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F900 SERIES
User, installation and servicing instructions
HOTPLATE
COUNTERTOP AND
OVEN RANGE
E9042, E9084, E9184
Read these instructions before use
T100944
Published: 01-09-2017
DATE PURCHASED:
MODEL NUMBER:
SERIAL NUMBER:
DEALER:
SERVICE PROVIDER:
REV 6
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Falcon Foodservice Equipment
HEAD OFFICE
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of appliance life, dispose of appliance and any replacement parts in a safe
manner, via a licensed waste handler. Appliances are designed to be dismantled
easily and recycling of all material is encouraged whenever practicable.
Dear Customer,
Thank you for choosing Falcon Foodservice Equipment.
This manual can be downloaded from www.falconfoodservice.com or scan
here.
IMPORTANT: Please keep this manual for future reference.
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SYMBOLS.
• SPANNER • SCREWDRIVER • COOKING OIL •GREASE
• SPARK IGNITION • FLAME • WARNING • VIEWPORT
• ALLEN KEY •IGNITER •C SPANNER
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These instructions are only valid if the country code appears on the
appliance. If the code does not appear on the appliance, refer to the
technical instructions for adapting the appliance to the conditions for use
in that country.
Installation must meet national or local regulations. Attention must be paid
to: safety (installation & use) regulations, health and safety at work act,
local and national building regulations, fire precautions act.
To prevent shocks, all appliances must be earthed.
This appliance has been CE-marked on the basis of compliance with the
Low Voltage and EMC Directives for the voltages stated on the data plate
This equipment is for professional use only and must be used by qualified
persons.
The installer must instruct the responsible person(s) of the correct
operation and maintenance of the appliance.
Only competent persons are allowed to service this appliance.
Unless otherwise stated, parts which have been protected by the
manufacturer must not be adjusted by the installer.
Take care when moving an appliance fitted with castors.
The appliance must be serviced regularly by a qualified person. Service
intervals should be agreed with the service provider.
Check that no damage has occurred to the appliance, power cable, or plug
during transit. If damage has occurred, do not use this appliance.
Installation, periodic testing, repair and fixed wiring connections should
only be undertaken by a competent electrician.
Ensure power cable is routed free from the appliance to avoid damage.
We recommend supplementary electrical protection with the use of a
residual current device (RCD)
The appliance has been designed and approved to use Falcon Kick plates,
non Falcon kick plates could potentially adversely affect the performance
of the appliance by restricting the air to the appliance.
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CONTENTS
1.0 APPLIANCE INFORMATION ..................................................................................... 6
2.0 OPERATION .............................................................................................................. 7
2.1 COMPONENT PARTS ............................................................................................ 7
2.2 CONTROLS ............................................................................................................ 8
2.3 USING THE APPLIANCE ...................................................................................... 9
3.0 CLEANING AND MAINTENANCE ............................................................................ 10
3.1 HOB ...................................................................................................................... 10
3.2 OVEN ................................................................................................................... 10
3.3 FLUE CAPPER ..................................................................................................... 11
4.0 SPECIFICATION ...................................................................................................... 12
5.0 DIMENSIONS / CONNECTION LOCATIONS ........................................................... 13
6.0 INSTALLATION ................................................................ ........................................ 14
6.1 SITING / CLEARANCES ....................................................................................... 14
6.2 ASSEMBLY ......................................................................................................... 14
6.3 COMMISSIONING ............................................................................................... 15
6.4 SUITING ................................................................ ......................................... 16-17
7.0 SERVICING ............................................................................................................. 18
7.1 CONTROL PANEL REMOVAL ............................................................................. 18
7.2 OPERATING THERMOSTAT REMOVAL ............................................................. 18
7.3 SAFETY THERMOSTAT REMOVAL .................................................................... 19
7.4 HOTPLATE REMOVAL ................................................................................... 20-21
7.5 TOP ELEMENT REMOVAL .................................................................................. 22
7.6 BOTTOM ELEMENT REMOVAL .......................................................................... 23
7.7 CIRCUIT DIAGRAMS ...................................................................................... 24-27
7.8 WIRING DIAGRAMS ....................................................................................... 28-31
8.0 OVEN DOOR REMOVAL .......................................................................................... 32
9.0 ACCESSORIES ........................................................................................................ 33
10 FAULT FINDING ....................................................................................................... 33
11 SPARE PARTS .......................................................................................................... 33
12 SERVICE INFORMATION ......................................................................................... 34
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APPLIANCE INFORMATION
This appliance has been CE-marked on the basis of compliance with the relevant EU
directives for the heat inputs, gas pressures and voltages stated on the data plate.
