Falcon E7204, E7211, E7208/2, E7211 Rack, E7211 Trolley Installation And Servicing Instructions

E7204, E7208 and E7211
Forced Convection Ovens

CAUTION: Read the instructions before
using the appliance.

INSTALLATION and SERVICING
INSTRUCTIONS

IMPORTANT

The installer must ensure that the installation of the appliance is in conformity with these
instructions and National Regulations in force at the time of installation. Particular attention
MUST be paid to –

BS7671 IEE Wiring Regulations
Electricity at Work Regulations
Health And Safety At Work Act
Fire Precautions Act

This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC
Directives for the voltages stated on the Data Plate

WARNING -THIS APPLIANCE MUST BE EARTHED

On completion of the installation these instructions should be left with the Engineer-in-Charge for
reference during servicing. Further to this, The Users Instructions should be handed over to the
User, having had a demonstration of the operation and cleaning of the appliance.

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE
INSTALLING AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE
SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE
CALL.

PREVENTATIVE MAINTENANCE CONTRACT

In order to obtain maximum performance from this unit we would recommend that a Maintenance
Contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry
out adjustments and repairs. A quotation will be given upon request to the contact numbers
below.

WEEE Directive Registration No. WEE/DC0059TT/PRO

At end of unit life, dispose of appliance and any replacement parts in a safe

manner, via a licensed waste handler.
Units are designed to be dismantled easily and recycling of all material is
encouraged whenever practicable.

Falcon Foodservice Equipment

Head Office and Works
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
ServicelinePHONE : 01438 363 000

Warranty Policy Shortlist

Warranty does not cover :­Correcting faults caused by incorrect installation of a product.
Where an engineer cannot gain access to a site or a product.

T100683 Ref.5

Repeat commission visits.
Replacement of any parts where damage has been caused by misuse.
Engineer waiting time will be chargeable.
Routine maintenance and cleaning.
Gas conversions i.e. Natural to Propane gas.
Descaling of water products and cleaning of water sensors where softeners/conditioners are not
fitted, or are fitted and not maintained.
Blocked drains.
Independent steam generation systems.
Gas, water and electrical supply external to unit.
Light bulbs.
Re-installing vacuum in kettle jackets.
Replacement of grill burner ceramics when damage has been clearly caused by misuse.
Where an engineer finds no fault with a product that has been reported faulty.
Re-setting or adjustment of thermostats when unit is operating to specification.
Cleaning and unblocking of fryer filter systems due to customer misuse.
Lubrication and adjustment of door catches.
Cleaning and Maintenance:

Cleaning of burner jets
Poor combustion caused by lack of cleaning
Lubrication of moving parts
Lubrication of gas cocks
Cleaning/adjustment of pilots
Correction of gas pressure to appliance
Renewing of electric cable ends
Replacement of fuses
Corrosion caused by use of chemical cleaners.

Electrical Safety and Advice Regarding Supplementary Electrical Protection

Commercial kitchens and foodservice areas are environments where electrical appliances may be located
close to liquids, or operate in and around damp conditions, or where restricted movement for installation
and service is evident.

The installation and periodic inspection of the appliance should only be undertaken by a qualified, skilled
and competent electrician; and connected to the correct power supply suitable for load as stipulated by the
appliance data label.

The electrical installation and connections should meet the necessary requirements to local electrical
wiring regulations and electrical safety guidelines.

We recommend:-

 Supplementary electrical protection with use of a residual current device (RCD).

 Fixed wiring appliances incorporate a locally situated switch disconnector to connect to, which is

easily accessible for switching off and safe isolation purposes. The switch disconnector must meet
the specification requirements of IEC 60947.

