresh 453.5g 1-Per f 4-5 Carrots, Baby Whole Frozen 2.7kg 3-Per f 5 Chicken, Whole (For Deboning) Fresh 1.75kg 1-Perf 34 Corn, Cut Frozen 3.4kg 3-Perf 6 Corned Beef Fresh 1.6kg 1-Per f 26 Halibut, Fillets Frozen 170g 1-Per f 8 Hard Boiled Eggs Fresh 24 3-Perf 13
Product
Hot Dogs (8 per lb.)
Type/
Condition
Frozen
Weight
of count
48-57g
Number
of Pans
1-Perf
Cook Time
(Minutes)
6-8 Lasagna Noodles Dry 1.36kg 3-Perf 17-18 Lobster Tails Frozen 21-200g 3-Perf 13 Mostaccoli, Pasta
Frozen/
Cooked
1.36kg
1-Perf/
Solid
10
Potatoes, Red (New) Fresh 1.81kg 1-Per f 18 Potatoes, Whole Russet Fresh 226.8g 1-Perf 40 Rice, White Dry 1.13kg 1-Solid 17-20 Salmon, Fillets Frozen 128g
1-Perf/
Solid
7
Scallops, Bay Fresh 0.9kg 1-Perf 3 Shrimps, Shell On (26-30 count) Fresh 0.9kg 1-Perf 3 Spinach, Block Frozen 4kg 3-Perf 16
*Your actual cook times may vary due to normal differences in raw ingredient quality, portion size, production quality, room temperature, and the condition of product and your steamer at time of preparation.
*Stacked Hy-3E and HY-5E models require multiple electric power connections
= Standard Feature
Twin Atmospheric Steam Generators Power Input Per 2
1
/2” pan Powerful Fan in Each Cavity Descaling Indicator System Easy Descaling Through Cavity Warm Cavity-Instant Steam Feature Patented Field Reversible Door 60 Min. Electromechanical Timer Constant Steam Setting Condensate Collection Sink With Drain Hidden Magnetic Door Switch Single Point Utility Connections* Built in Condensate Air Break Power Take-Off For Kettles Space Saving Unit Width (mm)
single electric
2.67kW
Collection Tray
NA
533
single electric
3.1kW
Collection Tray
NA
533
15,000 BTU’s
NA
533
3kW
NA 533
2.75kW
Collection Tray
NA 813
13,000 BTU’s
Control Panel Port
Collection Tray
NA 813
Key HyPerSteam™Features HY-3E HY-5E HY-6G HY-6E HY-12E HY-12G
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