A - Serial No
B - Model No
C - Flue Type
D - Gas Category
E - Gas Pressure
F - Gas Type
G - Gas Rate
H - Total Heat Input
I - Electrical Rating
J - Total Electrical Power
K - Magnetic Field Frequency
L - Electrical Phase Loading
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2.0 OPERATION
2.1 COMPONENT PARTS
A - Hotplate zone control
B - Oven zone control
C - Oven temperature control
D - Hotplate
E - Flue capper
F - Drip tray
G - Door
H - Shelf
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2.2 CONTROLS
A – Power neon (red)
B – Hotplate zone Indicator
C – Hotplate heat neon (amber)
D – Oven indicator
E – Oven temperature indicator
F – Oven heat neon (amber)
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2.3 USING THE APPLIANCE
2.3.1 Before use, clean the appliance hob. See section 3.
2.3.2 Switch hotplate control to required setting (A).
2.3.3 To switch off hotplates turn control knob to off position.
2.3.4 Switch oven zone control knob (B) to required setting.
2.3.5 Use temperature control knob (C) to adjust temperature…
Note: Slight variance in oven temperature may occur dependant on whether the
hotplates are on or off.
2.3.6 Caution: Opening the oven door will result in the escape of hot air. Care should be
taken to avoid being burned by such action.
2.3.7 To switch off oven turn knob (C) to off position.
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3.0 CLEANING AND MAINTENANCE
3.1 HOB
3.1.1 At the end of each day or cooking period, turn off appliance and let it cool down.
3.1.2 Remove any trivet plates if used.
3.1.3 Clean the hob using soap and water ensuring that no food debris is left on the hob.
3.2 OVEN
3.2.1 Do not stand on oven door.
FAILURE TO CLEAN THIS
WILL BE DETRIMENTAL TO
THE PERFORMANCE OF THE
HOTPLATE & OVEN.
BEFORE ANY CLEANING IS
UNDERTAKEN, ISOLATE
APPLIANCE FROM MAINS
POWER SUPPLY AT
ISOLATOR SWITCH.
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3.2.2 Turn off and let oven cool down.
3.2.3 Remove base tray, base plate and shelf hangers.
3.2.4 Clean oven chamber using soap and water.
3.2.5 Clean shelves and base tray using soap and water.
3.3 FLUE CAPPER
3.3.1 The flue capper can be removed for cleaning but must be replaced for use.
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4.0 SPECIFICATION
4.1 Technical data for models are shown below:
4.1.1 This unit is suitable for AC supplies only.
4.2.2 The standard terminal arrangement is Three Phase 400V 3N~.
4.2.3 This appliance must be EARTHED.
Live 1 ( Phase 1)
Brown
Live 2 ( Phase 2)
Black
Live 3 ( Phase 3)
Grey
Neutral
Blue
Earth
Yellow/Green
Phase
Min
Max
Actual (A)
L1
16.3
19.0
17.3
L2
16.3
19.0
17.3
L3 0 0
0
Phase
Min
Max
Actual (A)
L1
32.5
38.0
34.6
L2
16.3
19.0
17.3
L3
16.3
19.0
17.3
Phase
Min
Max
Actual (A)
L1
32.5
38.0
34.6
L2
32.5
38.0
34.6
L3
25.9
30.4
27.6
E9042
E9084
E9184
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5.0 DIMENSIONS / CONNECTION LOCATIONS
A = ELECTRICAL INLET
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6.0 INSTALLATION
6.1 SITING / CLEARANCES
Where this appliance is to be positioned in close proximity to a wall,
partitions, kitchen furniture, decorative finishes, etc., it is recommended
that they be made of non-combustible material; if not, they shall be clad
with a suitable non-combustible heat insulating material, and that the
closest attention be paid to fire prevention regulations. If suiting, the
necessary clearances to any combustible wall must be the largest figure
given for individual appliance instructions.
When routing cable within the appliance ensure power cable is cable
tied to internal cable tray (On E9184 Version).
6.2 ASSEMBLY
6.2.1 Position appliance and level using feet or caster adjusters as shown below.
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6.3 COMMISSIONING
6.3.1 Remove rear hatch
6.3.2 Connect appliance to mains supply
6.3.3 Refer to section 2.3 or 2.4 for operation.
6.3.4 This appliance is also provided with a terminal for connection of an external
equipotential conductor. This terminal is an effective electrical contact with all fixed
exposed metal parts of the appliance, and shall allow the connection of conductor
having a nominal cross-section area of up to 10mm². It is located at the rear of the
unit and identified by the following label and must only be used for bonding purposes.
PLEASE FILL OUT THE INFORMATION TABLE ON THE FRONT COVER
AFTER COMMISSIONING.
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6.4 SUITING “Patent No. GB 2540131”
6.4.1 Before leveling and suiting units ensure the units are fully built, including all
accessories and castings.