SECTION 1 – INSTALLATION

UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE
MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER

1.1 MODEL NUMBER, NETT WEIGHTS and DIMENSIONS

MODEL

WIDTH mm

DEPTH mm

HEIGHT mm

WEIGHT kg

E7204

860

1015

1470

170

E7208

1000

1070

1525

220

E7208/2

1000

1070

1910

420

E7211

1000

1070

1525

270

E7211 Trolley

820

740

910

32

E7211 Rack

680

560

830

37

1.2 SITING

The oven must be situated on a reasonably level surface. The unit feet are adjustable to
facilitate levelling however, the adjustment range is limited.
Installation must be executed in accordance with local and/or national regulations listed on
the cover of this manual. A competent installer must be employed.

1.2.1 Installing Clearances

A clearance of at least 150mm must be allowed from any combustible wall. Clearance must
also be allowed at the rear from any non-combustible wall to let cooling air into the rear fan.
If practicable, it is recommended that a clearance of at least 400mm be allowed from any
side wall. This will provide access for adjustment of the rear levelling bolts and to effect
removal of the RH side panel to facilitate servicing. If the unit is being installed as part of a
suite, it is further recommended that it be positioned at the RH end to provide unrestricted
access for servicing of controls etc.
If the unit is to be installed in a suite, either centrally or adjacent to a wall with a 'boxed in'
void at the rear, it is important that the void be adequately ventilated. This will ensure a
supply of air to the motor cooling fan at the rear of the oven.

1.3 ELECTRICAL SUPPLY

This unit is suitable for AC supplies only. The standard terminal arrangement is for 3 phase,
4 wire connection, but by linking the 3 line terminals, the unit can be connected to a single
phase supply.
The cable entry is at the bottom RH rear of the unit via a 32mm dia conduit. Access to the
terminals is gained by removing the RH side panel.
A suitably rated isolating switch with a minimum 3mm contact separation in all poles must be
installed and the wiring executed in accordance with the relevant regulations listed on the
front cover of this manual.

Warning

The appliance must be earthed. (An earth terminal is provided).

The appliance is also provided with a terminal for the connection of an
external equipotential conductor. This terminal is in effective electrical contact
with all fixed exposed metal parts of the appliance, and shall allow the
connection of a conductor having a nominal cross-sectional area of up to 10
mm². It is located on the rear panel and is identified by the following label and
must only be used for bonding purposes.

Note

When connecting to a single phase supply, the three line terminals must be connected
together using the wire links provided. It is important that the links and incoming supply cable
are connected exactly as shown in the following diagram.

1.4 ELECTRICAL RATING

The electrical loadings are as stated on the appliance data plate.

1.5 FAN UNIT

This is a unit specially developed for use in forced convection ovens. It has two fans directly
mounted on the motor shaft. The larger fan is inside the oven, the purpose being to circulate
air around the cooking space whilst the smaller externally mounted fan serves to cool the
motor.

1.6 INSTRUCTION TO USER

Hand the USER'S INSTRUCTIONS to the user or purchaser and ensure that the instructions
for the correct use and cleaning are properly understood.
The location of the electrical supply switch should be made known to the user for use in an
emergency or during cleaning.

SECTION 2 - ASSEMBLY and COMMISSIONING

Warning

Due to the appliance weight (see Section 1.1), it is recommended that when lifted manually,
that it be supported by 4 people (one at each corner).

Important

Care must be taken when lifting heavy loads and ensure that correct lifting techniques are
employed. For reference see the HSE publication, Manual Handling of Loads Regulations.

2.1 ASSEMBLY

2.1.1 Oven without Stand

a) Unpack unit and remove all loose components from oven compartment.
b) Manoeuvre oven to required position and level using the adjustable feet. Also, refer to
Section 2.1.3 if applicable.
c) Connect electricity supply.
d) Insert the shelves within the oven.

Note

Feet can be secured to floor using holes provided.

2.1.2 Oven with Stand

a) Unpack unit and stand. Remove all loose components from oven compartment.
b) Ensure the leg securing bolts are turned fully back.
c) Lift oven on to stand. If a stand is fitted with castors, these should be locked.
d) Tighten leg stand securing bolts.
e) Manoeuvre unit into position.
f) For stand on castors, fit securing chain to prevent straining the electrical cable.