Falcon E711 Installation And Servicing Instructions

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E711 CONVECTION OVEN
INSTALLATION and SERVICING INSTRUCTIONS
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation.
Particular attention MUST be paid to -
Electricity at Work Regulations
Health And Safety At Work Act
Fire Precautions Act
This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC directives for the voltages stated on the data plate.
WARNING -THIS APPLIANCE MUST BE EARTHED
On completion of the installation these instructions should be left with the Engineer-in-Charge for reference during servicing. Further to this, The Users Instructions should be handed over to the User, having had a demonstration of the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out adjustments and repairs. A quotation will be given upon request to the SERVICELINE contact numbers below.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement parts in a safe manner, via a licenced waste handler. Units are designed to be dismantled easily and recycling of all material is encouraged whenever practicable.
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
SERVICELINE CONTACT
Phone: 01438 363 000 Fax: 01438 369 900
T100741 Ref. 2
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IMPORTANT INFORMATION
Warranty Policy Shortlist
Warranty does not cover :-
Correcting faults caused by incorrect installation of a product.
Where an engineer cannot gain access to a site or a product.
Repeat commission visits.
Replacement of any parts where damage has been caused by misuse.
Engineer waiting time will be chargeable.
Routine maintenance and cleaning.
Gas conversions i.e. Natural to Propane gas.
Descaling of water products and cleaning of water sensors where softeners/ conditioners are not fitted,
or are fitted and not maintained.
Blocked drains
Independent steam generation systems.
Gas, water and electrical supply external to unit.
Light bulbs
Re-installing vacuum in kettle jackets.
Replacement of grill burner ceramics when damage has been clearly caused by misuse.
Where an engineer finds no fault with a product that has been reported faulty.
Re-setting or adjustment of thermostats when unit is operating to specification.
Cleaning and unblocking of fryer filter systems due to customer misuse.
Lubrication and adjustment of door catches.
Cleaning and Maintenance
• Cleaning of burner jets
• Poor combustion caused by lack of cleaning
• Lubrication of moving parts
• Lubrication of gas cocks
• Cleaning/adjustment of pilots
• Correction of gas pressure to appliance.
• Renewing of electric cable ends.
• Replacement of fuses
• Corrosion caused by use of chemical cleaners.
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SECTION 2 - ASSEMBLY and
COMMISSIONING
2.1 ASSEMBLY
a) Position unit in desired location. Level feet by
loosening nuts on feet. Adjust by screwing feet clockwise to raise corresponding corner, or anti­clockwise to lower. Tighten nuts when correct level is achieved.
b) Oven is supplied with 13 amp plug, ready to connect
to mains supply.
c) After plugging in to mains, check unit operates
correctly.
2.2 INSTRUCTION TO USER
Upon completion of installation, the correct method of operation should be demonstrated to kitchen staff. Location of the main isolating switch should also be indicated, to be used in event of an emegency or during cleaning.
SECTION 3 ­SERVICING and MAINTENANCE
Warning
BEFORE ATTEMPTING TO UNDERTAKE ANY MAINTENANCE TASK, UN-PLUG OVEN AND TAKE STEPS TO ENSURE THIS CANNOT BE INADVERTENTLY SWITCHED ON.
3.1 TO REMOVE CONTROL PANEL
a) Remove top front facia to expose top control panel
fixings.
b) Remove fixings from top and bottom of control panel.
c) Replace in reverse order
3.2 TO REMOVE REAR PANEL
a) Remove fixing screws.
b) Replace in reverse order.
3.3 TO REMOVE OVEN BACK BAFFLE
a) Remove oven shelves.
b) Raise hangers from keyhole slots to remove.
c) Slacken back baffle fixing screws.
d) Raise baffle on keyhole slots to remove.
e) Replace in reverse order.
1.1 MODEL NUMBERS, NETT WEIGHTS and DIMENSIONS
1.2 SITING
These models are suitable for installation upon any flat, horizontal surface and have adjustable feet to facilitate levelling within a limited range. Position oven in desired location and use a suitable spanner to level.
Sufficent clearance should be left around unit to allow turning for maintenance purposes.
1.3 ELECTRICAL SUPPLY and CONNECTION
These ovens are designed to be connected to a single phase 230V/50hz AC supply. The unit power rating is
2.65kW. The mains lead is fitted with a moulded fused
plug to BS1363 with 13 amp fuse fitted. The mains lead wires are coloured in accordance with the following code:
Green and Yellow EARTH
Blue NEUTRAL
Brown LIVE
These wires should be connected as follows:
EARTH to terminal marked E NEUTRAL to terminal marked N LIVE to terminal marked L
Warning - This appliance MUST be earthed!