6.4.2 Undo the 4 fixing screws on the control panels and remove.
6.4.3 Remove the hob rear infill and replace with rear suiting plate and fixings.
6.4.4 Remove the front side panel countersunk screw and suiting plate.
6.4.5 The DLS system is designed to give a quick and easy suiting solution. If you require
an improved seal between appliances we recommend you use, a food grade, high
temperature silicon sealant.
6.4.6 This can be supplied by Falcon Part No – 523400021
6.4.7 Apply a bead of silicon 5mm from profile edge as highlighted below.
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6.4.8 Slide suited units into position.
6.4.9 (A) Right hand unit: Screw the M5 x 40 screw (supplied in the kit) into one of the
suiting plates as shown and then insert through the front fixing holes of both units.
6.4.9 (B) Left hand unit: Slide the penny and lock washer on to the screw and secure using
the M5 nut.
6.4.10 (C) Remove the front bolts from feet, insert base tie plate and secure the bolts back
into position.
6.4.11 (D) Replace fixings on the rear hob and tighten screw caps into position.
6.4.12 Replace control panel as required.
D A B
C
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7.0 SERVICING
7.1 CONTROL PANEL REMOVAL
7.1.1 Remove as shown.
7.2 OPERATING THERMOSTAT REMOVAL
7.2.1 Remove operating thermostats as shown (only on E9184 model).
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7.3 SAFETY THERMOSTAT REMOVAL
7.3.1 Undo screws on base access plate (only on E9184 model).
7.2.1 Remove safety thermostat as shown (only on E9184 model).
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7.4 HOTPLATE REMOVAL
7.4.1 Remove cover plates as required (only on E9184 model).
7.4.2 Undo hotplate centre fixing nut(s) and disconnect hotplate wiring at terminal bracket
(A) as appropriate.
A
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7.4.3 Lift-off hotplate as required.
7.4.4 When re-fitting hotplate, ensure seal has been fitted into groove of spill ring.
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7.4.5 Once the hotplate is sitting on the hob and the locating screw is through centre hole
in the hotplate support assembly, carefully align and centralise the hotplate. Refit the
centre fixing nut and re-tighten. This will pull down the hotplate centrally and equally.
Do not adjust the four corner screws that the hotplate sits on (these are only for
additional support and not for levelling).
7.5 TOP ELEMENT REMOVAL
7.5.1 Inside oven chamber, unscrew element fixing clips and loosen two bolts at rear of
element.
7.5.2 Disconnect from wiring and remove top element from oven.
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7.6 BOTTOM ELEMENT REMOVAL
7.6.1 Remove base shelves as required.
7.6.2 Remove screws from element fixing plate as required.
7.6.2 Disconnect wires and remove element from oven.
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7.7 CIRCUIT DIAGRAM’S:
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7.8 WIRING DIAGRAM’S:
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8.0 OVEN DOOR REMOVAL
THE HINGE SPRING IS UNDER TENSION AND NO
ATTEMPT SHOULD BE MADE TO REMOVE THE PINS
WHEN THE DOOR IS OFF.
8.1.1 Turn off and cool down.
8.1.2 Open the door fully and push an Ø4mm pin into the hole on each hinge.
8.1.3 Holding the door with both hands half way down each side, rotate and lift up until the
hinge hits the top of the hinge aperture.
8.1.4 Rotate hinge out of hinge aperture and lift door away.
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9 ACCESSORIES
Horizontal trivet plate
723410000
10 FAULT FINDING
FAULT
POSSIBLE CAUSES
REMEDY
Unit will not turn ON
No Power to unit
Check power supply is
connected & turned ON
Hotplate will not operate
Switch at off position
Change switch to position 1
Oven will not operate
Oven not switched on
Check oven zone (element
selector) switch is on, turn
oven temperature up
Oven will not operate
Safety stat tripped
Call Engineer
Oven slow to heat
Wrong element setting
Check element selector
(oven zone) switch
Oven slow to heat
Faulty Element
Call Engineer
11 SPARE PARTS
Oven top element
733440003
Oven bottom element
730962060
Hotplate 4.4kw
733400001
Hotplate seal
733400002
Control panel E9042
733400003
Control panel E9084
733410000
Control panel E9184
733440004
Power neon red
730962010
Heat demand neon amber
730962040
Hotplate control switch
731880046
Oven zone control switch
733440002
Oven thermostat switch
734000032
Safety thermostat
733440005
Hotplate control knob
733400000
Oven temperature control knob
733440000
Oven zone control knob
733440001
When ordering spares, quote the following:
Model Number
Serial number
Gas Type
This information is found on data plate on front panel. (See section 1.0)
Visit our website for further spares information.
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12 SERVICE INFORMATION
It is recommended to have a maintenance contract with a local service provider.
SERVICELINE CONTACT:
(UK only)
Phone: +441438 363 000
Warranty Policy Shortlist
For our warranty policy please go to www.falconfoodservice.com
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