Any replacement supply cable must be 1.5mm², cord code designation 245 IEC 57 (Cenelec H05 RN-F).
For internal connection, outer sheathing must be stripped 140mm from the cable end. The Live and Neutral conductors must be trimmed so that earth conductor is longer by 50mm. Pass inlet cable through rear panel cord grip and ensure cable is routed without leaving excessive free length inside unit.
SECTION 1 - INSTALLATION
UNLESS OTHERWISE STATED, PARTS WHICH HAVE
BEEN PROTECTED BY THE MANUFACTURER
ARE NOT TO BE ADJUSTED BY THE INSTALLER.
Model
Width
(mm)
Depth
(mm)
Height
(mm)
Weight
(kg)
E711 Oven 770
625 (incl.
handle)
570 48
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3.4 TO REMOVE ELEMENT
a) Remove back panel as Section 3.2.
b) Remove back baffle as Section 3.3.
c) Undo element connections via rear of unit.
d) Remove fixing screws.
e) Withdraw element.
f) Replace in reverse order ensuring earth tab is
connected properly.
3.5 TO REMOVE FAN
a) Remove back panel as Section 3.2.
b) Remove back baffle as Section 3.3.
c) Undo fan connections.
d) Remove earth connection.
e) Undo impeller retaining nut (LH thread) and remove
impeller.
f) Undo 4 fixings that secure motor mounting plate to
oven rear panel and remove screws.
e) Replace in reverse order, ensuring rear of impeller is
10mm from oven rear.
3.6 TO REMOVE NEON INDICATOR
a) Remove control panel as Section 3.1.
b) Remove connections.
c) Remove securing nut and withdraw neon.
d) Replace in reverse order.
3.7 TO REMOVE OVEN THERMOSTAT
a) Remove control panel as Section 3.1.
b) Remove control knob.
c) Remove connections, noting positions.
d) Undo fixings that secure thermostat to control panel.
e) From inside of oven, remove phial guard located at top
RH side.
g) Feed phial back through oven side hole.
h) Remove phial sleeving.
i ) Replace in reverse order.
3.8 TO REMOVE TIMER
a) Remove control panel as Section 3.1.
b) Remove control knob.
c) Remove connections, noting positions.
d) Undo fixings securing timer to control panel.
e) Replace in reverse order.
3.9 TO REMOVE HIGH TEMPERATURE LIMIT DEVICE
a) Remove control panel as Section 3.1.
b) Remove connections, noting positions.
c) Undo fixings that secure device to base panel.
d) From inside oven, remove phial guard located at top
RH side of unit.
e) Feed phial back through oven side hole.
f) Replace in reverse order.
3.10 TO REMOVE POWER INPUT CABLE
a) Remove rear panel as Section 3.2.
b) Slacken cable securing clamp.
c) Undo terminal block and earth fixings.
d) Replace in reverse order. Replace plug and cable type
as detailed in Section 1.3. Ensure cable is fed through clamp and pulled tight before clamp is secured.
3.11 TO REMOVE BUZZER
a) Remove control panel as Section 3.1.
b) Remove connections, noting positions.
c) Remove fixing that secures buzzer to base.
d) Replace in reverse order.
3.12 TO REPLACE DOOR SEAL
a) Unclip seal from front frame.
3.13 TO REPLACE DOOR CATCH
a) Drill out pop rivets that secure inner and outer door
panels, taking care with glass panels.
b) Drill out pop rivets that secure catch.
c) Replace in reverse order.
3.14 TO REPLACE DOOR STUD
a) Unlock nut and remove stud.
b) Replace stud to ensure a tight seal prior to tightening
nut.
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3.15 TO REPLACE OVEN LAMP
a) Undo lamp fixing screws.
b) Replace bulb.
c) Replace in reverse order.
3.16 TO REMOVE ROCKER SWITCHES
a) Remove control panel as Section 3.1.
b) Remove connections, noting positions.
c) Prise switch from control panel.
d) Replace in reverse order.
3.17 SERVICE
Contact Serviceline number indicated on title page.
SECTION 4 - SPARES
When ordering spares, please quote model number, serial number and voltage as indicated on unit data plate.
Wiring Diagram overleaf >
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WIRING DIAGRAM
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